Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
4715702 HEATLINE S24 COMPACT
WARNING - IMPORTA
POWER UP SELF TEST
ENSURE NO DEMANDS ARE PRESENT
CH OPERATION
CH TEMPERATURE CONTROL SET TO MAX
DHW OPERATION
DHW TEMPERATURE SET TO MAX
OBSERVATION FAN RUNS DHW DEMAND
DHW TEMPERATURE SET TO MAX
ENSURE BOILER IS COOL
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
OPERATIONAL SEQUENCE
SELECT FROM THE LIST
DHW MODULATION - BURNER PRESSURE
DHW FLOW RATE APPROX 9 LITRES/MIN
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
OBSERVATION - BURNER PRESSURE MAXIMUM & MINIMUM
DISCONNECT ONE LEAD
FAULT CODE OVERHEAT THERMOSTAT
NOT USED
FAULT CODE AIR PRESSURE SWITCH
NOT USED
FAULT CODE SYSTEM PRESSURE
NOT USED
FAULT CODE OUTDOOR SENSOR
NOT USED
FAULT CODE DHW THERMISTOR
NOT USED
FAULT CODE CH THERMISTOR
NOT USED
FAULT CODE FLAME OR GAS FAILURE
NOT USED
FAULT CODE OVERHEAT 5
PCB - CONTROL BOARD - MAIN
FAULT CODE OVERHEAT 2
THERMOSTAT - OVERHEAT SAFETY 130DEG
FAULT CODE OVERHEAT 2
THERMOSTAT - OVERHEAT SAFETY 100DEG
NO DISPLAY
CABLE-MAIN BOARD TO INTERFACE BOARD
DHW FLOW RATE
KIT - REPAIR - SENSOR FLOW C/W IMPELLOR AND FILTER
NO POWER LED
SPINDLE - GREY - PACK OF 10
NO DISPLAY 2
CABLE-MAIN BOARD TO INTERFACE BOARD
FAULT CODE OVERHEAT 3
THERMOSTAT - OVERHEAT SAFETY 130DEG
FAULT CODE OVERHEAT 4
THERMOSTAT - OVERHEAT SAFETY 100DEG
INSPECTION WIRING HARNESS
HARNESS WIRING - BASIC
DIVERTER VALVE COMPONENTS
DIVERTER VALVE - FUSE INVESTIGATION
FUSE FURTHER INVESTIGATION
MOTOR - 3 - WAY VALVE
FUSE FURTHER INVESTIGATION
GAS VALVE
FUSE FURTHER INVESTIGATION 2
HARNESS WIRING - BASIC
FAN DOES NOT RUN
THERMOSTAT - OVERHEAT SAFETY 130DEG
DHW TOO HOT
SENSOR DHW 40 TO 110DEG C
DHW MODULATION
SENSOR DHW 40 TO 110DEG C
FUSE FURTHER INVESTIGATION 2
GAS VALVE
BAFFLES -LIFTS OFF
BURNER
BURNER BAFFLES 2
HEAT EXCHANGER - FLUEWAYS
BURNER DOES NOT ESTABLISH
BURNER
TEMP CONTROL DHW
CABLE-MAIN BOARD TO INTERFACE BOARD
TEMP CONTROL DHW 2
CABLE-MAIN BOARD TO INTERFACE BOARD
TEMP CONTROL DHW 3
CABLE-MAIN BOARD TO INTERFACE BOARD
TEMP CONTROL DHW 4
CABLE-MAIN BOARD TO INTERFACE BOARD
TEMP CONTROL CH 4
CABLE-MAIN BOARD TO INTERFACE BOARD
FAN DOES NOT RUN
PCB - CONTROL BOARD - MAIN
FAN DOES NOT RUN 2
HARNESS WIRING - BASIC
FAN DOES NOT RUN
KIT - REPAIR - SENSOR FLOW C/W IMPELLOR AND FILTER
TEMP CONTROL CH 3
CABLE-MAIN BOARD TO INTERFACE BOARD
BOILER COOL RADS COOL
PCB DIP SWITCHES
DHW COOL RADS COOL
PUMP ASSEMBLY
DHW COOL RADS COOL
SENSOR DHW 40 TO 110DEG C
DHW COOL RADS COOL
SENSOR -5 TO 105DEG C - NTC
DOES NOT RESPOND TO CH DEMAND 5
CONNECTOR X20
DOES NOT RESPOND TO CH DEMAND 4
TIMER - PROGRAMMER
DOES NOT RESPOND TO CH DEMAND 10
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 6
CONNECTOR X20
DOES NOT RESPOND TO CH DEMAND 6
TIMER - PROGRAMMER
DOES NOT RESPOND TO CH DEMAND 12
HARNESS WIRING - BASIC
DHW COOL RADS COOL
GAS INLET PRESSURE
DHW COOL RADS COOL
GAS VALVE
DHW COOL RADS COOL 2
PCB - CONTROL BOARD - MAIN
DHW COOL RADS COOL
GAS VALVE - ADJUSTMENT
DHW COOL RADS COOL
BURNER
DHW COOL RADS COOL
INJECTOR
DHW RUNS HOT THEN COOL
SENSOR DHW 40 TO 110DEG C
FAN DOES NOT RUN
SYSTEM PRESSURE
DHW RUNS HOT THEN COOL
SENSOR -5 TO 105DEG C - NTC
DHW RUNS HOT THEN COOL
GAS INLET PRESSURE
DHW RUNS HOT THEN COOL
GAS VALVE
DHW RUNS HOT THEN COOL
PCB - CONTROL BOARD - MAIN
DHW RUNS HOT THEN COOL
GAS VALVE - ADJUSTMENT
BURNER PRESSURE MAX MIN 2
GAS VALVE
BURNER PRESSURE MAX MIN
PCB - CONTROL BOARD - MAIN
BURNER PRESSURE MAX MIN
GAS VALVE - ADJUSTMENT
BOILER COOL RADS COOL 2
PCB - CONTROL BOARD - MAIN
BOILER COOL RADS COOL
PCB ONBOARD ADJUSTMENTS
BOILER COOL RADS COOL
SENSOR -5 TO 105DEG C - NTC
FAULT CODE OUTDOOR SENSOR
PCB - CONTROL BOARD - MAIN
FAULT CODE DHW THERMISTOR
HARNESS WIRING - BASIC
FAN DOES NOT RUN
SWITCH - PRESSURE - AIR
FAN DOES NOT RUN
HOSE SILICON - AIR SWITCH CONNECTION
FAN DOES NOT RUN
SENSOR -5 TO 105DEG C - NTC
FAN DOES NOT RUN
SENSOR DHW 40 TO 110DEG C
FAULT CODE APS
SWITCH - PRESSURE - AIR
FAULT CODE APS 3
HOSE SILICON - AIR SWITCH CONNECTION
TEMP CONTROL DHW 5
CABLE-MAIN BOARD TO INTERFACE BOARD
BURNER BAFFLES
DIAPHRAGM
BURNER BAFFLES 2
DIAPHRAGM
FAN DOES NOT RUN
THERMOSTAT - OVERHEAT SAFETY 100DEG
TYPE OF DIAGNOSTIC PROCEDURE
DIRECTION CHOICE OR CONTINUE
PUMP DOES NOT RUN
PCB - CONTROL BOARD - MAIN
