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This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER 350
G.C. NUMBER 47 311 1
ANTI CYCLE TIME
SELECTOR SWITCH TO HEATING & WATER
FAN OVERRUN
SELECTOR SWITCH TO W
EXPANSION VESSEL
SELECTOR SWITCH TO HEATING & WATER
CH MODULATION
{ISOLATEMAINSPOWER}<
CH OPERATION
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO HEATING & WATER
ATTACH U-GAUGE TO GAS VALVE
DHW MODULATION
{ISOLATEMAINSPOWER}<
DHW OPERATION
{ISOLATEMAINSPOWER}<
CH FAN RUNS
SELECTOR SWITCH TO HEATING & WATER
ENSURE BOILER IS COOL
DHW BURNER HIGH PRESSURE
{ISOLATEMAINSPOWER}<
DHW BURNER ESTABLISHED
SELECTOR SWITCH TO WATER
DHW BURNER IGNITION
SELECTOR SWITCH TO WATER
DHW SPARKING
SELECTOR SWITCH TO WATER
DHW FAN RUNS
SELECTOR SWITCH TO WATER
POSITION PROBES ONTO ORANGE AND BROWN WIRES ON FAN
FLOW SWITCH OPERATION
{ISOLATEMAINSPOWER}<
STANDBY NEON
SELECTOR SWITCH TO WATER
SYSTEM CHECKS
{ISOLATEMAINSPOWER}
WORCESTER 350
{ISOLATEMAINSPOWER}<
OVERHEAT THERMOSTAT 98 DEGREES (RESISTANCE)
{ISOLATEMAINSPOWER}
DISCONNECT BLACK WIRES FROM OVERHEAT THERMOSTAT
DHW BURNER ESTABLISHED
FLAME SENSE ELECTRODE AND LEAD
CH FAN RUNS
CH SENSOR
DHW NOISY OPERATION
MAIN DRIVER BOARD
CH/DHW NOISY OPERATION
PUMP (NON RETURN VALVE)
DHW SENSOR RESISTANCE
DHW SENSOR
DHW SENSOR SCALED
DHW SENSOR
CH OPERATION
SEQUENCE BOARD
CH OPERATION
PUMP (NON RETURN VALVE)
CH OPERATION
CH SENSOR
CH OPERATION
TEMPERATURE CONTROL POTENTIOMETER
CH MODULATION
CH SENSOR
EXPANSION VESSEL
EXPANSION VESSEL
FAN OVERRUN
MAIN DRIVER BOARD
ANTI CYCLE TIME
MAIN DRIVER BOARD
DHW FAN RUNS
FUSE F2
DHW FAN RUNS
DHW SENSOR
DHW TEMPERATURE RISE IS TOO SLOW AND GRADUAL
MAIN DRIVER BOARD
CH SENSOR RESISTANCE (DV)
CH SENSOR
DHW NOISY OPERATION
SOLENOID DIVERTER VALVE
CH SENSOR RESISTANCE (DV)
PUMP (NON RETURN VALVE)
ELECTRICAL SAFETY CHECK
ELECTRICAL CHECKS
OVERHEAT THERMOSTAT 98 DEGREES (RESISTANCE)
OVERHEAT THERMOSTAT (98 DEGREES)
SYSTEM CHECKS
SYSTEM CHECKS
STANDBY NEON
FUSE F1
MAIN DRIVER BOARD
MAIN DRIVER BOARD
SYSTEM PRESSURE
SYSTEM PRESSURE
STANDBY NEON2STANDBY NEON
WATER PRESSURE SWITCH
NOT WORKINGSTANDBY NEON
STANDBY NEON
DHW BURNER PRESSURE
GAS INLET PRESSURE
RELAY 1 NEUTRAL HIGH FAN
MAIN DRIVER BOARD
NO VOLTAGE TO SEQ BOARD HIGH FAN
MAIN DRIVER BOARD
DHW FAN RUNS
SELECTOR SWITCH (3 WAY SWITCH)
NO VOLTAGE TO PROGRAMMER
MAIN DRIVER BOARD
NO POWER TO DHW
PROGRAMMER
DHW BURNER HIGH PRESSURE
DHW SENSOR
CH FAN RUNS
EXT CONTROLS LINK
CH FAN RUNS
SELECTOR SWITCH (3 WAY SWITCH)
NO POWER TO CH
PROGRAMMER
DHW MODULATION
MAIN DRIVER BOARD
DHW FLOW RATE
GAUZE FILTER
DHW QUIET OPERATION WARM RADIATORS
PUMP (NON RETURN VALVE)
DHW OPERATION POWER TO PUMP RELAY WITH NO DEMAND
MAIN DRIVER BOARD
DHW SENSOR RESISTANCE
MAIN DRIVER BOARD
STANDBY NEON - WONT RESET
OVERHEAT THERMOSTAT (98 DEGREES)
DHW FLOW RATE
FLOW RESTRICTOR
GAS VALVE 1 SOLENOID (RESISTANCE)
GAS VALVE
GAS VALVE 2 SOLENOID (RESISTANCE)
