Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
4707561 BAXI PLATINUM 2 COMBI 28 GA
WARNING - IMPORTA
BOILER ENTERS STANDBY MODE
ENSURE THERE ARE NO DEMANDS
POWER UP
NO DEMANDS
FAN RUN DHW DEMAND
ENSURE DHW MODE IS TURNED ON IN USER CONTROL
BURNER IGNITES AND ESTABLISHES
ENSURE DHW MODE IS TURNED ON IN USER CONTROL
OPERATION DHW
DHW TEMPERATURE CONTROL SET TO MAX
OPERATION CH
CH THERMOSTAT SET TO MAX
USER DISPLAY CONTROL SET TO HW AND CH
PUMP RUNS DHW DEMAND
ENSURE DHW MODE IS TURNED ON IN USER CONTROL
RUN HOT WATER TAP AT FLOW RATE OF 3 L/MIN
ERROR CODE 160 FAN INVESTIGATION
OUTSIDE MODEL
DOES BOILER REACT TO CH DEMAND
USER DISPLAY CONTROL SET TO HW AND CH
OBSERVATION ANTI CYCLE DELAY
ALLOW THE HEATING SY
VOLTAGE IN
HARNESS INPUT
PUMP DOES NOT RUN
HARNESS - LOW VOLTAGE
PUMP DOES NOT RUN 2
HARNESS - LOW VOLTAGE
PRESSURE INVESTIGATION
HARNESS - LOW VOLTAGE
RETURN SENSOR INVESTIGATION
HARNESS - LOW VOLTAGE
PCB BRIDGE
BRIDGE - PCB
BLOWN STANDBY MODE AT POWER UP
FUSE 2A 250V C/W HOLDER
BLOWN STANDBY MODE
FUSE 2A 250V C/W HOLDER
FUSE FURTHER INVESTIGATION
GAS VALVE ASSEMBLY
FAN DOES NOT RUN
THERMOSTAT 105 DEG C - LIMIT
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS INLET PRESSURE
BURNER IGNITES
ELECTRODE - SENSING - FLAME
SPARK NOT LIGHT
HARNESS - GAS VALVE TO IGNITER
HARNESS FLAME RECTIFICATION
CABLE - DETECTION ELECTRODE
STEPPER MOTOR
HARNESS - STEPPER MOTOR - GAS VALVE
SPARKING NOT LIGHTING
BODY - TRAP - CONDENSATE / PIPEWORK
NO PRESSURE DROP
FLUE
NO DROP
VENTURI ASSEMBLY
NO DROP
BURNER
BURNER BAFFLES OUT ONCE ESTABLISHED
BODY - TRAP - CONDENSATE / PIPEWORK
DIES AWAY
GAS INLET PRESSURE
BURNER BAFFLES OUTONCE ESTABLISHED
HEAT EXCHANGER ASSEMBLY 4E - FLUEWAYS
BAFFLES OUT ONCE ESTABLISHED
BURNER
NO SPARK
PCB
NO SPARK
CABLE - IGNITION ELECTRODE
NO SPARK
HARNESS - GAS VALVE TO IGNITER
UNDER PRESSURE
VESSEL - EXPANSION
PASSING CAUSING FALSE FLAME
GAS VALVE ASSEMBLY
OVERHEAT FURTHER INVESTIGATION
THERMOSTAT 105 DEG C - LIMIT
OVERHEAT FURTHER INVESTIGATION
PUMP C/W O-RING
OVERHEAT INVESTIGATION
AIR IN BOILER OR SYSTEM
FOR OVERHEAT 2
Z DIRECTION CHOICE OR CONTINUE
PREHEAT SATISFACTORY3
HARNESS - SUPPLY - 3 WAY VALVE TO PUMP
BLR TO TEMP RADS COLD
HARNESS - SUPPLY - 3 WAY VALVE TO PUMP
TAP RUNNING
FLOW THROUGH TURBINE
FROST PROTECTION
SENSOR - NTC C/W WASHER
FROST PROTECTION
SENSOR - THERMODISC - MINIFIT
HARNESS FLAME RECTIFICATION SECOND SECTION
CABLE - FLAME SENSOR TO CONTROL BOX
FAN RUNS DHW
