Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
OBSERVATION BOILER INITIALISATION
ENSURE NO DEMANDS ARE PRESENT
OBSERVATION FAN RUNNING DHW DEMAND
GAIN ACCESS TO FAN
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION DOES BOILER RESPOND TO A CH DEMAND
ENSURE WINTER ICON IS IN THE DISPLAY
CH OPERATION
ENSURE CH CONTROLS ARE CALLING FOR HEAT
OBSERVATION PUMP OVERRUN
ENSURE CH CONTROLS ARE CALLING FOR HEAT
OBSERVATION ANTI CYCLE DELAY
BOILER CH TEMPERATURE SET TO 50°C
(PRESS THE RADIATOR SYMBOL THEN THE - KEY TO LOWER TO 50)
FURTHER INVESTIGATION FUSE BLOWN
INTENTIONALLY BLANK
CH SENSOR ERROR AL 05
INTENTIONALLY BLANK
SAFETY THERMOSTAT ERROR AL 07
INTENTIONALLY BLANK
FLAME DETECTION ERROR AL 08
INTENTIONALLY BLANK
DHW SENSOR ERROR AL 10
INTENTIONALLY BLANK
ACTIVATION OF EXHAUST TEMPERATURE SENSOR AL 13
INTENTIONALLY BLANK
EXHAUST TEMPERATURE SENSOR ERROR AL 14
INTENTIONALLY BLANK
FAN ERROR AL 15
INTENTIONALLY BLANK
PARAMETER 18 - RE-IGNITION DELAY
TO ACCESS THE PA
PARAMETER 10 - ANTI-FREEZE PROTECTION TEMPERATURE
TO ACCESS THE PA
PARAMETER 15 - % OF MAXIMUM HEATING OUTPUT
TO ACCESS THE PA
PARAMETER 14 - MAXIMUM HEATING TEMPERATURE
TO ACCESS THE PA
FAULT CODE HISTORY
TO ACCESS THE FA
LOCKOUT AL 06 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
SAFETY THERMOSTAT ERROR AL 07 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
COMBUSTION PERFORMANCE ANALYSIS
ACTIVATE CHIMNEY SWEEP FUNCTION
CH SENSOR ERROR AL 05 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
DHW SENSOR ERROR AL 10 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
EXHAUST TEMPERATURE SENSOR ERROR AL 14 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
LOW WATER PRESSURE ERROR AL 02 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
FLAME DETECTION ERROR AL 08 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
FAN ERROR AL 15 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
ACTIVATION OF EXHAUST TEMPERATURE SENSOR ERROR AL 13 USING FAULT CODE HISTORY
INTENTIONALLY BLANK
TYPE OF DIAGNOSTIC PROCEDURE
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 13
PREMIX - BURNER
ERROR AL 13
FLUE
ERROR AL 13
CONDENSATE TRAP AND/OR PIPEWORK
ERROR AL 13
AIR-GAS HOSE
ERROR AL 13
PIPE 40 - AIR INTAKE
DC CIRCUITRY
FAN
FAN ERROR AL 15
CONNECTOR 4 POLE - CABLE
FAN ERROR 1
PCB - MAIN
FAN ERROR AL 15
CONNECTOR 5 POLE - CABLE
FAN ERROR
PCB - MAIN
FAN ERROR 2
PCB - MAIN
FAN ERROR 4
PCB - MAIN
FAN ERROR 3
PCB - MAIN
FAULT CODES USING FAULT CODE HISTORY FOR GUIDANCE
Z DIRECTION CHOICE OR CONTINUE
OVERHEAT USING FAULT CODE HISTORY
SENSOR - TEMPERATURE
NO POWER TO PUMP USING FAULT CODE HISTORY
PCB - MAIN
PUMP DOES NOT RUN USING FAULT CODE HISTORY
CONNECTOR 6 POLE - CABLE
OVERHEAT USING FAULT CODE HISTORY
PUMP - CIRCULATING
OVERHEAT USING FAULT CODE HISTORY 1
BODY - MAIN EXCHANGER
FAN RUNNING CONTINUOUSLY
CONNECTOR 4 POLE - CABLE
NO POWER TO PUMP
PCB - MAIN
NO PERMANENT DC VOLTAGE TO FAN
PCB - MAIN
FAN DOES NOT RUN BLANK DISPLAY 2
PCB - MAIN
FAN DOES NOT RUN BLANK DISPLAY
CONNECTOR 5 POLE - CABLE
FAN DOES NOT RUN BLANK DISPLAY
CONNECTOR 4 POLE - CABLE
FAN DOES NOT RUN BLANK DISPLAY 3
PCB - MAIN
DISPLAY DOES NOT ILLUMINATE
FUSE F1
FAN DOES NOT RUN BLANK DISPLAY
SENSOR - TEMPERATURE
PUMP DOES NOT RUN
CONNECTOR 6 POLE - CABLE
LOCKOUT USING FAULT CODE HISTORY
INLET PRESSURE
ENHANCED FAULT CODES 2
Z DIRECTION CHOICE OR CONTINUE
LOCKOUT USING FAULT CODE HISTORY
CONDENSATE TRAP AND/OR PIPEWORK
OVERHEAT
CONNECTOR 14 POLE - CABLE
NOT FULLY OPEN
BALL COCK 1/2 IN X 15MM
FAN DOES NOT RUN BLANK DISPLAY
SENSOR - TEMPERATURE
FAN DOES NOT RUN BLANK DISPLAY
LIMIT THERMOSTAT 80°C - AUTO RESET
FAN DOES NOT RUN BLANK DISPLAY
THERMOSTAT 100 °C - SAFETY
FAN DOES NOT RUN BLANK DISPLAY
CONNECTOR 14 POLE - CABLE
OVERHEAT USING FAULT CODE HISTORY
LIMIT THERMOSTAT 80°C - AUTO RESET
OVERHEAT USING FAULT CODE HISTORY
THERMOSTAT 100 °C - SAFETY
OVERHEAT
LIMIT THERMOSTAT 80°C - AUTO RESET
OVERHEAT
THERMOSTAT 100 °C - SAFETY
FAN DOES NOT RUN
SWITCH 1/2 INCH M - FLOW WATER
FAN DOES NOT RUN
PCB - MAIN
FAN DOES NOT RUN
CONNECTOR 5 POLE - CABLE
FAN DOES NOT RUN
CONNECTOR 4 POLE - CABLE
FAN DOES NOT RUN 1
PCB - MAIN
OUT OF CALIBRATION FAN DOES NOT RUN
SENSOR - TEMPERATURE
OUT OF CALIBRATION FAN DOES NOT RUN
SENSOR - TEMPERATURE
FAN DOES NOT RUN
HYDRAULIC CONFIGURATION ADJUSTMENT
NOT OPENING TO RADS
3-WAY ASSEMBLY
BLANK DISPLAY
PCB - MAIN
BLOWING FUSES