GAS VALVE
DHW BURNER IGNITION
DHW OVERHEAT THERMOSTAT
DHW IGNITION
GAS INLET PRESSURE
DHW GAS VALVE PRESSURE
GAS VALVE
DHW FLOW RATE
FLOW SWITCH ASSEMBLY
FLOW SWITCH OPERATION
PROXIMITY SWITCH
DHW FAN RUNS
FAN RESISTOR
FAN RUNS, 170 VOLTS ONLY
MAIN DRIVER BOARD
DHW FAN RUNS
SILICONE RUBBER TUBES
VOLTAGE TO SEQUENCE BOARD (RELAY 4)
SEQUENCE BOARD
VOLTAGE TO RELAY 3 COIL
MAIN DRIVER BOARD
RELAY 3 PATHBACK
MAIN DRIVER BOARD
VOLTAGE TO RELAY 3
MAIN DRIVER BOARD
AIR PRESSURE SWITCH VOLTAGE (COMMON)
SEQUENCE BOARD
DHW SPARKING
SILICONE RUBBER TUBES
DHW SPARKING
FLUE
DHW SPARKING
SPARK ELECTRODE AND LEAD
DHW BURNER ESTABLISHED
SEQUENCE BOARD
DHW QUIET OPERATION COLD RADIATORS
SECONDARY HEAT EXCHANGER
DHW OPERATION
DHW PUMP
DHW OPERATION
SEQUENCE BOARD
CH NOISY OPERATION, DHW QUIET OPERATION
PUMP (NON RETURN VALVE)
DHW OPERATION
PRIMARY HEAT EXCHANGER
DHW MODULATION
GAS VALVE
CH OPERATION
CH PUMP
CH MODULATION
TEMPERATURE CONTROL POTENTIOMETER
DHW TEMPERATURE RISE IS TOO SLOW AND GRADUAL
SOLENOID DIVERTER VALVE
CH QUIET OPERATION
CH SENSOR
DHW NOISY OPERATION
SECONDARY HEAT EXCHANGER
CH OPERATION
SOLENOID DIVERTER VALVE
STANDBY NEON2
WATER PRESSURE SWITCH
DHW BURNER HIGH PRESSURE
GAS VALVE
DHW BURNER HIGH PRESSURE
MODUREG
RELAY 1 NEUTRAL HIGH FAN
SEQUENCE BOARD
DHW FAN RUNS
TRANSFORMER ASSEMBLY
VOLTAGE TO TRANSFORMER
MAIN DRIVER BOARD
NOT REACTING TO DHW PROGRAMMER
MAIN DRIVER BOARD
DHW BURNER HIGH FLAME
SEQUENCE BOARD
DHW BURNER HIGH PRESSURE
MAIN DRIVER BOARD
CH FAN RUNS
MAIN DRIVER BOARD
NOT REACTING TO CH PROGRAMMER
MAIN DRIVER BOARD
DHW MODULATION
SEQUENCE BOARD
NO VOLTAGE TO MAIN DRIVER BOARD BOILER MODULATION
SEQUENCE BOARD
DHW OPERATION RELAY5 VOLTAGE TO CH PUMP ON DHW
SEQUENCE BOARD
DHW FAN RUNS BREAK IN APS CIRCUITRY
SEQUENCE BOARD
OVERHEAT INV
Z REDIRECT
DHW BURNER IGNITION
SEQUENCE BOARD
DHW BURNER IGNITION
BURNER/INJECTORS
DHW FLOW RATE
SECONDARY HEAT EXCHANGER
FLOW SWITCH OPERATION
FLOW SWITCH ASSEMBLY
DHW FAN RUNS
FAN ASSEMBLY
FAN RUNS, 170 VOLTS ONLY
SEQUENCE BOARD
DHW FAN RUNS
AIR PRESSURE SWITCH
VOLTAGE TO RELAY 3
SEQUENCE BOARD
DHW SPARKING
AIR PRESSURE SWITCH
SPARK ELECTRODE AND LEAD
SEQUENCE BOARD
DHW NOISY OPERATION
CHARACTERISTIC TEST FROM DHW OPERATION
DHW QUIET OPERATION, COLD RADIATORS
CHARACTERISTIC TEST FROM DHW OPERATION
DHW QUIET OPERATION, WARM RADIATORS
CHARACTERISTIC TEST FROM DHW OPERATION
CH/DHW NOISY OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
CH NOISY OPERATION, DHW QUIET OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
CH QUIET OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
CH/DHW NOISY OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
CH NOISY OPERATION, DHW QUIET OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
CH QUIET OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
DHW TEMPERATURE RISE IS TOO SLOW AND GRADUAL
CHARACTERISTIC TEST FROM DHW OPERATION
LESS THAN 18 VOLTS
