Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
FLEXICOM SX
GLOBALLY REPLACED
FLEXICOM SX
CASE REMOVAL
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM ONE OF THE LINKS BELOW WHICH TYPE OF XSOL DIAGNOSTIC PROCEDURE YOU REQUIRE:
F5 OVERHEAT
OUTSIDE MODEL
F3 FAN FAULT
INTENTIONALLY BLANK, HEADER FOR FAULT CODE
F70 SOFTWARE INCOMPATIBLE
INTENTIONALLY BLANK - HEADER FOR FAULT CODE
FUSE FURTHER INVESTIGATION (DUMMY)
INTENTIONALLY BLANK, HEADER FOR FUSE INVESTIGATION
OBSERVATION BOILER STANDBY
ENSURE NO DEMANDS
F1 NO IGNITION - DUMMY GO TO BURNER IGNITES PAGE
OUTSIDE MODEL
ER COMMUNICATIONS FAULT
OK TO BE BLANK
SE SERVICE DUE DISPLAY COMPONENT
OUTSIDE MODEL
QUICK ACCESS AND DATA INFORMATION
THE TABLE BELOW SHOW
LITE DIAGNOSTICS
DIAGNOSIS RELIES ON
HEADER FOR QADAI FLOW THERMISTOR
LEFT BLANK FOR QADAI
HEADER FOR QADAI RETURN THERMISTOR
LEFT BLANK FOR QADAI
HEADER FOR QADAI FAN VOLTAGE
LEFT BLANK FOR QADAI
HEADER FOR QADAI GAS VALVE VOLTAGE
LEFT BLANK FOR QADAI
HEADER FOR QADAI GAS VALVE RESISTANCE
LEFT BLANK FOR QADAI
HEADER FOR QADAI PUMP VOLTAGE
LEFT BLANK FOR QADAI
HEADER FOR QADAI SPARK GENERTAOR VOLTAGE
LEFT BLANK FOR QADAI
HEADER FOR QADAI PUMP RESISTANCE
LEFT BLANK FOR QADAI
FAIL DIAG CODES
Z REDIRECT
FAIL STATUS CODES
Z REDIRECT
F5 - STUCK IN FAULT
INTERFACE - APPLIANCE
F5
THERMISTOR - THERMOMETRIC (RETURN)
F5 - CANT CHANGE DSN
INTERFACE - APPLIANCE
F3
INTERFACE - APPLIANCE
F6
INTERFACE - APPLIANCE
F10
INTERFACE - APPLIANCE
F13
INTERFACE - APPLIANCE
F13
IGNITION LEAD ASSEMBLY
F13
HARNESS - ZIG
F13
EARTH LEADS
F14
INTERFACE - APPLIANCE
F15
INTERFACE - APPLIANCE
F43
INTERFACE - APPLIANCE
F43
DS NUMBER
F43
HARNESS - APPLIANCE INTERFACE
F77
INTERFACE - APPLIANCE
F43
THERMISTOR - THERMOMETRIC (RETURN)
F43 - MANU DEFECT
ELECTRODE
F43
IGNITION LEAD ASSEMBLY
F70 NOT RESETTING
INTERFACE - APPLIANCE
F70 DSN NOT ADJUSTING
INTERFACE - APPLIANCE
F70 STUCK IN FAULT
PCB - MAIN - BMU
FUSE INVESTIGATION
PUMP
F11
THERMISTOR - THERMOMETRIC (RETURN)
F11
INTERFACE - APPLIANCE
F10
THERMISTOR - THERMOMETRIC (RETURN)
F6 - DAMAGED
HARNESS - COMBUSTION (X20)
F10 - DAMAGED
HARNESS - COMBUSTION (X20)
F11 - DAMAGED
HARNESS - COMBUSTION (X20)
F3 - FAN DOES NOT RUN - NO POWER TO FAN
PCB - MAIN - BMU
F3 - FAN RUNS THEN STOPS
PCB - MAIN - BMU
F3 - FAN RUNS THEN STOPS
HARNESS - COMBUSTION (X20)
F3 - FAN RUNS
PCB - MAIN - BMU
F3 - FAN RUNS
HARNESS - COMBUSTION (X20)
F3 - FAN DOES NOT RUN
HARNESS - COMBUSTION (X20)
F3 - FAN DOES NOT RUN - NO DEMAND TO FAN
PCB - MAIN - BMU
F43 HALL SENSOR_HALL SENSE CONNECTION_FAN RUNS TWICE
PCB - MAIN - BMU
F43 - FAN
HARNESS - COMBUSTION (X20)
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE
INLET PRESSURE
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE
IGNITION LEAD ASSEMBLY
OBSERVATION BURNER IGNITES AND ESTABLISHES - BAFFLES
INLET PRESSURE
OBSERVATION BURNER IGNITES AND ESTABLISHES - EXPLOSIVE IGNITION
IGNITION LEAD ASSEMBLY
OBSERVATION BURNER IGNITES AND ESTABLISHES - EXPLOSIVE IGNITION - VOLTAGE TO SPARK GENERATOR
PCB - MAIN - BMU
OBSERVATION FAN RUNS - FAN DOES NOT RUN
HARNESS - COMBUSTION (X20)
OBSERVATION FAN RUNS
THERMISTOR - THERMOMETRIC (FLOW)
OBSERVATION FAN RUNS
THERMISTOR - THERMOMETRIC (RETURN)
OBSERVATION HEATING AND DHW PREHEAT SETTING
Z REDIRECT
OBSERVATION BOILER STANDY FAULT CODES 2
Z REDIRECT
OBSERVATION BOILER STANDBY - FAN RUNS CONTINUALLY
PCB - MAIN - BMU
OPERVATION BOILER STANDBY - FAN RUNS CONTINUALLY
HARNESS - COMBUSTION (X20)
