Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
OBSERVATION FAN RUNS
ENSURE BOILER IS COOL
OBSERVATION BOILER SELF CHECK
BOILER ON/OFF SWITCH SET TO ON POSITION
ENSURE NO DEMANDS
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
PRESSURE GAS INLET (DHW DEMAND)
ATTACH U GAUGE TO GAS INLET PRESSURE TEST POINT
DISPLAY CODE 52 5A
NOT USED
DISPLAY CODE 51 59
NOT USED
DISPLAY CODE 30 38
NOT USED
DISPLAY CODE 10 18
NOT USED
DISPLAY CODE F9
NOT USED
DISPLAY CODE F3
NOT USED
DISPLAY CODE F2
NOT USED
DISPLAY CODE F1
NOT USED
DISPLAY CODE E5
NOT USED
DISPLAY CODE E3
NOT USED
DISPLAY CODE B0 B8
NOT USED
DISPLAY CODE TRIANGLE
NOT USED
DISPLAY CODE FD FF
NOT USED
DISPLAY CODE A9
NOT USED
FUSE FURTHER INVESTIGATION
NOT USED
DISPLAY DOES NOT OPERATE 2
UNIT - PROGRAMMING
FAULT CODE F8
GAS VALVE
FUSE FURTHER INVESTIGATION
FAN - CENTRIFUGAL
FUSE FURTHER INVESTIGATION
MOTOR - CIRCULATION PUMP
DISPLAY DOES NOT OPERATE
FUSE (FUSED SPUR)
DISPLAY DOES NOT OPERATE
HARNESS - CABLE - CONNECTING X21/GFA/PROGRAMMING
FAULT CODE F9 FA FC
HARNESS - CABLE 100/35/54/ION
FUSE FURTHER INVESTIGATION
GAS VALVE
DHW FLOW RATE
ISOLATION VALVE DHW
FUSE FURTHER INVESTIGATION
TRANSFORMER - IGNITION
FAULT CODE F8
ELECTRODE - IONISATION / IGNITION
FAULT CODE F8
UNIT - BURNER CONTROL
DHW FLOW RATE
COLD WATER SUPPLY
EXCESSIVE SYSTEM PRESSURE
EXPANSION VESSEL
BOILER TEMP LOW RADS COOL
BOILER SETUP
BOILER TEMP LOW RADS COOL
SYSTEM PRESSURE
BOILER TEMP LOW RADS COOL
MOTOR - CIRCULATION PUMP
BOILER TEMP LOW RADS COOL
SENSOR - TEMPERATURE PRIMARY
BOILER @ TEMP RADS COOL
SYSTEM PRESSURE
BOILER @ TEMP RADS COOL
SERVICE VALVES
BOILER @ TEMP RADS COOL 3
CASING RETURN
BOILER @ TEMP RADS COOL
MOTOR - CIRCULATION PUMP
BOILER @ TEMP RADS COOL
CASING RETURN - BYPASS
CH DOES NOT RESPOND
INTERNAL TIMER/PROGRAMMER
CH DOES NOT RESPOND 4
UNIT - BURNER CONTROL
CH DOES NOT RESPOND2
HARNESS - CABLE - CONNECTING X21/GFA/PROGRAMMING
CH DOES NOT RESPOND
UNIT - BURNER CONTROL
CH DOES NOT RESPOND
HARNESS - CABLE - CONNECTING X21/GFA/PROGRAMMING
BURNER DOES NOT ESTAB
HARNESS - CABLE 100/35/54/ION
DHW COOL RADS COOL
PLUMBING ISSUE
DHW COOL RADS COOL
PLATE - HEAT EXCHANGER
DHW COOL RADS COOL
Z REDIRECT
DHW COOL RADS HEAT
MOTOR - STEPPER
BOILER @ TEMP RADS COOL 2
MOTOR - STEPPER
FAULT CODE F1 2
UNIT - BURNER CONTROL
DHW COOL RADS COOL
FLUE
DHW COOL RADS COOL 2
FAN - CENTRIFUGAL
FAN DOES NOT RUN
SENSOR - TEMPERATURE PRIMARY
FAN DOES NOT RUN
SENSOR - TEMPERATURE DHW
PUMP DOES NOT RUN
UNIT - BURNER CONTROL
PUMP DOES NOT RUN
HARNESS - CABLE X1/X17/STEPPER MOTOR
PUMP DOES NOT RUN 3
UNIT - BURNER CONTROL
CASE REMOVAL
Z REDIRECT
BURNER DOES NOT IGNITE
ELECTRODE - IONISATION / IGNITION
BURNER DOES NOT IGNITE
GAS VALVE / BURNER CONTROL UNIT
BURNER DOES NOT IGNITE 3
GAS VALVE
BURNER DOES NOT IGNITE 2
UNIT - BURNER CONTROL
