Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER I JUNIOR
GLOBALLY REPLACED
OVERRUN OPERATION
SELECTOR SWITCH TO CH - MAX POSITION
CH MODULATION
ATTACH A U-GAUGE TO
CH OPERATION
ATTACH A U-GAUGE TO
DHW MODULATION
ATTACH A U-GAUGE TO THE GAS VALVE BURNER PRESSURE TEST POINT
BURNER ESTABLISHES AT MINIMUM PRESSURE
ATTACH A U-GAUGE TO
DHW FAN RUNS
CH POTENTIOMETER SET TO MINIMUM
WORCESTER I JUNIOR
CASE REMOVAL<
CH BURNER IGNITES
SELECTOR SWITCH TO CH - MAX POSITION
OBSERVATION BOILER STANDBY
ENSURE NO CH OR DHW DEMANDS
DHW SPARKING
REMOVE INNER CASING COVER
CH POTENTIOMETER SET TO MINIMUM
CH DEMAND PUMP RUNS
CH TEMPERATURE CONTR
DHW BURNER IGNITES
CH POTENTIOMETER SET TO MINIMUM
DHW BURNER IGNITES
CH POTENTIOMETER SET TO MINIMUM
FURTHER INVESTIGATION MELTED APS
PAGE OUTSIDE THE MODEL
FUSE INVESTIGATION TREE
OUTSIDE MODEL
CASE OFF
CASE OFF
SLOW FLASH NO POWER TO EXT CONTROLS
PCB CONTROL BOARD
SLOW FLASH NO POWER TO PUMP
PCB CONTROL BOARD
SLOW FLASH RUNNING SLOW
PUMP AND HARNESS ASSEMBLY
SLOW FLASH BOTH PRESSURES OUT
INLET PRESSURE
SLOW FLASH NO POWER TO MODUREG
PCB CONTROL BOARD
SLOW FLASH MODUREG RESISTANCE
GAS VALVE
SLOW FLASH MAXIMUM OUT
INLET PRESSURE
SLOW FLASH MINIMUM OUT
INLET PRESSURE
SLOW FLASH NOT MODULATING DHW
THERMISTOR SENSOR (DHW)
SLOW FLASH NOT MODULATING
THERMISTOR SENSOR (CH)
SLOW FLASH OVERHEAT INVESTIGATION
BY-PASS PIPE ASSEMBLY
FAST FLASH FIRES WITH NO DEMAND
PCB SERVICE POTENTIOMETER
FAST FLASH
THERMISTOR SENSOR (DHW)
FAST FLASH
THERMISTOR SENSOR (CH)
FAST FLASH POSITIONING
HARNESS (MAIN)
DHW MAXIMUM GAS PRESSURE
THERMISTOR SENSOR (DHW)
FAST FLASH INCORRECT RESISTANCE
FAN ASSEMBLY
FAST FLASH SHORT CCT
FLOW SENSOR (VENTURI)
FAST FLASH SHORT CCT
AIR PRESSURE SWITCH
FAST FLASH OPEN CCT
AIR PRESSURE SWITCH
FAST FLASH APS OPEN CCT
HARNESS (MAIN)
DHW MAXIMUM GAS PRESSURE
DHW FLOW SWITCH
FAST FLASH OPEN CCT
FLOW SENSOR (VENTURI)
FAST FLASH OPEN CCT
FLUE
BOILER STANDBY
FROST PROTECTION
BOILER STANDBY
OPEN TAP OR LEAK
BOILER STANDBY
PROGRAMMER
BOILER STANDBY - FROST PROTECTION
THERMISTOR SENSOR (CH)
CH DEMAND PUMP RUNS
FUSE (MAINS)
CH DEMAND PUMP RUN
FUSE T2A
DHW MAXIMUM GAS PRESSURE
INLET PRESSURE
25 AMP).CH DEMAND PUMP RUN
FUSE T1.25A
FUSE INVESTIGATION
FAN ASSEMBLY
FUSE INVESTIGATION GAS VALVE
GAS VALVE
FUSE INVESTIGATION
PUMP AND HARNESS ASSEMBLY
FUSE INVESTIGATION
TRANSFORMER
MODEL TYPE
Z REDIRECTION
CLOSED
SERVICE VALVE
DHW FLOW RATE
FLOW FILTER RESTRICTOR
DHW FLOW RATE
WATER SUPPLY
BURNER ESTABLISHES BUT BAFFLES
MAIN BURNER INJECTOR
BURNER ESTABLISHES BUT BAFFLES
HEAT EXCHANGER (FLUE WAYS)
DHW OPERATION
HEAT EXCHANGER (FLUE WAYS)
DHW OPERATION
FLUE
DHW OPERATION
MAIN BURNER INJECTOR
DHW MODULATION
THERMISTOR SENSOR (DHW)
SYSTEM PRESSURE RISE
EXPANSION VESSEL
CH MODULATION
THERMISTOR SENSOR (CH)
AUTO FROST PROTECTION