GAS VALVE - SIT
CASE REMOVAL
Z DIRECTION CHOICE OR CONTINUE
BURNER IGNITES BUT DOES NOT ESTABLISH
ELECTRODE - IONISATION
BURNER IGNITES BUT DOES NOT ESTABLISH
MIXER ASSEMBLY
ERROR AL 05
PCB - MAIN
ERROR AL 10
PCB - MAIN
ERROR AL 14
PCB - MAIN
DOES NOT RESPOND TO CH DEMAND 5
CONNECTOR - 9 POLE - STOCKO
DOES NOT RESPOND TO CH DEMAND 8
CONNECTOR - 9 POLE - STOCKO
DOES NOT RESPOND TO CH DEMAND
CONNECTOR - 9 POLE - STOCKO
DHW COOL RADS COOL AS PUMP WEAK
PUMP - CIRCULATING
DHW COOL RADS COOL
PIPE 40 - AIR INTAKE
BURNER IGNITES BUT BAFFLES OUT
PIPE 40 - AIR INTAKE
BURNER IGNITES BUT BAFFLES OUT
BODY - MAIN EXCHANGER
LOW PRESSURE
INLET PRESSURE
INADEQUATE SUPPLY PRESSURE
COLD WATER SUPPLY
DHW RUNS HOT AND COLD
SENSOR - TEMPERATURE
DHW RUNS HOT THEN COLD
SENSOR - TEMPERATURE
DHW COOL RADS COOL
SENSOR - TEMPERATURE
DHW COOL RADS COOL
SENSOR - TEMPERATURE
DHW TOO HOT
SENSOR - TEMPERATURE
OVERHEAT USING FAULT CODE HISTORY
SYSTEM PRESSURE
OVERHEAT
SYSTEM PRESSURE
ERROR AL 02
SYSTEM PRESSURE
BLOCKED CAUSING ERROR AL 02
PRESSURE GAUGE
ERROR AL 13
SYSTEM PRESSURE
ERROR AL 13
PUMP - CIRCULATING
ERROR AL 13
SENSOR - NTC
INCORRECT FLOW RATE
ADJUSTER - WATER RATE - 12 L/MIN
BLOCKED CAUSING OVERHEAT
PRESSURE GAUGE
OVERHEAT ERROR AL 07
BALL COCK 3/4 IN X 22MM
NO POWER TO DIVERTER FOR DHW
PCB - MAIN
POWER TO DIVERTER VALVE DHW
CONNECTOR 5 POLE - CABLE
OVERHEAT ERRO AL 07 USING FAULT CODE HISTORY
BALL COCK 3/4 IN X 22MM
BLOCKED CAUSING OVERHEAT USING FAULT CODE HISTORY
PRESSURE GAUGE
BOILER FIRES NO DEMAND 2
PCB - MAIN
BOILER FIRES WITH NO DEMAND
DHW SYSTEM
BOILER FIRES WITH NO DEMAND
SWITCH 1/2 INCH M - FLOW WATER
LOCKOUT USING FAULT CODE HISTORY
ELECTRODE - IGNITION
LOCKOUT USING FAULT CODE HISTORY
ELECTRODE - IGNITION (SPARK GAP)
NOT FULLY OPEN
BALL COCK 3/4 IN X 22MM
LOCKOUT USING FAULT CODE HISTORY
ELECTRODE - IONISATION
LOCKOUT USING FAULT CODE HISTORY 1
GAS VALVE - SIT
LOCKOUT USING FAULT CODE HISTORY 1
AIR-GAS HOSE
LOCKOUT USING FAULT CODE HISTORY
ELECTRODE - IGNITION (SPARK GAP TO BURNER)
LOCKOUT USING FAULT CODE HISTORY
ELECTRODE - IONISATION (GAP)
LOCKOUT USING FAULT CODE HISTORY 1
PREMIX - BURNER
LOCKOUT USING FAULT CODE HISTORY 1
MIXER ASSEMBLY
LOCKOUT USING FAULT CODE HISTORY 1
BODY - MAIN EXCHANGER
LOCKOUT USING FAULT CODE HISTORY 1
PIPE 40 - AIR INTAKE
BOILER REACHES TEMP RADS COLD
PUMP - CIRCULATING
ERROR AL08
PCB - MAIN
LOCKOUT USING FAULT CODE HISTORY
AIR-GAS HOSE
LOCKOUT USING FAULT CODE HISTORY
PIPE 40 - AIR INTAKE
LOCKOUT USING FAULT CODE HISTORY
PREMIX - BURNER
LOCKOUT USING FAULT CODE HISTORY
MIXER ASSEMBLY
LOCKOUT USING FAULT CODE HISTORY
BODY - MAIN EXCHANGER
LOCKOUT USING FAULT CODE HISTORY
GAS VALVE - SIT
INCORRECT FLOW RATE
SWITCH 1/2 INCH M - FLOW WATER
OVERPRESSURING ON CH
EXPANSION VESSEL 8 LITRE - RECTANGULAR
ERROR AL13
PCB - MAIN
ERROR AL 13
CONNECTOR 6 POLE - CABLE
ERROR AL 13
PRESSURE GAUGE
ERROR AL 05 USING FAULT CODE HISTORY
SENSOR - TEMPERATURE
ERROR AL 02 USING FAULT CODE HISTORY
SYSTEM PRESSURE
ERROR AL 02 USING FAULT CODE HISTORY
PRESSURE GAUGE
NO POWER TO DIVERTER FOR CH
PCB - MAIN
ERROR AL 08 USING FAULT CODE HISTORY
PCB - MAIN
AL 15 ERROR 1
PCB - MAIN
ERROR AL 15 USING FAULT CODE HISTORY
CONNECTOR 5 POLE - CABLE
AL 15 ERROR 4
PCB - MAIN
POWER TO DIVERTER VALVE CH
CONNECTOR 5 POLE - CABLE
AL 15 ERROR 3
PCB - MAIN
ERROR AL 15 USING FAULT CODE HISTORY
CONNECTOR 4 POLE - CABLE
AL 15 ERROR
PCB - MAIN
FURTHER INVESTIGATION AL05
Z DIRECTION CHOICE OR CONTINUE
DISPLAY FLASHING 01
SENSOR - TEMPERATURE
DISPLAY FLASHING 02
SENSOR - TEMPERATURE
DISPLAY FLASHING 02
PCB - MAIN
ERROR AL 10 USING FAULT CODE HISTORY
SENSOR - TEMPERATURE
FURTHER INVESTIGATION AL10
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 14 USING FAULT CODE HISTORY
SENSOR - NTC
FURTHER INVESTIGATION AL14
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL02
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL08
Z DIRECTION CHOICE OR CONTINUE
OVERRUNS NOT WORKING
PCB - MAIN
AL 15 ERROR 2
PCB - MAIN
FURTHER INVESTIGATION AL15
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL06
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL07
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 13 USING FAULT CODE HISTORY
SYSTEM PRESSURE
ERROR AL 13 USING FAULT CODE HISTORY
PRESSURE GAUGE
ERROR AL 13 USING FAULT CODE HISTORY
PUMP - CIRCULATING
FURTHER INVESTIGATION AL13
Z DIRECTION CHOICE OR CONTINUE
