Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
47-581-29 RAVENHEAT SILVER STAR 24
WARNING - IMPORTA
RAVENHEAT SILVER STAR 24
G.C. NUMBER 47 581 2
DHW BURNER LIGHTS (PRESSURE TO MAXIMUM)
LOOSEN THE OUTLET TEST POINT SCREW (P2) AND ATTACH U-GAUGE TO THE TEST POINT.
DHW MODULATION
LOOSEN THE OUTLET TE
CH OPERATION
LOOSEN THE OUTLET TEST POINT SCREW (P2) AND ATTACH U-GAUGE TO THE TEST POINT.
SYSTEM PRESSURE RISE
SELECTOR SWITCH TO HEATING AND HOT WATER POSITION
CH MODULATION
LOOSEN THE OUTLET TEST POINT SCREW (P2) AND ATTACH U-GAUGE TO THE TEST POINT.
GAS VALVE VARIATION
DURING THE PRODUCTIO
BURNER PRESSURE LOW
GAS INLET PRESSURE
MOD SOL
GAS VALVE
DHW MODULATION
DHW POTENTIOMETER
BOILER UP TO TEMP, RADIATORS COLD
3 WAY VALVE
BOILER NOISY, KETTLING
3 WAY VALVE
EXP VESS
EXPANSION VESSEL
CH MODULATION
CH SENSOR
CH MODULATION
CH POTENTIOMETER
CH PUMP OVERRUNS
CH SENSOR
PUMP RUNS
ON/OFF SWITCH
DHW PUMP RUNS
FUSE F1 (2A)
START
START
LOW BURNER PRESS
CH SENSOR
BURNER PRESSURE LOW
DHW SENSOR
LOW BRUNER PRESS
DHW POTENTIOMETER
SPARKING
FLUE
SPARKING
FLUE VENTURI
SPARKING
AIR PRESSURE SWITCH TUBES
SPARKING
CASE NOT SEALING CORRECTLY
OH THERMOSTAT
OVERHEAT THERMOSTAT
HEAT EX FLUE
HEAT EXCHANGER (FLUEWAYS)
GAS INLET PRES
GAS INLET PRESSURE
BAFFLES OUT
CASE NOT SEALING CORRECTLY
AIR PRESSURE SWITCH TUBES
AIR PRESSURE SWITCH TUBES
DOESN'T CROSS LIGHT, PRESSURE ABSENT
GAS INLET PRESSURE
MOD SOL - NOT CROSS LIGHTING
GAS VALVE
FLUE VENTURI
FLUE VENTURI
FLUE
FLUE
NOT LIGHTING
PCB
NOT LIGHTING
GAS VALVE
NOT LIGHTING
BURNER
DHW SENSOR (FULL DEMAND)
DHW SENSOR
DHW RUNS HOT AND COLD BURNER CYCLES ON AND OFF
DHW POTENTIOMETER
DHW CYCLING
PUMP
DHW TOO COOL RADIATORS COLD
DHW SENSOR
DHW MODULATION
DHW SENSOR
BOILER COLD, RADIATORS COLD
CH POTENTIOMETER
BOILER COLD, RADIATORS COLD
CH SENSOR
TOO HOT
CH POTENTIOMETER
TOO HOT
CH SENSOR
SHUTING OFF EARLY
CH SENSOR
SHUTING DOWN EARLY
CH POTENTIOMETER
SPARKING
ELECTRODE LEAD
SPARK GAP
ELECTRODE
NOT CROSS LIGHTING
BURNER INJECTOR
NOT CROSS LIGHTING
BURNER
NOT CROSS LIGHTING
HEAT EXCHANGER (FLUEWAYS)
FAN IMPELLOR
FAN IMPELLOR
PUMP RUNS
DHW SENSOR
PUMP RUNS
CH SENSOR
DHW PUMP RUNS
3 WAY VALVE MICROSWITCH
PUMP RUNS
3 WAY VALVE
LOW WATER
SYSTEM PRESSURE
SEQ OF OPS
SEQ OF OPS
GAS VALVE VARIATION
GAS VALVE VARIATION
FLOW SENSOR - FAN NOT RUNNING
CH SENSOR
FAN NOT RUNNING
DHW SENSOR
FAN NOT RUNNING
DHW POTENTIOMETER
DHW NOISY
DHW POTENTIOMETER
DHW NOISY
DHW SENSOR
DHW COOL
BURNER INJECTOR
PUMP RUNS
SUMMER/WINTER SWITCH
NO HEATING
CH SENSOR
CH POT
CH POTENTIOMETER
DHW FLOW RATE
DHW ISOLATING VALVE
DHW TOO COOL RADIATORS HOT WITH NO CH DEMAND
3 WAY VALVE