OBSERVATION BOILER STANDBY - PUMP RUNS CONTINUALLY
THERMISTOR - THERMOMETRIC (RETURN)
OBSERVATION BOILER STANDBY - PUMP RUNS CONTINUALLY
THERMISTOR - THERMOMETRIC (FLOW)
OPERATION DHW - DHW COOL RADS COLD
INTERFACE - APPLIANCE
OPERATION DHW - DHW COOL RADS COLD
THERMISTOR - THERMOMETRIC (FLOW)
OPERATION DHW - DHW COOL RADS COLD
THERMISTOR - THERMOMETRIC (RETURN)
CASE REMOVAL
Z REDIRECT
OBSERVATION PUMP OVERRUN
PCB - MAIN - BMU
F1
Z REDIRECT
F4
Z REDIRECT
OBSERVATION FAN RUNS - FAN RUNS THEN STOPS
PCB - MAIN - BMU
OBSERVATION FAN RUNS - RUNS THEN STOPS
HARNESS - COMBUSTION (X20)
F5
THERMISTOR - THERMOMETRIC (FLOW)
F5
PUMP
F73 - NO VOLTAGE TO PRESSURE SENSOR
PCB - MAIN - BMU
F73 - PRESSURE SWITCH
HARNESS (X2)
F25
INTERFACE - APPLIANCE
F22
PUMP
F22
THERMISTOR - THERMOMETRIC (FLOW)
F22
THERMISTOR - THERMOMETRIC (RETURN)
F22 LOW WATER - CANT CHANGE DSN
INTERFACE - APPLIANCE
F9 - PUMP DOES NOT RUN - NO POWER TO PUMP
PCB - MAIN - BMU
F22
INTERFACE - APPLIANCE
F43 - FLOW THERMISTOR
HARNESS - COMBUSTION (X20)
F11 - FLOW THERMISTOR
HARNESS - COMBUSTION (X20)
F6 - OPEN CIRCUIT
HARNESS - COMBUSTION (X20)
F13
HARNESS - COMBUSTION (X20)
F13
HARNESS (X2)
F14 - RESISTANCE
VALVE - GAS
OBSERVATION DISPLAY ILLUMINATES
MAIN FUSE FUSED SPUR F1
OBSERVATION DISPLAY ILLUMINATES
HARNESS - MAINS
OBSERVATION DISPLAY ILLUMINATES
FUSE F2
OBSERVATION DISPLAY ILLUMINATES
HARNESS (X2)
OBSERVATION DISPLAY ILLUMINATES
PCB - MAIN - BMU
OBSERVATION DISPLAY ILLUMINATES
HARNESS - APPLIANCE INTERFACE
ER FAULT
SENSOR (WATER PRESSURE)
OBSERVATION FAN RUNS - FAN DOES NOT RUN - NO POWER TO FAN
PCB - MAIN - BMU
SE FAULT
SE FAULT ADJUSTMENT
OBSERVATION BURNER IGNITES AND ESTABLISHES - EXPLOSIVE IGNITION
VALVE - GAS (AIR INTAKE)
OBSERVATION BURNER IGNITES AND ESTABLISHES - EXPLOSIVE IGNITION
GAS VALVE THROTTLE
OBSERVATION BURNER IGNITES AND ESTABLISHES - BAFFLES OUT
VALVE - GAS (AIR INTAKE)
OBSERVATION BURNER IGNITES AND ESTABLISHES - BAFFLES OUT OR NOISY
GAS VALVE THROTTLE
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE
VALVE - GAS (AIR INTAKE)
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE
INJECTOR (GAS VALVE)
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE
GAS VALVE THROTTLE
OBSERVATION BURNER IGNITES AND ESTABLISHES - BAFFLES OUT OR IS NOISY
BAFFLE - FLUEWAY - TOP
OBSERVATION BURNER IGNITES AND ESTABLISHES - EXPLOSIVE IGNITION WITH BAFFLES
GAS VALVE THROTTLE
OBSERVATION BURNER IGNITES AND ESTABLISHES - EXPLOSIVE IGNITION
BAFFLE - FLUEWAY - TOP
FUSE INVESTIGATION
IGNITOR - ZIG
OPERATION DHW - NOISY
VALVE - GAS (AIR INTAKE)
OPERATION DHW - NOISYOBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE
INJECTOR (GAS VALVE)
OPERATION DHW - NOISY
HEAT EXCHANGER
OPERATION DHW - NOISY
BURNER
COMBUSTION TEST HIGH AND LOW
SIPHON
COMBUSTION TEST HIGH AND LOW
VALVE - GAS (AIR INTAKE)
COMBUSTION TEST HIGH AND LOW
INJECTOR (GAS VALVE)
COMBUSTION TEST HIGH AND LOW
HEAT EXCHANGER
COMBUSTION TEST HIGH AND LOW
BURNER
F9 - PUMP PULSES
SYSTEM AIR
F9 - PUMP PULSES
FILTER (PRIMARY FLOW)
F9 - PUMP PULSES
VESSEL - EXPANSION
F9 PUMP RUNS F9 - PUMP PULSES
SYSTEM AIR
F9 PUMP RUNS
FILTER (PRIMARY FLOW)
F9 PUMP RUNS
VESSEL - EXPANSION
F9 PUMP RUNS
PUMP
F13OBSERVATION DISPLAY ILLUMINATES
HARNESS - APPLIANCE INTERFACE
F15
EBUS CONTROLS
F22 - NO VOLTAGE TO PRESSURE SENSOR
PCB - MAIN - BMU
F22 - PRESSURE SWITCH
HARNESS (X2)
F22
BURNER
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH
VALVE - GAS (AIR INTAKE)