USER CONTROLS
Z REDIRECT
BURNER DOES NOT IGNITE 2
HARNESS - CABLE 100/35/54/ION
BURNER DOES NOT ESTABLISH
GAS INLET PRESSURE
BURNER DOES NOT ESTABLISH
ELECTRODE - IONISATION / IGNITION
BURNER DOES NOT ESTABLISH
UNIT - BURNER CONTROL
BURNER DOES NOT ESTABLISH 2
ELECTRODE - IONISATION / IGNITION
BURNER BAFFLES OR NOISY
GAS INLET PRESSURE
GAS INLET DHW DEMAMD
GAS INLET PRESSURE
DHW COOL RADS COOL
SYSTEM PRESSURE
DHW COOL RADS COOL
SENSOR - TEMPERATURE DHW
DHW COOL RADS COOL
SENSOR - TEMPERATURE PRIMARY
DHW COOL RADS COOL
MOTOR - CIRCULATION PUMP
TYPE OF DIAGNOSTIC PROCEDURE
Z REDIRECT
FAULT CODE 2
Z REDIRECT
FAULT CODES 2
Z REDIRECT
FAULT CODE 30
UNIT - BURNER CONTROL
FAULT CODE 30
SENSOR - TEMPERATURE PRIMARY
FAULT CODE 51
SENSOR - TEMPERATURE DHW
FAULT CODE 51
UNIT - BURNER CONTROL
SELF CHECK
INTERNAL TIMER/PROGRAMMER
SELF CHECK
SENSOR - TEMPERATURE PRIMARY
FAULT CODE 80
SENSOR - TEMPERATURE - FLUE GAS
FAULT CODE B0
UNIT - BURNER CONTROL
SELF CHECK
DOMESTIC PLUMBING
FAULT CODE E3
THERMAL SWITCH
FAULT CODE E3
UNIT - BURNER CONTROL
FAULT CODE 10/18
UNIT - BURNER CONTROL
SELF CHECK
SENSOR FLOW
FAULT CODE 10/18 2
UNIT - BURNER CONTROL
FAULT CODE F9 FA FC
UNIT - BURNER CONTROL
FAULT CODE F9 FA FC
HARNESS - CABLE X1/X17/STEPPER MOTOR
FAULT CODE F9 FA FC 2
UNIT - BURNER CONTROL
DHW TOO HOT
SENSOR - TEMPERATURE DHW
DISPLAY DOES NOT OPERATE
FUSE 2.5A (SLOW) 250V
DHW COOL RADS HEAT 2
CASING RETURN
DHW HOT COOL
SYSTEM PRESSURE
DHW HOT COOL
SENSOR - TEMPERATURE DHW
DHW HOT COOL
SENSOR - TEMPERATURE PRIMARY
DISPLAY DOES NOT OPERATE 2
HARNESS - CABLE - CONNECTING X21/GFA/PROGRAMMING
DHW HOT COOL
MOTOR - CIRCULATION PUMP
DHW HOT COOL
PLATE - HEAT EXCHANGER
FAULT CODE 52 5A
HARNESS - CABLE X1/X17/STEPPER MOTOR
FAULT CODE 52 5A
UNIT - BURNER CONTROL
FAULT CODE 52 5A 2
SENSOR FLOW
FAULT CODE A9
UNIT - BURNER CONTROL
FAULT CODE E5
ELECTRODE - IONISATION / IGNITION
FAULT CODE E5
UNIT - BURNER CONTROL
FAULT CODE F0
UNIT - BURNER CONTROL
FAULT CODE F1
UNIT - BURNER CONTROL
FAULT CODE F1
SYSTEM PRESSURE
FAULT CODE F1
MOTOR - CIRCULATION PUMP
FAULT CODE F1
SENSOR - TEMPERATURE PRIMARY
FAULT CODE F1
HEAT EXCHANGER
FAULT CODE F1
SENSOR - TEMPERATURE - FLUE GAS
FAULT CODE E3
SYSTEM PRESSURE
FAULT CODE E3 2
UNIT - BURNER CONTROL
FAULT CODE E3 2
MOTOR - CIRCULATION PUMP
FAULT CODE F2 2
THERMAL SWITCH
FAULT CODE E3
SENSOR - TEMPERATURE PRIMARY
FAULT CODE E3
SENSOR - TEMPERATURE DHW
FAULT CODE F2
PLATE - HEAT EXCHANGER
FAULT CODE E3 3
UNIT - BURNER CONTROL
FAULT CODE F3
ELECTRODE - IONISATION / IGNITION
FAULT CODE F3
UNIT - BURNER CONTROL
FAULT CODE FD FF
ELECTRODE - IONISATION / IGNITION
FAULT CODE FD FF
UNIT - BURNER CONTROL
FAULT CODE FD FF
EMC FIELD
FAULT CODE TRIANGLE
UNIT - BURNER CONTROL
FUSE FURTHER INVESTIGATION
CABLE 20 - HEATING CIRCUIT PUMP