OPERATIONAL SEQUENCE
DIRECTION CHOICE OR CONTINUE
PUMP DOES NOT RUN
HARNESS WIRING - BASIC
BURNER DOES NOT IGNITE
HEAT EXCHANGER - FLUEWAYS
BURNER DOES NOT IGNITE
BURNER
BURNER DOES NOT IGNITE
GAS INLET PRESSURE
BURNER DOES NOT IGNITE 3
HOSE SILICON - AIR SWITCH CONNECTION
BURNER DOES NOT IGNITE 2
HEAT EXCHANGER - FLUEWAYS
BURNER DOES NOT IGNITE
HOSE SILICON - AIR SWITCH CONNECTION
BURNER DOES NOT IGNITE 2
HARNESS WIRING - BASIC
FAULT CODES
Z REDIRECTION
BURNER DOES NOT IGNITE 2
GAS INLET PRESSURE
BURNER DOES NOT IGNITE
POTENTIOMETER P4 - ADJUSTMENT
BURNER DOES NOT IGNITE 4
GAS VALVE
BURNER DOES NOT IGNITE 5
GAS VALVE
FAN RUNS CONTSTANTLY
SENSOR -5 TO 105DEG C - NTC
INITIAL SETUP
DIRECTION CHOICE OR CONTINUE
BURNER NOT CROSS LIGHTING
BURNER
BURNER DOES NOT CROSS LIGHT
GAS INLET PRESSURE
BURNER DOES NOT CROSS LIGHT 2
GAS VALVE
BURNER DOES NOT CROSS LIGHT
GAS VALVE
BURNER DOES NOT CROSS LIGHT
POTENTIOMETER P4 - ADJUSTMENT
BURNER DOES NOT EST
ELECTRODE - CONTROL - FLAME
BURNER DOES NOT EST
PCB - CONTROL BOARD - MAIN
BURNER DOES NOT EST 2
ELECTRODE - CONTROL - FLAME
BURNER BAFFLES
GAS INLET PRESSURE
BURNER BAFFLES
GAS VALVE
BURNER BAFFLES 2
GAS VALVE
BURNER BAFFLES
HEAT EXCHANGER - FLUEWAYS
DHW TOO HOT
SENSOR -5 TO 105DEG C - NTC
DHW COOL RADS HOT
HARNESS WIRING - BASIC
DHW COOL RADS HOT
PCB - CONTROL BOARD - MAIN
DHW COOL RADS COOL
SYSTEM PRESSURE
CASE OFF
DIRECTION CHOICE OR CONTINUE
DHW RUNS HOT THEN COLD
SYSTEM PRESSURE
DHW RUNS HOT THEN COLD
PUMP ASSEMBLY
EXCESSIVE SYSTEM PRESSURE
EXPANSION VESSEL 7 LITRE
BOILER TO TEMP RADS DO NOT HEAT
SYSTEM PRESSURE
BOILER TO TEMP RADS DO NOT HEAT
SET - VALVES
BOILER TO TEMP RADS DO NOT HEAT
PUMP ASSEMBLY
BOILER TO TEMP RADS DO NOT HEAT
3 WAY VALVE SERVICE KIT
BOILER TO TEMP RADS DO NOT HEAT
PCB - CONTROL BOARD - MAIN
BOILER TO TEMP RADS DO NOT HEAT
HARNESS WIRING - BASIC
BOILER TO TEMP RADS DO NOT HEAT 2
SET - VALVES
BOILER TO TEMP RADS DO NOT HEAT 3
SET - VALVES
DOES NOT RESPOND TO CH DEMAND 2
CONNECTOR X20
DOES NOT RESPOND TO CH DEMAND 4
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 2
TIMER - PROGRAMMER
BOILER FIRES WITH NO DEMAND
DHW SYSTEM
DOES NOT RESPOND TO CH DEMAND
CONNECTOR X20
DOES NOT RESPOND TO CH DEMAND
TIMER - PROGRAMMER
DOES NOT RESPOND TO CH DEMAND
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 3
CONNECTOR X20
DOES NOT RESPOND TO CH DEMAND 3
TIMER - PROGRAMMER
DOES NOT RESPOND TO CH DEMAND 9
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 4
CONNECTOR X20
DOES NOT RESPOND TO CH DEMAND 5
TIMER - PROGRAMMER
DOES NOT RESPOND TO CH DEMAND 11
HARNESS WIRING - BASIC
BURNER PRESSURE MAX MIN
GAS INLET PRESSURE
BURNER DOES NOT IGNITE
DIAPHRAGM
BURNER DOES NOT IGNITE
FLUE ASSEMBLY
NO DISPLAY
PCB FUSES
NO DISPLAY
FUSE - FUSED SPUR
BOILER FIRES NO DEMAND
SENSOR FLOW
FAULT CODE CH THERMISTOR
SENSOR -5 TO 105DEG C - NTC
FAULT CODE CH THERMISTOR
PCB - CONTROL BOARD - MAIN
SELF TEST
FROST PROTECT NORMAL OPERATION
FAULT CODE DHW THERMISTOR
PCB - CONTROL BOARD - MAIN
FAULT CODE SYSTEM PRESSURE
SYSTEM PRESSURE
BOILER FIRES WITH DEMAND
SENSOR -5 TO 105DEG C - NTC
FAULT CODE SYSTEM PRESSURE
PCB - CONTROL BOARD - MAIN
FAULT CODE FLAME OR GAS FAILURE
Z REDIRECTION
DHW FLOW RATE
SET - VALVES
FAULT CODE APS 3
FAN
FAULT CODE APS
HOSE SILICON - AIR SWITCH CONNECTION
FAULT CODE APS 2
FAN
FAULT CODE APS
HEAT EXCHANGER - FLUEWAYS
FAULT CODE APS
DIAPHRAGM
DHW FLOW RATE
COLD WATER SUPPLY
FAULT CODE APS
FLUE ASSEMBLY
FAULT CODE APS 2
HOSE SILICON - AIR SWITCH CONNECTION
FAULT CODE APS
HARNESS WIRING - BASIC
FAULT CODE OVERHEAT
SYSTEM PRESSURE
FAULT CODE OVERHEAT
PCB - CONTROL BOARD - MAIN
FAULT CODE OVERHEAT
HARNESS WIRING - BASIC
FAULT CDOE OVERHEAT 2
PUMP ASSEMBLY
FAULT CODE OVERHEAT
SENSOR -5 TO 105DEG C - NTC
FAULT CODE OVERHEAT
PCB DIP SWITCHES
FAULT CODE OVERHEAT
HEAT EXCHANGER
FAULT CODE OVERHEAT
THERMOSTAT - OVERHEAT SAFETY 130DEG
FAULT CODE OVERHEAT
THERMOSTAT - OVERHEAT SAFETY 100DEG
FAULT CODE OVERHEAT
Z REDIRECTION
FAULT CODE OVERHEAT 2
HARNESS WIRING - BASIC
DHW FLOW RATE
HEAT EXCHANGER - PLATE TYPE 24KW
NO DISPLAY 3
PCB - CONTROL BOARD - MAIN
FAULT CODE OVERHEAT 2
Z REDIRECTION
FAULT CODE OVERHEAT 3
HARNESS WIRING - BASIC
FUSE FURTHER INVESTIGATION
HARNESS WIRING - BASIC
FUSE FURTHER INVESTIGATION 3
HARNESS WIRING - BASIC
FUSE FURTHER INVESTIGATION 4
