Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
JOHNSON & STARLEY ECONOMAIRE 32/INTEJAN WARM AIR HEATER
WARNING - IMPORTA
JOHNSON & STARLEY ECONOMAIRE 32/INTEJAN WARM AIR HEATER
{ISOLATEMAINSPOWER}<
SYSTEM CHECKS
PLEASE ENSURE THE FO
OBSERVATION COMBUSTION FAN RUNS FOR HEATING
AIR HEATER SWITCH SET TO CONSTANT
WATER HEATER SET TO OFF
OBSERVATION COMBUSTION FAN RUNS FOR HOT WATER
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
AIR HEATER SET TO OFF
SPARKING BUT NO IGNITION (BOTH WC NOT SATISFACTORY)
MODULE - CONTROL
SPARKING BUT NO IGNITION (BOTH WC NOT SATISFACTORY)
MULTIFUNCTIONAL CONTROL (WATER CIRCULATOR)
SPARKING BUT NO IGNITION (BOTH WC NOT SATISFACTORY)
PILOT BURNER ASSEMBLY (WATER CIRCULATOR)
SPARKING BUT NO IGNITION (BOTH WC NOT SATISFACTORY)
PILOT BURNER ASSEMBLY (WATER CIRCULATOR)
NO SPARKING (BOTH WC NOT SATISFACTORY)
MODULE - CONTROL
NO SPARKING (BOTH WC NOT SATISFACTORY)
FUSE - FCD (WATER CIRCULATOR)
NO SPARKING (BOTH WC NOT SATISFACTORY)
PILOT BURNER ASSEMBLY (WATER CIRCULATOR)
NO SPARKING (BOTH WC NOT SATISFACTORY)
LEAD - IGNITER (WATER CIRCULATOR)
BURNER IGNITES (BOTH WC NOT SATISFACTORY)
GAS SUPPLY
BURNER IGNITES (BOTH WC NOT SATISFACTORY)
MODULE - CONTROL
BURNER IGNITES (BOTH WC NOT SATISFACTORY)
MULTIFUNCTIONAL CONTROL (WATER CIRCULATOR)
SPARKING BUT NO IGNITION (BOTH AH NOT SATISFACTORY)
FDC AND LIMIT SWITCH (CH)
SPARKING BUT NO IGNITION (BOTH AH NOT SATISFACTORY)
MODULE - CONTROL
SPARKING BUT NO IGNITION (BOTH AH NOT SATISFACTORY)
MULTIFUNCTIONAL CONTROL (AIR HEATER)
SPARKING BUT NO IGNITION (BOTH AH NOT SATISFACTORY)
INJECTOR PILOT (AIR HEATER)
SPARKING BUT NO IGNITION (BOTH AH NOT SATISFACTORY)
BURNER - PILOT - SIT (AIR HEATER)
NO SPARKING (BOTH AH NOT SATISFACTORY)
MODULE - CONTROL
NO SPARKING (BOTH AH NOT SATISFACTORY)
FUSE - FCD (AIR HEATER)
NO SPARKING (BOTH AH NOT SATISFACTORY)
BURNER - PILOT - SIT (AIR HEATER)
NO SPARKING (BOTH AH NOT SATISFACTORY)
LEAD - IGNITER (AIR HEATER)
DOES COMBUSTION FAN RUN TIMED
CLOCK MECHANISM
AH OR WC PROBLEM
GAS SUPPLY
AH OR WC PROBLEM
MODULE - CONTROL
AH OR WC PROBLEM
MULTIFUNCTIONAL CONTROL (AIR HEATER)
ELECTRICAL SAFETY CHECKS
ELECTRICAL SAFETY CHECKS
INSUFFICIENT AIR FLOW
FILTER ASSEMBLY (AIR HEATER)
INSUFFICIENT AIR FLOW (BOTH AH NOT SATISFACTORY)
MODULE - CONTROL
INSUFFICIENT AIR FLOW (BOTH AH NOT SATISFACTORY)
AIR CIRCULATOR FAN SCROLL (AIR HEATER)
SYSTEM CYCLING (BOTH AH NOT SATISFACTORY)
FILTER ASSEMBLY (AIR HEATER)
SYSTEM CYCLING (BOTH AH NOT SATISFACTORY)
MODULE - CONTROL
SYSTEM CYCLING (BOTH AH NOT SATISFACTORY)
AIR CIRCULATOR FAN (AIR HEATER)
COOL AIR (BOTH AH NOT SATISFACTORY)
GAS SUPPLY
WATER TOO COLD (BOTH WC NOT SATISFACTORY)
BURNER PRESSURE ADJUSTER
WATER TOO COLD (BOTH WC NOT SATISFACTORY)
INJECTOR - MAIN - AMAL (WATER CIRCULATOR)
WATER TOO COLD (BOTH WC NOT SATISFACTORY)
THERMOSTAT (WATER CIRCULATOR)
NOISY OPERATION (BOTH WC NOT SATISFACTORY)
BURNER PRESSURE ADJUSTER
NOISY OPERATION (BOTH WC NOT SATISFACTORY)
