Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
POTTERTON GOLD FSB 30 HE GBM
GLOBALLY REPLACED
CASE OFF
OUTER CASE REMOVAL
FAULT MAINS SUPPLY
THIS PAGE IS NOT USED
FAULT_DRY FIRE
THIS PAGE IS NOT USED
LINKS TO FLOW AND RETURN REVERSED
FAULT REVERSED POLARITY
THIS PAGE IS NOT USED
LINKS TO MAINS SUPPLY INTO BOILER
FAULT PCB ERROR
THIS PAGE IS NOT USED
LINKS TO FAULT FOUND-PCB MAIN
FAULT_ INSUFFICIENT ELECTRIC SUPPLY
THIS PAGE IS NOT USED
LINKS TO MAINS POWER TO BOILER
FAULT LOW VOLTAGE HARNESS
THIS PAGE IS NOT USED
LINKS TO -HARNESS LOW VOLTAGE
DHW DEMAND
EXTERNAL DHW CONTROLS CALLING FOR HEAT
PCB FURTHER INVESTIGATION
OK TO BE BLANK
FUSE FURTHER INVESTIGATION
HEADER FOR FUSE INVESTIGATION
FAULT_FAN FAULT
OUTSIDE MODEL
HEADER FOR INTERMITTENT IGNITION INVESTIGATION
HEADER FOR INTERMITTENT IGNITION LOCKOUT INVESTIGATION - NOT USED
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
FURTHER INVESTIGATION FAN
PCB + HARNESS MAIN
OVERHEAT
SEAL COMBUSTION
OVERHEAT DURING OP
THERMISTOR - FLOW TEMPERATURE
OVERHEAT WILL NOT RESET
THERMISTOR - FLOW TEMPERATURE
OVERHEATING
PUMP
RADS TOO HOT
THERMISTOR - FLOW TEMPERATURE
RADS TOO MUCH HEAT
PCB CONTROL JUMPERS
OC_MAINS FAULT CODE
FILTER - EMC
BOILER NOISEY
PUMP
PRIMARY13
THERMISTOR - FLOW TEMPERATURE
BOILER NOISY_BOILER OPERATION
PCB CONTROL JUMPERS
FAN_BOILER OUTPUT INSUFFICIENT15
HARNESS MAIN
RADIATORS PROVIDE INSUFFICIENT HEAT15
GAS INLET PRESSURE
RADIATORS PROVIDE INSUFFICIENT HEAT15
PIPE - FEED - BURNER
PRIMARY14
THERMISTOR - FLOW TEMPERATURE
POOR HEAT
PCB CONTROL JUMPERS
PCB NOT READING_FAULT LOW VOLTAGE HARNESS
HARNESS MAIN
FAN DOES NOT RUNFAULT DRY FIRE
HARNESS MAIN
LOW VOLTAGE_FAULT INSUFFICIENT SUPPLY
KIT - PCB ENCLOSURE
NO SPARKING
KIT - ELECTRODE - 1 SHORT AND 2 LONG
NO SPARKING
KIT - ELECTRODE - 3 SHORT WIRES
NO SPARKING
KIT - ELECTRODE (NO WIRES)
NO SPARKING
HARNESS IGNITION
NO SPARKING
HARNESS IGNITION (3 SHORT WIRES)
BURNER DOES NOT IGNITE
KIT - PCB ENCLOSURE
BURNER DOES NOT IGNITE
VALVE - GAS
BURNER DOES NOT IGNITE
PIPE - FEED - BURNER
NO GAS FLOW
PIPE 5MM
SPARKING PRESENT CH
KIT - ELECTRODE
WRONG GAS RATE
HARNESS MAIN
RADIATORS PROVIDE INSUFFICIENT HEAT
GAS INLET PRESSURE
BURNER DOES NOT IGNITE POOR IGNITION
KIT - ELECTRODE
DOES NOT IGNITE POOR IGNITION
KIT - ELECTRODE - 1 SHORT AND 2 LONG
DOES NOT IGNITE POOR IGNITION
KIT - ELECTRODE - 3 SHORT WIRES
DOES NOT IGNITE POOR IGNITION
HARNESS IGNITION (3 SHORT WIRES)
DOES NOT IGNITE POOR IGNITION
KIT - ELECTRODE (NO WIRES)
BURNER DOES NOT IGNITE POOR IGNITION
HARNESS IGNITION
BURNER DOES NOT IGNITE POOR IGNITION
BURNER ASSEMBLY
POOR IGNITION
GAS INLET PRESSURE
POOR IGNITION