NO POWER TO PUMP 1 USING FAULT CODE HISTORY
PCB - MAIN
ERROR AL 13 USING FAULT CODE HISTORY
CONNECTOR 6 POLE - CABLE
ERROR AL 13 USING FAULT CODE HISTORY
SENSOR - NTC
MODEL INFO PAGE
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 13
Z DIRECTION CHOICE OR CONTINUE
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
PCB - MAIN
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
ELECTRODE - IGNITION
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
PIPE 40 - AIR INTAKE
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
MIXER ASSEMBLY
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
PREMIX - BURNER
SPARKING DOES NOT OCCUR
ELECTRODE - IGNITION
SPARKING DOES NOT OCCUR
ELECTRODE - IGNITION (SPARK GAP)
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
AIR-GAS HOSE
SPARKING PRESENT NO IGNITION
PIPE 40 - AIR INTAKE
SPARKING OCCURS BUT BURNER DOES NOT IGNITE 1
MIXER ASSEMBLY
SPARKING PRESENT NO IGNITION
BODY - MAIN EXCHANGER
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
GAS VALVE - SIT
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
BODY - MAIN EXCHANGER
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
CONDENSATE TRAP AND/OR PIPEWORK
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
INLET PRESSURE
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
ELECTRODE - IGNITION (SPARK GAP TO BURNER)
POOR COMBUSTION VALUES
AIR-GAS HOSE
POOR COMBUSTION VALUES
PIPE 40 - AIR INTAKE
POOR COMBUSTION VALUES
PREMIX - BURNER
POOR COMBUSTION VALUES
MIXER ASSEMBLY
POOR COMBUSTION VALUES
BODY - MAIN EXCHANGER
POOR COMBUSTION VALUES UNABLE TO ADJUST
GAS VALVE - SIT
COMBUSTION PERFORMANCE ANALYSIS
COMBUSTION VALUE ADJUSTMENT
FAILED COMBUSTION TEST
COMBUSTION CONFIGURATION
BURNER IGNITES BUT BAFFLES OUT
AIR-GAS HOSE
BURNER IGNITES BUT BAFFLES OUT
INLET PRESSURE
BURNER IGNITES BUT BAFFLES OUT
CONDENSATE TRAP AND/OR PIPEWORK
ERROR AL 10
SENSOR - TEMPERATURE
FUSE FURTHER INVESTIGATION/DIVERTER VALVE COMPONENTS
DIVERTER VALVE COMPONENTS
BLOWING FUSE
MOTOR - HONEYWELL DIVERTER VALVE
BLOWING FUSES
PUMP - CIRCULATING
BLOWING FUSE
CONNECTOR 5 POLE - CABLE
DISPLAY DOES NOT ILLUMINATE
FUSE MAINS
DHW RUNS HOT THEN COLD AS PUMP WEAK
PUMP - CIRCULATING
BOILER AND SYSTEM TEMPERATURE LOW
MAXIMUM HEATING POWER ADJUSTMENT
BURNER IGNITES BUT BAFFLES OUT
PREMIX - BURNER
BURNER IGNITES BUT BAFFLES OUT
MIXER ASSEMBLY
ERROR AL 14
SENSOR - NTC
ERROR AL 05
SENSOR - TEMPERATURE
OVERHEAT 1
LIMIT THERMOSTAT 80°C - AUTO RESET
OVERHEAT 1
THERMOSTAT 100 °C - SAFETY
OVERHEAT
SENSOR - TEMPERATURE
NO POWER TO PUMP 1
PCB - MAIN
PUMP DOES NOT RUN 1
CONNECTOR 6 POLE - CABLE
OVERHEAT
PUMP - CIRCULATING
OVERHEAT OVERRUN NOT WORKING
PCB - MAIN
OVERHEAT
BODY - MAIN EXCHANGER
LOCKOUT AL 06
PCB - MAIN
UNABLE TO GET APPLIANCE OUT OF STANDBY
PCB - MAIN
BURNER IGNITES BUT DOES NOT ESTABLISH
CONDENSATE TRAP AND/OR PIPEWORK
BURNER IGNITES BUT DOES NOT ESTABLISH
AIR-GAS HOSE
ANTI CYCLE DELAY
PCB - MAIN
BURNER IGNITES BUT DOES NOT ESTABLISH
PREMIX - BURNER
BURNER IGNITES BUT DOES NOT ESTABLISH
ELECTRODE - IONISATION (GAP)
FURTHER INVESTIGATION LOCKOUT
Z DIRECTION CHOICE OR CONTINUE
BURNER IGNITES BUT DOES NOT ESTABLISH
INLET PRESSURE
BURNER IGNITES BUT DOES NOT ESTABLISH 1
AIR-GAS HOSE
PARAMETER 18
Z DIRECTION CHOICE OR CONTINUE
PARAMETER 10
Z DIRECTION CHOICE OR CONTINUE
PARAMETER 15
Z DIRECTION CHOICE OR CONTINUE
BOILER AND SYSTEM TEMP LOW
SENSOR - TEMPERATURE
BOILER AND SYSTEM TEMPERATURE LOW
MAXIMUM HEATING TEMPERATURE ADJUSTMENT
PARAMETER 14
Z DIRECTION CHOICE OR CONTINUE
FAULT CODE HISTORY
Z DIRECTION CHOICE OR CONTINUE
INITIAL SETUP INFORMATION PAGE
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 13
BODY - MAIN EXCHANGER
FAN RUNS CONTINIUOUSLY
PCB - MAIN
FAN ERROR AL 15
FAN
FAN ERROR
FAN
FAULTY WINDINGS USING FAULT CODE HISTORY
PUMP - CIRCULATING
OVERHEAT USING FAULT CODE HISTORY
HEAT EXCHANGER - PLATE TYPE
OVERHEAT USING FAULT CODE HISTORY
PCB - MAIN
FURTHER INVESTIGATION FUSE F1
Z DIRECTION CHOICE OR CONTINUE
FAN DOES NOT RUN BLANK DISPLAY 1
CONNECTOR 14 POLE - CABLE
ENHANCED FAULT CODES 1
Z DIRECTION CHOICE OR CONTINUE
FAULTY WINDINGS
PUMP - CIRCULATING
ERROR AL 07
THERMAL FUSE
FAN DOES NOT RUN BLANK DISPLAY
CONNECTOR - 9 POLE - STOCKO
FAN DOES NOT RUN BLANK DISPLAY 1
PCB - MAIN
FAN DOES NOT RUN BLANK DISPLAY
THERMAL FUSE
ERROR AL 07 USING FAULT CODES
THERMAL FUSE
ERROR AL07
THERMAL FUSE
FAN DOES NOT RUN