HARNESS WIRING - BASIC
FAULT CODE OVERHEAT 6
PCB - CONTROL BOARD - MAIN
FUSE FURTHER INVESTIGATION
PUMP ASSEMBLY
FAULT CODE OVERHEAT 3
Z REDIRECTION
FUSE FURTHER INVESTIGATION 5
HARNESS WIRING - BASIC
BURNER DOES NOT IGNITE 3
GAS VALVE
FUSE FURTHER INVESTIGATION
PCB - CONTROL BOARD - MAIN - FUSE INV
BURNER BAFFLES 2
GASKET - FAN
BURNER BAFFLES 2
ELBOW 56 DEG
DHW COOL RADS COOL
SPINDLE - WHITE - PACK OF 10
TEMP CONTROL DHW
PCB - INTERFACE BOARD
DHW COOL RADS COOL 2
SPINDLE - WHITE - PACK OF 10
TEMP CONTROL DHW 2
PCB - INTERFACE BOARD
DHW COOL RADS COOL 3
SPINDLE - WHITE - PACK OF 10
TEMP CONTROL DHW 3
PCB - INTERFACE BOARD
DHW COOL RADS COOL 4
SPINDLE - WHITE - PACK OF 10
TEMP CONTROL DHW 4
PCB - INTERFACE BOARD
DHW COOL RADS COOL 6
SPINDLE - WHITE - PACK OF 10
TEMP CONTROL CH 4
PCB - INTERFACE BOARD
FAN DOES NOT RUN
SENSOR FLOW
FAN DOES NOT RUN
FAN
TEMP CONTROL CH
PCB - INTERFACE BOARD
BOILER COOL RADS COOL
SPINDLE - WHITE - PACK OF 10
FAN DOES NOT RUN
HARNESS WIRING - BASIC
DHW COOL RADS COOL
HEAT EXCHANGER - PLATE TYPE 24KW
DHW COOL RADS COOL
HEAT EXCHANGER
DOES NOT RESPOND TO CH DEMAND 8
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 4
PCB - CONTROL BOARD - MAIN
DOES NOT RESPOND TO CH DEMAND 6
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 6
PCB - CONTROL BOARD - MAIN
DHW COOL RADS COOL 2
HARNESS WIRING - BASIC
DHW COOL RADS COOL 2
GAS VALVE
DHW COOL RADS COOL
Z REDIRECTION
DHW COOL RADS COOL
PCB - CONTROL BOARD - MAIN
DHW RUNS HOT THEN COOL 2
PCB - CONTROL BOARD - MAIN
DHW RUNS HOT THEN COOL 2
HARNESS WIRING - BASIC
FAN DOES NOT RUN 3
HARNESS WIRING - BASIC
DHW RUNS HOT THEN COOL 2
GAS VALVE
DHW RUNS HOT THEN COOL
Z REDIRECTION
BURNER PRESSURE MAX MIN
HARNESS WIRING - BASIC
BURNER PRESSURE MAX MIN
GAS VALVE
BURNER PRESSURE MAX MIN
Z REDIRECTION
DHW MODULATION
PCB - CONTROL BOARD - MAIN
BOILER COOL RADS COOL
Z REDIRECTION
BOILER COOL RADS COOL
PCB - CONTROL BOARD - MAIN
FAULT CODE OVERHEAT 3
PCB - CONTROL BOARD - MAIN
FAULT CODE OUTDOOR SENSOR 2
PCB - CONTROL BOARD - MAIN
FAULT CODE OUTDOOR SENSOR
OUTDOOR SENSOR
FAULT CODE DHW THERMISTOR
SENSOR DHW 40 TO 110DEG C
FAN DOES NOT RUN
FAN VENTURI
FAN DOES NOT RUN 2
PCB - CONTROL BOARD - MAIN
FAN DOES NOT RUN 5
HARNESS WIRING - BASIC
FAULT CODE APS
FAN VENTURI
FAN DOES NOT RUN
SWITCH - LOW WATER
FAULT CODE APS 3
HARNESS WIRING - BASIC
FAULT CODE APS
PCB - CONTROL BOARD - MAIN
DHW COOL RADS COOL 7
SPINDLE - WHITE - PACK OF 10
TEMP CONTROL DHW 5
PCB - INTERFACE BOARD
DHW TOO HOT
PCB - CONTROL BOARD - MAIN
BURNER BAFFLES
FLUE ASSEMBLY
BURNER BAFFLES 2
FLUE ASSEMBLY
FAN DOES NOT RUN
HOUSING - FLOW SENSOR
FAN DOES NOT RUN 2
SWITCH - LOW WATER
FAN DOES NOT RUN 4
HARNESS WIRING - BASIC
PUMP DOES NOT RUN
PUMP ASSEMBLY
BURNER DOES NOT IGNITE
INJECTOR
BURNER DOES NOT IGNITE
ELECTRODE - IGNITION - LH
BURNER DOES NOT IGNITE
ELECTRODE - IGNITION - RH
BURNER DOES NOT IGNITE 2
PCB - CONTROL BOARD - MAIN
BURNER DOES NOT IGNITE
SWITCH - PRESSURE - AIR
FAULT CODES
DIRECTION CHOICE OR CONTINUE
BURNER DOES NOT IGNITE 2
Z REDIRECTION
FAN RUNS CONTSTANTLY
PCB - CONTROL BOARD - MAIN
BURNER DOES NOT IGNITE 4
PCB - CONTROL BOARD - MAIN
BURNER DOES NOT IGNITE 4
HARNESS WIRING - BASIC
FAN RUNS CONSTANTLY
HARNESS WIRING - BASIC
BURNER NOT CROSS LIGHTING
INJECTOR
BURNER DOES NOT CROSS LIGHT
PCB - CONTROL BOARD - MAIN
BURNER DOES NOT CROSS LIGHT
HARNESS WIRING - BASIC
BURNER DOES NOT LIGHT
Z REDIRECTION
BURNER DOES NOT EST 2
PCB - CONTROL BOARD - MAIN
BURNER BAFFLES
Z REDIRECTION
BURNER BAFFLES
GASKET - FAN
BURNER BAFFLES
ELBOW 56 DEG
BURNER DOES NOT IGNITE
PCB - CONTROL BOARD - MAIN
BURNER DOES NOT IGNITE 2
ELECTRODE - IGNITION - RH
BURNER DOES NOT IGNITE 2
ELECTRODE - IGNITION - LH
DHW COOL RADS HOT
3 WAY VALVE SERVICE KIT
DHW COOL RADS HOT
MOTOR - 3 - WAY VALVE
DHW RUNS HOT THEN COLD
HEAT EXCHANGER - PLATE TYPE 24KW
DHW RUNS HOT THEN COOL
HEAT EXCHANGER
EXCESSIVE SYSTEM PRESSURE
HOSE STAINLESS STEEL - FLEXIBLE BRAIDED
BOILER TO TEMP RADS DO NOT HEAT
MOTOR - 3 - WAY VALVE
BOILER TO TEMP RADS DO NOT HEAT
VALVE BLOCK - 3WAY - BYPASS
DOES NOT RESPOND TO CH DEMAND 2
PCB - CONTROL BOARD - MAIN
DOES NOT RESPOND TO CH DEMAND 3
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 2
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND
PCB - CONTROL BOARD - MAIN