THERMISTOR SENSOR (CH)
CH BURNER IGNITES
THERMISTOR SENSOR (CH)
CH OPERATION
THERMISTOR SENSOR (CH)
OVERRUN OPERATION
THERMISTOR SENSOR (CH)
GAS VALVE 3 (RESISTANCE)
GAS VALVE
DUMMY
APPLIANCE SEQUENCE
BURNER IGNITES
SYSTEM PRESSURE
BURNER IGNITES
OVERHEAT THERMOSTAT
BURNER IGNITES
WATER PRESSURE SWITCH
GAS VALVE 1 2 RESISTANCE999
GAS VALVE
DHW BURNER IGNITES999
PCB CONTROL BOARD
DHW BURNER IGNITES999
INLET PRESSURE
DHW BURNER IGNITES999
SPARK ELECTRODE ASSEMBLY (ELECTRODES)
BURNER IGNITES1
SYSTEM PRESSURE
BURNER IGNITES1
OVERHEAT THERMOSTAT
BURNER IGNITES1
WATER PRESSURE SWITCH
GAS VALVE 1 2 RESISTANCE9991
GAS VALVE
DHW BURNER IGNITES9991
PCB CONTROL BOARD
DHW BURNER IGNITES9991
INLET PRESSURE
DHW BURNER IGNITES9991
SPARK ELECTRODE ASSEMBLY (ELECTRODES)
DHW OPERATION
FAN ASSEMBLY
FAN RESISTANCE
FAN ASSEMBLY
CH PUMP RUNS
TRANSFORMER
FAN DOESNT RUN DHW FLOW SWITCH
PCB CONTROL BOARD
MELTED APS STIFF
FAN + AIR PRESSURE SWITCH
CH OPERATION
SYSTEM PRESSURE
CH OPERATION
PUMP AND HARNESS ASSEMBLY
CH MODULATIONCH OPERATION
THERMISTOR SENSOR (CH)
CH OP LOCKOUT
BY-PASS PIPE ASSEMBLY
MELTED APS
FAN + AIR PRESSURE SWITCH
DHW FAN RUNS
FLOW SENSOR (VENTURI)
DHW FAN RUNS
AIR PRESSURE SWITCH
DHW FAN RUNS
THERMISTOR SENSOR (DHW)
DHW FAN RUNS
THERMISTOR SENSOR (CH)
DHW FAN RUNS
SYSTEM PRESSURE
FAN DOES NOT RUN
OVERHEAT THERMOSTAT
FAN NOT RUNNING
WATER PRESSURE SWITCH
DHW BURNER IGNITES
FLOW SENSOR (VENTURI)
DHW BURNER IGNITES
FLUE
DHW BURNER IGNITES
AIR PRESSURE SWITCH
DHW SPARKING
FLOW SENSOR (VENTURI)
DHW SPARKING
FLUE
DHW SPARKING
AIR PRESSURE SWITCH
DHW SPARKING
SPARK ELECTRODE ASSEMBLY (LEADS)
DHW SPARKING
SYSTEM PRESSURE
DHW SPARKING
OVERHEAT THERMOSTAT
DHW SPARKING
WATER PRESSURE SWITCH
DHW SPARKING APS
HARNESS (MAIN)
BURNER ESTABLISHES POOR CONDITION OR GAP
FLAME SENSOR ELECTRODE
FLAME SENSE
HARNESS (MAIN)
BURNER ESTABLISHES
BURNER
BURNER ESTABLISHES
MAIN BURNER INJECTOR
DHW FAN RUNS
FLOW FILTER RESTRICTOR
AUTO FROST
PCB SERVICE POTENTIOMETER
BURNER ESTABLISHES AT MINIMUM PRESSURE
INLET PRESSURE
SLOW FLASH STUCK IN FAULT
SYSTEM PRESSURE
SLOW FLASH NOT RESETTING
OVERHEAT THERMOSTAT
SLOW FLASH
WATER PRESSURE SWITCH
SLOW FLASH
SPARK ELECTRODE ASSEMBLY (LEADS)
SLOW FLASH CUTTING OUT ON RAMP UP
INLET PRESSURE
SLOW FLASH POOR CONDITION OR GAP
FLAME SENSOR ELECTRODE
SLOW FLASH FLAME SENSE
HARNESS (MAIN)
SLOW FLASH NOT ESTABLISHING
MAIN BURNER INJECTOR
SLOW FLASH NOT ESTABLISHING
INLET PRESSURE
SLOW FLASH SOLENOID DAMAGED
GAS VALVE
SLOW FLASH NO POWER TO GAS VALVE
PCB CONTROL BOARD
SLOW FLASH NOT IGNITING
INLET PRESSURE
SLOW FLASH NOT IGNITING
SPARK ELECTRODE ASSEMBLY (ELECTRODES)
SLOW FLASH OVERHEAT INVESTIGATION
SYSTEM PRESSURE
SLOW FLASH NOT RUNNING
PUMP AND HARNESS ASSEMBLY
SLOW FLASH BOTH PRESSURES OUT
GAS VALVE
SLOW FLASH MODUREG
HARNESS (MAIN)