DHW FLOW RATE
DHW INLET FILTER
DHW TOO COOL RADIATORS COLD
HEAT EXCHANGER
BLOCKED
3 WAY VALVE
DHW PUMP RUNS
PUMP
CH MODULATION
PCB
CH PUMP OVERRUNS
PCB
FAN
FAN
FLOW SENSOR - LOW BURNER PRESS
WIRING HARNESS
DHW SENSOR - LOW BURNER PRESS
WIRING HARNESS
SPARKING
AIR PRESSURE SWITCH
BAFFLES OUT
FLAME SENSE ELECTRODE
BAFFELS OUT
HARNESS FLAME SENSE
FLAME SENSE
PCB
AIR PRESSURE SWITCH
AIR PRESSURE SWITCH
NOT LIGHTING
GAS INLET PRESSURE
NOT LIGHTING
BURNER INJECTOR
DHW SENSOR - HOT WATER CYCLES
WIRING HARNESS
DHW CYCLING
SECONDARY (DHW) HEAT EXCHANGER
DHW SENSOR - DHW TOO COOL
WIRING HARNESS
DHW OPERATION NOISY
HEAT EXCHANGER
DHW MODULATION
PCB
DHW SENSOR - MOD
WIRING HARNESS
FLOW SENSOR - BOILER AND RADS COLD
WIRING HARNESS
BOILER TOO HOT
PCB
FLOW SENSOR - BOILER TOO HOT
WIRING HARNESS
BOILER NOISY, KETTLING
HEAT EXCHANGER
FLOW SENSOR - BOILER SHUT DOWN RADS COLD
WIRING HARNESS
APS AIR DETECT
PCB
NOT CROSS LIGHTING
FLUE
DHW SENSOR - PUMP RUNS
WIRING HARNESS
FLOW SENSOR - PUMP RUNS
WIRING HARNESS
DV PUMP RUNS
PCB
LOW WATER
LOW WATER PRESSURE SWITCH
FLOW SENSOR - FAN NOT RUNNING
WIRING HARNESS
FAN NOT RUNNING DHW SENSOR
WIRING HARNESS
FAN NOT RUNNING
PCB
FAN
WIRING HARNESS
LOW IGN PRESSURE
GAS VALVE ADJUSTMENT
GAS INLET PRESSURE (FULL DEMAND)
GAS VALVE ADJUSTMENT
DOESNT CROSS LIGHT
GAS VALVE ADJUSTMENT
DHW MODULATION
GAS VALVE ADJUSTMENT
CH MODULATION
GAS VALVE ADJUSTMENT
DHW NOISY
GAS VALVE ADJUSTMENT
DHW NOISY
PCB
DHW NOISY
WIRING HARNESS
DHW NOISY OPERATION KETTLES
SECONDARY (DHW) HEAT EXCHANGER
DHW TOO COOL RADIATORS COLD
DHW POTENTIOMETER
FLOW SENSOR - NO HEATING
WIRING HARNESS
SCALED
SECONDARY (DHW) HEAT EXCHANGER
DHW RUNS HOT AND COLD, BURNER CYCLES ON AND OFF
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO COOL, RADIATORS HOT
CHARACTERISTIC TEST FROM DHW OPERATION
DHW INLET FILTER BLOCKED
CHARACTERISTIC TEST FROM DIVERTER VALVE AND DHW FILTER
DHW TOO COOL, RADS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
DHW NOISY OPERATION, KETTLES
CHARACTERISTIC TEST FROM DHW OPERATION
DIVERTER VALVE BLOCKED
CHARACTERISTIC TEST FROM DIVERTER VALVE AND DHW FILTER
BOILER NOISY, KETTLING
CHARACTERISTIC TEST FROM CH OPERATION
BOILER HOT BUT RADIATORS COLD
CHARACTERISTIC TEST FROM CH OPERATION
BOILER COLD, RADIATORS COLD
CHARACTERISTIC TEST FROM CH OPERATION
BURNER DOES NOT CROSS LIGHT CORRECTLY
CHARACTERISTIC TEST FROM DHW BURNER LIGHTS (PRESSURE TO MAXIMUM)
LEAD OK BUT ELECTRODE IN POOR CONDITION
CHARACTERISTIC TEST FROM FLAME SENSE ELECTRODE AND LEAD
ELECTRODE OK BUT LEAD IN POOR CONDITION
CHARACTERISTIC TEST FROM FLAME SENSE ELECTRODE AND LEAD
PRESSURE DROPS AWAY COMPLETELY