CONNECTOR 14 POLE - CABLE
FAN DOES NOT RUN
FAN
FAN DOES NOT RUN 2
PCB - MAIN
BLOWING FUSES
PCB - MAIN (FUSE BLOWN)
BLOWING FUSE
CONNECTOR 6 POLE - CABLE
FAULT CODE AL 05
FAULT CODE RESET
FAULT CODE AL 10
FAULT CODE RESET
FAULT CODE AL 14
FAULT CODE RESET
DOES NOT RESPOND TO CH DEMAND 5
PCB - MAIN
DOES NOT RESPOND TO CH DEMAND 8
PCB - MAIN
DOES NOT RESPOND TO CH DEMAND
PCB - MAIN
BURNER IGNITES BUT BAFFLES OUT
GAS VALVE - SIT
DHW TOO HOT
PCB - MAIN
ERROR AL 13
CONNECTOR 14 POLE - CABLE
PASSING TO RADIATORS IN DHW MODE
3-WAY ASSEMBLY
NOT MOVING TO DHW POSITION
MOTOR - HONEYWELL DIVERTER VALVE
BOILER FIRES WITH NO DEMAND
PCB - MAIN
BOILER FIRES WITH NO DEMAND
CONNECTOR 14 POLE - CABLE
INCORRECT FLOW RATE
HEAT EXCHANGER - PLATE TYPE
ERROR AL 08
PCB - MAIN
ERROR AL 08
GAS VALVE - SIT
LOCKOUT USING FAULT CODE HISTORY
COMBUSTION VALUE ADJUSTMENT
BLOCKED
PIPE - EXPANSION VESSEL
ERROR AL13
PUMP - CIRCULATING
ERROR AL 05 USING FAULT CODE HISTORY
CONNECTOR 14 POLE - CABLE
ERROR AL 02 USING FAULT CODE HISTORY
CONNECTOR - 9 POLE - STOCKO
ERROR AL 02 USING FAULT CODE HISTORY
SWITCH - WATER PRESSURE
AL 02 USING FAULT CODE HISTORY
SWITCH - WATER PRESSURE
ERROR AL 02 USING FAULT CODE HISTORY
PUMP MANIFOLD
ERROR AL 08 USING FAULT CODE HISTORY
GAS VALVE - SIT
NOT MOVING TO CH POSITION
MOTOR - HONEYWELL DIVERTER VALVE
ERROR AL 15
FAN
FURTHER INVESTIGATION AL 05
Z DIRECTION CHOICE OR CONTINUE
DISPLAY FLASHING 01
ANTI-FREEZE FUNCTION ACTIVATED
DISPLAY FLASHING 01
PCB - MAIN
DISPLAY FLASHING 01
CONNECTOR - 9 POLE - STOCKO
DISPLAY FLASHING 02
ANTI-FREEZE FUNCTION ACTIVATED
FLASHING 02
PCB - MAIN
DISPLAY FLASHING 02
CONNECTOR - 9 POLE - STOCKO
DISPLAY FLASHING 02
NORMAL OPERATION 2
ERROR AL 10 USING FAULT CODE HISTORY
CONNECTOR - 9 POLE - STOCKO
FURTHER INVESTIGATION AL 10
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 14 USING FAULT CODE HISTORY
CONNECTOR 14 POLE - CABLE
FURTHER INVESTIGATION AL 14
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL 02
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL 08
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL 15
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL 06
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL 07
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION AL 13
Z DIRECTION CHOICE OR CONTINUE
AL 13 ERROR USING FAULT CODE HISTORY
PUMP - CIRCULATING
ERROR AL 13 USING FAULT CODE HISTORY
CONNECTOR 14 POLE - CABLE
INCORRECT MIX
GAS VALVE - SIT
SPARKING DOES NOT OCCUR
PCB - MAIN
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
CONNECTOR 6 POLE - CABLE
COMBUSTION VALUES
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 02
PCB - MAIN
FURTHER INVESTIGATION BLANK DISPLAY
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 02
CONNECTOR - 9 POLE - STOCKO
ERROR AL 02
SWITCH - WATER PRESSURE
ERROR AL 02 BLOCKED
SWITCH - WATER PRESSURE
ERROR AL 02
PUMP MANIFOLD
ERROR AL 10
CONNECTOR - 9 POLE - STOCKO
BLOWING FUSES
CONNECTOR 5 POLE - CABLE
BLOWING FUSES
CONNECTOR 6 POLE - CABLE
BLOWING FUSES
FAN
FURTHER INVESTIGATION MAINS FUSE
Z DIRECTION CHOICE OR CONTINUE
DHW COOL RADS COOL
PCB - MAIN
DHW COOL RADS COOL
HEAT EXCHANGER - PLATE TYPE
DHW COOL RADS COOL
BODY - MAIN EXCHANGER
BOILER AND SYSTEM TEMPERATURE LOW
PCB - MAIN
DHW RUNS HOT THEN COLD
PCB - MAIN
DHW RUNS HOT THEN COLD
HEAT EXCHANGER - PLATE TYPE
DHW RUNS HOT THEN COLD
BODY - MAIN EXCHANGER
ERROR AL14
CONNECTOR 14 POLE - CABLE
ERROR AL05
CONNECTOR 14 POLE - CABLE
OVERHEAT DOES NOT RESET
PCB - MAIN
FAULTY WINDINGS 1
PUMP - CIRCULATING
OVERHEAT
HEAT EXCHANGER - PLATE TYPE
OVERHEAT
NORMAL OPERATION 1
OVERHEAT 1
PCB - MAIN
BOILER IN STANDBY MODE
Z DIRECTION CHOICE OR CONTINUE
ERROR AL 13
PCB - MAIN
BURNER IGNITES BUT DOES NOT ESTABLISH
PCB - MAIN
LOCKOUT
NORMAL OPERATION
BOILER OVERHEATS BEFORE 85 °C IS REACHED
CHARACTERISTIC TEST FROM OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
BOILER CONTINUES TO HEAT BEYOND 85 °C
CHARACTERISTIC TEST FROM OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION DOES BURNER IGNITE AND ESTABLISH
BURNER IGNITES BUT BAFFLES OUT/OR NOISY
CHARACTERISTIC TEST FROM OBSERVATION DOES BURNER IGNITE AND ESTABLISH
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
TEMPERATURE RISE UNSATISFACTORY, RADIATORS REMAIN COOL
CHARACTERISTIC TEST FROM OPERATION DHW
TEMPERATURE RISE UNSATISFACTORY, RADIATORS HEAT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER REACHES TEMPERATURE RADIATORS COLD