SLOW FLASH MAXIMUM OUT
GAS VALVE
SLOW FLASH WRONG VOLTAGE TO MODUREG
PCB CONTROL BOARD
SLOW FLASH MINIMUM OUT
GAS VALVE
SLOW FLASH NOT MODULATING ON DHW
PCB CONTROL BOARD
SLOW FLASH NOT MODULATING ON CH
PCB CONTROL BOARD
SLOW FLASH OVERHEAT INVESTIGATION
HEAT EXCHANGER
SLOW FLASH NO FAULT
NORMAL OPERATION
SLOW FLASH STUCK ON
PCB CONTROL BOARD
SLOW FLASH CUTTING OUT EARLY
OVERHEAT THERMOSTAT
FAST FLASH FIRING WITH NO DEMAND
PCB CONTROL BOARD
FAST FLASH DHW THERMISTOR
HARNESS (MAIN)
FAST FLASH CH THERMISTOR
HARNESS (MAIN)
FAST FLASH STUCK IN FAULT
PCB CONTROL BOARD
FAST FLASH NOT RUNNING WITH POWER
FAN ASSEMBLY
FAST FLASH RESISTANCE
FAN HARNESS
FAST FLASH NO POWER TO FAN
PCB CONTROL BOARD
FAST FLASH APS SHORT CCT
HARNESS (MAIN)
FAST FLASH APS SHORTED
Z REDIRECTION
FAST FLASH APS OPEN CCT
Z REDIRECTION
FAST FLASH NOT RECOGNISING APS SWITCHING
PCB CONTROL BOARD
FAST FLASH RUNNING SLOW
FAN ASSEMBLY
DHW MAXIMUM GAS PRESSURE
PCB CONTROL BOARD
BOILER STANDBY - FROST PROTECTION
PCB CONTROL BOARD
BOILER STANDBY - FAN RELAY
PCB CONTROL BOARD
BOILER STANDBY - STUCK IN CH - WITH EXT CONTROLS
PCB CONTROL BOARD
BOILER STANDBY - STUCK IN CH - NO EXT CONTROLS
PCB CONTROL BOARD
FUSE INVESTIGATION MAINS
Z REDIRECTION
FUSE INVESTIGATION F1
Z REDIRECTION
FUSE INVESTIGATION F2
Z REDIRECTION
FUSE INVESTIGATION
FAN HARNESS
FUSE INVESTIGATION GAS VALVE
HARNESS (MAIN)
GAS PRESSURE (INLET)
GAS VALVE
FUSE INVESTIGATION
FUSE INVESTIGATION NO FAULT
HEAT EXCHANGER (SECONDARY COIL)
HEAT EXCHANGER (SECONDARY COIL)
FAN STOPPING DURING DEMAND
PCB CONTROL BOARD
DHW BURNER IGNITES
AIR PRESSURE TUBES
FAULTY
TEE PIECE
DHW FAN RUNS
AIR PRESSURE TUBES
FAULTY 2
TEE PIECE
DHW SPARKING
AIR PRESSURE TUBES
FAULTY 3
TEE PIECE
FAST FLASH OPEN CCT
AIR PRESSURE TUBES
FAULTY 4
TEE PIECE
FAST FLASH SHORT CCT
AIR PRESSURE TUBES
FAULTY 5
TEE PIECE
HEAT EXCHANGER NOISY (KETTLES) DURING DHW OPERATION
HEAT EXCHANGER
DHW OPERATION
PCB CONTROL BOARD
DHW MODULATION
GAS VALVE
DHW MODULATION
PCB CONTROL BOARD
CH OPERATION
PCB CONTROL BOARD
OVERRUN OPERATON
PCB CONTROL BOARD
DHW QUIET OPERATION, RADIATORS COLD
HEAT EXCHANGER
CH MODULATION
PCB CONTROL BOARD
CH SENSOR MODULATION
HARNESS (MAIN)
CH SENSOR (FROST PROTECTION)
HARNESS (MAIN)
CH SENSOR (BURNER IGNITES)
HARNESS (MAIN)
CH SENSOR (CH OPERATION)
HARNESS (MAIN)
CH SENSOR (OVERRUN)
HARNESS (MAIN)
GAS VALVE 3
HARNESS (MAIN)
BURNER IGNITES
HARNESS (MAIN)
GAS VALVE 1 AND 2999
HARNESS (MAIN)
GAS VALVE 1 2 VOLTAGE999
GAS VALVE
DHW BURNER IGNITES999
MAIN BURNER INJECTOR
BURNER IGNITES1
HARNESS (MAIN)
GAS VALVE 1 AND 29991
HARNESS (MAIN)
GAS VALVE 1 2 VOLTAGE9991
GAS VALVE
DHW BURNER IGNITES9991
MAIN BURNER INJECTOR
FAN DOES NOT RUN
FAN ASSEMBLY
RESISTANCE
FAN HARNESS
CH DEMAND PUMP RUN
PUMP AND HARNESS ASSEMBLY
PCB CONTROL BOARD (POTENTIOMETER)
PCB CONTROL BOARD