FUSE FURTHER INVESTIGATION FUSED SPUR
Z REDIRECT
DISPLAY DOES NOT OPERATE 3
UNIT - BURNER CONTROL
FUSE FURTHER INVESTIGATION
HARNESS - CABLE 100/35/54/ION
FUSE FURTHER INVESTIGATION 2
HARNESS - CABLE 100/35/54/ION
FUSE FURTHER INVESTIGATION
BURNER CONTROL UNIT - FUSE BLOWN
FUSE FURTHER INVESTIGATION 3
HARNESS - CABLE 100/35/54/ION
FAULT CODE F8
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE F8 2
GAS VALVE
FAULT CDOE F8
FAULT CODE RESET - RETEST BOILER OPERATION
PUMP DOES NOT RUN
MOTOR - CIRCULATION PUMP
FAULT CODE E3
MOTOR - CIRCULATION PUMP
EXCESSIVE PRESSURE
LINE G3/8IN - CONNECTION
DHW FLOW RATE
PLATE - HEAT EXCHANGER
BOILER @ TEMP RADS COOL
UNIT - BURNER CONTROL
BOILER @ TEMP RADS COOL 2
UNIT - BURNER CONTROL
BOILER @ TEMP RADS COOL
MOTOR - STEPPER
CH DOES NOT RESPOND 3
UNIT - BURNER CONTROL
CH DOES NOT RESPOND2
UNIT - PROGRAMMING
CH DOES NOT RESPOND 2
UNIT - BURNER CONTROL
CH DOES NOT RESPOND
UNIT - PROGRAMMING
BURNER DOES NOT ESTABLISH
TRANSFORMER - IGNITION
DHW FLOW RATE
SENSOR FLOW
DHW COOL RADS COOL
UNIT - BURNER CONTROL
DHW COOL RADS COOL 2
Z REDIRECT
DHW FLOW RATE
FLOW LIMITER
BOILER TEMP LOW RADS COOL
UNIT - BURNER CONTROL
FAULT CODE F2
FAULT CODE F2 - OVERHEAT
BURNER BAFFLES OR NOISY
SYPHON - SPLASH
BURNER BAFFLES OR NOISY
CONDENSATE PIPEWORK
BURNER DOES NOT IGNITE
SYPHON - SPLASH
BURNER DOES NOT IGNITE
CONDENSATE PIPEWORK
BURNER DOES NOT ESTABLISH
SYPHON - SPLASH
BURNER DOES NOT IGNITE 2
CONDENSATE PIPEWORK
DHW COOL
HARNESS - CABLE X1/X17/STEPPER MOTOR
RADS DO NOT HEAT
HARNESS - CABLE X1/X17/STEPPER MOTOR
BURNER DOES NOT IGNITE 2
EXTENSION - VENTURI
BURNER DOES NOT IGNITE 2
FAN - CENTRIFUGAL
FAULT CODE F1 2
MOTOR - CIRCULATION PUMP
DHW COOL RADS COOL
EXTENSION - VENTURI
DHW COOL RADS COOL
FAN - CENTRIFUGAL
DHW COOL RADS COOL
CYLINDER BURNER GAUZE ASSEMBLY
DHW COOL RADS COOL
HEAT EXCHANGER
DHW COOL RADS COOL 2
UNIT - BURNER CONTROL
FAN DOES NOT RUN
UNIT - BURNER CONTROL
PUMP DOES NOT RUN 2
UNIT - BURNER CONTROL
PUMP DOES NOT RUN
SENSOR FLOW
BURNER DOES NOT IGNITE
GAS VALVE
BURNER DOES NOT IGNITE
UNIT - BURNER CONTROL
BURNER DOES NOT IGNITE 2
GAS VALVE
BURNER DOES NOT IGNITE 2
CYLINDER BURNER GAUZE ASSEMBLY
BURNER DOES NOT IGNITE 2
HEAT EXCHANGER
BURNER DOES NOT IGNITE
CYLINDER BURNER GAUZE ASSEMBLY
BURNER DOES NOT IGNITE
HEAT EXCHANGER
BURNER DOES NOT IGNITE
TRANSFORMER - IGNITION
BURNER DOES NOT IGNITE
EXTENSION - VENTURI
BURNER DOES NOT IGNITE
FAN - CENTRIFUGAL
BURNER DOES NOT IGNITE
GAS INLET PRESSURE
BURNER DOES NOT IGNITE
HARNESS - CABLE 100/35/54/ION
BURNER DOES NOT IGNITE 2
ELECTRODE - IONISATION / IGNITION
BURNER DOES NOT IGNITE
HARNESS - CABLE 100/35/54/ION / BURNER CONTROL UNIT
BURNER DOES NOT ESTABLISH
CYLINDER BURNER GAUZE ASSEMBLY
BURNER DOES NOT ESTABLISH
HEAT EXCHANGER
BURNER DOES NOT IGNITE 3
ELECTRODE - IONISATION / IGNITION