CHARACTERISTIC TEST FROM CH OPERATION
BOILER AND SYSTEM TEMPERATURE LOW
CHARACTERISTIC TEST FROM CH OPERATION
SYSTEM PRESSURE RISES EXCESSIVELY AS RADIATORS HEAT UP
CHARACTERISTIC TEST FROM CH OPERATION
DISPLAY FLASHING 01
CHARACTERISTIC TEST FROM OBSERVATION BOILER INITIALISATION
WATER PRESSURE SWITCH BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SWITCH MANIFOLD
PUMP MANIFOLD BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SWITCH MANIFOLD
DISPLAY FLASHING 02
CHARACTERISTIC TEST FROM OBSERVATION BOILER INITIALISATION
BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION DOES BURNER IGNITE AND ESTABLISH
FAN RUNS CONTINUOUSLY
CHARACTERISTIC TEST FROM OBSERVATION BOILER INITIALISATION
WATER PRESSURE SWITCH BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SWITCH MANIFOLD
PUMP MANIFOLD BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SWITCH MANIFOLD
DISPLAY DOES NOT ILLUMINATE
CHARACTERISTIC TEST FROM OBSERVATION BOILER INITIALISATION
BOILER DOES NOT RESPOND TO A CH DEMAND
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SWITCH MANIFOLD
TEMPERATURE DIFFERENTIAL STILL EXCESSIVE
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SWITCH MANIFOLD
BOILER DOES NOT RESPOND TO A CH DEMAND
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SWITCH MANIFOLD
TEMPERATURE DIFFERENTIAL STILL EXCESSIVE
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SWITCH MANIFOLD
BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION BOILER INITIALISATION
BOILER OVERHEATS BEFORE 85 °C IS REACHED
CHARACTERISTIC TEST FROM OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
BOILER CONTINUES TO HEAT BEYOND 85 °C
CHARACTERISTIC TEST FROM OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
- - IN DISPLAY
CHARACTERISTIC TEST FROM OBSERVATION BOILER INITIALISATION
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM OBSERVATION BOILER INITIALISATION
02/03/2016 12:13:18 1601_1_50_1 08/04/2016 14:10:25
15/03/2016 15:58:25
VOLTAGE AC PERMANENT TO FAN
{USEINSMAT}
GAIN ACCESS TO PCB
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
VOLTAGE PUMP AT PCB
{USEINSMAT}
GAIN ACCESS TO PCB
TEMPERATURE DIFFERENTIAL MAIN HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
VOLTAGE PUMP AT PCB
{USEINSMAT}
GAIN ACCESS TO PCB
RESISTANCE CH SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE DHW SENSOR
REMOVE THE LEADS FROM THE DHW SENSOR
RESISTANCE LIMIT STAT
REMOVE THE LEADS FROM THE LIMIT STAT
RESISTANCE WATER FLOW SWITCH
REMOVE BOTH OF THE LEADS FROM THE WATER FLOW SWITCH
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE GAS VALVE FOR FUSE INVESTIGATION
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR CN5 FROM THE PCB
ENSURE ROOM THERMOSTAT IS TURNED UP
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR CN5 FROM THE PCB
ENSURE ROOM THERMOSTAT IS TURNED UP
BYPASS EXTERNAL CONTROLS
INSERT A WIRE LINK TO BYPASS THE EXTERNAL CONTROLS
(AS INDICATED BELOW BY THE RED WIRE LINK)
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR CN5 FROM THE PCB
ENSURE ROOM THERMOSTAT IS TURNED UP
RESISTANCE EXHAUST TEMPERATURE SENSOR
REMOVE THE CONNECTOR FROM THE EXHAUST TEMPERATURE SENSOR
VOLTAGE TO DIVERTER VALVE (DHW DEMAND)
GAIN ACCESS TO PCB
DISCONNECT EXTERNAL CONTROLS
DISCONNECT EXTERNAL CONTROLS AT TERMINALS 5 AND 6 MAKE SAFE
RESISTANCE WATER FLOW SWITCH
REMOVE BOTH OF THE LEADS FROM THE WATER FLOW SWITCH
VOLTAGE GAS VALVE BURNER SHUT DOWN
GAIN ACCESS TO PCB
USE INSULATION MAT AS REQUIRED
VOLTAGE TO DIVERTER VALVE (CH DEMAND)
GAIN ACCESS TO PCB
INSPECTION AIR/GAS HOSE
REMOVE THE AIR/GAS HOSE
RESISTANCE CH SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE DHW SENSOR AND HARNESS
REMOVE CONNECTOR CN5 FROM THE PCB
RESISTANCE EXHAUST TEMPERATURE SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
VOLTAGE PUMP AT PCB
{USEINSMAT}
GAIN ACCESS TO PCB
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE WATER PRESSURE SWITCH
REMOVE THE LEADS FROM THE WATER PRESSURE SWITCH
INSPECTION WATER PRESSURE SWITCH AND MANIFOLD
DISCHARGE APPLIANCE PRIMARY WATER
REMOVE THE WATER PRESSURE SWITCH FROM THE PUMP MANIFOLD
VOLTAGE GAS VALVE BURNER SHUT DOWN
GAIN ACCESS TO PCB
USE INSULATION MAT AS REQUIRED
OBSERVATION IS FAN RUNNING DHW DEMAND
GAIN ACCESS TO FAN
VOLTAGE AC PERMANENT TO FAN
{USEINSMAT}
GAIN ACCESS TO PCB