PIPE - FEED - BURNER
IGNITION SETTING
PCB CONTROL JUMPERS
POOR IGNITION
PIPE 5MM
RADS ONLY GET WARM
FLUE
RADIATORS PROVIDE INSUFFICIENT HEAT
PIPE - FEED - BURNER
RADS ONLY GET WARM
BURNER ASSEMBLY
RADS ONLY GET WARM
HEAT EXCHANGER FLUE WAYS
CASE OFF
Z REDIRECTION BY HTML LINK
FUSE OR RCD
HARNESS MAIN
FUSE OR RCD
VALVE - GAS
RESTRICTED / BLOCKED
KIT - CONDENSATE TRAP
POOR IGNITION
KIT - CONDENSATE TRAP
DOES NOT IGNITE
KIT - CONDENSATE TRAP
BURNER DOES NOT IGNITE
VENTURI
BURNER DOES NOT IGNITE
PIPE 5MM
BURNER DOES NOT IGNITE
KIT - ELECTRODE
DOES NOT IGNITE
KIT - ELECTRODE - 1 SHORT AND 2 LONG
DOES NOT IGNITE
KIT - ELECTRODE - 3 SHORT WIRES
DOES NOT IGNITE
HARNESS IGNITION (3 SHORT WIRES)
DOES NOT IGNITE
KIT - ELECTRODE (NO WIRES)
BURNER DOES NOT IGNITE
HARNESS IGNITION
BURNER DOES NOT IGNITE
BURNER ASSEMBLY
BAFFLES
KIT - CONDENSATE TRAP
BURNER BAFFLES
PIPE 5MM
BAFFLES
VENTURI
BAFFLES
SEAL COMBUSTION
LEVEL SWITCH FAULTY
PUMP ASSEMBLY - CONDENSATE
NO POWER TO CONDESE PUMP 2
KIT - PCB ENCLOSURE
CONDENSE PUMP NOT EMPTYING
CONDENSATE PIPE
CONDENSATE TRAP
HARNESS MAIN
POOR SUPPLY_BURNER IGNITES BUT DOES BNOT ESTABLISH
GAS INLET PRESSURE
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - ELECTRODE
PATH TO EARTH
THERMISTOR - FLOW TEMPERATURE
SHORTED TO EARTH
THERMOSTAT - FAN PROTECTION
SHORTED TO EARTH
THERMOSTAT - SAFETY
MOTOR BLOWING FUSE
PUMP ASSEMBLY - CONDENSATE
FAN RUNS
FILTER - EMC
FAN RUNS
FUSE
FAN DOES NOT RUN 2
HARNESS MAIN
FAN RUNS
HARNESS MAIN
SEIZED
FAN
RESISTANCE
FAN
FAN RUNS
THERMOSTAT - SAFETY
FAN RUNS
THERMOSTAT - FAN PROTECTION
FAN RUNS
THERMISTOR - FLOW TEMPERATURE
FAN RUNS RESISTOR DAMAGED
HARNESS MAIN
FAN RUNS
RESET BUTTON
BOILER LOCKS OUT AFTER 3 MINS
KIT - CONDENSATE TRAP
FAULTY LEVEL SWITCH 2
PUMP ASSEMBLY - CONDENSATE
NO VOLTAGE TO CONDENSE PUMP 3
KIT - PCB ENCLOSURE
LOCKING OUT AFTER 3
CONDENSATE PIPE
BLOWN
FUSE MAINS
BURRED_BOILER_NOISY
VENTURI
FURTHER INVESTIGATION
PCB + GAS VALVE
MOTOR DAMAGING PCB
PUMP ASSEMBLY - CONDENSATE
BURNER IGNITES BUT DOES NOT ESTABLISH
BURNER ASSEMBLY
BURNER IGNITES BUT DOES NOT ESTABLISH
HEAT EXCHANGER FLUE WAYS
BURNER IGNITES BUT DOES NOT ESTABLISH REAR
HEAT EXCHANGER FLUE WAYS
BURNER BAFFLES
FLUE
BURNER BAFFLES OUT
HEAT EXCHANGER FLUE WAYS
BURNER BAFFLES OUT REAR
HEAT EXCHANGER FLUE WAYS
RADS ONLY GET WARM REAR
HEAT EXCHANGER FLUE WAYS
FAN FAULT FAN RUNS
HARNESS MAIN
FAN FAULT SEIZED
FAN
FAN FAULT
HARNESS MAIN
INTERMITTENT IGNITION
GAS INLET PRESSURE
NO SPARKING INTERMITTENT IGNITION
KIT - ELECTRODE - 1 SHORT AND 2 LONG
NO SPARKING INTERMITTENT IGNITION
KIT - ELECTRODE - 3 SHORT WIRES
NO SPARKING INTERMITTENT IGNITION
HARNESS IGNITION (3 SHORT WIRES)