DOES NOT RESPOND TO CH DEMAND 7
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 3
PCB - CONTROL BOARD - MAIN
DOES NOT RESPOND TO CH DEMAND 5
HARNESS WIRING - BASIC
DOES NOT RESPOND TO CH DEMAND 5
PCB - CONTROL BOARD - MAIN
FURTHER INVESTIGATION FUSE 2
Z REDIRECTION
FURTHER INVESTIGATION PCB FUSE
Z REDIRECTION
NO DISPLAY 2
PCB - CONTROL BOARD - MAIN
NO DISPLAY
PCB - INTERFACE BOARD
NO DISPLAY
Z REDIRECTION
NO DISPLAY 2
Z REDIRECTION
FAULT CODE CH THERMISTOR
HARNESS WIRING - BASIC
CH THERMISTOR
FAULT CODE RESET
DHW THERMISTOR
FAULT CODE RESET
BOILER FIRES WITH NO DEMAND
PCB - CONTROL BOARD - MAIN
FAULT CODE SYSTEM PRESSURE
HARNESS WIRING - BASIC
FAULT CODE SYSTEM PRESSURE 2
SWITCH - LOW WATER
FAULT CODE SYSTEM PRESSURE
SWITCH - LOW WATER
FAULT CODE SYSTEM PRESSURE
HOUSING - FLOW SENSOR
SYSTEM PRESSURE
FAULT CODE RESET
FAULT CODE APS 4
FAN
FAULT CODE APS 2
HARNESS WIRING - BASIC
FAULT CODE APS 2
PCB - CONTROL BOARD - MAIN
FAULT CODE APS
FAN
FAULT CODE APS 2
SWITCH - PRESSURE - AIR
OUTDOOR SENSOR
FAULT CODE RESET
FAULT CODE OVERHEAT
PUMP ASSEMBLY
FAULT CODE OVERHEAT
HEAT EXCHANGER - PLATE TYPE 24KW
FAULT CODE OVERHEAT
OVERHEAT - SHUTS DOWN AT TEMP
FAULT CODE OVERHEAT 2
PCB - CONTROL BOARD - MAIN
FAULT CODE OVERHEAT 4
PCB - CONTROL BOARD - MAIN
FAULT CODE OVERHEAT
FAULT CODE RESET
FAN OUTLET GASKET INSPECTION FAIL
CHARACTERISTIC TEST FROM INSPECTION GASKETS COMBUSTION
ELBOW 56 DEGREE GASKET INSPECTION FAIL
CHARACTERISTIC TEST FROM INSPECTION GASKETS COMBUSTION
VOLTAGE DOES NOT BEHAVE AS ABOVE - POTENTIOMETER ROTATES
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
POTENTIOMETER DOES NOT ROTATE (SPINDLE BROKEN)
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
VOLTAGE DOES NOT BEHAVE AS ABOVE - POTENTIOMETER ROTATES
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
POTENTIOMETER DOES NOT ROTATE (SPINDLE BROKEN)
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
VOLTAGE DOES NOT BEHAVE AS ABOVE - POTENTIOMETER ROTATES
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
POTENTIOMETER DOES NOT ROTATE (SPINDLE BROKEN)
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
VOLTAGE DOES NOT BEHAVE AS ABOVE - POTENTIOMETER ROTATES
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
POTENTIOMETER DOES NOT ROTATE (SPINDLE BROKEN)
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS DHW DEMAND
FAN RUNS FOR APPROX 1 SECOND THEN STOPS AND DOESN'T RESTART
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS DHW DEMAND
VOLTAGE DOES NOT BEHAVE AS ABOVE - POTENTIOMETER ROTATES
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
POTENTIOMETER DOES NOT ROTATE (SPINDLE BROKEN)
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
VOLTAGE DOES NOT BEHAVE AS ABOVE - POTENTIOMETER ROTATES
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
POTENTIOMETER DOES NOT ROTATE (SPINDLE BROKEN)
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
TEMPERATURE DIFFERENTIAL EXCESSIVELY HIGH
CHARACTERISTIC TEST FROM INSPECTION SPARK ELECTRODES
BOILER DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION
VOLTAGE DOES NOT BEHAVE AS ABOVE - POTENTIOMETER ROTATES
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
POTENTIOMETER DOES NOT ROTATE (SPINDLE BROKEN)
CHARACTERISTIC TEST FROM VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
BLOCKAGE - LOW WATER PRESSURE SWITCH
CHARACTERISTIC TEST FROM INSPECTION SWITCH WATER PRESSURE MANIFOLD
BLOCKAGE - WATER MANIFOLD
CHARACTERISTIC TEST FROM INSPECTION SWITCH WATER PRESSURE MANIFOLD
BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
BURNER IGNITES BUT EXTINGUISHES - AFTER 3 ATTEMPS LOCKOUT OCCURS
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
BURNER IGNITES BUT BAFFLES AND/OR FLAME LIFTS OFF
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
FAULT CODE FLASHING
CHARACTERISTIC TEST FROM POWER UP SELF TEST
LEFT HAND SPARK ELECTRODE INSPECTION UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SPARK ELECTRODES
RIGHT HAND SPARK ELECTRODE INSPECTION UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SPARK ELECTRODES
BOILER FIRES WITH NO DEMANDS PRESENT
CHARACTERISTIC TEST FROM POWER UP SELF TEST
BURNER PRESSURE IGNITION RATE ABSENT
CHARACTERISTIC TEST FROM PRESSURE GAS VALVE - IGNITION
FAN RUNS CONSTANTLY WITH NO DEMAND PRESENT