RESISTANCE CH SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE CH SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE DHW SENSOR
REMOVE THE LEADS FROM THE DHW SENSOR
RESISTANCE EXHAUST TEMPERATURE SENSOR
REMOVE THE CONNECTOR FROM THE EXHAUST TEMPERATURE SENSOR
RESISTANCE EXHAUST TEMPERATURE SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE EXHAUST TEMPERATURE SENSOR
REMOVE THE CONNECTOR FROM THE EXHAUST TEMPERATURE SENSOR
VOLTAGE PUMP AT PCB
{USEINSMAT}
GAIN ACCESS TO PCB
RESISTANCE IGNITION ELECTRODE AND LEAD
ENSURE IGNITION ELECTRODE IS REMOVED FROM THE BURNER DOOR
DISCONNECT LEAD AT PCB
INSPECTION AIR/GAS HOSE
REMOVE THE AIR/GAS HOSE
RESISTANCE GAS VALVE
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
RESISTANCE FUSE MAINS
REMOVE THE FUSE FROM THE FUSED SPUR
RESISTANCE CH SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE FUSE F1
REMOVE THE FUSE FROM THE PCB
RESISTANCE DHW SENSOR AND HARNESS
REMOVE CONNECTOR CN5 FROM THE PCB
RESISTANCE EXHAUST TEMPERATURE SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE EXHAUST TEMPERATURE SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH
REMOVE THE LEADS FROM THE WATER PRESSURE SWITCH
INSPECTION WATER PRESSURE SWITCH AND MANIFOLD
DISCHARGE APPLIANCE PRIMARY WATER
REMOVE THE WATER PRESSURE SWITCH FROM THE PUMP MANIFOLD
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE DHW SENSOR
REMOVE THE LEADS FROM THE DHW SENSOR
RESISTANCE EXHAUST TEMPERATURE SENSOR
REMOVE THE CONNECTOR FROM THE EXHAUST TEMPERATURE SENSOR
INSPECTION DIVERTER VALVE FOR FUSE INVESTIGATION
REMOVE ELECTRICAL CO
RESISTANCE DIVERTER VALVE MOTOR FOR FUSE INVESTIGATION
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER MOTOR
RESISTANCE PUMP FOR FUSE INVESTIGATION
REMOVE PUMP COVER AND DISCONNECT ELECTRICAL CONNECTIONS
RESISTANCE HARNESS FAN AC
REMOVE CONNECTOR CN7 FROM THE PCB
DISCONNECT AC CONNECTOR (3 WIRE) FROM THE FAN
OBSERVATION IS FAN RUNNING DHW DEMAND
GAIN ACCESS TO FAN
TEMPERATURE DIFFERENTIAL MAIN HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
TEMPERATURE DIFFERENTIAL MAIN HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
OBSERVATION RESET APPLIANCE - OVERHEAT
ENSURE APPLIANCE IS COOL
RESISTANCE SAFETY THERMOSTATS AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE LIMIT STAT
REMOVE THE LEADS FROM THE LIMIT STAT
VOLTAGE PUMP AT PCB
{USEINSMAT}
GAIN ACCESS TO PCB
TEMPERATURE DIFFERENTIAL MAIN HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
INSPECTION AIR/GAS HOSE
REMOVE THE AIR/GAS HOSE
INSPECTION AIR INTAKE PIPE
REMOVE THE AIR INTAKE PIPE
INSPECTION BURNER
REMOVE THE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR CN3 FROM THE PCB
DISCONNECT DC CONNECTOR (4 WIRE) FROM THE FAN
VOLTAGE DC PERMANENT AT FAN
ENSURE NO DEMANDS
RESISTANCE HARNESS FAN AC
REMOVE CONNECTOR CN7 FROM THE PCB
DISCONNECT AC CONNECTOR (3 WIRE) FROM THE FAN
VOLTAGE DC PERMANENT AT FAN
ENSURE NO DEMANDS
RESISTANCE CH SENSOR AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE HARNESS PUMP
REMOVE CONNECTOR CN6 FROM THE PCB
DISCONNECT THE CONNECTION FROM THE PUMP ASSEMBLY
OBSERVATION PUMP OVERRUN
ENSURE CH CONTROLS ARE CALLING FOR HEAT
TEMPERATURE DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
TEMPERATURE DIFFERENTIAL MAIN HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
ATTACH A TEMPERATURE CLAMP TO FLOW PIPE AS INDICATED BY THE RED ARROW
VOLTAGE DC PERMANENT AT FAN
ENSURE NO DEMANDS
RESISTANCE LIMIT STAT
REMOVE THE LEADS FROM THE LIMIT STAT
RESISTANCE HARNESS PUMP
REMOVE CONNECTOR CN6 FROM THE PCB
DISCONNECT THE CONNECTION FROM THE PUMP ASSEMBLY
VOLTAGE DC FAN DEMAND AT FAN (RUNNING CONTINUOUSLY)
ENSURE NO DEMANDS
VOLTAGE AC PERMANENT TO FAN
{USEINSMAT}
GAIN ACCESS TO PCB
RESISTANCE HARNESS FAN AC
REMOVE CONNECTOR CN7 FROM THE PCB
DISCONNECT AC CONNECTOR (3 WIRE) FROM THE FAN
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR CN3 FROM THE PCB
DISCONNECT DC CONNECTOR (4 WIRE) FROM THE FAN
VOLTAGE DC PERMANENT AT FAN
ENSURE NO DEMANDS
RESISTANCE DHW SENSOR AND HARNESS
REMOVE CONNECTOR CN5 FROM THE PCB
COMBUSTION PERFORMANCE ANALYSIS
ACTIVATE CHIMNEY SWEEP FUNCTION
RESISTANCE IGNITION ELECTRODE AND LEAD
ENSURE IGNITION ELECTRODE IS REMOVED FROM THE BURNER DOOR
DISCONNECT LEAD AT PCB
RESISTANCE IONISATION ELECTRODE AND LEAD
REMOVE IONISATION ELECTRODE FROM THE BURNER DOOR
DISCONNECT LEAD AT PCB
RESISTANCE SAFETY THERMOSTATS AND HARNESS