CHARACTERISTIC TEST FROM GAS INLET PRESSURE (BLIP)
NO DROP OBSERVED
CHARACTERISTIC TEST FROM GAS INLET PRESSURE (BLIP)
BURNER LIGHTS BUT PRESSURE REMAINS LOW
CHARACTERISTIC TEST FROM DHW BURNER LIGHTS (PRESSURE TO MAXIMUM)
BURNER DOES NOT LIGHT
CHARACTERISTIC TEST FROM DHW BURNER LIGHTS (PRESSURE TO MAXIMUM)
BURNER LIGHTS BUT BAFFLES OUT
CHARACTERISTIC TEST FROM DHW BURNER LIGHTS (PRESSURE TO MAXIMUM)
18/07/2012 10:02:17 2_1_50_1 27/07/2012 13:08:36
26/07/2012 14:47:52
DHW MODULATION VOLTAGE
SET FLOW RATE AT TAP TO APPROXIMATELY 5 L/MIN
DHW POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
RESISTANCE HARNESS AND FLOW SENSOR
DISCONNECT SENSOR PLUG FROM THE PCB
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
RESISTANCE DHW SENSOR
DISCONNECT PLUG FROM DHW SENSOR (PURPLE AND GREY LEADS)
OVERHEAT THERMOSTAT RESISTANCE
REMOVE BOTH WIRES FROM THE OVERHEAT THERMOSTAT.
AIR PRESSURE SWITCH RESISTANCE (NORMALLY OPEN)
REMOVE PLASTIC COVER FROM THE PCB
DISCONNECT THE CONNECTOR AT M3 FROM THE PCB
GAS INLET PRESSURE
ATTACH U-GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
RESISTANCE DHW SENSOR
DISCONNECT PLUG FROM DHW SENSOR (PURPLE AND GREY LEADS)
RESISTANCE DHW SENSOR
DISCONNECT PLUG FROM DHW SENSOR (PURPLE AND GREY LEADS)
RESISTANCE DHW SENSOR
DISCONNECT PLUG FROM DHW SENSOR (PURPLE AND GREY LEADS)
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
CH POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
RESISTANCE DHW SENSOR
DISCONNECT PLUG FROM DHW SENSOR (PURPLE AND GREY LEADS)
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
RESISTANCE HARNESS AND FLOW SENSOR
DISCONNECT SENSOR PLUG FROM THE PCB
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
RESISTANCE DHW SENSOR
DISCONNECT PLUG FROM DHW SENSOR (PURPLE AND GREY LEADS)
DHW MODULATION
LOOSEN THE OUTLET TE
DHW MODULATION VOLTAGE
SET FLOW RATE AT TAP TO APPROXIMATELY 5 L/MIN
DHW POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
RESISTANCE DHW SENSOR
DISCONNECT PLUG FROM DHW SENSOR (PURPLE AND GREY LEADS)
BURNER INJECTOR CONDITION
REMOVE GAS RAIL FROM BOILER FOR INSPECTION.
SUMMER/WINTER SWITCH RESISTANCE
REMOVE 1 CONNECTOR FROM THE RIGHT HAND SWITCH (PINK LEADS)
RESISTANCE FLOW SENSOR
DISCONNECT PLUG FROM CH SENSOR (YELLOW LEADS)
GAS VALVE MODULATION RESISTANCE
DISCONNECT VIOLET LEADS FROM THE MODULATING SOLENOID
RESISTANCE HARNESS AND DHW SENSOR
DISCONNECT M12 PLUG FROM THE PCB.
CH POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
FUSE F1 RESISTANCE
REMOVE CONTROL BOX COVER
REMOVE FUSE F1 FROM PCB
RESISTANCE HARNESS AND DHW SENSOR
DISCONNECT M12 PLUG FROM THE PCB.