INJECTOR - MAIN - AMAL (WATER CIRCULATOR)
NOISY OPERATION
THERMOSTAT (WATER CIRCULATOR)
NOISY OPERATION (BOTH WC NOT SATISFACTORY)
MULTIFUNCTIONAL CONTROL (WATER CIRCULATOR)
FAN RUNS FOR 10 SECONDS (NO AH)
FDC AND LIMIT SWITCH (CH)
FAN RUNS FOR 10 SECONDS (NO AH)
SWITCH - AIR PRESSURE
FAN RUNS FOR 10 SECONDS (NO AH)
KIT - TUBE - REPLACEMENT - PRESSURE SWITCH
FAN RUNS FOR 10 SECONDS (NO AH)
VENTURI
SYSTEM CHECKS
SYSTEM CHECKS
FAN DOES NOT RUN (NEITHER)
FUSE T3
FAN DOES NOT RUN (NEITHER)
3-WAY SWITCH
FAN DOES NOT RUN (NEITHER)
3-WAY SWITCH
OPEN CIRCUIT (NEITHER)
SWITCH - AIR PRESSURE
FAN DOES NOT RUN (NEITHER)
KIT - TUBE - REPLACEMENT - PRESSURE SWITCH
FAN DOES NOT RUN (NEITHER)
VENTURI
FAN DOES NOT RUN (NO AH)
3-WAY SWITCH
FAN DOES NOT RUN (NO AH)
THERMISTA-STAT (AIR HEATER)
FAN RUNS FOR 10 SECONDS (NO WC)
SWITCH - AIR PRESSURE
FAN RUNS FOR 10 SECONDS (NO WC)
KIT - TUBE - REPLACEMENT - PRESSURE SWITCH
FAN RUNS FOR 10 SECONDS (NO WC)
VENTURI
FAN DOES NOT RUN (NO WC)
3-WAY SWITCH
FAN DOES NOT RUN (NO WC)
THERMOSTAT (WATER CIRCULATOR)
SPARKING BUT NO IGNITION (BOTH WC NOT SATISFACTORY)
FCD - ELECTRIC - SIT
NO SPARKING (BOTH WC NOT SATISFACTORY)
FCD - ELECTRIC - SIT
BURNER IGNITES (BOTH WC NOT SATISFACTORY)
INJECTOR - MAIN - AMAL (WATER CIRCULATOR)
BURNER IGNITES (BOTH WC NOT SATISFACTORY)
FCD - ELECTRIC - SIT
SPARKING BUT NO IGNITION (BOTH AH NOT SATISFACTORY)
FCD - ELECTRIC - SIT
NO SPARKING (BOTH AH NOT SATISFACTORY)
FCD - ELECTRIC - SIT
DOES COMBUSTION FAN RUN TIMED
3-WAY SWITCH
AH OR WC PROBLEM
INJECTOR - MAIN BURNER (AIR HEATER)
AH OR WC PROBLEM
FCD - ELECTRIC - SIT
AIR HEATING
NO FAULT FOUND
INSUFFICIENT AIR FLOW (BOTH AH NOT SATISFACTORY)
AIR CIRCULATOR FAN (AIR HEATER)
INSUFFICIENT AIR FLOW (BOTH AH NOT SATISFACTORY)
AIR CIRCULATOR FAN MOTOR (AIR HEATER)
SYSTEM CYCLING (BOTH AH NOT SATISFACTORY)
AIR CIRCULATOR FAN MOTOR (AIR HEATER)
COOL AIR (BOTH AH NOT SATISFACTORY)
HEAT EXCHANGER (AIR HEATER)
COOL AIR (BOTH AH NOT SATISFACTORY)
INJECTOR - MAIN BURNER (AIR HEATER)
COOL AIR (BOTH AH NOT SATISFACTORY)
MULTIFUNCTIONAL CONTROL (AIR HEATER)
WATER CIRCULATOR
NO FAULT FOUND
WATER TOO COLD (BOTH WC NOT SATISFACTORY)
MAIN BODY ASSEMBLY - WATER HEATER
NOISY OPERATION (BOTH WC NOT SATISFACTORY)
MAIN BODY ASSEMBLY - WATER HEATER
FAN RUNS FOR 10 SECONDS (NO AH)
MODULE - CONTROL
FAN DOES NOT RUN (NEITHER)
COMBUSTION AIR FAN
FAN DOES NOT RUN (NEITHER)
MODULE - CONTROL
FAN DOES NOT RUN VOLTAGE (NEITHER)
MODULE - CONTROL
FAN RUNS WITH WATER CIRCULATOR DEMAND BUT NOT AIR HEATING
MODULE - CONTROL
FAN RUNS STOPS RUNS LOCKOUT (NO WC)
SWITCH - OVERHEAT CUT OFF (WATER CIRCULATOR)
FAN RUNS FOR 10 SECONDS (NO WC)
MODULE - CONTROL
FAN DOES NOT RUN (NO WC)
MODULE - CONTROL
AIR HEATING NOT SATISFACTORY
CHARACTERISTIC TEST FROM AIR HEATER OR WATER CIRCULATOR PROBLEM
WATER CIRCULATOR NOT SATISFACTORY
CHARACTERISTIC TEST FROM AIR HEATER OR WATER CIRCULATOR PROBLEM
NO SPARKING
CHARACTERISTIC TEST FROM PILOT IGNITES (AIR HEATING)
