Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
FERROLI MODENA 80E
WARNING - IMPORTA
FERROLI MODENA 80E
{ISOLATEMAINSPOWER}<
JUMPER SETTINGS
{ISOLATEMAINSPOWER}
GAIN ACCESS TO THE PCB (USE INSULATION MAT AS NECESSARY)
FROST PROTECTION INVESTIGATION
INTENTIONALLY BLANK HEADER FOR FROST PROTECTION INVESTIGATION
FUSE INVESTIGATION
INTENTIONALLY BLANK HEADER FOR FUSE INVESTIGATION
FAULT 3
CH SENSOR
FAULT 4
CH SENSOR
FAULT 3
FAN SCROLL
FAULT 3
AIR PRESSURE SWITCH TUBES
FAULT 3
VENTURI
ADJ FAULT 3
GAS VALVE
FAULT 2
FLUE (INTAKE)
FAULT 3
BURNER
FAULT 2
HEAT EXCHANGER GAS/WATER - FLUEWAYS
FAULT 1
DHW SENSOR
FAULT 4
GAS INLET PRESSURE
FAULT 2
INJECTORS
FAULT 1
FLOW RESTRICTOR
FAULT 2
DHW SENSOR
FAULT 1
DHW INLET FILTER
FAULT 3
DHW SENSOR
REDIRECT 1
REDIRECT 1
FAULT 1
DHW JUMPER
ADJ FAULT 4
GAS VALVE
ADJ FAULT 5
GAS VALVE
FAULT 3
INJECTORS
FAULT 1
ELECTRICAL SAFETY CHECKS
PUMP FUNCTION 1
PCB
FAULT 1
PUMP HARNESS
FAULT 2
PUMP
JUMPERS
JUMPERS
FAULT 1
CH SENSOR
FAULT 2
GAS INLET PRESSURE
FAULT 2
CH SENSOR
FAULT 2
FAN SCROLL
FAULT 2
AIR PRESSURE SWITCH TUBES
FAULT 2
VENTURI
FAULT 2
ELECTRODE FLAME SENSE
ADJ FAULT 2
GAS VALVE
FAULT 3
FLUE (INTAKE)
FAULT 2
BURNER
ADJ FAULT 1
GAS VALVE
FAULT 1
FAN SCROLL
FAULT 1
AIR PRESSURE SWITCH TUBES
FAULT 1
VENTURI
FAULT 1
HEAT EXCHANGER GAS/WATER - FLUEWAYS
FAULT 1
DHW LIMIT THERMOSTAT
FAULT 1 NOT IGNITING
ELECTRODE FLAME SENSE
FAULTY
HARNESS
NORMAL OPERATION
FROST PROTECTION
FROST PROTECTION
CH SENSOR
FROST PROTECTION
DHW SENSOR
APS SECTION
HARNESS
MFAULT 5
AIR PRESSURE SWITCH TUBES
MFAULT 5
VENTURI
FLUE 2
FLUE
RESTRICTED / BLOCKED
HEAT EXCHANGER GAS/WATER - FLUEWAYS
DIRTY / RESTRICTED
FAN SCROLL
SYSTEM PRESSURE SWITCH
SYSTEM PRESSURE SWITCH
DAMAGING SENSOR
WATER LEAK
CAUSING DROPPING OUT
CH SENSOR
CORRODED OR DAMAGED
KIT HARNESS SENSORS
CORRODED OR DAMAGED 2
KIT HARNESS SENSORS
CAUSING DROPPING OUT
DHW SENSOR
SFAULT 1NOT IGNITING
GAS VALVE
SFAULT 3NOT IGNITING
GAS INLET PRESSURE
SFAULT 1NOT IGNITING
ELECTRODE IGNITION
SFAULT 4NOT IGNITING
BURNER
FAN SECTION
HARNESS
FAULT 47
AIR PRESSURE SWITCH TUBES
FAULT 47
VENTURI
FLUE
FLUE
FAULT 2
CH LIMIT THERMOSTAT
BLANK FOR FUSE INVESTIGATION
Z REDIRECTS
BLOWING FUSE
GAS VALVE
BLOWING FUSE
PUMP
FAULT 1
CH LIMIT THERMOSTAT
FAULT 5
CH SENSOR
BLANK FOR MAINS FUSE INVESTIGATION
Z REDIRECTS
STUCK ON
TIME CLOCK
FLUE 3
FLUE
CH NOISYFAULT 1
PUMP HARNESS
CH NOISYFAULT 2
PUMP
CH NOISY OVERGASSED
GAS VALVE
CH NOISY
CH SENSOR
PCB PUMP OVERRUN
PCB (PUMP OVERRUN)
FAULT 3
FAN ASSEMBLY
FAULT 3
AIR PRESSURE SWITCH
FAULT 3
FLUE
FAULT 2
GAS VALVE
FAULT 1
HEAT EXCHANGER GAS/WATER
FAULT 2
HEAT EXCHANGER GAS/WATER
FAULT 3
HEAT EXCHANGER GAS/WATER
FAULT 1
PUMP
FAULT 4
FAN ASSEMBLY
FAULT 1
GAS INLET PRESSURE
FAULT 2
FAN ASSEMBLY
FAULT 2