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH
INJECTOR (GAS VALVE)
NOT ESTABLISHING
IGNITION LEAD ASSEMBLY
NOT RECTIFYING
IGNITOR - ZIG
OBSERVATION BOILER STANDY
FROST PROTECTION
OPERATION CH
VESSEL - EXPANSION
OPERATION DHW - NOISY
INTERFACE - APPLIANCE
OPERATION DHW - NOISY
SIPHON
OPERATION DHW - NOISY
THERMISTOR - THERMOMETRIC (FLOW)
OPERATION DHW - NOISY
THERMISTOR - THERMOMETRIC (RETURN)
OPERATION DHW - BOILER NOISY
FILTER (PRIMARY FLOW)
RADS DO NOT HEAT
THERMISTOR - THERMOMETRIC (FLOW)
OPERATION DHW - DHW COOL RADS COLD
FILTER (PRIMARY FLOW)
OBSERVATION BOILER STANDBY - FIRES NO DEMAND
THERMISTOR - THERMOMETRIC (FLOW)
OBSERVATION BOILER STANDBY - FIRES NO DEMAND
THERMISTOR - THERMOMETRIC (RETURN)
F5
FILTER (PRIMARY FLOW)
F5 - NOT SHUTTING OFF
PCB - MAIN - BMU
F5 - NO OVERRUN
PCB - MAIN - BMU
F22
FILTER (PRIMARY FLOW)
ER FAULT
FAN
ER FAULT
PCB - MAIN - BMU
ER FAULT
HARNESS - APPLIANCE INTERFACE
OBSERVATION BOILER RESPONDS TO CH DEMAND
HARNESS - MAINS
OPERATION CH - UP TO TEMP RADS COOL
FILTER (PRIMARY FLOW)
SE SERVICE DUE
INTERFACE - APPLIANCE
POOR OUTPUT
INLET PRESSURE
F13
IGNITOR - ZIG
F13
ELECTRODE
F5
BYPASS
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE
HARNESS - COMBUSTION (X20)
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE - NO POWER TO GAS VALVE
PCB - MAIN - BMU
F22 FAULT CODE
INLET PRESSURE
BLANK FOR QADAI
Z REDIRECT
BLANK FOR LITE DIAGNOSTICS
Z REDIRECT
QADAI OUT OF RANGE
THERMISTOR - THERMOMETRIC (FLOW)
QADAI OUT OF RANGE
THERMISTOR - THERMOMETRIC (RETURN)
QADAI NO POWER TO FAN
PCB - MAIN - BMU
QADAI NO POWER TO GAS VALVE
PCB - MAIN - BMU
QADAI OUT OF RANGE
VALVE - GAS
QADAI NO POWER TO PUMP
PCB - MAIN - BMU
QADAI NO VOLTAGE TO SPARK GENERATOR
PCB - MAIN - BMU
RESISTANCE QADAI
PUMP
FOR TYPE DIAG PROCEDURE
Z REDIRECT
PASS DIAG CODES
Z REDIRECT
PASS STATUS CODES
Z REDIRECT
PASS_DSN_LINK TO THERMISTORS_F5
Z REDIRECT
F77
CONDENSATE TANK
F43 - RETURN THERMISTOR
HARNESS - COMBUSTION (X20)
F70 INCORRECT
DS NUMBER ADJUSTMENT
F70 RESET
DS NUMBER ADJUSTMENT
F11 - RETURN THERMISTOR
HARNESS - COMBUSTION (X20)
F10 - OPEN CIRCUIT
HARNESS - COMBUSTION (X20)
F6
PCB - MAIN - BMU
F10
PCB - MAIN - BMU
F15
PCB - MAIN - BMU
F3 - FAN RUNS
FAN
F43
PCB - MAIN - BMU
F11
PCB - MAIN - BMU
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE - NOT RECOGNISING FAN HALL SENSOR
PCB - MAIN - BMU
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT IGNITE
HEAT EXCHANGER
OBSERVATION BOILER STANDY FAULT CODES 1
Z REDIRECT
OBSERVATION BOILER STANDBY - PUMP RUNS CONTINUALLY
PCB - MAIN - BMU
OBSERVATION FAN RUNS - FAN DOES NOT RUN - NO DEMAND TO FAN
PCB - MAIN - BMU
OPERATION DHW - DHW COOL RADS COLD
DS NUMBER WRONG NO OTHER FAULT
F73 - STUCK IN FAULT CODE
PCB - MAIN - BMU
F73
SENSOR (WATER PRESSURE)
F22
DS NUMBER WRONG NO OTHER FAULT
F22 - FLUEWAYS BLOCKED
HEAT EXCHANGER
F22 - BOILER RESETS
SYSTEM PRESSURE
F22 - BOILER DOES NOT RESET
SYSTEM PRESSURE
F9 - PUMP PULSES
SYSTEM PRESSURE
F25
PCB - MAIN - BMU
F43
THERMISTOR - THERMOMETRIC (FLOW)
F11
THERMISTOR - THERMOMETRIC (FLOW)
F6
THERMISTOR - THERMOMETRIC (FLOW)
F14
HARNESS - COMBUSTION (X20)
OBSERVATION DISPLAY ILLUMINATES
SENSOR (WATER PRESSURE)
OBSERVATION DISPLAY ILLUMINATES
HARNESS - COMBUSTION (X20)
OBSERVATION DISPLAY ILLUMINATES
INTERFACE - APPLIANCE
FUSE INVESTIGATION
FUSE BLOWN
FUSE INVESTIGATION
HARNESS - ZIG
OPERATION DHW - NOISY
VALVE - GAS (ADJUSTMENT)
COMBUSTION TEST HIGH AND LOW