REMOVE CONNECTOR CN4 FROM THE PCB
RESISTANCE SAFETY THERMOSTAT
REMOVE THE LEADS FROM THE SAFETY THERMOSTAT
RESISTANCE HARNESS FOR SAFETY THERMOSTATS
REMOVE CONNECTOR CN4 FROM THE PCB
DISCONNECT THE PLUG FROM THE THERMAL FUSE
RESISTANCE SAFETY THERMOSTAT
REMOVE THE LEADS FROM THE SAFETY THERMOSTAT
RESISTANCE SAFETY THERMOSTAT
REMOVE THE LEADS FROM THE SAFETY THERMOSTAT
RESISTANCE WATER FLOW SWITCH AND HARNESS
REMOVE CONNECTOR CN4
VOLTAGE AC PERMANENT TO FAN
{USEINSMAT}
GAIN ACCESS TO PCB
RESISTANCE HARNESS FAN AC
REMOVE CONNECTOR CN7 FROM THE PCB
DISCONNECT AC CONNECTOR (3 WIRE) FROM THE FAN
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR CN3 FROM THE PCB
DISCONNECT DC CONNECTOR (4 WIRE) FROM THE FAN
VOLTAGE DC PERMANENT AT FAN
ENSURE NO DEMANDS
RESISTANCE DHW SENSOR
REMOVE THE LEADS FROM THE DHW SENSOR
INSPECTION WATER RATE ADJUSTER
ISOLATE COLD MAINS A
INSPECTION AIR/GAS MIXER ASSEMBLY
REMOVE THE FRONT PANEL FROM THE AIR/GAS MIXER ASSEMBLY
BYPASS EXTERNAL CONTROLS
INSERT A WIRE LINK TO BYPASS THE EXTERNAL CONTROLS
(AS INDICATED BELOW BY THE RED WIRE LINK)
BYPASS EXTERNAL CONTROLS
INSERT A WIRE LINK TO BYPASS THE EXTERNAL CONTROLS
(AS INDICATED BELOW BY THE RED WIRE LINK)
INSPECTION AIR INTAKE PIPE
REMOVE THE AIR INTAKE PIPE
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE DHW SENSOR
REMOVE THE LEADS FROM THE DHW SENSOR
RESISTANCE DHW SENSOR
REMOVE THE LEADS FROM THE DHW SENSOR
INSPECTION WATER FLOW SWITCH ASSEMBLY
ISOLATE COLD MAINS AND DRAIN DHW CIRCUIT
REMOVE THE WATER FLOW SWITCH ASSEMBLY
RESISTANCE DHW SENSOR
REMOVE THE LEADS FROM THE DHW SENSOR
OBSERVATION DIVERTER VALVE MOTOR SPINDLE DHW POSITION
REMOVE LOCKING PIN A
RESISTANCE HARNESS DIVERTER
REMOVE CONNECTOR CN7 FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER MOTOR
OBSERVATION WHICH DEMAND IS ILLUMINATED
ENSURE NO DEMANDS
ISOLATE COLD MAINS SUPPLY
ISOLATE THE COLD MAINS SUPPLY
(TURN THE LEVER 90° CLOCKWISE UNTIL IT IS HORIZONTAL)
RESISTANCE WATER FLOW SWITCH AND HARNESS
REMOVE CONNECTOR CN4
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
INSPECTION EXPANSION VESSEL PRESSURE
DISCHARGE APPLIANCE PRIMARY WATER
RESISTANCE GAS VALVE
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
INSPECTION AIR/GAS HOSE
REMOVE THE AIR/GAS HOSE
INSPECTION AIR INTAKE PIPE
REMOVE THE AIR INTAKE PIPE
INSPECTION SPARK GAP TO BURNER
REMOVE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
INSPECTION IONISATION GAP TO BURNER
REMOVE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
INSPECTION BURNER
REMOVE THE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
OBSERVATION DIVERTER VALVE MOTOR SPINDLE CH POSITION
REMOVE LOCKING PIN A
INSPECTION AIR/GAS MIXER ASSEMBLY
REMOVE THE FRONT PANEL FROM THE AIR/GAS MIXER ASSEMBLY
INSPECTION MAIN HEAT EXCHANGER
GAIN ACCESS TO THE MAIN HEAT EXCHANGER
INSPECTION DIVERTER VALVE BODY
REMOVE LOCKING PIN A
INSPECTION AIR INTAKE PIPE
REMOVE THE AIR INTAKE PIPE
INSPECTION BURNER
REMOVE THE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
INSPECTION AIR/GAS MIXER ASSEMBLY
REMOVE THE FRONT PANEL FROM THE AIR/GAS MIXER ASSEMBLY
INSPECTION MAIN HEAT EXCHANGER
GAIN ACCESS TO THE MAIN HEAT EXCHANGER
OBSERVATION CAN COMBUSTION VALUES BE ADJUSTED
ACTIVATE CHIMNEY SWEEP FUNCTION
CONNECT FGA TO THE COMBUSTION TEST POINT ON THE BOILER
RESISTANCE HARNESS PUMP
REMOVE CONNECTOR CN6 FROM THE PCB
DISCONNECT THE CONNECTION FROM THE PUMP ASSEMBLY
RESISTANCE HARNESS DIVERTER
REMOVE CONNECTOR CN7 FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER MOTOR
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE CONNECTOR CN5 FROM THE PCB
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR CN3 FROM THE PCB
DISCONNECT DC CONNECTOR (4 WIRE) FROM THE FAN
RESISTANCE HARNESS FAN AC
REMOVE CONNECTOR CN7 FROM THE PCB
DISCONNECT AC CONNECTOR (3 WIRE) FROM THE FAN
VOLTAGE DC PERMANENT AT FAN
ENSURE NO DEMANDS
VOLTAGE DC PERMANENT AT FAN
ENSURE NO DEMANDS
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
ANTI FREEZE FROST PROTECTION - FLOW PIPE TEMPERATURE
PLACE A TEMPERATURE PROBE/CLAMP ON THE FLOW PIPE
ENSURE NO DEMANDS
ANTI FREEZE FROST PROTECTION - FLOW PIPE TEMPERATURE
PLACE A TEMPERATURE PROBE/CLAMP ON THE FLOW PIPE
ENSURE NO DEMANDS
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
TEMPERATURE FLUE GAS
PLACE TEMPERATURE PROBE IN THE FLUE SAMPLE TEST POINT
FURTHER INVESTIGATION AFTER USING FAULT CODE HISTORY