AIR PRESSURE SWITCH
FAULT 1
FAN ASSEMBLY
FAULT 1
AIR PRESSURE SWITCH
FAULT 1
FLUE
FAULT 1
FLOW SWITCH ASSEMBLY
MFAULT 5
AIR PRESSURE SWITCH
DROPPING OUT
PCB
GAS VALVE SECTION
HARNESS
SFAULT 1NOT IGNITING
GAS VALVE
SFAULT 1NOT IGNITING
INJECTORS
EXCESSIVE RESISTANCE
FAN ASSEMBLY
FAULT 47
AIR PRESSURE SWITCH
BLOWN
FUSE PCB
GAS VALVE SECTION FUSE
HARNESS
PCB BLOWING FUSE
PCB
PUMP SECTION BLOWING FUSE
HARNESS
BLOWN
FUSE (MAINS INPUT)
FAULT 2
TIME CLOCK
FAULT 2 2
TIME CLOCK
LIFTING OFF
BURNER
CH NOISYFAULT 1
PUMP
FAN DOES NOT RUN WITH A DEMAND FOR DHW OR CH DEMAND
CHARACTERISTIC TEST FROM FAULT DETAILS
Fan does not run
CHARACTERISTIC TEST FROM BOILER FIRES RADS DO NOT HEAT
Boiler does not react to DHW demand
CHARACTERISTIC TEST FROM BOILER FIRES AND ESTABLISHES DHW COOL
DHW too hot
CHARACTERISTIC TEST FROM BOILER FIRES AND ESTABLISHES DHW COOL
Kettling, noisy operation
CHARACTERISTIC TEST FROM BOILER FIRES AND ESTABLISHES DHW COOL
FAN RUNS BUT BURNER DOES NOT IGNITE AND ESTABLISH ON BOTH DHW AND CH
CHARACTERISTIC TEST FROM FAULT DETAILS
CH noisy operation
CHARACTERISTIC TEST FROM BOILER FIRES RADS DO NOT HEAT
Burner ignites, sparking ceases but burner baffles, lifts off or dies
CHARACTERISTIC TEST FROM BOILER FIRES AND ESTABLISHES DHW COOL
Burner lifts off
CHARACTERISTIC TEST FROM WHAT EFFECT OCCURRED
Burner pressure dies away
CHARACTERISTIC TEST FROM WHAT EFFECT OCCURRED
Unable to determine actual type of burner outage
CHARACTERISTIC TEST FROM WHAT EFFECT OCCURRED
Burner ignites, establishes, shuts down and attempts to re-ignite
CHARACTERISTIC TEST FROM BURNER ESTABLISHES
Fan runs but sparking does not occur
CHARACTERISTIC TEST FROM WHERE DOES THE FAULT LIE
BURNER IGNITES AND SPARKING CONTINUES UNTIL BURNER SHUTS DOWN
CHARACTERISTIC TEST FROM WHERE DOES THE FAULT LIE
FAN RUNS SPARKING PRESENT BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM WHERE DOES THE FAULT LIE
Fault only on central heating
CHARACTERISTIC TEST FROM FAULT DETAILS
Fault only on hot water
CHARACTERISTIC TEST FROM FAULT DETAILS
05/02/2018 15:22:04 1801_1_50_1 06/03/2018 13:34:15
07/02/2018 11:20:39
FAN VOLTAGE
{ISOLATEMAINSPOWER}<
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (RED WIRES) FROM THE CH SENSOR
FAN SCROLL CONDITION
{ISOLATEMAINSPOWER}
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
DHW INLET FILTER
{ISOLATEMAINSPOWER}
MAINS WATER SUPPLY OFF
APPLIANCE DRAINED AND DISCHARGED
PUMP VOLTS
{ISOLATEMAINSPOWER}<
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (RED WIRES) FROM THE CH SENSOR
MAINS POWER SUPPLY
{ISOLATEMAINSPOWER}
GAIN ACCESS TO INCOMING MAINS TERMINAL STRIP
MAINS POWER SUPPLY FUSE
{ISOLATEMAINSPOWER}
REMOVE THE FUSE FROM THE APPLIANCE MAINS POWER SUPPLY I.E. FUSED SPUR