VALVE - GAS (ADJUSTMENT)
F9 - PUMP PULSES - PRESSURE INCREASES
SUPPORT - PRESSURE SENSOR MANIFOLD
F9 - PUMP PULSES
PUMP
F9 - PUMP PULSES - NO INCREASE
SUPPORT - PRESSURE SENSOR MANIFOLD
F9 - PUMP PULSES - PRESSURE DOES NOT INCREASE
SENSOR (WATER PRESSURE)
F9 - PUMP PULSES - NO INCREASE
SENSOR (WATER PRESSURE) - BLOCKAGE
F9 - PUMP PULSES - PRESSURE INCREASES
SENSOR (WATER PRESSURE) - BLOCKAGE
F9 PUMP RUNS F9 - PUMP PULSES
SYSTEM PRESSURE
F9 PUMP RUNS F9 - PUMP PULSES - PRESSURE DOES NOT INCREASE
SENSOR (WATER PRESSURE)
F9 PUMP RUNS - NO INCREASE
SENSOR (WATER PRESSURE) - BLOCKAGE
F9 PUMP RUNS - NO INCREASE
SUPPORT - PRESSURE SENSOR MANIFOLD
F9 PUMP RUNS - PRESSURE INCREASES
SENSOR (WATER PRESSURE) - BLOCKAGE
F9 PUMP RUNS F9 - PRESSURE INCREASES
SUPPORT - PRESSURE SENSOR MANIFOLD
F9 PUMP RUNS - INTERMITTENT
PCB - MAIN - BMU
F22 - RESETS
SENSOR (WATER PRESSURE)
F22 - RESETS
SENSOR (WATER PRESSURE) - BLOCKAGE
F22 - RESETS
SUPPORT - PRESSURE SENSOR MANIFOLD
F22 - STUCK IN FAULT CODE - PRESSURE OK
PCB - MAIN - BMU
F22 - STUCK IN FAULT CODE - PRESSURE LOW
PCB - MAIN - BMU
F13
PCB - MAIN - BMU
F22 - DOES NOT RESET
SENSOR (WATER PRESSURE)
F22 - DOES NOT RESET
SENSOR (WATER PRESSURE) - BLOCKAGE
F22 - DOES NOT RESET
SUPPORT - PRESSURE SENSOR MANIFOLD
NO RECTIFICATION
PCB - MAIN - BMU
OPERATION CH
PIPE - EV
OPERATION DHW - NOISY
DS NUMBER WRONG NO OTHER FAULT
OPERATION DHW - BOILER NOISY - DIFFERENTIAL OK
HEAT EXCHANGER
OPERATION DHW - DHW TOO COL RADS COLD - FLUEWAYS
HEAT EXCHANGER
OBSERVATION BOILER STANDBY - STUCK ON
PCB - MAIN - BMU
ER FAULT
INTERFACE - APPLIANCE
OBSERVATION BOILER RESPONDS TO CH DEMAND
PCB - MAIN - BMU
F9 - INTERMITTENT
SYSTEM PRESSURE (TOO HIGH)
F9
SYSTEM PRESSURE (TOO HIGH)
F5
NO FAULT
F5
SYSTEM RESTRICTION OR BLOCKAGE
F22
SYSTEM RESTRICTION OR BLOCKAGE
BOILER NOISY
SYSTEM RESTRICTION OR BLOCKAGE
BOILER AND SYSTEM COOL
SYSTEM RESTRICTION OR BLOCKAGE
BURNER DOES NOT IGNITE - SOLENOID FAULT
VALVE - GAS
F22
NO FAULT
F22 GAS RATE
PCB - MAIN - BMU
F22 LOW WATER_FLUEWAYS BLOCKED_ GAS RATE LOW
HEAT EXCHANGER
F14 - MECHANICAL
VALVE - GAS
F14 - VOLTAGE TO GAS VALVE
PCB - MAIN - BMU
UNABLE TO RESET
PCB - MAIN - BMU
FLOW THERMISTOR
RESULT AS EXPECTED
RETURN THERMISTOR
RESULT AS EXPECTED
FAN VOLTAGE
RESULT AS EXPECTED
GAS VALVE VOLTAGE
RESULT AS EXPECTED
GAS VALVE RESISTANCE
RESULT AS EXPECTED
PUMP VOLTAGE
RESULT AS EXPECTED
SPARK GENERATOR VOLTAGE
RESULT AS EXPECTED
PUMP RESISTANCE
RESULT AS EXPECTED
FAN RUNS FOR APPROX 10 SECONDS THEN STOPS 4 TIMES
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS
FAN DOESN'T RUN
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS
BURNER IGNITES BUT DOESNT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES AND ESTABLISHES BUT WITH EXPLOSIVE IGNITION
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
IGNITES BUT NOISY OR BAFFLES OUT
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER DOESNT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
PUMP RUNS CONTINUALLY BUT BOILER DOES NOT FIRE
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
FAN RUNS CONTINUALLY
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
FAN RUNS FOR APPROX 10 SECONDS THEN STOPS 4 TIMES
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS
FAN DOESN'T RUN
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS
BOILER AND SYSTEM TOO COOL
CHARACTERISTIC TEST FROM OPERATION CH