SPARKING BUT PILOT DOES NOT IGNITE
CHARACTERISTIC TEST FROM PILOT IGNITES (AIR HEATING)
NO SPARKING
CHARACTERISTIC TEST FROM PILOT IGNITES (AIR HEATING)
SPARKING BUT PILOT DOES NOT IGNITE
CHARACTERISTIC TEST FROM PILOT IGNITES (AIR HEATING)
INSUFICIENT AIR FLOW
CHARACTERISTIC TEST FROM PROBLEM WITH AIR HEATING
SYSTEM CYCLING
CHARACTERISTIC TEST FROM PROBLEM WITH AIR HEATING
COOL AIR
CHARACTERISTIC TEST FROM PROBLEM WITH AIR HEATING
WATER TOO COLD BURNER REMAINS ALIGHT
CHARACTERISTIC TEST FROM PROBLEM WITH WATER CIRCULATOR
WATER TOO COLD BUT APPLIANCE SHUTS DOWN
CHARACTERISTIC TEST FROM PROBLEM WITH WATER CIRCULATOR
NOISY OPERATION
CHARACTERISTIC TEST FROM PROBLEM WITH WATER CIRCULATOR
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION COMBUSTION FAN RUNS FOR HEATING
FAN RUNS FOR APPROXIMATELY 10 SECONDS THEN STOPS
CHARACTERISTIC TEST FROM OBSERVATION COMBUSTION FAN RUNS FOR HEATING
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION COMBUSTION FAN RUNS FOR HEATING
FAN RUNS FOR APPROXIMATELY 10 SECONDS THEN STOPS
CHARACTERISTIC TEST FROM OBSERVATION COMBUSTION FAN RUNS FOR HEATING
FAN RUNS APPROX 10 SECS, RESETS, RUNS A FURTHER 20 SECS THEN LOCKOUT
CHARACTERISTIC TEST FROM OBSERVATION COMBUSTION FAN RUNS FOR HOT WATER
06/11/2017 09:24:24 1710_1_50_1 15/11/2017 13:16:28
06/11/2017 10:56:03
BURNER PRESSURE (WATER CIRCULATOR)
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
BURNER PRESSURE (AIR HEATER)
{ISOLATEMAINSPOWER}<
CLOCK/TIMER OUTPUT
{ISOLATEMAINSPOWER}
ENSURE CLOCK/TIMER IS CALLING
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
AIR CIRCULATING FAN VOLTAGE
AIR HEATER SWITCH SET TO CONSTANT
BURNER PRESSURE (AIR HEATER)
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
COMBUSTION AIR FAN VOLTAGE
{ISOLATEMAINSPOWER}
AIR HEATER SWITCH SET TO CONSTANT
PILOT IGNITES (AIR HEATING)
AIR HEATER SWITCH SET TO CONSTANT
PILOT IGNITES (WATER CIRCULATOR)
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
BURNER IGNITES (WATER CIRCULATOR)
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
CONTROL MODULE OUTPUT
{ISOLATEMAINSPOWER}
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
PILOT GAS VALVE VOLTAGE
WATER HEATER SWITCH SET TO CONSTANT
REMOVE THE UPPER ELECTRONIC FLAME CONTROL DEVICE
GAS VALVE PILOT SOLENOID RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE UPPER ELECTRONIC FLAME CONTROL DEVICE
IGNITION BURNER INJECTOR-WATER CIRCULATOR
{ISOLATEMAINSPOWER}
IGNITION BURNER ASSEMBLY- WATER CIRCULATOR
{ISOLATEMAINSPOWER}
FUSE (ELECTRIC FLAME CONTROL DEVICE)
{ISOLATEMAINSPOWER}<
IGNITION BURNER ASSEMBLY- WATER CIRCULATOR
{ISOLATEMAINSPOWER}
IGNITER LEAD
{ISOLATEMAINSPOWER}
DISCONNECT THE IGNITION LEAD
GAS VALVE VOLTAGE
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
MAIN GAS VALVE RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE UPPER ELECTRONIC FLAME CONTROL DEVICE
BURNER IGNITES (AIR HEATING)
AIR HEATER SWITCH SET TO CONSTANT
CONTROL MODULE OUTPUT
{ISOLATEMAINSPOWER}