NO SPARKING INTERMITTENT IGNITION
KIT - ELECTRODE (NO WIRES)
NO SPARKING INTERMITTENT IGNITION
HARNESS IGNITION
INTERMITTENT IGNITION
HARNESS MAIN
NO SPARKING INTERMITTENT
KIT - ELECTRODE - 1 SHORT AND 2 LONG
INTERMITTENT IGNITION1 SHORT WIRE 2 LONG
KIT - CONDENSATE TRAP
RADIATORS PROVIDE INSUFFICIENT HEATINTERMITTENT1 SHORT WIRE 2 LONG
PIPE - FEED - BURNER
RADS ONLY GET WARMINTERMITTENT1 SHORT WIRE 2 LONG
BURNER ASSEMBLY
NO SPARKING INTERMITTENT
KIT - ELECTRODE - 3 SHORT WIRES
NO SPARKING INTERMITTENT
HARNESS IGNITION (3 SHORT WIRES)
INTERMITTENT IGNITION3 SHORT WIRES
KIT - CONDENSATE TRAP
INTERMITTENT IGNITION3 SHORT WIRES
PIPE 5MM
RADIATORS PROVIDE INSUFFICIENT HEATINTERMITTENT3 SHORT WIRES
PIPE - FEED - BURNER
RADS ONLY GET WARMINTERMITTENT3 SHORT WIRES
BURNER ASSEMBLY
NO SPARKING INTERMITTENT
KIT - ELECTRODE (NO WIRES)
NO SPARKING INTERMITTENT
HARNESS IGNITION
INTERMITTENT IGNITION
KIT - CONDENSATE TRAP
INTERMITTENT IGNITION
PIPE 5MM
RADIATORS PROVIDE INSUFFICIENT HEATINTERMITTENT
PIPE - FEED - BURNER
RADS ONLY GET WARMINTERMITTENT
BURNER ASSEMBLY
NOT RECOGNISING HALL SENSOR WHITE LABEL
KIT - PCB ENCLOSURE
FAN NEUTAL FAULT WHITE LABEL
KIT - PCB ENCLOSURE
NOT RECOGNISING HALL SENSOR
KIT - PCB ENCLOSURE
FAN NEUTAL FAULT
KIT - PCB ENCLOSURE
NO VOLTAGE TO FAN HALL SENSOR (WHITE LABEL)
KIT - PCB ENCLOSURE
NO VOLTAGE TO FAN HALL SENSOR
KIT - PCB ENCLOSURE
NOT RECOGNISING HALL SENSOR WHITE LABEL FAN FAULT CODE
KIT - PCB ENCLOSURE
FAN NEUTAL FAULT WHITE LABEL FAN FAULT CODE
KIT - PCB ENCLOSURE
NOT RECOGNISING HALL SENSOR FAN FAULT CODE
KIT - PCB ENCLOSURE
FAN NEUTAL FAULT FAN FAULT CODE
KIT - PCB ENCLOSURE
NO SPARKING
VALVE - GAS
INTERMITTENT IGNITION
HEAT EXCHANGER FLUE WAYS
INTERMITTENT IGNITION 1
HEAT EXCHANGER FLUE WAYS
INTERMITTENT IGNITION 2
HEAT EXCHANGER FLUE WAYS
LITE DIAGNOSTIC
Z REDIRECTION BY HTML LINK
BLANK FOR QADAI
Z REDIRECT
QADAI
THERMISTOR - FLOW TEMPERATURE
QADAI
VALVE - GAS
QADAI
KIT - PCB ENCLOSURE
QADAI
FAN
DIAGNOSTIC OPTION
Z REDIRECTION BY HTML LINK
_FAULT CODES
Z REDIRECTION BY HTML LINK
REVERSED_DRY FIRE
FLOW AND RETURN
ERROR_FAULT PCB
KIT - PCB ENCLOSURE
LOW VOLTAGE_INSUFFICIENT SUPPLY
HARNESS MAIN
DIES AWAY
GAS INLET PRESSURE
PRIMARY1
THERMISTOR - FLOW TEMPERATURE
PUMP WIRED VIA BOILER PUMP FEED26
THERMOSTAT - SAFETY
PUMP WIRED VIA BOILER PUMP FEED16
THERMOSTAT - FAN PROTECTION
PUMP WIRED VIA BOILER PUMP FEED2
THERMOSTAT - SAFETY
PUMP WIRED VIA BOILER PUMP FEED1
THERMOSTAT - FAN PROTECTION
2PRIMARY1
THERMISTOR - FLOW TEMPERATURE
NO POWER_MAINS FAULT CODE
KIT - PCB ENCLOSURE
MAINS SUPPLY FUSE
Z REDIRECTION BY HTML LINK
FURTHER INVESTIGATION
PCB + FAN