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER DOES NOT REACT TO DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
PUMP DOES NOT RUN THEN LOCKOUT OCCURS
CHARACTERISTIC TEST FROM OBSERVATION PUMP BEHAVIOUR (F9)
PUMP RUNS FOR 10 SECOND PERIODS UNTIL LOCKOUT OCCURS
CHARACTERISTIC TEST FROM OBSERVATION PUMP BEHAVIOUR (F9)
SYSTEM PRESSURE OK BUT DOES NOT INCREASE WHEN WATER ADDED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE IS LOW AND DOES NOT INCREASE WHEN WATER ADDED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM (F22)
SYSTEM PRESSURE LOW BUT INCREASES WHEN WATER ADDED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM (F22)
SYSTEM PRESSURE OK BUT DOES NOT INCREASE WHEN WATER ADDED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
PRESSURE SENSOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
MANIFOLD BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PRESSURE SENSOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
MANIFOLD BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
SYSTEM PRESSURE OK BUT DOES NOT INCREASE WHEN WATER ADDED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
PRESSURE SENSOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
MANIFOLD BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PRESSURE SENSOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
MANIFOLD BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PRESSURE SENSOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
MANIFOLD BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PRESSURE SENSOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
MANIFOLD BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REACHES TEMPERATURE, RADS DO NOT HEAT OR ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE EXCESSIVELY HIGH
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM (F9)
SYSTEM PRESSURE EXCESSIVELY HIGH
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM (F9)
VOLTAGE NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE GAS VALVE AT PCB
UNABLE TO RESET PCB
CHARACTERISTIC TEST FROM VOLTAGE GAS VALVE AT PCB
05/05/2023 13:37:23 2303_1_50_1 29/11/2023 12:52:10
09/08/2023 13:36:35
OBSERVATION BOILER RESET (OVERHEAT)
ENSURE BOILER IS COOL
RESISTANCE HARNESS FLOW THERMISTOR
DISCONNECT THE SPADE CONNECTORS FROM THE THERMISTOR AND THE X20 CONNECTOR FROM THE PCB
RESISTANCE RETURN THERMISTOR
DISCONNECT WIRES FROM THE RETURN THERMISTOR
ADJUSTMENT DS NUMBER (F70)
ACCESS LEVEL 2 DIAGNOSTICS AS IN THE PREVIOUS TEST.
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X14 FROM THE PCB
RESISTANCE HARNESS FLOW THERMISTOR
DISCONNECT THE SPADE CONNECTORS FROM THE THERMISTOR AND THE X20 CONNECTOR FROM THE PCB
RESISTANCE RETURN THERMISTOR
DISCONNECT WIRES FROM THE RETURN THERMISTOR
RESISTANCE HARNESS FLOW THERMISTOR
DISCONNECT THE SPADE CONNECTORS FROM THE THERMISTOR AND THE X20 CONNECTOR FROM THE PCB
RESISTANCE RETURN THERMISTOR
DISCONNECT WIRES FROM THE RETURN THERMISTOR
VOLTAGE FAN AT PCB (PIN 12)
GAIN ACCESS TO THE X20 CONNECTOR ON THE RIGHT HAND SIDE OF THE PCB
RESISTANCE ELECTRODE LEAD
DISCONNECT THE SPARK ELECTRODE LEAD
VOLTAGE FAN AT PCB (PINS 12 AND 13)
ACCESS THE X20 CONNECTOR ON THE RIGHT HAND SIDE OF THE PCB
RESISTANCE ELECTRODE LEAD
DISCONNECT THE SPARK ELECTRODE LEAD
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
ADJUSTMENT DS NUMBER (INCORRECT OUTPUT)
ACCESS LEVEL 2 DIAGNOSTICS AS IN THE PREVIOUS TEST.
ADJUSTMENT DS NUMBER F22
ACCESS LEVEL 2 DIAGNOSTICS AS IN THE PREVIOUS TEST.