CHARACTERISTIC TEST FROM GAS VALVE 3 MODUREG (18 VOLTS)
APPROXIMATELY 30 VOLTS
CHARACTERISTIC TEST FROM GAS VALVE 3 MODUREG (18 VOLTS)
GREATER 20V DC MEASURED
CHARACTERISTIC TEST FROM VOLTAGE DRIVER TO SEQUENCE BOARD BOILER MODULATION
APPROX 0V DC MEASURED
CHARACTERISTIC TEST FROM VOLTAGE DRIVER TO SEQUENCE BOARD BOILER MODULATION
FAN DOES NOT RUN, VOLTAGE SEQUENCE AS DESCRIBED
CHARACTERISTIC TEST FROM DHW FAN RUNS
FAN RUNS, 240 VOLTS ONLY OR FAN RUNS AND STOPS
CHARACTERISTIC TEST FROM DHW FAN RUNS
FAN RUNS, 170 VOLTS ONLY
CHARACTERISTIC TEST FROM DHW FAN RUNS
FAN DOES NOT RUN AND NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM DHW FAN RUNS
09/09/2016 10:10:55 1802_1_50_1 06/03/2018 13:38:32
08/02/2018 09:09:41
FLAME SENSOR ELECTRODE
{ISOLATEMAINSPOWER}
DISCONNECT THE ELECTRODE LEAD FROM THE SEQUENCE BOARD
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE BROWN AND YELLOW WIRES FROM CH SENSOR
VOLTAGE TO DHW PUMP
SELECTOR SWITCH TO WATER
CH PUMP RUNS WITH DHW DEMAND
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO WATER
DHW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE BLACK WIRES FROM DHW SENSOR
VOLTAGE TO CH PUMP
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO HEATING & WATER
GAIN ACCESS TO PCB
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE BROWN AND YELLOW WIRES FROM CH SENSOR
WATER PRESSURE SWITCH VOLTAGE
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO WATER
LOWER FRONT PANEL OF CONTROL BOX
FUSE F1 (RESISTANCE)
{ISOLATEMAINSPOWER}
REMOVE FUSE FROM MAIN DRIVER BOARD
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
VOLTAGE TO TRANSFORMER
SELECTOR SWITCH TO WATER
SELECTOR SWITCH RESISTANCE (DHW)
{ISOLATEMAINSPOWER}<
SELECTOR SWITCH RESISTANCE (CH)
{ISOLATEMAINSPOWER}<
GAUZE FILTER
{ISOLATEMAINSPOWER}
LOWER CONTROL BOX PANEL
TURN OFF MAINS WATER SUPPLY
VOLTAGE DRIVER TO SEQUENCE BOARD BOILER MODULATION AT TEMP
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCBS
ADJUST FLOW RATE AT TAP TO APPROXIMATELY 7 L/MIN
OVERHEAT FURTHER INVESTIGATION
ENSURE APPLIANCE IS COOL
RESET THE OVERHEAT THERMOSTAT BY PUSHING IN THE BUTTON ABOVE THE BOILER
GAS VALVE 1 SOLENOID (RESISTANCE)
{ISOLATEMAINSPOWER}
REMOVE BROWN AND BLUE LEADS FROM BOTTOM GAS VALVE SOLENOID
DHW OVERHEAT THERMOSTAT RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE TWO BLACK WIRES FROM THE DHW OVERHEAT THERMOSTAT
PROXIMITY SWITCH OPERATION
{ISOLATEMAINSPOWER}
UNPLUG CONNECTOR X1 FROM MAIN DRIVER BOARD
TRANSFORMER 24 VOLTS
SELECTOR SWITCH TO WATER
SILICONE RUBBER TUBES
{ISOLATEMAINSPOWER}
AIR PRESSURE SWITCH VOLTAGE
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO WATER
GAIN ACCESS TO PCBS
AIR PRESSURE SWITCH VOLTAGE (COMMON)
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO WATER
GAIN ACCESS TO PCBS
DHW PUMP RUNS
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO WATER
LOWER CONTROL BOX
CH OPERATION