BOILER NOISY_BOILER OPERATION
KIT - PCB ENCLOSURE
BOILER NOISY_BOILER OPERATION6
KIT - PCB ENCLOSURE
BOILER TOO HOT_BOILER OPERATION
KIT - PCB ENCLOSURE
RADS TOO MUCH HEAT
KIT - PCB ENCLOSURE
NO POWER_MAINS FAULT CODE
HARNESS MAIN
THERMISTOR_FAN RUNS13
HARNESS MAIN
HALL SENSOR_BOILER OUTPUT INSUFFICIENT15
KIT - PCB ENCLOSURE
RADIATORS PROVIDE INSUFFICIENT HEAT15
VALVE - GAS
THERMISTOR_FAN RUNS14
HARNESS MAIN
GAS RATE_BOILER OUTPUT INSUFFICIENT
KIT - PCB ENCLOSURE
FAULT LOW VOLTAGE HARNESS
KIT - PCB ENCLOSURE
IGNORING FLOW SWITCH FAULT DRY FIRE
KIT - PCB ENCLOSURE
MAINS SUPPLY LOW
BOILER RESET
NO SPARKING - ELEC 1 SHORT 2 LONG
KIT - PCB ENCLOSURE
NO SPARKING - ELEC 3 SHORT
KIT - PCB ENCLOSURE
NO SPARKING
KIT - PCB ENCLOSURE
BURNER DOES NOT IGNITE
GAS INLET PRESSURE
PCB FAULT NO POWER TO GAS VALVE
Z REDIRECTION BY HTML LINK
GAS VALVE_BURNER DOES NOT IGNITE
HARNESS MAIN
MECHANICAL FAILURE
VALVE - GAS
DOES NOT IGNITE POOR SPARK - ELEC 1 SHORT 2 LONG POOR IGNITION
KIT - PCB ENCLOSURE
DOES NOT IGNITE POOR SPARK - ELEC 3 SHORT POOR IGNITION
KIT - PCB ENCLOSURE
BURNER DOES NOT IGNITE POOR SPARK POOR IGNITION
KIT - PCB ENCLOSURE
DOES NOT IGNITE /W GAS USE POOR IGNITION
VALVE - GAS
FUSE OR RCD
FAN
FUSE OR RCD 2
HARNESS MAIN
DOES NOT IGNITE POOR SPARK - ELEC 1 SHORT 2 LONG
KIT - PCB ENCLOSURE
DOES NOT IGNITE POOR SPARK - ELEC 3 SHORT
KIT - PCB ENCLOSURE
BURNER DOES NOT IGNITE POOR SPARK
KIT - PCB ENCLOSURE
DOES NOT IGNITE /W GAS USE
VALVE - GAS
CONDENSE PUMP NOT EMPTYING
PUMP ASSEMBLY - CONDENSATE
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - CONDENSATE TRAP
SHORTED TO EARTH 2
HARNESS MAIN
PCB BLOWING FUSE
PCB - FUSE INVESTIGATION
SHORTED TO EARTH
HARNESS MAIN
FAN DOES NOT RUN
HARNESS MAIN
FUSE BLOWN
Z REDIRECTION BY HTML LINK
LED FAULTY
KIT - PCB ENCLOSURE
NOT RUNNING
PUMP
OPENCIRCUIT PUMP RUNNING BOILKER FED PUMP
FLOW SWITCH
FAN DOES NOT RUN
LOCKOUT
FAN RUNS 1
KIT - PCB ENCLOSURE
STATS
HARNESS MAIN
THERMISTOR
HARNESS MAIN
LOCKOUT
KIT - PCB ENCLOSURE
NOT RUNNING OVERHEAT
PUMP
LOCKING OUT AFTER 3 MINS
PUMP ASSEMBLY - CONDENSATE
BLANK FOR FUSE INVESTIGATION
Z REDIRECTION BY HTML LINK
HEAT EXCHANGER_BOILER NOISY
HEAT EXCHANGER ASSEMBLY
FURTHER INVESTIGATION GAS VALVE
PCB + HARNESS MAIN
FURTHER INVESTIGATION
KIT - PCB ENCLOSURE
NO RECTIFICATION_BURNER IGNITES BUT DOESNT ESTABLISH
KIT - PCB ENCLOSURE
BAFFLES OUT
VALVE - GAS
LOW TEMP OUTPUT
KIT - PCB ENCLOSURE
FAN FAULT FAN RUNS 1
KIT - PCB ENCLOSURE
NO SPARKING - ELEC 1 SHORT 2 LONG INTERMITTENT IGNITION
KIT - PCB ENCLOSURE
NO SPARKING - ELEC 3 SHORT INTERMITTENT IGNITION
KIT - PCB ENCLOSURE
NO SPARKING INTERMITTENT IGNITION
KIT - PCB ENCLOSURE