MELTED APS
PCB + AIR PRESSURE SWITCH
CH MODULATIONCH OPERATION
PCB CONTROL BOARD
CH OPERATION
HARNESS (MAIN)
CH OP LOCKOUT
HEAT EXCHANGER
CH OPERATION
HEAT EXCHANGER
NO FAULT
NORMAL OPERATION
CH OPERATION STUCK ON
PCB CONTROL BOARD
CH OPERATION
OVERHEAT THERMOSTAT
DHW FAN RUNS
Z REDIRECTION
DHW THERMISTOR (DHW FAN RUNS)
HARNESS (MAIN)
CH SENSOR (DHW FAN RUNS)
HARNESS (MAIN)
FAN DOES NOT RUN
PCB CONTROL BOARD
FAN NOT RUNNING
HARNESS (MAIN)
APS (N/C)
HARNESS (MAIN)
DHW BURNER IGNITES
Z REDIRECTION
DHW BURNER IGNITES
FAN ASSEMBLY
DHW SPARKING
Z REDIRECTION
DHW SPARKING
FAN ASSEMBLY
DHW SPARKING
SPARK ELECTRODE ASSEMBLY (ELECTRODES)
DHW SPARKING
PCB CONTROL BOARD
DHW SPARKING OVERHEAT
HARNESS (MAIN)
BURNER ESTABLISHES OPEN CCT
FLAME SENSOR ELECTRODE
PCB CONTROL BOARD (FLAME SENSE)
PCB CONTROL BOARD (FLAME SENSE)
DHW FAN RUNS
DHW FLOW SWITCH
AUTO FROST PROTECTION
PCB CONTROL BOARD
SLOW FLASH SAFETY CIRCUIT
HARNESS (MAIN)
SLOW FLASH STUCK IN FAULT
PCB CONTROL BOARD
SLOW FLASH NOT SPARKING
SPARK ELECTRODE ASSEMBLY (ELECTRODES)
SLOW FLASH NO SPARKING
PCB CONTROL BOARD
SLOW FLASH INCORRECT PRESSURE
GAS VALVE
SLOW FLASH OPEN CCT
FLAME SENSOR ELECTRODE
SLOW FLASH NOT RECOGNISING FLAME
PCB CONTROL BOARD
SLOW FLASH CUTTING OUT
GAS VALVE
SLOW FLASH GAS VALVE
HARNESS (MAIN)
SLOW FLASH NOT OPENING
GAS VALVE
SLOW FLASH NOT IGNITING
MAIN BURNER INJECTOR
MINIMUM BURNER PRESSURE INCORRECT
CHARACTERISTIC TEST FROM PRESSURE BURNER MAX AND MIN
MAXIMUM BURNER PRESSURE INCORRECT
CHARACTERISTIC TEST FROM PRESSURE BURNER MAX AND MIN
BOTH MAXIMUM AND MINIMUM INCORRECT
CHARACTERISTIC TEST FROM PRESSURE BURNER MAX AND MIN
BOILER TEMP ABOVE 85 DEGREES, BOILER STILL FIRING
CHARACTERISTIC TEST FROM INSPECTION LOCKOUT TEMPERATURE
BOILER GOES TO LOCKOUT UNDER 85 DEGREES
CHARACTERISTIC TEST FROM INSPECTION LOCKOUT TEMPERATURE
BOILER DOES NOT FIRE BUT FAULT CODE IMMEDIATELY REOCCURS
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET FAST FLASH
BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET FAST FLASH
FAN RUNS, PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION STANDBY OPERATION
PUMP RUNS, FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION STANDBY OPERATION
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE TUBES
BURNER BAFFLES OUT DURING FULL DEMAND
CHARACTERISTIC TEST FROM DHW OPERATION
HEAT EXCHANGER NOISY (KETTLES) DURING DHW OPERATION
CHARACTERISTIC TEST FROM DHW OPERATION
DHW COOL, RADIATORS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
DHW QUIET OPERATION, BUT PUMP RUNS AND RADIATORS HEAT
CHARACTERISTIC TEST FROM DHW OPERATION
RADIATORS HEAT UP BUT HEAT EXCHANGER NOISY (KETTLES)
CHARACTERISTIC TEST FROM CH OPERATION
SYSTEM DOES NOT HEAT, BUT BOILER REACHES TEMPERATURE
CHARACTERISTIC TEST FROM CH OPERATION