FAN VOLTAGE
{ISOLATEMAINSPOWER}<
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (RED WIRES) FROM THE CH SENSOR
FAN SCROLL CONDITION
{ISOLATEMAINSPOWER}
FAN VOLTAGE
{ISOLATEMAINSPOWER}<
FAN SCROLL CONDITION
{ISOLATEMAINSPOWER}
VOLTAGE DC SUPPLY TO FLOW SWITCH
CH TEMPERATURE SWITCH TO MINIMUM
DHW TEMPERATURE SWITCH TO MAXIMUM
TEMPERATURE APPLIANCE
{ISOLATEMAINSPOWER}
VOLTAGE APS SUPPLY
EXTERNAL CONTROLS CA
GAS VALVE RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR PLUG FROM THE GAS VALVE
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
RESISTANCE FAN HARNESS
{ISOLATEMAINSPOWER}<
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
RESISTANCE GAS VALVE AND HARNESS AND TO EARTH
{ISOLATEMAINSPOWER}
REMOVE THE 4 WIRE CONNECTOR FROM X6 ON THE PCB
RESISTANCE PUMP
{ISOLATEMAINSPOWER}
REMOVE COVER FROM PUMP ASSEMBLY
RESISTANCE GAS VALVE AND TO EARTH
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR PLUG FROM THE GAS VALVE
OBSERVATION DISCONNECT EXTERNAL CONTROLS
{ISOLATEMAINSPOWER}
DISCONNECT EXTERNAL CONTROLS AND MAKE SAFE
RESISTANCE INTEGRAL TIMER - FIRING WITH NO DEMAND
{ISOLATEMAINSPOWER}<
RESISTANCE TIMER DEMAND
{ISOLATEMAINSPOWER}
REMOVE WIRES FROM TERMINALS 3 AND 5 ON TIMER AND MAKE SAFE
TIMER SET TO ON
RESISTANCE TIMER DEMAND
{ISOLATEMAINSPOWER}
REMOVE WIRES FROM TERMINALS 3 AND 5 ON TIMER AND MAKE SAFE
TIMER SET TO ON
PUMP VOLTS
{ISOLATEMAINSPOWER}<
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (RED WIRES) FROM THE CH SENSOR
IS DHW OPERATION SATISFACTORY?
CH TEMPERATURE SWITCH TO MINIMUM
DHW TEMPERATURE SWITCH TO MAXIMUM
FAN RUNS HIGH SPEED
EXTERNAL CONTROLS CA
AIR PRESSURE SWITCH PROVED (VOLTAGE AT PCB)
{ISOLATEMAINSPOWER}<
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI AIR FLOW
{ISOLATEMAINSPOWER}
BURNER
{ISOLATEMAINSPOWER}
HEAT EXCHANGER FLUE WAYS
{ISOLATEMAINSPOWER}
BURNER ESTABLISH
EXTERNAL CONTROLS CA
BOILER TEMPERATURE
EXTERNAL CONTROLS CA
PUMP RUNS
EXTERNAL CONTROLS CA
DHW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (BLUE WIRES) FROM THE DHW SENSOR
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
GAS VALVE VOLTAGE (DHW)
{ISOLATEMAINSPOWER}<
VOLTAGE DC FROM FLOW SWITCH
{ISOLATEMAINSPOWER}<
DHW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (BLUE WIRES) FROM THE DHW SENSOR
DHW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (BLUE WIRES) FROM THE DHW SENSOR
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
DHW JUMPER SETTING
{ISOLATEMAINSPOWER}
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
DHW AND CH OPERATION
CH TEMPERATURE SWITC
PUMP HARNESS
{ISOLATEMAINSPOWER}
FAN VOLTAGE
{ISOLATEMAINSPOWER}<
EXTERNAL CONTROLS RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR X4 FROM THE PCB
HOW IS THE BURNER REACTING?