SENSOR - THERMODISC - MINIFIT
NO POWER TO FAN
SENSOR - THERMODISC - MINIFIT
FAN RUNS
SENSOR - NTC - HEAT EXCHANGER
FAN RUNS DHW
SENSOR - NTC C/W WASHER
RESTRICTED DHW OPERATION
VENTURI ASSEMBLY
DHW COOL RADS COLD NO HEAT DEMAND
BODY - TRAP - CONDENSATE / PIPEWORK
DHW INCORRECT FAN PRESSURE
CONDENSATE PIPE
DHW COOL RADS COLD NO HEAT DEMAND
FAN ASSEMBLY
DHW COOL RADS COLD NO HEAT DEMAND
HEAT EXCHANGER ASSEMBLY 4E
DHW INCORRECT FAN PRESSURE
BURNER
BOILER TEMP LOW SYSTEM TEMP LOW
VENTURI ASSEMBLY
BOILER TEMP LOW SYSTEM TEMP LOW
BODY - TRAP - CONDENSATE / PIPEWORK
CH INCORRECT FAN PRESSURE
CONDENSATE PIPE
BOILER TEMP LOW SYSTEM TEMP LOW
FAN ASSEMBLY
BOILER TEMP LOW SYSTEM TEMP LOW
HEAT EXCHANGER ASSEMBLY 4E
CH INCORRECT FAN PRESSURE
BURNER
FAN INVESTIGATION
HARNESS - FAN - PUMP
FAN INVESTIGATION
FAN ASSEMBLY
FAN INVESTIGATION 2
FAN ASSEMBLY
FAN INVESTIGATION
HARNESS FAN
FAN DOES NOT RUN
HARNESS FAN
OVERHEAT INVESTIGATION
SENSOR - THERMODISC - MINIFIT
OVERHEAT INVESTIGATION
SENSOR - THERMODISC - MINIFIT
OVERHEAT
SENSOR - NTC - HEAT EXCHANGER
NO PUMP OVER RUN
PCB
GAS VALVE - PCB
GAS VALVE - PCB
BLANK FOR RESETS INFORMATION
Z DIRECTION CHOICE OR CONTINUE
BOILER NOISY
BODY - TRAP - CONDENSATE / PIPEWORK
CH BOILER NOISY
CONDENSATE PIPE
BOILER NOISY CH OPERATION
SENSOR - THERMODISC - MINIFIT
BOILER NOISY ON CH
SENSOR - THERMODISC - MINIFIT
KETTLING ON DHW
HEAT EXCHANGER ASSEMBLY 4E
ENGINEER CHOICE TO CHANGE
THERMOSTAT 105 DEG C - LIMIT
FUSE BLOWING
HARNESS FAN
FAN STANDBY
PCB
STANDBY
FAN ASSEMBLY
SOLENOID FAULT
GAS VALVE ASSEMBLY
BURNER DOES NOT IGNITE
ELECTRODE - SPARK
BURNER DOES NOT IGNITE
VENTURI ASSEMBLY
DHW KETTLING
PUMP C/W O-RING
DHW NOISY KETTLING
BODY - TRAP - CONDENSATE / PIPEWORK
BOILER TEMP LOW SYSTEM TEMP LOW DHW
GAS INLET PRESSURE
DHW COOL
PUMP C/W O-RING
ANTI CYCLE DELAY
PCB
BOILER TEMP LOW SYSTEM TEMP LOW
GAS INLET PRESSURE
BLR TO TEMP RADS NOT
FLOW ASSEMBLY BRASS W/O BYPASS
BOILER TO TEMP RADS COOL
PUMP C/W O-RING
BOILER NOISY
PUMP C/W O-RING
CASE REMOVAL
Z DIRECTION CHOICE OR CONTINUE
FOR TYPE DIAG PROCEDURE
Z DIRECTION CHOICE OR CONTINUE
LOW PRESSURE WARNING
SYSTEM CHECKS
STOPS PUMP RUNNING
SENSOR - THERMODISC - MINIFIT
STOPS PUMP
SENSOR - THERMODISC - MINIFIT
STOPS PUMP
SENSOR - NTC - HEAT EXCHANGER
STOPS PUMP RUNNING
SENSOR - NTC C/W WASHER
FURTHER INVESTIGATION FUSE F1
PUMP C/W O-RING
BLOWN STAND BY MODE AT POWER UP
MAIN FUSE FUSED SPUR F1
CALIBBRATION
SENSOR - THERMODISC - MINIFIT