CHARACTERISTIC TEST FROM POWER UP SELF TEST
BURNER PRESSURE IGNITION RATE PRESENT BUT INCORRECT PRESSURE
CHARACTERISTIC TEST FROM PRESSURE GAS VALVE - IGNITION
BURNER NOT CROSS LIGHTING
CHARACTERISTIC TEST FROM OBSERVATION BURNER
BURNER BAFFLES AND/OR LIFTS OFF
CHARACTERISTIC TEST FROM OBSERVATION BURNER
FAN OUTLET GASKET INSPECTION FAIL
CHARACTERISTIC TEST FROM INSPECTION GASKETS COMBUSTION
ELBOW 56 DEGREE GASKET INSPECTION FAIL
CHARACTERISTIC TEST FROM INSPECTION GASKETS COMBUSTION
RIGHT ELECTRODE - RESISTANCE NOT AS EXPECTED AND/OR LEAD DAMAGED
CHARACTERISTIC TEST FROM RESISTANCE ELECTRODES AND LEADS
LEFT ELECTRODE - RESISTANCE NOT AS EXPECTED AND/OR LEAD DAMAGED
CHARACTERISTIC TEST FROM RESISTANCE ELECTRODES AND LEADS
DHW COOL, RADIATORS BEGIN TO HEAT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM DHW OPERATION
DHW COOL, RADIATORS COOL
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO HOT
CHARACTERISTIC TEST FROM DHW OPERATION
DHW RUNS HOT THEN COOL
CHARACTERISTIC TEST FROM DHW OPERATION
POWER ON LED NOT ILLUMINATED
CHARACTERISTIC TEST FROM POWER UP SELF TEST
TEMPERATURE DIFFERENTIAL EXCESSIVELY HIGH
CHARACTERISTIC TEST FROM INSPECTION SPARK ELECTRODES
BOILER DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION
BOILER REACHES TEMPERATURE RADIATORS DO NOT HEAT SUFFICIENTLY
CHARACTERISTIC TEST FROM CH OPERATION
EXCESSIVE SYSTEM PRESSURE AS CH TEMPERATURE RISES
CHARACTERISTIC TEST FROM CH OPERATION
BOILER DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION
BOILER AND RADIATOR TEMPERATURE LOW
CHARACTERISTIC TEST FROM CH OPERATION
BOILER RESPONDS BUT DOES NOT OPERATE CORRECTLY
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESPONDS TO A DEMAND
BOILER DOES NOT RESPOND
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESPONDS TO A DEMAND
BLOCKAGE - LOW WATER PRESSURE SWITCH
CHARACTERISTIC TEST FROM INSPECTION SWITCH WATER PRESSURE MANIFOLD
BLOCKAGE - WATER MANIFOLD
CHARACTERISTIC TEST FROM INSPECTION SWITCH WATER PRESSURE MANIFOLD
BOILER GOES TO OVERHEAT - TEMPERATURE BELOW 82°C
CHARACTERISTIC TEST FROM RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
BOILER FLOW TEMPERATURE EXCEEDS 82°C AND BOILER STILL FIRED
CHARACTERISTIC TEST FROM RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
16/05/2017 15:21:25 1704_1_50_1 19/05/2017 08:24:05
17/05/2017 09:33:48
RESET OVERHEAT STAT - HEAT EXCHANGER
REMOVE LEADS FROM HE
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
RESISTANCE OVERHEAT STAT - HEAT EXCHANGER
REMOVE LEADS FROM HEAT EXCHANGER OVERHEAT STAT
RESET OVERHEAT STAT - HEAT EXCHANGER - FAN DOES NOT RUN
REMOVE LEADS FROM HE
INSPECTION DIVERTER VALVE ACTUATOR - FUSE FURTHER INVESTIGATION
REMOVE DIVERTER VALV
RESISTANCE DIVERTER VALVE ACTUATOR
REMOVE DIVERTER VALVE ACTUATOR AND DISCONNECT ELECTRICAL CONNECTOR
RESISTANCE PUMP HARNESS - FUSE FURTHER INVESTIGATION
REMOVE CONNECTOR X12 FROM THE PCB
REMOVE ELECTRICAL CONNECTIONS ON THE PUMP ASSEMBLY
RESISTANCE FAN ASSEMBLY - FUSE FURTHER INVESTIGATION
REMOVE LEFT HAND SIDE PANEL
DISCONNECT FAN LEADS
RESISTANCE GAS VALVE
REMOVE ELECTRICAL CONNECTOR FROM THE GAS VALVE
RESET OVERHEAT STAT - HEAT EXCHANGER - FAN DOES NOT RUN
REMOVE LEADS FROM HE
RESISTANCE GAS VALVE
REMOVE ELECTRICAL CONNECTOR FROM THE GAS VALVE
VOLTAGE DHW FLOW SENSOR RETURN AT PCB
{GAINPCBACS}
RESISTANCE FAN ASSEMBLY
REMOVE LEFT HAND SIDE PANEL
DISCONNECT FAN LEADS
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - CH
CH TEMPERATURE SET T
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
PRESSURE GAS VALVE INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
RESISTANCE GAS VALVE MODULATION COIL AND HARNESS
REMOVE X9 CONNECTOR FROM THE PCB
RESISTANCE GAS VALVE MODULATION COIL
REMOVE MODUREG LEADS FROM GAS VALVE
PRESSURE GAS VALVE INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
RESISTANCE GAS VALVE MODULATION COIL AND HARNESS
REMOVE X9 CONNECTOR FROM THE PCB
RESISTANCE GAS VALVE MODULATION COIL
REMOVE MODUREG LEADS FROM GAS VALVE
RESISTANCE GAS VALVE MODULATION COIL AND HARNESS
REMOVE X9 CONNECTOR FROM THE PCB
RESISTANCE GAS VALVE MODULATION COIL
REMOVE MODUREG LEADS FROM GAS VALVE
CH OUTPUT PCB ADJUSTMENT
CH TEMPERATURE CONTROL SET TO MAX
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
OBSERVATION OUTDOOR SENSOR FITTED