BURNER DOES NOT ESTABLISH 2
TRANSFORMER - IGNITION
BURNER DOES NOT ESTABLISH 2
UNIT - BURNER CONTROL
BURNER BAFFLES OR NOISY
EXTENSION - VENTURI
BURNER BAFFLES OR NOISY
FAN - CENTRIFUGAL
BURNER BAFFLES OR NOISY
GAS VALVE
BURNER BAFFLES OR NOISY
CYLINDER BURNER GAUZE ASSEMBLY
BURNER BAFFLES OR NOISY
HEAT EXCHANGER
FAULT CODE
Z REDIRECT
FAULT CODE 30
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE 30
HARNESS - CABLE X1/X17/STEPPER MOTOR
FAULT CODE 51
HARNESS - CABLE X1/X17/STEPPER MOTOR
FAULT CODE 51
FAULT CODE RESET - RETEST BOILER OPERATION
SELF CHECK 2
UNIT - BURNER CONTROL
BOILER SELF CHECK
FROST PROTECTION NORMAL OPERATION
SELF CHECK
UNIT - BURNER CONTROL
FAULT CODE B0
HARNESS - CABLE X1/X17/STEPPER MOTOR
FAULT CODE B0
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE E3
HARNESS - CABLE X1/X17/STEPPER MOTOR
FAULT CODE E3
FAULT CODE RESET - RETEST BOILER OPERATION
SELF CHECK 3
UNIT - BURNER CONTROL
FAULT CODE 10 OR 18
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE 10 OR 18 2
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE F9 FA FC
FAN - CENTRIFUGAL
DISPLAY DOES NOT OPERATE 2
UNIT - BURNER CONTROL
DHW TOO HOT
UNIT - BURNER CONTROL
FUSE FURTHER INVESTIGATION
Z REDIRECT
DHW FLOW RATE
CASING RETURN
DHW COOL RADS HEAT 2
UNIT - BURNER CONTROL
DHW COOL RADS HEAT
UNIT - BURNER CONTROL
DHW COOL RADS HEAT 2
MOTOR - STEPPER
DHW COOL RADS HEAT
CASING RETURN
DISPLAY DOES NOT OPERATE
UNIT - BURNER CONTROL
DHW HOT COOL
UNIT - BURNER CONTROL
FAULT CODE 10 OR 18
OUTDOOR SENSOR
FAULT CODE 52 5A
SENSOR FLOW
FAULT CODE 52 5A
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE A9
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE E5
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE F0
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE F1
BOILER RESET - FAULT CODE F1
DISPLAY DOES NOT OPERATE
UNIT - PROGRAMMING
FAULT CODE F2
HARNESS - CABLE X1/X17/STEPPER MOTOR
FAULT CODE F2
THERMAL SWITCH
FAULT CODE F2
UNIT - BURNER CONTROL
FAULT CODE F3
FAULT CODE RESET - RETEST BOILER OPERATION
DISPLAY FURTHER INVESTIGATION
Z REDIRECT
FAULT CODE FD FF
FAULT CODE RESET - RETEST BOILER OPERATION
FAULT CODE TRIANGLE
FAULT CODE RESET - RETEST BOILER OPERATION
DELAY IN RETURNING TO STANDING PRESSURE
CHARACTERISTIC TEST FROM PRESSURE STANDING RETURN
BOILER DOES NOT RESET - FAULT CODE REMAINS THE SAME
CHARACTERISTIC TEST FROM PRESSURE STANDING RETURN
BOILER DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION
BOILER REACHES TEMPERATURE - RADIATORS DO NOT HEAT OR ONLY GET WARM
CHARACTERISTIC TEST FROM CH OPERATION
BOILER TEMPERATURE AND SYSTEM TEMPERATURE LOW - BOILER REMAINS LIT
CHARACTERISTIC TEST FROM CH OPERATION
EXCESSIVE SYSTEM PRESSURE RISE AS SYSTEM HEATS
CHARACTERISTIC TEST FROM CH OPERATION
VOLTAGE NOT AS EXPECTED ON TEST 1.