FAN RUNS
SENSOR - NTC C/W WASHER
OUTSIDE MODEL
SENSOR - NTC - HEAT EXCHANGER
FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
DHW TOO HOT
SENSOR - NTC C/W WASHER
FAN RUNS
SENSOR - THERMODISC - MINIFIT
DHW TOO HOT
SENSOR - THERMODISC - MINIFIT
DHW COOL RADS COLD
SENSOR - NTC C/W WASHER
DHW COOL
SENSOR - THERMODISC - MINIFIT
DHW COOL
SENSOR - THERMODISC - MINIFIT
DHW RUNS HOT THEN COLD
PUMP C/W O-RING
DHE RUNS HOT THEN COLD
SENSOR - THERMODISC - MINIFIT
DHW RUNS HOT THEN COLD
SENSOR - NTC C/W WASHER
DHW RUNS HOT THEN COLD
SENSOR - THERMODISC - MINIFIT
BLR TEMP LOW SYSTEM LOW
SENSOR - THERMODISC - MINIFIT
BLR TEMP LOW SYSTEM LOW
SENSOR - THERMODISC - MINIFIT
POOR FLOW RATE
VALVE - COMPACT - RETURN - DHW
FAULT CODE
SYSTEM CHECKS
DC HARNESS
FAN ASSEMBLY
FUSE BLOWING
MOTOR - 3 WAY VALVE
STANDBY
HARNESS - FAN - PUMP
FLOW SWITCH ASSEMBLY
FLOW ASSEMBLY
DHW COOL
HEAT EXCHANGER ASSEMBLY 4E
DHW HOT THEN COLD
HEAT EXCHANGER ASSEMBLY 4E
SERVICE VALVES FLOW AND RETURN
SERVICE VALVES FLOW AND RETURN
BURNER IGNITION
FAN ASSEMBLY
FUSE FURTHER INVESTIGATION
HARNESS - SUPPLY - 3 WAY VALVE TO PUMP
PUMP DOES NOT RUN
HARNESS - SUPPLY - 3 WAY VALVE TO PUMP
FUSE FURTHER INVESTIGATION 2
HARNESS - SUPPLY - 3 WAY VALVE TO PUMP
SENSOR INVESTIGATION
HARNESS - NTC / EXTERNAL SENSOR
FLOW SENSOR INVESTIGATION
HARNESS - LOW VOLTAGE
PCB DISPLAY
KNOB - HMI TEXT
FURTHER IN VESTIGATION F2
Z DIRECTION CHOICE OR CONTINUE
FUSE
PCB
FURTHER IN VESTIGATION F3
Z DIRECTION CHOICE OR CONTINUE
FAN DOES NOT RUN
HARNESS - LIMIT THERMOSTAT
SPARK BUT DOES NOT LIGHT
GAS VALVE ASSEMBLY
MECHANICAL FAULT
GAS VALVE ASSEMBLY
NO DROP
HEAT EXCHANGER ASSEMBLY 4E - FLUEWAYS
BAFFLES OUT
GAS VALVE ASSEMBLY
SPARK GENERATOR
IGNITER ASSEMBLY
NO SPARK GENERATOR OK
ELECTRODE - SPARK
E151 AND E385
PCB
EXPANSION CONNECTION
PIPE - VESSEL - EXPANSION
FALSE FLAME
PCB
OVERHEAT FURTHER INVESTIGATION
HARNESS - LIMIT THERMOSTAT
OVERHEAT
PUMP C/W O-RING
OVERHEAT
HARNESS - SUPPLY - 3 WAY VALVE TO PUMP
DHW COOL RADS HOT
MOTOR - 3 WAY VALVE
BOILER UP TO TEMP RADS COLD
MOTOR - 3 WAY VALVE
VOTAGE CHANGE
PCB
STEPPER MOTOR
GAS VALVE ASSEMBLY
PCB FUSE BLOWING
PCB FUSE BLOWING
SENSOR PRIMARY FAN RUNS
HARNESS - LOW VOLTAGE
SENSOR TEMP RETURN FAN RUNS
HARNESS - LOW VOLTAGE
FLUE SENSOR FAN RUNS
HARNESS - LOW VOLTAGE
FAN RUNS
HARNESS - NTC / EXTERNAL SENSOR
OVERHEATING
HEAT EXCHANGER - PLATE TO PLATE - 14 PLATES
OVERHEAT INVESTIGATION
HARNESS - LOW VOLTAGE
OVERHEAT INVESTIGATION2