RESISTANCE GAS VALVE
DISCONNECT LEAD FROM GAS VALVE
VOLTAGE MAINS INPUT AT PCB
REMOVE LOWER CONTROL BOX FRONT PANEL
RESISTANCE FUSE (MAINS)
REMOVE FUSE FROM FUSED SPUR
OBSERVATION DISCONNECT PRESSURE SWITCH
DISCONNECT THE PLUG FROM THE WATER PRESSURE SWITCH
RECONNECT X2 AT THE PCB
OBSERVATION DISCONNECT FAN
REFIT CONNECTOR X20
OBSERVATION DISCONNECT PRESSURE SWITCH (ER FAULT)
DISCONNECT THE PLUG FROM THE WATER PRESSURE SWITCH
INSPECTION HEAT EXCHANGER BAFFLES
REMOVE THE BURNER FR
INSPECTION HEAT EXCHANGER BAFFLES
REMOVE THE BURNER FR
RESISTANCE SPARK GENERATOR
DISCONNECT CONNECTORS ON THE SPARK GENERATOR
ADJUSTMENT DS NUMBER (INCORRECT OUTPUT)
ACCESS LEVEL 2 DIAGNOSTICS AS IN THE PREVIOUS TEST.
INSPECTION PRIMARY FILTER
APPLIANCE DISCHARGED AND DRAINED
INSPECTION PRIMARY FILTER
APPLIANCE DISCHARGED AND DRAINED
INSPECTION PRIMARY FILTER
APPLIANCE DISCHARGED AND DRAINED
INSPECTION PRIMARY FILTER
APPLIANCE DISCHARGED AND DRAINED
VOLTAGE EXTERNAL CONTROLS INTO BOILER
{GAINPCBACS}
RESISTANCE HARNESS GAS VALVE
REMOVE THE PLUG FROM THE GAS VALVE
DISCONNECT CONNECTOR X20 FROM THE PCB
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR
DISCONNECT WIRES FROM THE RETURN THERMISTOR
VOLTAGE FAN AT PCB (PIN 8)
{GAINPCBACS}
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
RESISTANCE GAS VALVE
DISCONNECT LEAD FROM GAS VALVE
VOLTAGE PUMP AT PCB
GAIN ACCESS TO THE TOP RHS OF THE PCB, CONNECTOR X14
VOLTAGE PCB TO SPARK GENERATOR
ACCESS AND MOVE THE
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X14 FROM THE PCB
INSPECTION DS NUMBER
DS IS THE DEVICE SPECIFIC NUMBER AND SHOULD
CORRESPOND WITH THE BOILER MODEL
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
INSPECTION HARNESS (X20)
GAIN ACCESS TO PCB
INSPECTION HARNESS (X2)
GAIN ACCESS TO PCB
RESISTANCE ELECTRODE LEAD
DISCONNECT THE SPARK ELECTRODE LEAD
RESISTANCE HARNESS PCB TO SPARK GENERATOR
UNPLUG THE LEAD FROM THE SPARK GENERATOR AND X21 OF THE PCB
RESISTANCE EARTH LEADS
GAIN ACCESS TO THE EARTH LEADS ON THE BOILER
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
INSPECTION DS NUMBER
DS IS THE DEVICE SPECIFIC NUMBER AND SHOULD
CORRESPOND WITH THE BOILER MODEL
INTERFACE HARNESS CONTINUITY
REMOVE THE HARNESS FROM THE INTERFACE PCB AND X51 AT THE PCB
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE ELECTRODE LEAD
DISCONNECT THE SPARK ELECTRODE LEAD
INSPECTION DS NUMBER
DS IS THE DEVICE SPECIFIC NUMBER AND SHOULD
CORRESPOND WITH THE BOILER MODEL
ADJUSTMENT DS NUMBER RESET (F70)
ACCESS LEVEL 2 DIAGNOSTICS AS IN THE PREVIOUS TEST.