EXTERNAL CONTROLS CA
FAN RUNS HIGH SPEED
EXTERNAL CONTROLS CA
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
FAN RUNS HIGH SPEED
EXTERNAL CONTROLS CA
AIR PRESSURE SWITCH PROVED (VOLTAGE AT PCB)
{ISOLATEMAINSPOWER}<
FLAME SENSE ELECTRODE AND GAP
{ISOLATEMAINSPOWER}
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI AIR FLOW
{ISOLATEMAINSPOWER}
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
BURNER
{ISOLATEMAINSPOWER}
AIR PRESSURE SWITCH PROVED (VOLTAGE AT PCB)
{ISOLATEMAINSPOWER}<
HEAT EXCHANGER FLUE WAYS
{ISOLATEMAINSPOWER}
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI AIR FLOW
{ISOLATEMAINSPOWER}
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (RED WIRES) FROM THE CH SENSOR
DHW LIMIT THERMOSTAT
{ISOLATEMAINSPOWER}
REMOVE THE BLUE WIRE FROM THE CH LIMIT THERMOSTAT
AIR PRESSURE SWITCH PROVED (VOLTAGE AT PCB)
{ISOLATEMAINSPOWER}<
FLAME SENSE ELECTRODE AND GAP
{ISOLATEMAINSPOWER}
VOLTAGE AC GAS VALVE
{ISOLATEMAINSPOWER}<
RESISTANCE HARNESS DHW FLOW SWITCH
{ISOLATEMAINSPOWER}<
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (RED WIRES) FROM THE CH SENSOR
DHW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (BLUE WIRES) FROM THE DHW SENSOR
RESISTANCE HARNESS APS
{ISOLATEMAINSPOWER}<
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI AIR FLOW
{ISOLATEMAINSPOWER}
FAN SCROLL CONDITION
{ISOLATEMAINSPOWER}
HEAT EXCHANGER FLUE WAYS
{ISOLATEMAINSPOWER}
RESISTANCE LOW PRESSURE SWITCH
{ISOLATEMAINSPOWER}<
RESISTANCE HARNESS CH SENSOR
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR X4 FROM THE PCB
REMOVE CONNECTOR FROM CH SENSOR
INSPECTION WATER LEAK FROM LOW PRESSURE SWITCH
{ISOLATEMAINSPOWER}
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (RED WIRES) FROM THE CH SENSOR
RESISTANCE HARNESS DHW SENSOR
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR X4 FROM THE PCB
REMOVE CONNECTOR FROM CH SENSOR
DHW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (BLUE WIRES) FROM THE DHW SENSOR
RESISTANCE GAS VALVE AND HARNESS
{ISOLATEMAINSPOWER}<
VOLTAGE DC GAS VALVE
{ISOLATEMAINSPOWER}<
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
SPARK ELECTRODE AND GAP
{ISOLATEMAINSPOWER}
BURNER
{ISOLATEMAINSPOWER}
RESISTANCE FAN AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE 6 WIRE CONNECTOR FROM X6 ON PCB
CH OPERATION
EXTERNAL CONTROLS CA
OBSERVATION LINK EXTERNAL CONTROLS
{ISOLATEMAINSPOWER}<
CH LIMIT THERMOSTAT
{ISOLATEMAINSPOWER}
REMOVE THE BLUE WIRE FROM THE CH LIMIT THERMOSTAT
AIR PRESSURE SWITCH (N/O)
{ISOLATEMAINSPOWER}
REMOVE THE BROWN WIRE FROM THE AIR PRESSURE SWITCH
VENTURI AIR FLOW
{ISOLATEMAINSPOWER}
RESISTANCE FUSE PCB
{ISOLATEMAINSPOWER}
REMOVE THE FUSE FROM THE PCB
RESISTANCE PUMP AND HARNESS AND TO EARTH
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR X3 FROM THE PCB
OBSERVATION LINK EXTERNAL CONTROLS
{ISOLATEMAINSPOWER}<
EXTERNAL CONTROLS RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR X4 FROM THE PCB
CH LIMIT THERMOSTAT
{ISOLATEMAINSPOWER}
REMOVE THE BLUE WIRE FROM THE CH LIMIT THERMOSTAT
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE PLUG CONNECTOR (RED WIRES) FROM THE CH SENSOR
OBSERVATION DISCONNECT EXTERNAL CONTROLS
{ISOLATEMAINSPOWER}
DISCONNECT EXTERNAL CONTROLS AND MAKE SAFE
TIME CLOCK/TIME CLOCK LINK
{ISOLATEMAINSPOWER}<
TIME CLOCK/TIME CLOCK LINK
{ISOLATEMAINSPOWER}<
PUMP RUNS
EXTERNAL CONTROLS CA
PUMP HARNESS
{ISOLATEMAINSPOWER}
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
BOILER TEMPERATURE (SHUT OFF AT MAX)
EXTERNAL CONTROLS CA
OBSERVATION PUMP OVERRUN
EXTERNAL CONTROLS CA
System Information
- Total Tests: 309
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control