HARNESS - LOW VOLTAGE
FLUE SENSOR OVERHEAT
HARNESS - LOW VOLTAGE
OVERHEATING
HEAT EXCHANGER ASSEMBLY 4E
LETBY PREHEAT3
FLOW ASSEMBLY BRASS W/O BYPASS
CH OPERATION NOISY
HEAT EXCHANGER ASSEMBLY 4E
KETTLING
HEAT EXCHANGER - PLATE TO PLATE - 14 PLATES
BLANKS FOR OVERHEAT SECTION
Z DIRECTION CHOICE OR CONTINUE
FUSE BLOWING
FAN ASSEMBLY
FAN STANDBY 2
PCB
BURNER DOES NOT IGNITE
BURNER
DHW NOISY KETTLING
HEAT EXCHANGER - PLATE TO PLATE - 14 PLATES
DHW NOISY KETTLING
HEAT EXCHANGER ASSEMBLY 4E
NO REACTION TO CH DEMAND DHW KETTLING
HARNESS INPUT
DHW TOO COOL
PCB
WATER TOO HOT
PCB
POWER TO PUMP
PUMP C/W O-RING
STANDBY MODE
VALVE - SENSOR - PRESSURE
STOPS PUMP SENSOR PRIMARY FAN RUNS
HARNESS - LOW VOLTAGE
STOPS PUMP SENSOR TEMP RETURN FAN RUNS
HARNESS - LOW VOLTAGE
STOPS PUMP FLUE SENSOR FAN RUNS
HARNESS - LOW VOLTAGE
STOPS PUMPFAN RUNS
HARNESS - NTC / EXTERNAL SENSOR
FURTHER INVESTIGATION FUSE F1 MAIN SOLENOID
HARNESS - GAS VALVE TO IGNITER
FURTHER INVESTIGATION F1
Z DIRECTION CHOICE OR CONTINUE
FROST PROTECTION
FROST PROTECTION
OUTSIDE MODEL
SENSOR - THERMODISC - MINIFIT
STOPS PUMP FLUE SENSOR FAN RUNS OUTSIDE MODEL
HARNESS - LOW VOLTAGE
GAS RATE
GAS VALVE ASSEMBLY
PUMP RUNS
DHW INLET FILTER
BOILER TEMP LOW SYSTEM TEMP LOW
GAS VALVE ASSEMBLY
PUMP RUNS
DHW FLOW FLOAT
STANDBY MODESYSTEM PRESSURE
VALVE - SENSOR - PRESSURE
FUSE INVESTIGATION
HARNESS - FAN - PUMP
POOR FLOW RATE
HEAT EXCHANGER - PLATE TO PLATE - 14 PLATES
VOLTAGE IN
PCB
PUMP RUNS?FAN DOES NOT RUN
SENSOR - HALL
NO REACTION TO CH DEMAND
HARNESS INPUT
DHW COOL
HEAT EXCHANGER - PLATE TO PLATE - 14 PLATES
OPERATION DHW DHW RUNS HOT THEN COLD
HEAT EXCHANGER - PLATE TO PLATE - 14 PLATES
VOLTAGE IN 2
PCB
BURNER ESTABLISHES THEN BAFFLES AFTER MORE THAN 5 SECONDS
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
TEMP DIFF CORRECT LOCAL BOILING
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
DIFFERENTIAL OK
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
FAN RUNS CONTINUALLY
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
NO SPARK
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT DOES NOT ESTABLISH WITHIN 5 SECONDS
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
SPARKING OCCURS BUT BURNER DOES NOT LIGHT
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW TOO COOL RADIATORS REMAIN COLD {NO HEATING DEMAND}
CHARACTERISTIC TEST FROM OPERATION DHW
DHW TOO COOL RADIATORS START TO HEAT WITH NO HEATING DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW NOISY KETTLING