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
INSPECTION HARNESS (X20)
GAIN ACCESS TO PCB
INSPECTION HARNESS (X20)
GAIN ACCESS TO PCB
INSPECTION HARNESS (X20)
GAIN ACCESS TO PCB
OBSERVATION DISCONNECT X19
DISCONNECT CONNECTOR X19 FROM THE PCB AND MAKE SAFE
VOLTAGE FAN AT PCB (PIN 12)
GAIN ACCESS TO THE X20 CONNECTOR ON THE RIGHT HAND SIDE OF THE PCB
VOLTAGE FAN AT PCB (PIN 8)
{GAINPCBACS}
VOLTAGE FAN AT PCB (PIN 13 - NO FAN)
ACCESS THE X20 CONNE
RESISTANCE HARNESS FAN
UNPLUG THE HARNESS FROM THE FAN AND X20 AT THE PCB
VOLTAGE FAN AT PCB (PIN 13)
GAIN ACCESS TO THE RIGHT HAND SIDE OF THE PCB CONNECTOR X20
RESISTANCE HARNESS FAN
UNPLUG THE HARNESS FROM THE FAN AND X20 AT THE PCB
RESISTANCE HARNESS FAN
UNPLUG THE HARNESS FROM THE FAN AND X20 AT THE PCB
RESISTANCE HARNESS FAN
UNPLUG THE HARNESS FROM THE FAN AND X20 AT THE PCB
PRESSURE GAS INLET
ATTACH U-GAUGE TO THE INLET PRESSURE TEST POINT ON THE GAS VALVE
PRESSURE GAS INLET
ATTACH U-GAUGE TO THE INLET PRESSURE TEST POINT ON THE GAS VALVE
PRESSURE GAS INLET
ATTACH U-GAUGE TO THE INLET PRESSURE TEST POINT ON THE GAS VALVE
PRESSURE GAS INLET
ATTACH U-GAUGE TO THE INLET PRESSURE TEST POINT ON THE GAS VALVE
OBSERVATION SPARKING OUTPUT
REMOVE THE HT LEAD F
VOLTAGE PCB TO SPARK GENERATOR
ACCESS AND MOVE THE
RESISTANCE HARNESS PCB TO SPARK GENERATOR
UNPLUG THE LEAD FROM THE SPARK GENERATOR AND X21 OF THE PCB
RESISTANCE GAS VALVE AND HARNESS
DISCONNECT CONNECTOR X20 FROM THE PCB
PRESSURE FAN ON IGNITION
ATTACH THE PRESSURE GAUGE TO THE OUTLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
PRESSURE FAN ON IGNITION
ATTACH THE PRESSURE GAUGE TO THE OUTLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
OBSERVATION SPARKING OUTPUT
REMOVE THE HT LEAD F
VOLTAGE PCB TO SPARK GENERATOR
ACCESS AND MOVE THE
RESISTANCE HARNESS PCB TO SPARK GENERATOR
UNPLUG THE LEAD FROM THE SPARK GENERATOR AND X21 OF THE PCB
PRESSURE FAN ON IGNITION
ATTACH THE PRESSURE GAUGE TO THE OUTLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
RESISTANCE HARNESS FAN
UNPLUG THE HARNESS FROM THE FAN AND X20 AT THE PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
OBSERVATION DISCONNECT EXTERNAL CONTROLS
DISCONNECT X17 AND X19 FROM THE PCB AND MAKE SAFE
VOLTAGE FAN AT PCB (PIN 13)
GAIN ACCESS TO THE RIGHT HAND SIDE OF THE PCB CONNECTOR X20
RESISTANCE HARNESS FAN
UNPLUG THE HARNESS FROM THE FAN AND X20 AT THE PCB
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
VOLTAGE FAN AT PCB (PIN 12)
GAIN ACCESS TO THE X20 CONNECTOR ON THE RIGHT HAND SIDE OF THE PCB
VOLTAGE FAN AT PCB (PIN 8)
{GAINPCBACS}
INSPECTION DS NUMBER
DS IS THE DEVICE SPECIFIC NUMBER AND SHOULD
CORRESPOND WITH THE BOILER MODEL
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
VOLTAGE PUMP AT PCB
GAIN ACCESS TO THE TOP RHS OF THE PCB, CONNECTOR X14
RESISTANCE HARNESS FAN
UNPLUG THE HARNESS FROM THE FAN AND X20 AT THE PCB
RESISTANCE HARNESS PRESSURE SWITCH
DISCONNECT THE CONNECTOR X2 FROM THE PCB
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
INSPECTION DS NUMBER
DS IS THE DEVICE SPECIFIC NUMBER AND SHOULD
CORRESPOND WITH THE BOILER MODEL
PRESSURE FAN ON IGNITION
ATTACH THE PRESSURE GAUGE TO THE OUTLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
VOLTAGE FAN AT PCB (PIN 13 - NO FAN)
ACCESS THE X20 CONNE
RESISTANCE GAS VALVE AND HARNESS
DISCONNECT CONNECTOR X20 FROM THE PCB
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
RESISTANCE FUSE (PCB)
REMOVE FUSE FROM FUSE AND HOLDER FROM PCB
OBSERVATION DISCONNECT X2
DISCONNECT CONNECTOR X2 FROM THE PCB AND MAKE SAFE
OBSERVATION DISCONNECT X20
DISCONNECT CONNECTOR X20 FROM THE PCB AND MAKE SAFE
VOLTAGE MAIN PCB TO DISPLAY PCB
REMOVE THE INTERFACE HARNESS PLUG FROM X51 OF THE PCB
RESISTANCE HARNESS MAIN PCB TO DISPLAY PCB
REMOVE THE HARNESS FROM THE INTERFACE PCB AND X51 AT THE PCB
INSPECTION AIR INTAKE
REMOVE THE GAS VALVE
ADJUSTMENT GAS VALVE THROTTLE (BAFFLES)
USING A 2.5MM ALLEN
INSPECTION AIR INTAKE
REMOVE THE GAS VALVE
ADJUSTMENT GAS VALVE THROTTLE (BAFFLES)