{GAINPCBACS}
DISCONNECT OUTDOOR SENSOR
DISCONNECT OUTDOOR SENSOR FROM CONNECTOR X6 ON THE PCB AND MAKE SAFE
RESISTANCE SWITCH AIR PRESSURE
DISCONNECT LEADS TO THE AIR PRESSURE SWITCH (NOTE THEIR LOCATIONS)
DISCONNECT AIR PRESSURE TUBE
REMOVE TUBE TO AIR PRESSURE SWITCH
REMOVE LEADS TO THE AIR PRESSURE SWITCH (NOTE THEIR LOCATIONS)
INSPECTION SWITCH WATER PRESSURE MANIFOLD
DRAIN SYSTEM WATER F
RESISTANCE SWITCH AIR PRESSURE AND HARNESS
REMOVE CONNECTOR X16 FROM THE PCB
RESISTANCE SWITCH AIR PRESSURE
DISCONNECT LEADS TO THE AIR PRESSURE SWITCH (NOTE THEIR LOCATIONS)
DISCONNECT AIR PRESSURE TUBE
REMOVE TUBE TO AIR PRESSURE SWITCH
REMOVE LEADS TO THE AIR PRESSURE SWITCH (NOTE THEIR LOCATIONS)
RESISTANCE OVERHEAT STAT - HEAT EXCHANGER
REMOVE LEADS FROM HEAT EXCHANGER OVERHEAT STAT
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTAGE SWITCH AIR PRESSURE (AIR PROVING)
{GAINPCBACS}
SET SELECTOR SWITCH TO THE OFF POSITION
PRESSURE DIFFERENTIAL - EXHAUST / AIR INTAKE
ENSURE COMBUSTION CO
INSPECTION AIR PRESSURE TUBE
REMOVE LEFT HAND SIDE PANEL
RESISTANCE GAS VALVE MODULATION COIL AND HARNESS
REMOVE X9 CONNECTOR FROM THE PCB
RESISTANCE GAS VALVE MODULATION COIL
REMOVE MODUREG LEADS FROM GAS VALVE
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
PRESSURE GAS VALVE INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
RESISTANCE GAS VALVE MODULATION COIL AND HARNESS
REMOVE X9 CONNECTOR FROM THE PCB
RESISTANCE GAS VALVE MODULATION COIL
REMOVE MODUREG LEADS FROM GAS VALVE
PRESSURE GAS VALVE INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
VOLTAGE ACTUATOR AT PCB
{GAINPCBACS}
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER VALVE ACTUATOR
AND MAKE SAFE
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - CH
CH TEMPERATURE SET T
VOLTAGE ACTUATOR AT PCB - CH
{GAINPCBACS}
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER VALVE ACTUATOR
AND MAKE SAFE
INSPECTION FILTER RETURN
DRAIN PRIMARY CIRCUIT
REMOVE SYSTEM FILTER FROM RETURN ISOLATION VALVE
RESISTANCE THERMISTOR DHW AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
PRESSURE GAS VALVE INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
RESISTANCE FUSE (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
FUSE FURTHER INVESTIGATION
THE INFORMATION PROV
FUSE FURTHER INVESTIGATION
THE INFORMATION PROV
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
RESISTANCE THERMISTOR DHW AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE HARNESS DHW THERMISTOR
REMOVE CONNECTOR X9 FROM THE PCB
REMOVE CONNECTOR FROM DHW THERMISTOR
RESISTANCE SWITCH WATER PRESSURE
DISCONNECT LEADS TO THE LOW WATER PRESSURE SWITCH
(MAKE A NOTE OF THEIR CONNECTIONS)
INSPECTION SWITCH WATER PRESSURE MANIFOLD
DRAIN SYSTEM WATER F
OBSERVATION FAN RUNS
DHW TEMPERATURE SET TO MAX
VOLTAGE FAN AT PCB
{GAINPCBACS}
RESISTANCE FAN ASSEMBLY
REMOVE LEFT HAND SIDE PANEL
DISCONNECT FAN LEADS
PRESSURE DIFFERENTIAL - EXHAUST / AIR INTAKE
ENSURE COMBUSTION CO
INSPECTION AIR PRESSURE TUBE
REMOVE LEFT HAND SIDE PANEL
RESET APPLIANCE FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESET APPLIANCE - FAULT CODE OVERHEAT
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE STATS OVERHEAT AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
VOLTAGE PUMP AT PCB
{GAINPCBACS}
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - CH
CH TEMPERATURE SET T
RESISTANCE OVERHEAT STAT - HEAT EXCHANGER
REMOVE LEADS FROM HEAT EXCHANGER OVERHEAT STAT
RESISTANCE OVERHEAT STAT - FLOW PIPE
REMOVE CONNECTORS FROM THE FLOW PIPE OVERHEAT STAT
INSPECTION SELECTOR CONTROL KNOB
GAIN ACCESS TO INTERFACE PCB
RESISTANCE STATS OVERHEAT AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
RESISTANCE OVERHEAT STAT - FLOW PIPE
REMOVE CONNECTORS FROM THE FLOW PIPE OVERHEAT STAT
RESISTANCE DIVERTER VALVE ACTUATOR AND HARNESS
REMOVE CONNECTOR X19 FROM THE PCB
RESISTANCE PUMP AND HARNESS
REMOVE CONNECTOR X12 FROM THE PCB
RESISTANCE FAN AND HARNESS
REMOVE CONNECTOR X12 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X17 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X17 FROM THE PCB
INSPECTION FLUEWAYS MAIN HEAT EXCHANGER
GAIN ACCESS TO COMBUSTION CHAMBER
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
GAIN ACCESS TO INTERFACE PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