TESTS HAVE REVEALED
RESISTANCE HARNESS PUMP
REMOVE CONNECTOR CN6 FROM THE PCB
DISCONNECT THE CONNECTION FROM THE PUMP ASSEMBLY
OBSERVATION IS SPARKING PRESENT
REMOVE IGNITION ELEC
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
PRESSURE FAN THROUGH IGNITION CYCLE
ATTACH A TUBE FROM THE + PORT ON THE TELEGAN TO THE FAN PRESSURE TEST POINT
VOLTAGE GAS VALVE AT PCB
{USEINSMAT}
GAIN ACCESS TO PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR CN6 FROM THE PCB
RESISTANCE IGNITION ELECTRODE AND LEAD
ENSURE IGNITION ELECTRODE IS REMOVED FROM THE BURNER DOOR
DISCONNECT LEAD AT PCB
INSPECTION AIR INTAKE PIPE
REMOVE THE AIR INTAKE PIPE
INSPECTION AIR/GAS MIXER ASSEMBLY
REMOVE THE FRONT PANEL FROM THE AIR/GAS MIXER ASSEMBLY
INSPECTION BURNER
REMOVE THE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
INSPECTION SPARK GAP TO BURNER
REMOVE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
INSPECTION MAIN HEAT EXCHANGER
GAIN ACCESS TO THE MAIN HEAT EXCHANGER
INSPECTION AIR INTAKE PIPE
REMOVE THE AIR INTAKE PIPE
INSPECTION AIR/GAS MIXER ASSEMBLY
REMOVE THE FRONT PANEL FROM THE AIR/GAS MIXER ASSEMBLY
INSPECTION MAIN HEAT EXCHANGER
GAIN ACCESS TO THE MAIN HEAT EXCHANGER
INSPECTION AIR/GAS HOSE
REMOVE THE AIR/GAS HOSE
INSPECTION AIR INTAKE PIPE
REMOVE THE AIR INTAKE PIPE
INSPECTION BURNER
REMOVE THE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
INSPECTION AIR/GAS MIXER ASSEMBLY
REMOVE THE FRONT PANEL FROM THE AIR/GAS MIXER ASSEMBLY
INSPECTION MAIN HEAT EXCHANGER
GAIN ACCESS TO THE MAIN HEAT EXCHANGER
OBSERVATION CAN COMBUSTION VALUES BE ADJUSTED
ACTIVATE CHIMNEY SWEEP FUNCTION
CONNECT FGA TO THE COMBUSTION TEST POINT ON THE BOILER
COMBUSTION VALUES CORRECTLY ADJUSTED
THE COMBUSTION READI
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR CN3 FROM THE PCB
DISCONNECT DC CONNECTOR (4 WIRE) FROM THE FAN
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION AIR/GAS HOSE
REMOVE THE AIR/GAS HOSE
INSPECTION AIR INTAKE PIPE
REMOVE THE AIR INTAKE PIPE
INSPECTION AIR/GAS MIXER ASSEMBLY
REMOVE THE FRONT PANEL FROM THE AIR/GAS MIXER ASSEMBLY
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE CONNECTOR CN5 FROM THE PCB
RESISTANCE DIVERTER VALVE MOTOR AND HARNESS FOR FUSE INVESTIGATION
REMOVE CONNECTOR CN7 FROM THE PCB
RESISTANCE PUMP AND HARNESS FOR FUSE INVESTIGATION
REMOVE CONNECTOR CN6 FROM THE PCB
RESISTANCE FAN AND HARNESS FOR FUSE INVESTIGATION
REMOVE CONNECTOR CN7 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS FOR FUSE INVESTIGATION
REMOVE CONNECTOR CN6 FROM THE PCB
TEMPERATURE DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
TEMPERATURE DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
OBSERVATION MAXIMUM HEATING POWER
ENSURE NO DEMANDS
VOLTAGE MAINS INPUT TO APPLIANCE
{USEINSMAT}
GAIN ACCESS TO PCB
INSPECTION BURNER
REMOVE THE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
INSPECTION MAIN HEAT EXCHANGER
GAIN ACCESS TO THE MAIN HEAT EXCHANGER
RESISTANCE SAFETY THERMOSTAT
REMOVE THE LEADS FROM THE SAFETY THERMOSTAT
RESISTANCE HARNESS FOR SAFETY THERMOSTATS
REMOVE CONNECTOR CN4 FROM THE PCB
DISCONNECT THE PLUG FROM THE THERMAL FUSE
RESISTANCE CH SENSOR
REMOVE THE LEADS FROM THE CH SENSOR
RESISTANCE HARNESS PUMP
REMOVE CONNECTOR CN6 FROM THE PCB
DISCONNECT THE CONNECTION FROM THE PUMP ASSEMBLY
OBSERVATION PUMP OVERRUN
ENSURE CH CONTROLS ARE CALLING FOR HEAT
TEMPERATURE DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
TEMPERATURE DIFFERENTIAL MAIN HEAT EXCHANGER
ATTACH TEMPERATURE PROBES/CLAMPS TO THE FLOW & RETURN PIPES
(AS INDICATED BY THE RED ARROWS)
OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
ATTACH A TEMPERATURE CLAMP TO FLOW PIPE AS INDICATED BY THE RED ARROW
RESISTANCE LIMIT STAT
REMOVE THE LEADS FROM THE LIMIT STAT
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION AIR/GAS HOSE
REMOVE THE AIR/GAS HOSE
RESISTANCE IONISATION ELECTRODE AND LEAD
REMOVE IONISATION ELECTRODE FROM THE BURNER DOOR
DISCONNECT LEAD AT PCB
TEMPERATURE FLUE GAS
PLACE TEMPERATURE PROBE IN THE FLUE SAMPLE TEST POINT
INSPECTION BURNER
REMOVE THE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
INSPECTION IONISATION GAP TO BURNER
REMOVE BURNER DOOR ASSEMBLY COMPLETE WITH BURNER
OBSERVATION MAXIMUM HEATING TEMPERATURE
ENSURE NO DEMANDS
System Information
- Total Tests: 687
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control