USING A 2.5MM ALLEN
INSPECTION AIR INTAKE
REMOVE THE GAS VALVE
INSPECTION INJECTOR
REMOVE THE GAS VALVE
ADJUSTMENT GAS VALVE THROTTLE (ESTABLISH)
USING A 2.5MM ALLEN
ADJUSTMENT GAS VALVE THROTTLE (BAFFLES)
USING A 2.5MM ALLEN
ADJUSTMENT GAS VALVE THROTTLE (BAFFLES)
USING A 2.5MM ALLEN
RESISTANCE SPARK GENERATOR AND HARNESS
DISCONNECT CONNECTOR X21 FROM THE PCB
INSPECTION AIR INTAKE
REMOVE THE GAS VALVE
INSPECTION INJECTOR
REMOVE THE GAS VALVE
INSPECTION HEAT EXCHANGER FLUEWAYS
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM
THE TOP OF THE HEAT EXCHANGER
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
INSPECTION AIR INTAKE
REMOVE THE GAS VALVE
INSPECTION INJECTOR
REMOVE THE GAS VALVE
INSPECTION HEAT EXCHANGER FLUEWAYS
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM
THE TOP OF THE HEAT EXCHANGER
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
INSPECTION PRESSURE SENSOR
DE-PRESSURISE AND DRAIN PRIMARY CIRCUIT
INSPECTION PRIMARY FILTER
APPLIANCE DISCHARGED AND DRAINED
PRESSURE EXPANSION VESSEL
REMOVE THE CAP FROM THE EXPANSION VESSEL SCHRADER VALVE
DRAIN THE BOILER CENTRAL HEATING CIRCUIT
INSPECTION PRESSURE SENSOR
DE-PRESSURISE AND DRAIN PRIMARY CIRCUIT
INSPECTION PRESSURE SENSOR
DE-PRESSURISE AND DRAIN PRIMARY CIRCUIT
INSPECTION PRESSURE SENSOR
DE-PRESSURISE AND DRAIN PRIMARY CIRCUIT
INSPECTION PRIMARY FILTER
APPLIANCE DISCHARGED AND DRAINED
PRESSURE EXPANSION VESSEL
REMOVE THE CAP FROM THE EXPANSION VESSEL SCHRADER VALVE
DRAIN THE BOILER CENTRAL HEATING CIRCUIT
RESISTANCE HARNESS MAIN PCB TO DISPLAY PCB
REMOVE THE HARNESS FROM THE INTERFACE PCB AND X51 AT THE PCB
INSPECTION PRESSURE SENSOR
DE-PRESSURISE AND DRAIN PRIMARY CIRCUIT
RESISTANCE HARNESS PRESSURE SWITCH
DISCONNECT THE CONNECTOR X2 FROM THE PCB
INSPECTION PRESSURE SENSOR
DE-PRESSURISE AND DRAIN PRIMARY CIRCUIT
RESISTANCE HARNESS PCB TO SPARK GENERATOR
UNPLUG THE LEAD FROM THE SPARK GENERATOR AND X21 OF THE PCB
PRESSURE FAN ON IGNITION
ATTACH THE PRESSURE GAUGE TO THE OUTLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
INSPECTION AIR INTAKE
REMOVE THE GAS VALVE
INSPECTION INJECTOR
REMOVE THE GAS VALVE
RESISTANCE ELECTRODE LEAD
DISCONNECT THE SPARK ELECTRODE LEAD
RESISTANCE SPARK GENERATOR (NOT RECTIFYING)
REMOVE WIRES FROM SPARK GENERATOR
PRESSURE EXPANSION VESSEL
REMOVE THE CAP FROM THE EXPANSION VESSEL SCHRADER VALVE
DRAIN THE BOILER CENTRAL HEATING CIRCUIT
INSPECTION DS NUMBER
DS IS THE DEVICE SPECIFIC NUMBER AND SHOULD
CORRESPOND WITH THE BOILER MODEL
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
FAN MECHANICAL
REMOVE THE GAS VALVE FROM THE SIDE OF THE FAN
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
INSPECTION INTERNAL BYPASS
WATER OFF
FLOW AND RETURN VALVES OFF
ENSURE APPLIANCE IS COMPLETELY DISCHARGED AND DRAINED
PRESSURE FAN ON IGNITION
ATTACH THE PRESSURE GAUGE TO THE OUTLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
RESISTANCE FLOW THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
RESISTANCE RETURN THERMISTOR AND HARNESS
UNPLUG CONNECTOR X20 FROM RIGHT HAND SIDE OF PCB
OBSERVATION DISCONNECT FAN (ER FAULT)
REMOVE THE FAN CONNECTOR AND MAKE SAFE
VOLTAGE MAIN PCB TO DISPLAY PCB
REMOVE THE INTERFACE HARNESS PLUG FROM X51 OF THE PCB
RESISTANCE HARNESS MAIN PCB TO DISPLAY PCB
REMOVE THE HARNESS FROM THE INTERFACE PCB AND X51 AT THE PCB
INSPECTION PRIMARY FILTER
APPLIANCE DISCHARGED AND DRAINED
PRESSURE GAS INLET (OUTPUT)
ATTACH U-GAUGE TO THE INLET PRESSURE TEST POINT ON THE GAS VALVE
RESISTANCE SPARK GENERATOR (NOT RECTIFYING)
REMOVE WIRES FROM SPARK GENERATOR
INSPECTION INTERNAL BYPASS
WATER OFF
FLOW AND RETURN VALVES OFF
ENSURE APPLIANCE IS COMPLETELY DISCHARGED AND DRAINED
PRESSURE GAS INLET (OUTPUT)
ATTACH U-GAUGE TO THE INLET PRESSURE TEST POINT ON THE GAS VALVE
INSPECTION BURNER
REMOVE THE FAN/GAS VALVE ASSEMBLY AND BURNER FROM THE TOP OF THE HEAT EXCHANGER
System Information
- Total Tests: 674
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control