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER DOES NOT REACT TO CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION (FOR HEAT EX DIAG)
BOILER KETTLES
CHARACTERISTIC TEST FROM CH OPERATION (FOR HEAT EX DIAG)
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER UP TO TEMPERATURE BUT RADIATORS COLD
CHARACTERISTIC TEST FROM OPERATION CH
BOILER TEMP LOW SYSTEM TEMP LOW
CHARACTERISTIC TEST FROM OPERATION CH
OPERATES CORRECTLY BUT SYSTEM GETS TOO COOL BEFORE REFIRING
CHARACTERISTIC TEST FROM OPERATION CH
BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
FLOAT DAMAGED,RESTRICTED OR JAMMED
CHARACTERISTIC TEST FROM FLOW SWITCH ASSEMBLY
FLOW SWITCH ASSEMBLY CLEAR
CHARACTERISTIC TEST FROM FLOW SWITCH ASSEMBLY
03/08/2018 15:32:57 1807_1_50_1 16/08/2018 11:29:47
06/08/2018 10:31:19
RESISTANCE BRIDGE PCB AND HARNESS
REMOVE DISPLAY PCB FROM FRONT OF BOILER
REMOVE CONNECTOR X40 FROM PCB
RESISTANCE CHECK OVERHEAT STAT AND HARNESS
DISCONNECT CONNECTOR X14 FROM THE PCB
RESISTANCE SENSOR OVERHEAT STAT
DISCONNECT THE LEADS FROM THE OVERHEAT STAT
ELECTRODE SENSE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RESISTANCE GAS VALVE HARNESS
DISCONNECT THE 4 WAY CONNECTOR (X15) FROM THE PCB
ALSO DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE STEPPER MOTOR HARNESS
DISCONNECT CONNECTOR X25 FROM THE PCB
DISCONNECT THE STEPPER MOTOR LEAD FROM THE GAS VALVE
VOLTAGE MAINS POWER INPUT TO APPLIANCE
REMOVE CONTROL BOX COVER
PRESSURE INLET CUTOUT
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
OBSERVATION RESET BOILER
ALLOW THE APPLIANCE TO COOL
RESISTANCE CHECK OVERHEAT STAT AND HARNESS
DISCONNECT CONNECTOR X14 FROM THE PCB
RESISTANCE SENSOR OVERHEAT STAT
DISCONNECT THE LEADS FROM THE OVERHEAT STAT
VOLTAGE PUMP AT PUMP
DISCONNECT THE DC CO
VOLTAGE PUMP AT PCB
RUN HOT WATER TAP AT FLOW RATE OF 3 L/MIN
VOLTAGE DIVERTER VALVE PCB CH
USER DISPLAY CONTROL SET TO HW AND CH
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
RESISTANCE HEAT EX OVERHEAT SENSOR
DISCONNECT THE WIRING FROM THE FLUE OVERHEAT STAT.
RESISTANCE SENSOR TEMP DHW
REMOVE THE GREEN LEADS FROM DHW SENSOR
RESISTANCE FAN HARNESS
DISCONNECT THE 4 WAY CONNECTOR FROM THE PCB AND FAN
TEMPERATURE DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE P
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
RESISTANCE HEAT EX OVERHEAT SENSOR
DISCONNECT THE WIRING FROM THE FLUE OVERHEAT STAT.