AIR HEATER SWITCH SET TO CONSTANT
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
LIMIT SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
LIMIT SWITCH AND FDC ASSEMBLY IS LOCATED TOP LEFT BEHIND THE SEALING PANEL
PILOT GAS VALVE VOLTAGE
AIR HEATER SWITCH SET TO CONSTANT
GAS VALVE PILOT SOLENOID RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LOWER ELECTRONIC FLAME CONTROL DEVICE
IGNITION BURNER INJECTOR-AIR HEATER
{ISOLATEMAINSPOWER}
IGNITION BURNER ASSEMBLY-AIR HEATER
{ISOLATEMAINSPOWER}
FUSE (ELECTRIC FLAME CONTROL DEVICE)
{ISOLATEMAINSPOWER}<
IGNITION BURNER ASSEMBLY-AIR HEATER
{ISOLATEMAINSPOWER}
IGNITER LEAD
{ISOLATEMAINSPOWER}
DISCONNECT THE IGNITION LEAD
GAS VALVE VOLTAGE
AIR HEATER SWITCH SET TO CONSTANT
MAIN GAS VALVE RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LOWER ELECTRONIC FLAME CONTROL DEVICE
AIR FLOW FILTER
{ISOLATEMAINSPOWER}
AIR CIRCULATING FAN (FULL SPEED)
{ISOLATEMAINSPOWER}
AIR HEATER SWITCH SET TO CONSTANT
THERMISTOR-STAT SET TO MAXIMUM
FAN SCROLL
{ISOLATEMAINSPOWER}
RESISTOR
{ISOLATEMAINSPOWER}<
FAN POWER CAPACITOR
{ISOLATEMAINSPOWER}<
AIR FLOW FILTER
{ISOLATEMAINSPOWER}
AIR CIRCULATING FAN (FULL SPEED)
{ISOLATEMAINSPOWER}
AIR HEATER SWITCH SET TO CONSTANT
THERMISTOR-STAT SET TO MAXIMUM
FAN SCROLL
{ISOLATEMAINSPOWER}
GAS USAGE CHECK
AIR HEATER SWITCH SET TO CONSTANT
BURNER PRESSURE (WATER CIRCULATOR)
{ISOLATEMAINSPOWER}<
GAS USAGE CHECK
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
THERMOSTAT (EARLY OPERATION)
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MAX POSITION
IS WATER CIRCULATING?
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
BURNER PRESSURE (WATER CIRCULATOR)
{ISOLATEMAINSPOWER}<
GAS USAGE CHECK
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
THERMOSTAT (LATE OPERATION)
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
OBSERVATION COMBUSTION FAN RUNS FOR HOT WATER (NO HEAT)
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
AIR HEATER SET TO OFF
FDC RESISTANCE
{ISOLATEMAINSPOWER}
AIR PRESSURE SWITCH VOLTAGE
AIR HEATER SWITCH SET TO CONSTANT
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI
{ISOLATEMAINSPOWER}
AIR HEATER SWITCH
{ISOLATEMAINSPOWER}
REMOVE THE LEADS FROM THE AIR HEATER SWITCH
FUSE
{ISOLATEMAINSPOWER}<
AIR HEATER SWITCH
{ISOLATEMAINSPOWER}
REMOVE THE LEADS FROM THE AIR HEATER SWITCH
WATER HEATER SWITCH
{ISOLATEMAINSPOWER}
REMOVE THE LEADS FROM THE WATER HEATER SWITCH
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI
{ISOLATEMAINSPOWER}
THERMISTOR-STAT RESISTANCE
{ISOLATEMAINSPOWER}
SET THE THERMISTOR-STAT TO MAXIMUM
WATER HEATER SWITCH
{ISOLATEMAINSPOWER}
REMOVE THE LEADS FROM THE WATER HEATER SWITCH
AIR PRESSURE SWITCH VOLTAGE
WATER HEATER SWITCH SET TO CONSTANT
SET THERMOSTAT TO MID POSITION
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI
{ISOLATEMAINSPOWER}
THERMOSTAT RESISTANCE
{ISOLATEMAINSPOWER}
System Information
- Total Tests: 198
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control