NOT RECOGNISING HALL SENSOR FAULT CODE (WHITE LABEL)
KIT - PCB ENCLOSURE
NOT RECOGNISING HALL SENSOR FAULT CODE
KIT - PCB ENCLOSURE
NO SPARKING
HARNESS MAIN
NO FAULT FOUND
INTERMITTENT IGNITION INVESTIGATION
NO FAULT FOUND3 SHORT WIRES
INTERMITTENT IGNITION INVESTIGATION
NO FAULT FOUND1 SHORT WIRE 2 LONG
INTERMITTENT IGNITION INVESTIGATION
FLOW THERMISTOR RESISTANCE
RESULT AS EXPECTED
GAS VALVE RESISTANCE
RESULT AS EXPECTED
GAS VALVE VOLTAGE
RESULT AS EXPECTED
FAN RESISTANCE
RESULT AS EXPECTED
POLARITY_FAULT REVERSED POLARITY
KIT - PCB ENCLOSURE
PUMP WIRED VIA BOILER PUMP FEED1
KIT - PCB ENCLOSURE
THERMISTOR_FAN RUNS1
HARNESS MAIN
STAT_PUMP RUNS26
HARNESS MAIN
STAT_PUMP RUNS2
HARNESS MAIN
2THERMISTOR_FAN RUNS1
HARNESS MAIN
BOILER TO TEMPERATURE, RADIATORS COOL
CHARACTERISTIC TEST FROM BOILER OPERATION
OVERHEAT OCCURS DURING OPERATION
CHARACTERISTIC TEST FROM BOILER OPERATION
Boiler noisy
CHARACTERISTIC TEST FROM BOILER OPERATION
BOILER AND RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM BOILER OPERATION
BOILER AND RADIATORS PROVIDE TOO MUCH HEAT
CHARACTERISTIC TEST FROM BOILER OPERATION
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
NO DROP OR VERY MINOR DROP IN THE STANDING PRESSURE OBSERVED
CHARACTERISTIC TEST FROM GAS USAGE
INLET PRESSURE DROPS BELOW 18MB
CHARACTERISTIC TEST FROM GAS USAGE
BURNER IGNITES BUT IGNITION POOR (HEAVY / DELAYED / EXPLOSIVE / SLOW)
CHARACTERISTIC TEST FROM BURNER IGNITION
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
APPLIANCE ESTABLISHES AFTER CONDENSE TRAP LEAD DISCONNECTED
CHARACTERISTIC TEST FROM DISCONNECT LEADS FROM CONDENSATE PUMP AND TRAP
APPLIANCE ESTABLISHES AFTER 6 WAY LEAD TO CONDENSATE PUMP DISCONNECTED
CHARACTERISTIC TEST FROM DISCONNECT LEADS FROM CONDENSATE PUMP AND TRAP
BOILER GOES TO IGNITION LOCKOUT AFTER ABOUT 3 MINUTES
CHARACTERISTIC TEST FROM BOILER OPERATION
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
Burner does not ignite
CHARACTERISTIC TEST FROM BURNER IGNITION
Burner ignites BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM BURNER IGNITION
Burner igniteS, SPARKING CEASES but flame baffles out or dies away
CHARACTERISTIC TEST FROM BURNER IGNITION
11/08/2023 07:15:57 2304_1_50_1 29/11/2023 12:56:56
11/08/2023 07:25:32
RESISTANCE GAS VALVE AND HARNESS
UNPLUG THE 6 WAY CONNECTOR FROM THE PCB
RESISTANCE GAS VALVE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
HARNESS FAN (SHORT)
REMOVE THE FAN HARNE
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
HARNESS FAN (SHORT)
REMOVE THE FAN HARNE
PCB CONTROL JUMPERS
HINGE DOWN THE PCB HOUSING
EMC FILTER CONTINUITY
THE BOILER MAY NOT H