OVERHEAT STAT OR FURTHER INVESTIGATION
TESTS SO FAR IND
RESISTANCE AC FAN HARNESS
REMOVE CONNECTOR X11 FROM THE PCB
REMOVE THE 3 WAY CONNECTOR FROM THE FAN
VOLTAGE EXTERNAL CONTROLS (IN)
USER DISPLAY CONTROL TO HW AND CH
VOLTAGE PUMP AT PUMP
DISCONNECT THE DC CO
VOLTAGE PUMP AT PCB
RUN HOT WATER TAP AT FLOW RATE OF 3 L/MIN
VOLTAGE TO LOW PRESSURE SWITCH
REMOVE CONTROL BOX COVER IF NECESSARY
VOLTAGE TO FLOW SENSOR
REMOVE CONTROL BOX COVER IF NECESSARY
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
RESISTANCE HEAT EX OVERHEAT SENSOR
DISCONNECT THE WIRING FROM THE FLUE OVERHEAT STAT.
VOLTAGE MAINS POWER INPUT TO APPLIANCE
REMOVE CONTROL BOX COVER
RESISTANCE SENSOR TEMP DHW
REMOVE THE GREEN LEADS FROM DHW SENSOR
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM HOLDER
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS_FUSE
DISCONNECT CONNECTOR MARKED X36
RESISTANCE GAS VALVE SOLENOID MAIN_FUSE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE PUMP_FUSE
DISCONNECT THE MAINS CABLE TO THE PUMP
VOLTAGE EXTERNAL CONTROLS CALLING
ENSURE THERE ARE NO DEMANDS FROM EXTERNAL CONTROLS
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
RESISTANCE SENSOR TEMP DHW AND HARNESS
DISCONNECT CONNECTOR FROM X21 ON THE PCB
RESISTANCE SENSOR TEMP DHW
REMOVE THE GREEN LEADS FROM DHW SENSOR
RESISTANCE HEAT EX OVERHEAT AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE HEAT EX OVERHEAT SENSOR
DISCONNECT THE WIRING FROM THE FLUE OVERHEAT STAT.
PRESSURE FAN
ATTACH U GAUGE TO GAS VALVE OUTLET TEST POINT
REMOVE 4 WIRE HARNESS FROM FAN
PRESSURE FAN
ATTACH U GAUGE TO GAS VALVE OUTLET TEST POINT
REMOVE 4 WIRE HARNESS FROM FAN
VOLTAGE TO LOW PRESSURE SWITCH
REMOVE CONTROL BOX COVER IF NECESSARY
RESISTANCE FAN (DC)_FUSE
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE DIVERTER VALVE HEAD
REMOVE DIVERTER VALVE HEAD FROM BODY
VOLTAGE EXTERNAL CONTROLS (OUT PCB)
REMOVE CONTROLS COVER AS NECESSARY
USER DISPLAY CONTROL TO CH AND HW
VOLTAGE EXTERNAL CONTROLS (IN)
USER DISPLAY CONTROL TO HW AND CH
TEMPERATURE DIFFERENTIAL PRIMARY HEAT EX_CH
USER DISPLAY CONTROL SET TO HW AND CH
ATTACH TEMPERATURE PROBES AS INDICATED BY RED ARROWS
TEMPERATURE DIFFERENTIAL PRIMARY HEAT EX_CH
USER DISPLAY CONTROL SET TO HW AND CH
ATTACH TEMPERATURE PROBES AS INDICATED BY RED ARROWS
VOLTAGE TO DISPLAY PCB
REMOVE THE I-CONTROLLER (DISPLAY PCB) FROM THE FRONT OF THE BOILER
RESISTANCE FUSE F2 ( APPLIANCE)
REMOVE FUSE FROM HOLDER AND CONNECTOR BLOCK
RESISTANCE FUSE F3 ( APPLIANCE)
REMOVE FUSE FROM HOLDER AND THE CONNECTOR BLOCK.