BURNER PRESSURE DOESN'T RAMP UP, RADIATORS AND BOILER STAY COOL
CHARACTERISTIC TEST FROM CH OPERATION
BOILER GOES TO (OVERHEAT) LOCKOUT ON CH OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
BOILER TEMP ABOVE 85 DEGREES, BOILER STILL FIRING
CHARACTERISTIC TEST FROM INSPECTION LOCKOUT TEMPERATURE
BOILER GOES TO LOCKOUT UNDER 85 DEGREES
CHARACTERISTIC TEST FROM INSPECTION LOCKOUT TEMPERATURE
BURNER IGNITES, SPARK STOPS, FLAME DIES AWAY, SPARK RESTARTS
CHARACTERISTIC TEST FROM BURNER ESTABLISHES AT MINIMUM PRESSURE
BURNER FULLY CROSSLIGHTS, SPARK DOESN'T STOP, BOILER LOCKS OUT
CHARACTERISTIC TEST FROM BURNER ESTABLISHES AT MINIMUM PRESSURE
BURNER PRESSURE GOES STRAIGHT TO HIGH PRESSURE
CHARACTERISTIC TEST FROM BURNER ESTABLISHES AT MINIMUM PRESSURE
INDICATOR LIGHT FLASHING SLOW (ONCE PER SECOND)
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
INDICATOR LIGHT FLASHING FAST (FOUR TIMES PER SECOND)
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
PUMP OR FAN RUN WITH NO DEMAND (NO FAULT CODE)
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
APPLIANCE RESETS BUT EITHER DOES NOT IGNITE OR FLAME DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET SLOW FLASH
BOILER WILL NOT RESET OR RESETS AND RETURNS TO FAULT CODE
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET SLOW FLASH
BURNER IGNITES, SPARK STOPS, FLAME DIES AWAY, SPARK RESTARTS
CHARACTERISTIC TEST FROM BURNER ESTABLISHES AT MINIMUM PRESSURE
BURNER FULLY CROSSLIGHTS, SPARK DOESN'T STOP, BOILER LOCKS OUT
CHARACTERISTIC TEST FROM BURNER ESTABLISHES AT MINIMUM PRESSURE
29/08/2018 15:11:02 1808_1_50_1 20/09/2018 11:06:18
30/08/2018 10:43:45
GAS VALVE 3 (RESISTANCE)
REMOVE ONE OF THE BLUE WIRES ATTACHED TO THE MODULATING SOLENOID
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
INSPECTION BYPASS
TURN CH FLOW AND RETURN ISOLATING VALVES OFF
DRAIN AND DISCHARGE BOILER
DHW THERMISTOR SENSOR (FULL DEMAND)
REMOVE ONE YELLOW WIRE ATTACHED TO THE DHW THERMISTOR SENSOR
DHW THERMISTOR SENSOR (DEMAND)
REMOVE ONE YELLOW WIRE ATTACHED TO THE DHW THERMISTOR SENSOR
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
FAN VOLTAGE
ATTACH RED CROCODILE
RESISTANCE FAN AND HARNESS
DISCONNECT CONNECTOR ST1 FROM PCB
RESISTANCE FAN
DISCONNECT LEADS FROM FAN ASSEMBLY (NOTE CONNECTIONS FOR REINSTATEMENT).
AIR PRESSURE SWITCH RESISTANCE (AT REST)
DISCONNECT THE RIGHT HAND GREEN WIRE FROM THE AIR PRESSURE SWITCH
APS HARNESS
REMOVE BOTH GREEN WIRES FROM THE AIR PRESSURE SWITCH
REMOVE THE ST16 PLUG FROM THE PCB CONNECTION
REMOVE HEATING LINK
{GAINPCBACS}
DISCONNECT LINK BETWEEN LS AND LR ON ST2
RESISTANCE MAINS FUSE
REMOVE THE FUSE FROM THE FUSED SPUR
RESISTANCE FAN AND HARNESS TO EARTH
DISCONNECT CONNECTOR ST1 FROM PCB
RESISTANCE FAN TO EARTH
DISCONNECT LEADS FROM FAN ASSEMBLY (NOTE CONNECTIONS FOR REINSTATEMENT).