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGES NOT AS EXPECTED ON TESTS 2/3.
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
1 RETURN CASING BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION DHW FLOW COMPONENTS
2 FLOW SENSOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION DHW FLOW COMPONENTS
3 FLOW LIMITER BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION DHW FLOW COMPONENTS
HOW TO SET BOILER TO 100% OUTPUT
CHARACTERISTIC TEST FROM BOILER OUTPUT
SYPHON BLOCKED, RESTRICTED AND/OR CONDENSATE BACKED UP
CHARACTERISTIC TEST FROM INSPECTION CONDENSATE PIPE
SYPHON BLOCKED, RESTRICTED AND/OR CONDENSATE BACKED UP
CHARACTERISTIC TEST FROM INSPECTION CONDENSATE PIPE
SYPHON BLOCKED, RESTRICTED AND/OR CONDENSATE BACKED UP
CHARACTERISTIC TEST FROM INSPECTION CONDENSATE PIPE
AIR INTAKE RESTRICTED AND/OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE AND VENTURI
VENTURI RESTRICTED AND/OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE AND VENTURI
AIR INTAKE RESTRICTED AND/OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE AND VENTURI
VENTURI RESTRICTED AND/OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE AND VENTURI
BURNER RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
HEAT EXCHANGER FLUEWAYS RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
BURNER IGNITES BUT BAFFLES OR IS NOISY
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
NO PRESSURE DROP OBSERVED
CHARACTERISTIC TEST FROM PRESSURE GAS INLET DROP
PRESSURE DROPS BELOW 17.4 MB (N.G) OR 25 MB (L.P.G)
CHARACTERISTIC TEST FROM PRESSURE GAS INLET DROP
BURNER RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
HEAT EXCHANGER FLUEWAYS RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
BURNER RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
HEAT EXCHANGER FLUEWAYS RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
AIR INTAKE RESTRICTED AND/OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE AND VENTURI
VENTURI RESTRICTED AND/OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE AND VENTURI
ELECTRODE GAP TO BURNER SURFACE INCORRECT
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
PUMP RUNS CONTINUOUSLY OR BOILER ATTEMPS TO FIRE AFTER SELF CHECK COMPLETE
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
BURNER RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
HEAT EXCHANGER FLUEWAYS RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
ELECTRODE GAP TO BURNER SURFACE INCORRECT
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
AIR INTAKE RESTRICTED AND/OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE AND VENTURI
VENTURI RESTRICTED AND/OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE AND VENTURI
BURNER RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
HEAT EXCHANGER FLUEWAYS RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
DHW COOL - RADIATORS REMAIN COOL OR DO NOT INCREASE IN TEMPERATURE
CHARACTERISTIC TEST FROM DHW OPERATION
DHW COOL - RADIATORS BEGIN TO HEAT OR INCREASE IN TEMPERATURE
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO HOT
CHARACTERISTIC TEST FROM DHW OPERATION
DHW RUNS HOT THEN COOL
CHARACTERISTIC TEST FROM DHW OPERATION
DISPLAY DOES NOT OPERATE CORRECTLY
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE OUTSIDE TEMPERATURE SENSOR AND HARNESS
NO OUTDOOR SENSOR INSTALLED
CHARACTERISTIC TEST FROM RESISTANCE OUTSIDE TEMPERATURE SENSOR AND HARNESS
VOLTAGE NOT AS EXPECTED ON TEST 1.
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGES NOT AS EXPECTED ON TESTS 2/3.