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
VOLTAGE PERMANENT RECTIFICATION
NO DEMANDS
ENSURE BOILER IS NOT IN LOCKOUT CONDITION
RESISTANCE CHECK RECTIFICATION LEAD
DISCONNECT THE RECTIFICATION LEAD FROM THE PCB
DISCONNECT THE RECTIFICATION LEAD FROM THE PROBE
VOLTAGE TO STEPPER MOTOR AT PCB
REMOVE CONNECTOR X25 FROM THE PCB AND MAKE SAFE
RESISTANCE STEPPER MOTOR AND HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
PRESSURE FAN
ATTACH U GAUGE TO GAS VALVE OUTLET TEST POINT
REMOVE 4 WIRE HARNESS FROM FAN
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
HEAT EXCHANGER FLUE WAYS
REMOVE THE COMBUSTION CHAMBER FRONT
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
OBSERVATION SPARKING
REMOVE THE SPARK ELECTRODE CAP
WEDGE THE CAP BEHIND THE BRACKET FOR THE SPARK GENERATOR
RESISTANCE CHECK IGNITION LEAD
REMOVE THE SPARK LEAD FROM THE ELECTRODE
REMOVE THE SPARK LEAD FROM THE GENERATOR
RESISTANCE SPARK GENERATOR LEAD
REMOVE CONNECTOR X15 FROM THE PCB
REMOVE THE POWER CABLE FROM THE SPARK GENERATOR
EXPANSION VESSEL PRESSURE
SYSTEM DISCHARGED
OBSERVATION DOES A FAULT CODE RE APPEAR
DHW SET TO MAX
PUMP RUNS DHW DEMAND
ENSURE DHW MODE IS TURNED ON IN USER CONTROL
RUN HOT WATER TAP AT FLOW RATE OF 3 L/MIN
INSPECTION AIR IN SYSTEM AND BOILER
ENSURE BOILER SYSTEM PRESSURE IS CORRECT
ENSURE AUTO AIR VENT CAP IS OPEN
RESISTANCE OVERHEAT STAT AT TEMP
RUN THE APPLIANCE UNTIL THE BURNER SHUTS DOWN
RESISTANCE CHECK DIVERTER VALVE HARNESS
REMOVE CONNECTOR X13 FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE HEAD
RESISTANCE CHECK DIVERTER VALVE HARNESS
REMOVE CONNECTOR X13 FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE HEAD
VOLTAGE NO DEMAND FROM FLOW SWITCH TURBINE
REMOVE CONTROL BOX COVER
NO DEMANDS
RESISTANCE SENSOR TEMP DHW
REMOVE THE GREEN LEADS FROM DHW SENSOR
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE CHECK RECTIFICATION LEAD SECOND SECTION
DISCONNECT THE RECTI
VOLTAGE TO STEPPER MOTOR NOT ESTABLISHING
SET MULTIMETER TO RANGE MODE
(CLICK ON MULTIMETER SYMBOL FOR GUIDANCE)
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE HEAT EX OVERHEAT AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE SENSOR TEMP DHW AND HARNESS
DISCONNECT CONNECTOR FROM X21 ON THE PCB
INSPECTION FAN
REMOVE FAN
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION FAN
REMOVE FAN
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
RESISTANCE AC FAN HARNESS
REMOVE CONNECTOR X11 FROM THE PCB
REMOVE THE 3 WAY CONNECTOR FROM THE FAN
RESISTANCE AC FAN HARNESS
REMOVE CONNECTOR X11 FROM THE PCB
REMOVE THE 3 WAY CONNECTOR FROM THE FAN
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE P
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE HEAT EX OVERHEAT AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE GAS VALVE SOLENOID AND TO EARTH
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
TEMPERATURE DIFFERENTIAL FLOW RETURN FROM BOILER
ALLOW FAN TO RUN AND
RESISTANCE AC FAN_FUSE
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE FAN HARNESS