GAS VALVE 1 & 2 RESISTANCE TO EARTH
DISCONNECT THE CONNECTORS ON THE L/H SIDE OF THE GAS VALVE
CH SENSOR & HARNESS RESISTANCE
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
DHW MODULATION VOLTAGE
SET DHW FLOW RATE AT
CH SENSOR & HARNESS RESISTANCE
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
CH SENSOR & HARNESS RESISTANCE
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
CH SENSOR & HARNESS RESISTANCE
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
GAS VALVE 3 (RESISTANCE)
REMOVE ONE OF THE BLUE WIRES ATTACHED TO THE MODULATING SOLENOID
MAINS POWER SUPPLY
REMOVE BOTTOM FACIA PANEL
EXTERNAL CONTROLS (SEND LS)
REMOVE LOWER FACIA PANEL
BURNER PRESSURE IGNITION
ATTACH A U-GAUGE TO THE GAS VALVE BURNER PRESSURE TEST POINT
OVERHEAT AND SYSTEM PRESSURE AND HARNESS RESISTANCE
ENSURE APPLIANCE IS COOL
GAS VALVE 1 & 2 RESISTANCE
DISCONNECT THE CONNECTORS ON THE L/H SIDE OF THE GAS VALVE
BURNER PRESSURE IGNITION
ATTACH A U-GAUGE TO THE GAS VALVE BURNER PRESSURE TEST POINT
OVERHEAT AND SYSTEM PRESSURE AND HARNESS RESISTANCE
ENSURE APPLIANCE IS COOL
GAS VALVE 1 & 2 RESISTANCE
DISCONNECT THE CONNECTORS ON THE L/H SIDE OF THE GAS VALVE
FAN VOLTAGE
ATTACH RED CROCODILE
RESISTANCE FAN AND HARNESS
DISCONNECT CONNECTOR ST1 FROM PCB
RESISTANCE FAN
DISCONNECT LEADS FROM FAN ASSEMBLY (NOTE CONNECTIONS FOR REINSTATEMENT).
TRANSFORMER RESISTANCE
REMOVE THE BACKPLATE OF THE CONTROL BOX, REMOVE THE PCB
AND THE TRANSFORMER FROM THE PCB
VOLTAGE DHW FLOW SWITCH IN
{GAINPCBACS}
RESISTANCE FAN
DISCONNECT LEADS FROM FAN ASSEMBLY (NOTE CONNECTIONS FOR REINSTATEMENT).
CH SENSOR & HARNESS RESISTANCE
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
INSPECTION BYPASS
TURN CH FLOW AND RETURN ISOLATING VALVES OFF
DRAIN AND DISCHARGE BOILER
AIR PRESSURE SWITCH RESISTANCE (AT REST)
DISCONNECT THE RIGHT HAND GREEN WIRE FROM THE AIR PRESSURE SWITCH
DHW THERMISTOR SENSOR (DEMAND)
REMOVE ONE YELLOW WIRE ATTACHED TO THE DHW THERMISTOR SENSOR
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
RESISTANCE APS WITH KIT
DISCONNECT ONE WIRE FROM THE APS
RESISTANCE APS WITH KIT
DISCONNECT ONE WIRE FROM THE APS
APS HARNESS
REMOVE BOTH GREEN WIRES FROM THE AIR PRESSURE SWITCH
REMOVE THE ST16 PLUG FROM THE PCB CONNECTION
SPARK LEADS RESISTANCE
REMOVE BOTH ENDS OF THE SPARK HARNESS, FROM THE ELECTRODE AND FROM THE TOP OF THE PCB
HARNESS FLAME SENSE
REMOVE LOWER FACIA P
SPARK GENERATOR (OUTPUT)
CH POTENTIOMETER SET
SPARK LEADS RESISTANCE
REMOVE BOTH ENDS OF THE SPARK HARNESS, FROM THE ELECTRODE AND FROM THE TOP OF THE PCB
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
HARNESS FLAME SENSE
REMOVE LOWER FACIA P
GAS VALVE 1 & 2 RESISTANCE AT HARNESS
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
GAS VALVE 1 & 2 RESISTANCE
DISCONNECT THE CONNECTORS ON THE L/H SIDE OF THE GAS VALVE
EXTERNAL CONTROLS (RETURN LR)
REMOVE LOWER FACIA PANEL
EXTERNAL CONTROLS (SEND LS)
REMOVE LOWER FACIA PANEL
PRESSURE BURNER MAX AND MIN
ATTACH U-GAUGE TO BURNER PRESSURE TEST POINT
SET SERVICE POTENTIOMETER TO MIN
DHW MODULATION
ATTACH A U-GAUGE TO THE GAS VALVE BURNER PRESSURE TEST POINT
PRESSURE MIN SOLENOID DISCONNECTED
ATTACH U-GAUGE TO BU
VOLTAGE MODUREG (FULL)
REMOVE LOWER FACIA PANEL
SERVICE MODE POTENTIOMETER SET TO MAX
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
GAS VALVE 3 (RESISTANCE) AT HARNESS