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
PCB CONTROL JUMPERS
HINGE DOWN THE PCB HOUSING
MECHANICAL FAN AND HALL SENSOR OPERATION
REMOVE THE WING NUTS
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
PCB CONTROL JUMPERS
HINGE DOWN THE PCB HOUSING
RESISTANCE LOW VOLTAGE HARNESS RESISTORS
HINGE DOWN THE PCB HOUSING
REMOVE 8 WAY CONNECTOR FROM PCB
SPARK ELECTRODE ASSEMBLY
REMOVE THE SPARK ELECTRODE ASSEMBLY
GAS VALVE RESISTANCE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
SPARK ELECTRODE ASSEMBLY
REMOVE THE SPARK ELECTRODE ASSEMBLY
SPARK ELECTRODE ASSEMBLY
REMOVE THE SPARK ELECTRODE ASSEMBLY
RESISTANCE THERMISTOR TO EARTH
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
RESISTANCE FAN THERMOSTAT TO EARTH
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
VOLTAGE SWITCHED LIVE
GAIN ACCESS TO INCOMING MAINS TERMINAL STRIP AS NECESSARY
OBSERVATION PUMP RUNNING
LOCATE THE PUMP ON THE SYSTEM
VOLTAGE AT PUMP
LOCATE THE EXTERNAL PUMP
REMOVE THE COVER FROM THE PUMP
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
THERMOSTATS
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
THERMOSTAT - SAFETY
DISCONNECT ONE OF TH
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
OBSERVATION PUMP RUNNING
LOCATE THE PUMP ON THE SYSTEM
VOLTAGE AT PUMP
LOCATE THE EXTERNAL PUMP
REMOVE THE COVER FROM THE PUMP
RESISTANCE MAINS FUSE
REMOVE FUSE FROM FUSED SPUR
FURTHER INVESTIGATION FUSE (MAINS)
THE INFORMATION PROV
RESISTANCE GAS VALVE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
HARNESS FAN
REMOVE THE FAN HARNE
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
GAS INLET PRESSURE - INTERMITTENT
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE GAS VALVE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
GAS VALVE RESISTANCE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
GAS VALVE VOLTAGE
RESET LOCKOUT AS NECESSARY
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
OVERHEAT
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
THERMOSTAT - SAFETY
DISCONNECT ONE OF TH
THERMOSTAT - SAFETY
DISCONNECT ONE OF TH
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
THERMISTOR FLOW TEMPERATURE OVERHEAT
DISCONNECT THE LOW VOLTAGE MOLEX CONNECTOR FROM THE PCB
THERMISTOR FLOW TEMPERATURE OVERHEAT
DISCONNECT THE LOW VOLTAGE MOLEX CONNECTOR FROM THE PCB
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
FAN PRESSURE
ENSURE GAS IS TURNED OFF AT SERVICE VALVE
ATTACH PRESSURE GAUGE TO BURNER PRESSURE TEST POINT
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
FAN HARNESS CONTINUITY
REMOVE THE CONNECTORS FROM THE FAN AND THE PCB
VENTURI AIR INTAKE