DISCONNECT THE 4 WAY CONNECTOR FROM THE PCB AND FAN
INLET PRESSURE DROP
ATTACH PRESSURE GAU
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE SENSOR TEMP DHW
REMOVE THE GREEN LEADS FROM DHW SENSOR
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION DIVERTER VALVE DHW POSITION
REMOVE DIVERTER VALVE MOTOR FROM THE BODY
CH OPERATION 1
FLOW AND RETURN VALV
VOLTAGE EXTERNAL CONTROLS (OUT PCB)
REMOVE CONTROLS COVER AS NECESSARY
USER DISPLAY CONTROL TO CH AND HW
VOLTAGE EXTERNAL CONTROLS (OUT)
REMOVE CONTROLS COVER AS NECESSARY
USER DISPLAY CONTROL SET TO HW AND CH
RESISTANCE SENSOR TEMP DHW
REMOVE THE GREEN LEADS FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE P
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
INSPECTION DIVERTER VALVE CH POSITION
REMOVE DIVERTER VALVE MOTOR FROM DIVERTER BODY
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
VOLTAGE BOILER SWITCHED LIVE OPERATION REFIRE
ENSURE EXTERNAL TIMER AND ROOM STAT ARE CALLING (IF FITTED)
USER DISPLAY CONTROL SET TO HW AND CH
OBSERVATION ANTI CYCLE DELAY
ALLOW THE HEATING SY
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
INSPECTION DIVERTER SPINDLE CH
REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
VOLTAGE LOW PRESSURE SWITCH
ENSURE SYSTEM PRESSURE IS SET BETWEEN 0.6 AND 1.5BAR
VOLTAGE DEMAND FROM FLOW SENSOR
REMOVE CONTROL BOX COVER IF NECESSARY
RUN HOT WATER TAP AT FLOW RATE OF 3 L/MIN
RESISTANCE LOW PRESSURE SWITCH HARNESS
REMOVE THE CONNECTOR X22 FROM THE PCB
DISCONNECT THE LOW PRESSURE SWITCH CONNECTOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE HARNESS FLOW SENSOR
DISCONNECT TERMINAL X22 FROM THE PCB
DISCONNECT THE LEAD FROM THE HALL SENSOR
RESISTANCE SENSOR TEMP RETURN AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE HEAT EX OVERHEAT AND HARNESS
DISCONNECT CONNECTOR FROM X22 ON THE PCB
RESISTANCE SENSOR TEMP DHW AND HARNESS
DISCONNECT CONNECTOR FROM X21 ON THE PCB
RESISTANCE PUMP AND HARNESS_FUSE
REMOVE CONNECTOR X13 FROM THE PCB
RESISTANCE SENSOR TEMP DHW
REMOVE THE GREEN LEADS FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RED LEADS) FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE TWO LEADS (BLUE) FROM THE RETURN SENSOR
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE P
FLOW SWITCH ASSEMBLY
DHW DISCHARGED AND D
VOLTAGE LOW PRESSURE SWITCH
ENSURE SYSTEM PRESSURE IS SET BETWEEN 0.6 AND 1.5BAR
RESISTANCE LOW PRESSURE SWITCH HARNESS
REMOVE THE CONNECTOR X22 FROM THE PCB
DISCONNECT THE LOW PRESSURE SWITCH CONNECTOR
RESISTANCE FAN AND HARNESS(DC)_FUSE
DISCONNECT CONNECTOR X23 FROM THE PCB
RESISTANCE DIVERTER VALVE AND HARNESS_FUSE
REMOVE CONNECTOR X13 FROM THE PCB
REMOVE DIVERTER VALVE HEAD FROM BODY
INSPECTION FLOW ASSEMBLY
ISOLATE MAINS WATER
DRAIN DOMESTIC WATER CIRCUITS
VOLTAGE EXTERNAL CONTROLS (OUT)
REMOVE CONTROLS COVER AS NECESSARY
USER DISPLAY CONTROL SET TO HW AND CH
VOLTAGE EXTERNAL CONTROLS IN PCB
REMOVE CONTROLS COVER AS NECESSARY
USER DISPLAY CONTROL SET TO HW AND CH
System Information
- Total Tests: 492
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control