GAIN ACCESS TO INTERFACE PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
GAIN ACCESS TO INTERFACE PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
VOLTAGE CH TEMPERATURE CONTROL - SPINDLE
GAIN ACCESS TO INTERFACE PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
VOLTAGE FAN AT PCB
{GAINPCBACS}
VOLTAGE CH TEMPERATURE CONTROL - SPINDLE
GAIN ACCESS TO INTERFACE PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
RESISTANCE FAN AND HARNESS
REMOVE CONNECTOR X12 FROM THE PCB
RESISTANCE SWITCH WATER PRESSURE AND HARNESS
REMOVE CONNECTOR X16 FROM THE PCB
RESISTANCE HARNESS DHW FLOW SENSOR
REMOVE CONNECTOR X10 FROM THE PCB
REMOVE CONNECTOR FROM THE DHW FLOW SENSOR
INSPECTION FLOW VALVE ASSEMBLY - NO DHW DEMAND
ISOLATE COLD FEED TO BOILER
DRAIN DHW CIRCUIT
DISASSEMBLE DHW FLOW MANIFOLD
RESISTANCE THERMISTOR DHW AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - DHW
DHW TEMPERATURE SET
PRESSURE GAS VALVE MAXIMUM & MINIMUM
DISCONNECT ONE LEAD
BYPASS EXTERNAL CONTROLS
DISCONNECT EXTERNAL CONTROL WIRING, LEAVE IN A SAFE PLACE
LINK OUT EXTERNAL CONTROLS (WIRE LINK)
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE STATS OVERHEAT AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
PRESSURE GAS VALVE - ADJUSTMENT MAX & MIN
DISCONNECT ONE LEAD
PRESSURE GAS VALVE - MAX & MIN ADJUSTED CORRECTLY - DHW
THE MAXIMUM AND/OR M
RESISTANCE SWITCH WATER PRESSURE
DISCONNECT LEADS TO THE LOW WATER PRESSURE SWITCH
(MAKE A NOTE OF THEIR CONNECTIONS)
INSPECTION INJECTOR
REMOVE BURNER ASSEMBLY
RESISTANCE THERMISTOR DHW AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
PRESSURE GAS VALVE MAXIMUM & MINIMUM
DISCONNECT ONE LEAD
PRESSURE GAS VALVE - ADJUSTMENT MAX & MIN
DISCONNECT ONE LEAD
PRESSURE GAS VALVE - MAX & MIN ADJUSTED CORRECTLY - DHW
THE MAXIMUM AND/OR M
PRESSURE GAS VALVE - ADJUSTMENT MAX & MIN
DISCONNECT ONE LEAD
PRESSURE GAS VALVE - MAX & MIN ADJUSTED CORRECTLY - MAX & MIN
THE MAXIMUM AND/OR M
OBSERVATION HEATING OUTPUT SETTING
CH TEMPERATURE CONTROL SET TO MAX
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
CH OUTPUT - ADJUSTED CORRECTLY
THE CH OUTPUT SETTIN
RESISTANCE SWITCH AIR PRESSURE AND HARNESS
REMOVE CONNECTOR X16 FROM THE PCB
INSPECTION AIR PRESSURE TUBE
REMOVE LEFT HAND SIDE PANEL
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
RESISTANCE THERMISTOR DHW AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
INSPECTION AIR PRESSURE TUBE
REMOVE LEFT HAND SIDE PANEL
VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
GAIN ACCESS TO INTERFACE PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
INSPECTION RESTRICTOR
GAIN ACCESS TO THE OUTLET OF THE FAN ASSEMBLY
INSPECTION RESTRICTOR
GAIN ACCESS TO THE OUTLET OF THE FAN ASSEMBLY
RESISTANCE OVERHEAT STAT - FLOW PIPE
REMOVE CONNECTORS FROM THE FLOW PIPE OVERHEAT STAT
RESISTANCE HARNESS PUMP
REMOVE CONNECTOR X12 FROM THE PCB
REMOVE ELECTRICAL CONNECTIONS AT PUMP
PRESSURE GAS VALVE - IGNITION
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
OBSERVATION ELECTRODE SPARK
GAIN ACCESS TO COMBUSTION CHAMBER
INSPECTION FLUEWAYS MAIN HEAT EXCHANGER
GAIN ACCESS TO COMBUSTION CHAMBER
PRESSURE GAS VALVE INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
INSPECTION AIR PRESSURE TUBE
REMOVE LEFT HAND SIDE PANEL
INSPECTION FAN ASSEMBLY
REMOVE FAN ASSEMBLY
INSPECTION FLUEWAYS MAIN HEAT EXCHANGER
GAIN ACCESS TO COMBUSTION CHAMBER
RESISTANCE HARNESS AIR PRESSURE SWITCH
REMOVE LEADS FROM AIR PRESSURE SWITCH (MAKE A NOTE OF THEIR LOCATION)
REMOVE X16 FROM THE PCB
PRESSURE GAS VALVE INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
PRESSURE GAS VALVE - MINIMUM
REMOVE ONE LEAD FROM
POTENTIOMETER 4 - IGNITION CAPACITY
{GAINPCBACS}
ATTA
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
PRESSURE GAS VALVE - IGNITION RATE - ADJUSTED CORRECTLY
THE BURNER PRESSURE
INSPECTION DETECTION ELECTRODE
GAIN ACCESS TO COMBUSTION CHAMBER
PRESSURE GAS VALVE - IGNITION
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
PRESSURE GAS VALVE - MINIMUM
REMOVE ONE LEAD FROM
POTENTIOMETER 4 - IGNITION CAPACITY
{GAINPCBACS}
ATTA
PRESSURE GAS VALVE - IGNITION RATE - ADJUSTED CORRECTLY
THE BURNER PRESSURE
VOLTAGE ELECTRODE DETECTION AT PCB
REMOVE CONNECTOR X2 (DETECTION ELECTRODE LEAD) FROM THE PCB