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
TEST 1. VOLTAGE NOT AS EXPECTED - MAINS INPUT
CHARACTERISTIC TEST FROM VOLTAGE ON/OFF SWITCH (BOILER)
TEST 2. VOLTAGE NOT AS EXPECTED - ON/OFF SWITCH OUTPUT
CHARACTERISTIC TEST FROM VOLTAGE ON/OFF SWITCH (BOILER)
BOILER GOES TO FAULT CODE F2 BEFORE 80 °C
CHARACTERISTIC TEST FROM OBSERVATION CH - OVERHEAT OCCUR
TEMPERATURE EXCEEDS 85 °C & CONTINUES TO FIRE
CHARACTERISTIC TEST FROM OBSERVATION CH - OVERHEAT OCCUR
25/10/2017 10:39:53 1706_1_50_7 10/11/2017 11:35:09
25/10/2017 10:02:35
RESISTANCE FAN AND HARNESS
REMOVE CONNECTOR 100 FROM THE PCB
RESISTANCE FAN
REMOVE MAINS VOLTAGE CONNECTOR TO FAN ASSEMBLY
RESISTANCE HARNESS DISPLAY
REMOVE CONNECTOR X11 FROM DISPLAY PCB
RESISTANCE PUMP
REMOVE ELECTRICAL CONNECTOR FROM PUMP ASSEMBLY
RESISTANCE GAS VALVE (FUSE)
REMOVE CONNECTOR FROM GAS VALVE.
RESISTANCE SPARK GENERATOR
REMOVE ELECTRICAL CONNECTOR TO SPARK GENERATOR
VOLTAGE DIVERTER VALVE
{GAINPCBACS}
NO DEMAND
DISCONNECT INTERNAL PROGRAMMER
DISCONNECT INTERNAL PROGRAMMER FROM BOILER
CH DEMAND FROM EXTERNAL CONTROLS
RESISTANCE STEPPER MOTOR
REMOVE DIVERTER VALV
RESISTANCE STEPPER MOTOR
REMOVE DIVERTER VALV
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RESISTANCE FLOW TEMPERATURE SENSOR
REMOVE CONNECTORS FROM FLOW SENSOR
VOLTAGE FLOW SENSOR - DEMAND
{GAINPCBACS}
VOLTAGE FLOW SENSOR - SUPPLY
REMOVE CONNECTOR FROM FLOW SENSOR
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR 35 FROM THE PCB
VOLTAGE SPARK GENERATOR AT PCB
{GAINPCBACS}
RESISTANCE GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE.
RESISTANCE GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE.
DISCONNECT SPARK ELECTRODE AT SPARK GENERATOR
REMOVE SPARK ELECTRODE LEAD FROM SPARK GENERATOR,
MAKE SAFE
INSPECTION ELECTRODE
REMOVE ELECTRODE ASSEMBLY FROM BOILER
RESISTANCE FLOW TEMPERATURE SENSOR & HARNESS
REMOVE CONNECTOR X1 FROM THE PCB
RESISTANCE FLOW TEMPERATURE SENSOR
REMOVE CONNECTORS FROM FLOW SENSOR
RESISTANCE DHW TEMPERATURE SENSOR & HARNESS
REMOVE CONNECTOR X17 FROM THE PCB
RESISTANCE DHW TEMPERATURE SENSOR
REMOVE CONNECTIONS TO DHW THERMISTOR
DISCONNECT EXTERNAL CONTROLS
GAIN ACCESS TO FRONT
DISCONNECT INTERNAL TIMER/PROGRAMMER
IF FITTED, DISCONNEC
RESISTANCE FLOW TEMPERATURE SENSOR
REMOVE CONNECTORS FROM FLOW SENSOR
RESISTANCE FLUE TEMPERATURE SENSOR AND HARNESS
REMOVE CONNECTOR X1 FROM THE PCB
RESISTANCE FLUE TEMPERATURE SENSOR
DISCONNECT FLUE SENSOR INLINE CONNECTOR
ISOLATE COLD FEED (BOILER)
ISOLATE COLD WATER FEED TO BOILER
RESISTANCE OVERHEAT STAT AND HARNESS
ENSURE BOILER IS COOL
REMOVE CONNECTOR X1 FROM PCB
RESISTANCE OVERHEAT STAT
REMOVE 1 X SPADE CONNECTOR FROM OVERHEAT STAT
RESISTANCE OUTSIDE TEMPERATURE SENSOR AND HARNESS
IF INSTALLED DISCONNECT OUTDOOR TEMPERATURE SENSOR
FROM TERMINAL BLOCK PINS 3 & 4
VOLTAGE FAN ASSEMBLY (MAINS VOLTAGE)
{GAINPCBACS}
VOLTAGE FAN ASSEMBLY (MAINS VOLTAGE)
{GAINPCBACS}
RESISTANCE FUSE F4 (PCB)
REMOVE PCB FUSE
VOLTAGE DIVERTER VALVE
{GAINPCBACS}
NO DEMAND
INSPECTION WATER INGRESS - FLOW SENSOR
REMOVE ELECTRICAL CONNECTOR TO FLOW SENSOR
