Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
4704441 VAILLANT ECO TEC PLUS 831 (2012) VUW GB 316/5-5 H
GLOBALLY REPLACED
OBSERVATION DISPLAY OPERATION
ON OFF SWITCH ON (SWITCH FLUSH WITH THE FASCIA ON THE APPLIANCE)
OPERATION DHW
DHW SET TO MAXIMUM T
FGA MAXIMUM, MINIMUM AND PRESSURE GAS INLET
ATTACH A U GAUGE TO
OPERATION CH
FLOW AND RETURN VALVES FULLY OPEN
CH THERMOSTAT SET TO MAX
OBSERVATION CH DEMAND RECOGNISED
BOILER CH THERMOSTAT SET TO MAX
OBSERVATION SYSTEM PRESSURE RISE
BOILER CH THERMOSTAT TO MAX
OBSERVATION CH RE FIRE DELAY
CENTRAL HEATING THER
OBSERVATION PREHEAT OPERATION
ENSURE APPLIANCE PRI
OBSERVATION DHW DEMAND RECOGNISED
HOT WATER TAP ON WITH A FLOW RATE OF 3 L/MIN
OBSERVATION SELF CHECK
NO DEMANDS
ENSURE WARM START TURNED OFF
ENSURE CENTRAL HEATING TURNED OFF
USER DISPLAY GUIDE
THE USER DISPLAY ON
HEADER FOR F22, F73, F74
INTENTIONALLY BLANK HEADER
HEADER FOR F00,F01,F10,F11,F64,F71,F85
INTENTIONALLY BLANK HEADER
F23, F24, F72, F83, F84
INTENTIONALLY BLANK HEADER
HEADER FOR F13
INTENTIONALLY BLANK HEADER
HEADER FOR F42, F70, F92
INTENTIONALLY BLANK HEADER
HEADER FOR F52, F53
INTENTIONALLY BLANK HEADER
HEADER FOR F26
INTENTIONALLY BLANK HEADER
HEADER FOR F25, F76
INTENTIONALLY BLANK HEADER
HEADER FOR F27, F62
INTENTIONALLY BLANK HEADER
HEADER FOR F32
INTENTIONALLY BLANK HEADER
HEADER FOR F20
INTENTIONALLY BLANK HEADER
HEADER FOR F49
INTENTIONALLY BLANK HEADER
HEADER FOR F93
INTENTIONALLY BLANK HEADER
HEADER FOR F61
INTENTIONALLY BLANK HEADER
HEADER FOR FUSE INVESTIGATION
INTENTIONALLY BLANK HEADER
HEADER FOR COMMUNICATION FAULT
INTENTIONALLY BLANK HEADER
USER DISPLAY GUIDE
THE USER DISPLAY ON
SETTING HEATING PARTIAL LOAD PARAMETER
1. PRESS THE
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
HEADER FOR QADAI FLOW THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI RETURN THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI HOT WATER THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI WARMSTART THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE BOTTOM SOLENOID VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE TOP SOLENOID RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE BOTTOM SOLENOID RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE TOP SOLENOID VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE STEPPER MOTOR RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QUDAI PUMP RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI DIVERTER VALVE RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI DIVERTER VALVE VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI DHW FLOW TURBINE
INTENTIONALLY BLANK - HEADER FOR QADAI
SLOW OR WEAK
PUMP
NO COMMUNICATION
CABLE - DISPLAY
BLANK FOR FAULT CODES 2
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR USER DISPLAY GUIDE FOR PREHEAT
Z DIRECTION CHOICE OR CONTINUE
FROST PROTECTION
SENSOR - NTC - CH FLOW/RETURN (FLOW)
FROST PROTECTION
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
OPERATION CORRECTLY
FROST PROTECTION
BAFFLING OUT (BLOCKED)
PIPE - INLET - AIR
RESISTANCE OUT OF RANGE
CODING RESISTOR GAS GROUP
TO AIR MASS SENSORFAILS PT
HARNESS - WIRING (X20 AND X25)
DHW TOO COOL RADS COLD EXCESSIVE DIFFERENTIAL
FILTER PRIMARY CIRCUIT
EXCESSIVE DIFFERENTIAL AND TEMP RISE FAULT CODE