DHW POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
AIR PRESSURE SWITCH AIR DETECT
REMOVE PLASTIC COVER FROM THE PCB
REMOVE AIR PRESSURE SWITCH CONNECTOR FROM M3 ON THE PCB
GAS PRESSURE ON IGNITION (BURNER)
ON/OFF SWITCH IN OFF
GAS INLET PRESSURE
ATTACH U-GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
FLAME SENSE ELECTRODE AND LEAD
DISCONNECT FLAME SENSOR LEAD FROM ELECTRODE AND PCB.
GAS VALVE MODULATION RESISTANCE
DISCONNECT VIOLET LEADS FROM THE MODULATING SOLENOID
GAS INLET PRESSURE DROP
ATTACH U-GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
BURNER CONDITION
REMOVE THE BURNER ASSEMBLY FROM THE BOILER.
GAS VALVE VOLTAGE
REMOVE PLASTIC COVER FROM THE PCB
GAS VALVE SOLENOID RESISTANCE
REMOVE THE PLUG FROM THE GAS VALVE.
RESISTANCE HARNESS AND DHW SENSOR
DISCONNECT M12 PLUG FROM THE PCB.
DHW POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
RESISTANCE HARNESS AND DHW SENSOR
DISCONNECT M12 PLUG FROM THE PCB.
CH POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
RESISTANCE HARNESS AND FLOW SENSOR
DISCONNECT SENSOR PLUG FROM THE PCB
HEAT EXCHANGER
REMOVE THE BURNER ASSEMBLY FROM THE BOILER.
GAS PRESSURE - CH
ATTACH U-GAUGE TO GAS VALVE OUTLET PRESSURE TEST POINT
RESISTANCE HARNESS AND FLOW SENSOR
DISCONNECT SENSOR PLUG FROM THE PCB
CH POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
RESISTANCE HARNESS AND FLOW SENSOR
DISCONNECT SENSOR PLUG FROM THE PCB
ELECTRODE LEAD INSPECTION
DISCONNECT ELECTRODE LEAD FROM PCB AND ELECTRODE.
BURNER INJECTOR CONDITION
REMOVE GAS RAIL FROM BOILER FOR INSPECTION.
BURNER CONDITION
REMOVE THE BURNER ASSEMBLY FROM THE BOILER.
HEAT EXCHANGER
REMOVE THE BURNER ASSEMBLY FROM THE BOILER.
LOW WATER PRESSURE SWITCH MADE
LOCATE AND REMOVE CONNECTOR M12 FROM THE PCB
RESISTANCE HARNESS AND DHW SENSOR
DISCONNECT M12 PLUG FROM THE PCB.
RESISTANCE HARNESS AND FLOW SENSOR
DISCONNECT SENSOR PLUG FROM THE PCB
DIVERTER VALVE MICROSWITCH (RESISTANCE)
DISCONNECT PLUG CONN
FLOW BLOCKAGE OR DAMAGE
BOILERS DHW CIRCUIT FULLY DRAINED AND DISCHARGED.
RESISTANCE HARNESS AND DHW SENSOR
DISCONNECT M12 PLUG FROM THE PCB.
DHW POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
RESISTANCE HARNESS AND DHW SENSOR
DISCONNECT M12 PLUG FROM THE PCB.
TEST EXTERNAL CONTROLS VOLTAGE SUPPLY
REMOVE CONTROL BOX COVER
REMOVE AND MAKE SAFE ONE WIRE FROM THE M5 - TIMER TERMINAL
TEST TIMER SWITCHING
REMOVE CONTROL BOX COVER
ON/OFF SWITCH IN THE ON POSITION
TEST ROOM STAT VOLTAGE SUPPLY
REMOVE CONTROL BOX COVER
REMOVE AND MAKE SAFE ONE WIRE FROM THE M5 - "ROOM STAT" TERMINAL
TEST ROOM STAT SWITCHING
REMOVE CONTROL BOX COVER
RESISTANCE HARNESS AND FLOW SENSOR
DISCONNECT SENSOR PLUG FROM THE PCB
CH POTENTIOMETER RESISTANCE
REMOVE CONTROL BOX COVER
DISCONNECT PLUG MARKED M11
GAS INLET PRESSURE
ATTACH U-GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
System Information
- Total Tests: 277
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control