RESISTANCE FLOW SENSOR HARNESS
REMOVE ELECTRICAL CONNECTOR TO FLOW SENSOR
REMOVE CONNECTOR X17 FROM PCB
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
INSPECTION ELECTRODE
REMOVE ELECTRODE ASSEMBLY FROM BOILER
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESISTANCE FLUE TEMPERATURE SENSOR
DISCONNECT FLUE SENSOR INLINE CONNECTOR
RESET APPLIANCE - FAULT CODE F2
ENSURE NO DEMANDS ARE PRESENT
ENSURE BOILER IS COOL
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RESISTANCE OVERHEAT STAT
REMOVE 1 X SPADE CONNECTOR FROM OVERHEAT STAT
INSPECTION ELECTRODE
REMOVE ELECTRODE ASSEMBLY FROM BOILER
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
PRESSURE STANDING RETURN
ATTACH U GAUGE TO IN
RESISTANCE PUMP AND HARNESS
REMOVE CONNECTOR 20 FROM THE PCB
RESISTANCE FUSED SPUR
REMOVE FUSE FROM FUSED SPUR
RESISTANCE GAS VALVE AND HARNESS (FUSE)
REMOVE CONNECTOR 35 FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR 54 FROM THE PCB
INSPECTION ELECTRODE
REMOVE ELECTRODE ASSEMBLY FROM BOILER
INSPECTION DHW FLOW COMPONENTS
DRAIN THE DOMESTIC H
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
PRESSURE EXPANSION VESSEL
BOILER DRAINED, PRIMARY SYSTEM WATER
RESISTANCE FLOW TEMPERATURE SENSOR
REMOVE CONNECTORS FROM FLOW SENSOR
OBSERVATION DIVERTER VALVE PADDLE
REMOVE DIVERTER VALV
RESISTANCE STEPPER MOTOR AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
OBSERVATION INTERNAL BY-PASS
POSITION TEMPERATURE
VOLTAGE RETURN EXTERNAL CONTROLS
GAIN ACCESS TO TERMINAL BLOCK, LOCATED UNDERNEATH BOILER
USE INSULATION MAT AS REQUIRED
VOLTAGE RETURN EXTERNAL CONTROLS
GAIN ACCESS TO TERMINAL BLOCK, LOCATED UNDERNEATH BOILER
USE INSULATION MAT AS REQUIRED
RESISTANCE HARNESS DISPLAY
REMOVE CONNECTOR X11 FROM DISPLAY PCB
RESISTANCE HARNESS DISPLAY
REMOVE CONNECTOR X11 FROM DISPLAY PCB
RESISTANCE RECTIFICATION LEAD
REMOVE RECTIFICATION
INSPECTION PLATE HEAT EXCHANGER
ISOLATE COLD WATER S
BOILER OUTPUT
SET BOILER TO 100% OUTPUT
INSPECTION AIR INTAKE AND VENTURA
REMOVE AIR INTAKE MA
INSPECTION AIR INTAKE AND VENTURI (OUTPUT)
REMOVE AIR INTAKE MA
INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS
REMOVE BURNER MODULE UNIT ASSEMBLY FROM BOILER
INSPECTION FAN - INTERNAL
WITH AIR INTAKE MANIFOLD AND FAN VENTURI REMOVED FROM PREVIOUS TEST
RESISTANCE DHW TEMPERATURE SENSOR
REMOVE CONNECTIONS TO DHW THERMISTOR
RESISTANCE HARNESS FLOW SENSOR
REMOVE CONNECTOR FROM FLOW SENSOR
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
PRESSURE GAS INLET DROP
ATTACH U GAUGE TO GAS INLET PRESSURE TEST POINT
OBSERVATION SPARKING OCCURS
REMOVE ELECTRODE LEA
INSPECTION ELECTRODE
REMOVE ELECTRODE ASSEMBLY FROM BOILER
INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
REMOVE BURNER MODULE UNIT ASSEMBLY FROM BOILER
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR 35 FROM THE PCB
INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS
REMOVE BURNER MODULE UNIT ASSEMBLY FROM BOILER
RESISTANCE HARNESS SPARK GENERATOR
REMOVE CONNECTORS FROM SPARK GENERATOR
INSPECTION AIR INTAKE AND VENTURA
REMOVE AIR INTAKE MA
PRESSURE GAS INLET