REMOVE THE FAN AND INSPECT THE VENTURI
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE FLOW SWITCH HARNESS
DISCONNECT THE FLOW
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT FLOW SWITCH PLUG AT THE PCB
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM THE COMBUSTION BOX DOOR
GAS VALVE VOLTAGE
RESET LOCKOUT AS NECESSARY
GAS VALVE AND HARNESS RESISTANCE
UNPLUG THE 6 WAY CONNECTOR FROM THE PCB
RESISTANCE LOW VOLTAGE HARNESS RESISTORS
HINGE DOWN THE PCB HOUSING
REMOVE 8 WAY CONNECTOR FROM PCB
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION SPARKING AT ELECTRODE
REMOVE THE TOP TWO S
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM THE COMBUSTION BOX DOOR
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION PCB IGNITION JUMPER
HINGE DOWN THE PCB HOUSING
REMOVE BLUE JUMPER CN11 IF PRESENT
GAS ON
VENTURI AIR INTAKE
REMOVE THE FAN AND INSPECT THE VENTURI
INSPECTION FAN SCROLL
UNDO THE TWO WING NUTS AND LOWER THE FAN ASSEMBLY
HEAT EXCHANGER FLUE WAYS
REMOVE INNER PANEL
OBSERVATION SPARKING AT ELECTRODE
REMOVE THE TOP TWO S
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM THE COMBUSTION BOX DOOR
RESISTANCE CHECKS FLAME SENSE LEAD
HINGE DOWN THE PCB H
RESISTANCE CONDENSE LEVEL SWITCH
DISCONNECT THE INLINE CONNECTOR TO THE CONDENSATE PUMP ASSEMBLY
VOLTAGE TO CONDENSE PUMP
GAIN ACCESS TO INCOMING MAINS TERMINAL STRIP AS NECESSARY
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION DETECTION ELECTRODE
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
RESISTANCE CONDENSATE PUMP MOTOR
REMOVE THE 7 WAY CONNECTOR FROM THE PCB
(ORANGE, BLUE AND BROWN WIRES)
RESISTANCE THERMISTOR AND HARNESS TO EARTH
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE SAFETY CIRCUIT TO EARTH
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
RESISTANCE OVERHEAT THERMOSTAT TO EARTH
DISCONNECT ONE OF TH
FUSE T3.15A
REMOVE FUSE FROM THE PCB HOUSING
EMC FILTER CONTINUITY
THE BOILER MAY NOT H
RESISTANCE FLOW SWITCH HARNESS
DISCONNECT THE FLOW
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT FLOW SWITCH PLUG AT THE PCB
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
HARNESS FAN
REMOVE THE FAN HARNE
OBSERVATION FAN
DISCONNECT FAN CONNECTOR ILLUSTRATED AND PLACE IN A SAFE POSITION
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
THERMOSTAT - FAN
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
RESISTANCE LOW VOLTAGE HARNESS RESISTORS
HINGE DOWN THE PCB HOUSING
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE CONDENSE LEVEL SWITCH
DISCONNECT THE INLINE CONNECTOR TO THE CONDENSATE PUMP ASSEMBLY
VOLTAGE TO CONDENSE PUMP
GAIN ACCESS TO INCOMING MAINS TERMINAL STRIP AS NECESSARY