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO HEATING & WATER
ATTACH U-GAUGE TO GAS VALVE
NON RETURN VALVES
{ISOLATEMAINSPOWER}
DISCHARGE AND DRAIN BOILER
DHW SENSOR SCALED
{ISOLATEMAINSPOWER}
TURN OFF COLD WATER SUPPLY AT THE INLET OFF THE BOILER
DHW GAS VALVE MODULATION VOLTAGE
{ISOLATEMAINSPOWER}<
CH PUMP RUNS
SELECTOR SWITCH TO HEATING & WATER
CH SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE BROWN AND YELLOW WIRES FROM CH SENSOR
NON RETURN VALVES
{ISOLATEMAINSPOWER}
DISCHARGE AND DRAIN BOILER
CH POTENTIOMETER RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR FROM X11 ON MAIN DRIVER BOARD
FUSE F2 (RESISTANCE)
{ISOLATEMAINSPOWER}
REMOVE FUSE FROM SEQUENCE BOARD
DHW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE BLACK WIRES FROM DHW SENSOR
DHW DIVERTER VALVE VOLTS
SELECTOR SWITCH TO W
DIVERTER VALVE OPEN
{ISOLATEMAINSPOWER}
ISOLATE MAINS WATER INLET SUPPLY
NON RETURN VALVES
{ISOLATEMAINSPOWER}
DISCHARGE AND DRAIN BOILER
VOLTAGE INTO WATER PRESSURE SWITCH
SELECTOR SWITCH TO WATER
CHECK WATER PRESSURE SWITCH FOR BLOCKAGES
{ISOLATEMAINSPOWER}
DRAIN BOILER OF SYSTEM PRESSURE.
FAULTY NEON CARRY ON WITH XSOL
FAULTY STANDBY NEON.
GAS VALVE 3 MODUREG (18 VOLTS)
SELECTOR SWITCH TO WATER
RUN DHW BOILER UNTIL WATER RUNS COLD BEFORE TURNING MAINS POWER ON
RELAY 1 NEUTRAL HIGH FAN
SELECTOR SWITCH TO WATER
VOLTAGE TO SEQUENCE BOARD RELAY 1 HIGH FAN
SELECTOR SWITCH TO WATER
VOLTAGE PROGRAMMER DHW OUT
DHW TO ON AT PROGRAMMER
VOLTAGE DRIVER TO SEQUENCE BOARD BOILER MODULATION
{ISOLATEMAINSPOWER}<
DHW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE BLACK WIRES FROM DHW SENSOR
EXTERNAL CONTROL LINK RESISTANCE
{ISOLATEMAINSPOWER}<
CH PUMP RUNS (DHW DEMAND)
SELECTOR SWITCH TO WATER
VOLTAGE MAIN DRIVER BOARD TO SEQUENCE BOARD PUMP RELAY
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
FLOW RESTRICTOR
{ISOLATEMAINSPOWER}
LOWER CONTROL BOX
TURN OFF MAINS WATER SUPPLY
GAS VALVE 2 SOLENOID (RESISTANCE)
{ISOLATEMAINSPOWER}<
DHW GAS VALVE VOLTAGE
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO WATER
GAIN ACCESS TO PCBS
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
DHW GAS VALVE PRESSURE
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO WATER
ATTACH U-GAUGE TO GAS VALVE
FLOW SWITCH REGULATOR (BLOCKED)
{ISOLATEMAINSPOWER}
TURN OFF DHW SUPPLY AT THE INLET
FAN RESISTOR (RESISTANCE)
{ISOLATEMAINSPOWER}
UNPLUG CONNECTOR X17 FROM SEQUENCE BOARD
AIR PRESSURE SWITCH VOLTAGE (COMMON)
{ISOLATEMAINSPOWER}
SELECTOR SWITCH TO WATER
GAIN ACCESS TO PCBS
AIR PRESSURE SWITCH RESISTANCE (NO AIR)
{ISOLATEMAINSPOWER}
UNPLUG CONNECTOR X21 FROM SEQUENCE BOARD
VOLTAGE TO RELAY 3 COIL
SELECTOR SWITCH TO WATER
RELAY 3 PATH BACK
SELECTOR SWITCH TO WATER
VOLTAGE TO RELAY 3
SELECTOR SWITCH TO WATER
SPARK ELECTRODE AND LEAD
{ISOLATEMAINSPOWER}
SILICONE RUBBER TUBES
{ISOLATEMAINSPOWER}
System Information
- Total Tests: 223
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control