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
CH MODULATION
ATTACH A U-GAUGE TO
DIFFERENTIAL HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS TO THE CH FLOW AND RETURN PIPES
CH POTENTIOMETER SET TO MAXIMUM
INSPECTION LOCKOUT TEMPERATURE
ATTACH TEMPERATURE CLAMP TO CH FLOW PIPE
CH POTENTIOMETER SET TO MAX
OBSERVATION BOILER RESET FAST FLASH
ENSURE NO DEMANDS
CH TEMPERATURE SELECTOR SET TO MIN
DHW FAN RUNS (FAULT CODE)
CH POTENTIOMETER SET TO MINIMUM
DHW THERMISTOR SENSOR & HARNESS (DEMAND)
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
INSPECTION SERVICE MODE POTENTIOMETER
{GAINPCBACS}
CH SENSOR & HARNESS RESISTANCE
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
INSPECTION ST16 PLUG AND HARNESS
DISCONNECT CONNECTOR ST16 FROM THE PCB
GAS VALVE 3 (RESISTANCE) AT HARNESS
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
RESISTANCE APS WITH KIT
DISCONNECT ONE WIRE FROM THE APS
RESISTANCE APS AND HARNESS (N/C)
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
FLOW SENSOR (VENTURI)
REMOVE SILICONE RUBBER TUBES FROM THE VENTURI
VOLTAGE DHW FLOW SWITCH IN
{GAINPCBACS}
OBSERVATION SPARKING WITH APS KIT
CONNECT THE AIR PRES
FLOW SENSOR (VENTURI)
REMOVE SILICONE RUBBER TUBES FROM THE VENTURI
VOLTAGE EXTERNAL CONTROLS (NO DEMAND)
NO DEMANDS
OBSERVATION DISCONNECT FLOW SENSOR
DISCONNECT THE INLINE CONNECTOR TO THE FLOW SENSOR AND MAKE SAFE
CH THERMISTOR SENSOR RESISTANCE
FROM UNDERNEATH THE APPLIANCE REMOVE THE CH THERMISTOR FROM THE PIPE
OBSERVATION ARE EXTERNAL CONTROLS FITTED
{GAINPCBACS}
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
GAS VALVE 1 & 2 RESISTANCE AT HARNESS TO EARTH
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR ST15 FROM PCB
TRANSFORMER RESISTANCE
REMOVE THE BACKPLATE OF THE CONTROL BOX, REMOVE THE PCB
AND THE TRANSFORMER FROM THE PCB
FLOW SENSOR (HALL SENSOR)
TURN OFF DHW INLET VALVE AND DRAIN DOWN THE DHW CIRCUIT
INSPECTION HEAT EXCHANGER
GAIN ACCESS TO HEAT EXCHANGER FLUEWAYS
INSPECTION BURNER
REMOVE BURNER ASSEMBLY
INSPECTION HEAT EXCHANGER
GAIN ACCESS TO HEAT EXCHANGER FLUEWAYS
CH SENSOR & HARNESS RESISTANCE
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
FUSE T2A
REMOVE BOTTOM FACIA PANEL
REMOVE FUSE SITUATED AT THE BOTTOM L/H SIDE OF THE PCB (MARKED T2A)
FUSE T1.25 A
REMOVE BOTTOM FACIA PANEL
REMOVE FUSE SITUATED AT THE BOTTOM CENTRE OF THE PCB (MARKED T1.25A)
EXTERNAL CONTROLS (RETURN LR)
REMOVE LOWER FACIA PANEL
GAS VALVE 1 & 2 RESISTANCE AT HARNESS
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
OVERHEAT THERMOSTAT (RESISTANCE)
DISCONNECT ONE OF THE ORANGE WIRES ON THE OVERHEAT THERMOSTAT
WATER PRESSURE SWITCH RESISTANCE
REMOVE BOTH LEADS FROM WATER PRESSURE SWITCH
ENSURE SYSTEM IS PRESSURISED CORRECTLY
GAS VALVE 1 & 2 VOLTAGE
CH POTENTIOMETER SET TO MINIMUM
REMOVE THE PROGRAMMER COVER OR PROGRAMMER (IF FITTED)
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
GAS VALVE 1 & 2 RESISTANCE AT HARNESS
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
OVERHEAT THERMOSTAT (RESISTANCE)
DISCONNECT ONE OF THE ORANGE WIRES ON THE OVERHEAT THERMOSTAT
WATER PRESSURE SWITCH RESISTANCE
REMOVE BOTH LEADS FROM WATER PRESSURE SWITCH
ENSURE SYSTEM IS PRESSURISED CORRECTLY
GAS VALVE 1 & 2 VOLTAGE
CH POTENTIOMETER SET TO MINIMUM
REMOVE THE PROGRAMMER COVER OR PROGRAMMER (IF FITTED)
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