VENTURI
REMOVE THE FAN, THERE IS NO NEED TO TAKE THE VENTURI
OFF THE FAN
RESISTANCE GAS VALVE AND HARNESS
UNPLUG THE 6 WAY CONNECTOR FROM THE PCB
RESISTANCE CONDENSATE PUMP MOTOR
REMOVE THE 7 WAY CONNECTOR FROM THE PCB
(ORANGE, BLUE AND BROWN WIRES)
HEAT EXCHANGER FLUE WAYS
REMOVE INNER PANEL
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
HEAT EXCHANGER FLUE WAYS
REMOVE INNER PANEL
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
HARNESS FAN (LV)
REMOVE THE FAN HARNE
OBSERVATION FAN
DISCONNECT FAN CONNECTOR ILLUSTRATED AND PLACE IN A SAFE POSITION
OBSERVATION SPARKING AT ELECTRODE - INTERMITTENT
REMOVE THE TOP TWO S
RESISTANCE RECTIFICATION HARNESS - INTERMITTENT
HINGE DOWN THE PCB H
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM THE COMBUSTION BOX DOOR
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
INSPECTION ELECTRODE (NO WIRES) - INTERMITTENT IGNITION
DISCONNECT THE LEADS FROM THE ELECTRODES AND CAREFULLY REMOVE THEM FROM THE COMBUSTION BOX DOOR.
INSPECTION ELECTRODE (3 SHORT WIRES) - INTERMITTENT IGNITION
DISCONNECT THE LEADS
INSPECTION ELECTRODE (1 SHORT WIRE AND 2 LONG WIRES) - INTERMITTENT IGNITION
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
VENTURI AIR INTAKE - INTERMITTENT
REMOVE THE FAN AND INSPECT THE VENTURI
VENTURI AIR INTAKE - INTERMITTENT
REMOVE THE FAN AND INSPECT THE VENTURI
VENTURI AIR INTAKE - INTERMITTENT
REMOVE THE FAN AND INSPECT THE VENTURI
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB.
WHAT COLOUR IS THE LABEL?
VOLTAGE PCB FAN SENSOR
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB.
WHAT COLOUR IS THE LABEL?
VOLTAGE PCB FAN SENSOR
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR FAN RUNNING (WHITE LABEL)
RECONNECT FAN CONNECTOR AT THE FAN IF YOU HAVE NOT ALREADY DONE SO
VOLTAGE PCB FAN SENSOR (FAN RUNNING)
RECONNECT FAN CONNECTOR AT THE FAN IF YOU HAVE NOT ALREADY DONE SO
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB.
WHAT COLOUR IS THE LABEL?
VOLTAGE PCB FAN SENSOR
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE GAS VALVE AND HARNESS
UNPLUG THE 6 WAY CONNECTOR FROM THE PCB
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
FUSE T3.15A
REMOVE FUSE FROM THE PCB HOUSING
GAS VALVE OPERATION
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESET BOILER
ENSURE BOILER IS COOL
THERMOSTAT - FAN
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
OVERHEAT OCCURS
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
THERMOSTAT - FAN
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
System Information
- Total Tests: 560
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control