ATTACH U GAUGE TO GAS INLET PRESSURE TEST POINT
VOLTAGE RECTIFICATION AT SPARK GENERATOR (NO DEMAND)
SLIGHTLY MOVE SPARK GENERATORS TOP CONNECTOR TO EXPOSE TERMINAL
DISCONNECT RECTIFICATION LEAD AT PCB
REMOVE RECTIFICATION LEAD FROM X6 AT THE PCB & MAKE SAFE
VOLTAGE RECTIFICATION AT SPARK GENERATOR (DEMAND)
SLIGHTLY MOVE SPARK GENERATORS TOP CONNECTOR TO EXPOSE TERMINAL
INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS / ELECTRODE
REMOVE BURNER MODULE UNIT ASSEMBLY FROM BOILER
PRESSURE GAS INLET
ATTACH U GAUGE TO GAS INLET PRESSURE TEST POINT
INSPECTION AIR INTAKE AND VENTURA
REMOVE AIR INTAKE MA
INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS
REMOVE BURNER MODULE UNIT ASSEMBLY FROM BOILER
RESISTANCE DHW TEMPERATURE SENSOR
REMOVE CONNECTIONS TO DHW THERMISTOR
RESISTANCE DHW TEMPERATURE SENSOR
REMOVE CONNECTIONS TO DHW THERMISTOR
RESISTANCE FLOW TEMPERATURE SENSOR
REMOVE CONNECTORS FROM FLOW SENSOR
OBSERVATION FAN RUNS (NO DISPLAY)
REMOVE 1 CONNECTOR FROM OVERHEAT STAT AND MAKE SAFE
OBSERVATION DISPLAY CH OR DHW SYMBOL
ENSURE NO DEMANDS
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
TEMPERATURE FLOW PIPE (FROST PROTECTION)
ATTACH FGA TEMPERATURE SENSOR TO PRIMARY HEAT EXCHANGER FLOW CONNECTION
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
DISCONNECT FLOW SENSOR (DHW)
REMOVE ELECTRICAL CONNECTOR TO DHW FLOW SENSOR AND MAKE SAFE
RESET APPLIANCE - FAULT CODE E3
ENSURE BOILER IS COOL
ENSURE NO DEMANDS ARE PRESENT
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
VOLTAGE INPUT DISPLAY PCB
GAIN ACCESS TO DISPLAY PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE FAN CONTROL
REMOVE 1 CONNECTOR F
RESISTANCE FAN CONTROL HARNESS
REMOVE FAN CONTROL CONNECTOR FROM FAN ASSEMBLY
RESISTANCE POWER CABLE FAN ASSEMBLY
REMOVE FAN POWER CONNECTOR TO FAN ASSEMBLY
VOLTAGE ON/OFF SWITCH (BOILER)
{GAINPCBACS}
BOILER ON/OFF SWITCH SET TO ON POSITION
RESISTANCE CABLE - POWER
REMOVE CONNECTOR X2 FROM PCB
OBSERVATION DIVERTER VALVE PADDLE
REMOVE DIVERTER VALV
RESISTANCE STEPPER MOTOR AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE DHW TEMPERATURE SENSOR
REMOVE CONNECTIONS TO DHW THERMISTOR
RESISTANCE FLOW TEMPERATURE SENSOR
REMOVE CONNECTORS FROM FLOW SENSOR
INSPECTION PLATE HEAT EXCHANGER
ISOLATE COLD WATER S
RESISTANCE FLOW SENSOR AND HARNESS
REMOVE CONNECTOR X17 FROM PCB
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
RESET APPLIANCE - FAULT CODE F1
ENSURE NO DEMANDS ARE PRESENT
RESISTANCE FLOW TEMPERATURE SENSOR
REMOVE CONNECTORS FROM FLOW SENSOR
OBSERVATION FLUE GAS TEMPERATURE
INSERT TEMPERATURE PROBE INTO FLUE GAS TEST POINT,
ENSURE A GOOD FIT SO NO FLUE GASES CAN ESCAPE
RESISTANCE FLOW TEMPERATURE SENSOR
REMOVE CONNECTORS FROM FLOW SENSOR
RESISTANCE DHW TEMPERATURE SENSOR
REMOVE CONNECTIONS TO DHW THERMISTOR
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
INSPECTION ELECTRODE
REMOVE ELECTRODE ASSEMBLY FROM BOILER
RESET APPLIANCE - FAULT CODE
ENSURE NO DEMANDS ARE PRESENT
System Information
- Total Tests: 496
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control