VOLTAGE DHW FLOW SWITCH OUT
{GAINPCBACS}
PUMP VOLTAGE
SELECTOR SWITCH TO CH
REMOVE BOTTOM FACIA PANEL
CH MODULATION
ATTACH A U-GAUGE TO
DIFFERENTIAL HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS TO THE CH FLOW AND RETURN PIPES
CH POTENTIOMETER SET TO MAXIMUM
INSPECTION LOCKOUT TEMPERATURE
ATTACH TEMPERATURE CLAMP TO CH FLOW PIPE
CH POTENTIOMETER SET TO MAX
RESISTANCE APS AND HARNESS (N/C)
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
FLOW SENSOR (VENTURI)
REMOVE SILICONE RUBBER TUBES FROM THE VENTURI
DHW THERMISTOR SENSOR & HARNESS (DEMAND)
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
CH SENSOR & HARNESS RESISTANCE
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
RESISTANCE SAFETY CIRCUIT
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
OVERHEAT THERMOSTAT (RESISTANCE)
DISCONNECT ONE OF THE ORANGE WIRES ON THE OVERHEAT THERMOSTAT
WATER PRESSURE SWITCH RESISTANCE
REMOVE BOTH LEADS FROM WATER PRESSURE SWITCH
ENSURE SYSTEM IS PRESSURISED CORRECTLY
OBSERVATION SPARKING WITH CASE ON
{GAINPCBACS}
DISCONNECT BOTH IGNITION LEADS FROM THE SPARK GENERATOR AND MAKE SAFE
FLOW SENSOR (VENTURI)
REMOVE SILICONE RUBBER TUBES FROM THE VENTURI
OBSERVATION SPARKING WITH APS KIT
CONNECT THE AIR PRES
FLOW SENSOR (VENTURI)
REMOVE SILICONE RUBBER TUBES FROM THE VENTURI
SPARK GENERATOR (OUTPUT)
CH POTENTIOMETER SET
RESISTANCE SAFETY CIRCUIT
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
OVERHEAT THERMOSTAT (RESISTANCE)
DISCONNECT ONE OF THE ORANGE WIRES ON THE OVERHEAT THERMOSTAT
WATER PRESSURE SWITCH RESISTANCE
REMOVE BOTH LEADS FROM WATER PRESSURE SWITCH
ENSURE SYSTEM IS PRESSURISED CORRECTLY
INSPECTION FLAME SENSE ELECTRODE
GAIN ACCESS TO FLAME SENSE ELECTRODE
RESISTANCE FLAME SENSE ELECTRODE AND HARNESS
DISCONNECT CONNECTOR ST16 FROM THE PCB
INSPECTION BURNER
REMOVE BURNER ASSEMBLY
FLOW SENSOR (HALL SENSOR)
TURN OFF DHW INLET VALVE AND DRAIN DOWN THE DHW CIRCUIT
INSPECTION SERVICE MODE POTENTIOMETER
{GAINPCBACS}
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
OBSERVATION STANDBY OPERATION
ENSURE NO DEMANDS
RESISTANCE SAFETY CIRCUIT
REMOVE LOWER FACIA PANEL
DISCONNECT THE CONNECTOR ST16 SITUATED AT THE BOTTOM R/H SIDE OF THE PCB
OVERHEAT THERMOSTAT (RESISTANCE)
DISCONNECT ONE OF THE ORANGE WIRES ON THE OVERHEAT THERMOSTAT
WATER PRESSURE SWITCH RESISTANCE
REMOVE BOTH LEADS FROM WATER PRESSURE SWITCH
ENSURE SYSTEM IS PRESSURISED CORRECTLY
DHW SPARKING
REMOVE INNER CASING COVER
CH POTENTIOMETER SET TO MINIMUM
DHW BURNER IGNITES (FAULT CODE)
CH POTENTIOMETER SET TO MINIMUM
BURNER PRESSURE IGNITION
ATTACH A U-GAUGE TO THE GAS VALVE BURNER PRESSURE TEST POINT
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
BURNER PRESSURE IGNITION
ATTACH A U-GAUGE TO THE GAS VALVE BURNER PRESSURE TEST POINT
INSPECTION FLAME SENSE ELECTRODE
GAIN ACCESS TO FLAME SENSE ELECTRODE
RESISTANCE FLAME SENSE ELECTRODE AND HARNESS
DISCONNECT CONNECTOR ST16 FROM THE PCB
INSPECTION BURNER
REMOVE BURNER ASSEMBLY
GAS VALVE 1 & 2 VOLTAGE
CH POTENTIOMETER SET TO MINIMUM
REMOVE THE PROGRAMMER COVER OR PROGRAMMER (IF FITTED)
GAS PRESSURE (INLET)
ATTACH A U-GAUGE TO THE GAS VALVE INLET PRESSURE TEST POINT
CH DEMAND PUMP RUNS
CH TEMPERATURE CONTR
PUMP VOLTAGE
SELECTOR SWITCH TO CH
REMOVE BOTTOM FACIA PANEL
System Information
- Total Tests: 499
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control