ENSURE NO DEMANDS ARE PRESENT
RESISTANCE ELECTRODE DETECTION
REMOVE CONNECTOR X2 (DETECTION ELECTRODE LEAD) FROM THE PCB
PRESSURE GAS VALVE MAXIMUM & MINIMUM
DISCONNECT ONE LEAD
INSPECTION FLUEWAYS MAIN HEAT EXCHANGER
GAIN ACCESS TO COMBUSTION CHAMBER
PRESSURE GAS VALVE - ADJUSTMENT MAX & MIN
DISCONNECT ONE LEAD
PRESSURE GAS VALVE - MAX & MIN ADJUSTED CORRECTLY
THE MAXIMUM AND/OR M
RESISTANCE ELECTRODES AND LEADS
REMOVE SPARK ELECTRODE LEAD CONNECTIONS FROM THE PCB
OBSERVATION DIVERTER VALVE ACTUATOR - DHW
REMOVE DIVERTER VALV
RESISTANCE THERMISTOR DHW AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
RESISTANCE HARNESS ACTUATOR
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER VALVE ACTUATOR AND CONNECTOR X19 FROM THE PCB
VOLTAGE MAINS POWER INPUT AT FUSES
{GAINPCBACS}
VOLTAGE DHW TEMPERATURE CONTROL - SPINDLE
GAIN ACCESS TO INTERFACE PCB (USE INSULATION MAT AS REQUIRED)
DISCONNECT EXTERNAL CONTROLS
REMOVE WIRES / LINK FROM EXTERNAL CONTROLS TERMINAL CONNECTOR AND MAKE SAFE
OBSERVATION ISOLATE COLD FEED TO BOILER
ISOLATE DHW COLD FEED TO BOILER
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - DHW
DHW TEMPERATURE SET
INSPECTION EXPANSION VESSEL PRESSURE
DISCHARGE PRIMARY SYSTEM WATER
OBSERVATION DIVERTER VALVE ACTUATOR - CH
REMOVE DIVERTER VALV
INSPECTION DIVERTER VALVE SPINDLE
REMOVE DIVERTER VALVE ACTUATOR MOTOR
TEMPERATURE DIFFERENTIAL - INTERNAL BYPASS
ENSURE RADIATORS ARE
RESISTANCE HARNESS ACTUATOR
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER VALVE ACTUATOR AND CONNECTOR X19 FROM THE PCB
INSPECTION FILTER RETURN
DRAIN PRIMARY CIRCUIT
REMOVE SYSTEM FILTER FROM RETURN ISOLATION VALVE
BYPASS EXTERNAL CONTROLS
DISCONNECT EXTERNAL CONTROL WIRING, LEAVE IN A SAFE PLACE
LINK OUT EXTERNAL CONTROLS (WIRE LINK)
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
BYPASS EXTERNAL CONTROLS
DISCONNECT EXTERNAL CONTROL WIRING, LEAVE IN A SAFE PLACE
LINK OUT EXTERNAL CONTROLS (WIRE LINK)
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
INSPECTION RESTRICTOR
GAIN ACCESS TO THE OUTLET OF THE FAN ASSEMBLY
DISCONNECT FLOW SENSOR DHW
REMOVE ELECTRICAL CONNECTOR TO DHW FLOW SENSOR AND MAKE SAFE
RESISTANCE FUSES PCB
REMOVE BOTH FUSES FROM PCB
TEMPERATURE FLOW PIPE - FROST PROTECTION
ATTACH TEMPERATURE C
VOLTAGE DISPLAY AT PCB
ENSURE SELECTOR SWITCH IS SET TO DHW/CH POSITION.
RESISTANCE CABLE INTERFACE PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
OBSERVATION BOILER RESPONDS TO A DEMAND
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
RESET APPLIANCE FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESET APPLIANCE FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESISTANCE SWITCH WATER PRESSURE AND HARNESS
REMOVE CONNECTOR X16 FROM THE PCB
RESET APPLIANCE FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESISTANCE FAN AND HARNESS
REMOVE CONNECTOR X12 FROM THE PCB
VOLTAGE SWITCH AIR PRESSURE (AIR PROVING)
{GAINPCBACS}
SET SELECTOR SWITCH TO THE OFF POSITION
INSPECTION AIR PRESSURE TUBE
REMOVE LEFT HAND SIDE PANEL
INSPECTION FLOW VALVE ASSEMBLY DHW
ISOLATE COLD FEED TO BOILER
DRAIN DHW CIRCUIT
DISASSEMBLE DHW FLOW MANIFOLD
INSPECTION FAN ASSEMBLY
REMOVE FAN ASSEMBLY
INSPECTION FLUEWAYS MAIN HEAT EXCHANGER
GAIN ACCESS TO COMBUSTION CHAMBER
INSPECTION RESTRICTOR
GAIN ACCESS TO THE OUTLET OF THE FAN ASSEMBLY
RESISTANCE HARNESS AIR PRESSURE SWITCH
REMOVE LEADS FROM AIR PRESSURE SWITCH (MAKE A NOTE OF THEIR LOCATION)
REMOVE X16 FROM THE PCB
RESISTANCE HARNESS PUMP
REMOVE CONNECTOR X12 FROM THE PCB
REMOVE ELECTRICAL CONNECTIONS AT PUMP
OBSERVATION PUMP OVERRUN
ENSURE NO DEMANDS ARE PRESENT
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - DHW
DHW TEMPERATURE SET
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - CH
CH TEMPERATURE SET T
RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
ATTACH TEMPERATURE C
RESISTANCE OVERHEAT STAT - HEAT EXCHANGER
REMOVE LEADS FROM HEAT EXCHANGER OVERHEAT STAT
RESISTANCE THERMISTOR FLOW
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
RESISTANCE OVERHEAT STAT - FLOW PIPE
REMOVE CONNECTORS FROM THE FLOW PIPE OVERHEAT STAT
RESET APPLIANCE - FAULT CODE OVERHEAT
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
System Information
- Total Tests: 651
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control