FILTER PRIMARY CIRCUIT
BURNER BAFFLING
GAS INLET PRESSURE
BOILER FIRING WITH NO DEMAND
SENSOR - NTC - FLOW (DHW SENSOR)
DIVERTER VALVE MOTOR
HARNESS - WIRING (X2)
DIVERTER VALVE MOTOR CH
HARNESS - WIRING (X2)
BLANK FOR DSN SETTING
Z DIRECTION CHOICE OR CONTINUE
POOR DHW FLOW
VALVE (DHW ISOLATOR)
NOISY
PUMP
NOISY CH
PUMP
TO AIR MASS SENSOR
HARNESS - WIRING (X20 AND X25)
BAFFLING
BURNER
BAFFLING
HEAT EXCHANGER PRIMARY
BAFFLING
FLUE ASSEMBLY
PERFORMANCE TEST FAIL
BURNER
PERFORMANCE TEST FAIL
HEAT EXCHANGER PRIMARY
PERFORMANCE TEST FAIL
FLUE ASSEMBLY
KETTLING ON DHW
FILTER PRIMARY CIRCUIT
NOT ESTABLISHING
GAS INLET PRESSURE
NOT RECTIFYING
CABLE - IGNITION (ELECTRODE LEAD)
NOT RECTIFYING
ELECTRODE
CAUSING NO RECTIFICATION
BURNER
IGNITES BUT DOES NOT ESTABLISH
PIPE - INLET - AIR
BLOWN STAND BY MODE AT POWER UP
FUSE (MAINS)
HIGH FAN PRESSURE
PIPE - INLET - AIR
RESTRICTED HIGH FAN PRESSURE
VENTURI AIR MASS SENSOR
TO STEPPER MOTOR
HARNESS - WIRING (X20 AND X25)
TO SOLENOIDS
HARNESS - WIRING (X20 AND X25)
TO BOTTOM SOLENOID
HARNESS - WIRING (X20 AND X25)
STOPPING BURNER LIGHTING
CODING RESISTOR GAS GROUP
RESTRICTED FAN PRESSURE
CONDENSATE TRAP
RESTRICTED FAN PRESSURE
BURNER
RESTRICTED FAN PRESSURE
HEAT EXCHANGER PRIMARY
SPARKING NOT LIGHTING
ELECTRODE
SPARKING NOT LIGHTING
BURNER
NO DEMAND TO FAN
SENSOR - NTC - CH FLOW/RETURN (FLOW)
NO DEMAND FOR FAN
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
FAN NOT RUNNING
SENSOR - NTC - FLOW (DHW SENSOR)
DEMAND TO FAN
HARNESS - WIRING (X20 AND X25)
NO DEMAND TO FAN 2
SENSOR - NTC - CH FLOW/RETURN (FLOW)
NO DEMAND FOR FAN 2
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
FAN NOT RUNNING 2
SENSOR - NTC - FLOW (DHW SENSOR)
F32 FAULT CODE
HARNESS - WIRING (X20 AND X25)
FUSE INVESTIGATION
PUMP
FAULT CODE F75
SYSTEM PRESSURE
FAULT CODE F75
PCB
FAULT CODE F75
HARNESS - WIRING (X2)
FAULT CODE F75
PUMP
FAULT CODE F75 2
AIR VENT - AUTOMATIC
FAULT CODE F75 2
EXPANSION VESSEL
FAULT CODE F75 2
FILTER PRIMARY CIRCUIT
NO POWER TO PUMP
PCB
PUMP PULSING
SYSTEM PRESSURE
LOW WATER PRESSURE SWITCH
HARNESS - WIRING (X2)
DOES NOT RUN
PUMP
FAULT CODE F75
AIR VENT - AUTOMATIC
FAULT CODE F75
EXPANSION VESSEL
FAULT CODE F75
FILTER PRIMARY CIRCUIT
FAULT CODE F77
CONDENSATE PUMP
DC HALL SENSORZ
HARNESS - WIRING (X20 AND X25)
SPARKINGZ
CABLE - IGNITION (ELECTRODE LEAD)
SPARKINGZ
ELECTRODE
DC HALL SENSOR
HARNESS - WIRING (X20 AND X25)
SPARKING
CABLE - IGNITION (ELECTRODE LEAD)
SPARKING
ELECTRODE
TO AQUA SENSOR
HARNESS - WIRING (X2)
NOT RECOGNISING DHW DEMAND
SENSOR FITMENT
OUT OF CAL STOPING DHW DEMAND RECOGNITION
SENSOR - NTC - CH FLOW/RETURN (FLOW)
OUT OF CAL STOPPING DHW DEMAND RECOGNITION
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
NOT RECOGNISING DEMAND
BURNER OFF LINK
TO AQUA SENSOR3
HARNESS - WIRING (X2)
NOT RECOGNISING DHW DEMAND3
SENSOR FITMENT
OUT OF CAL STOPING DHW DEMAND RECOGNITION3
SENSOR - NTC - CH FLOW/RETURN (FLOW)
OUT OF CAL STOPPING DHW DEMAND RECOGNITION3
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
PARTIAL OAD SETTING
Z DIRECTION CHOICE OR CONTINUE
HARNESS SHORTED ANDDAMAGED PCB DBREF 13677 (3)
HARNESS - WIRING X20/X25 AND PCB
HARNESS SHORTED AND DAMAGED PCB DBREF 13677 (2)
HARNESS - WIRING X20/X25 AND PCB
HARNESS SHORTED AND DAMAGED PCB DBREF 13677
HARNESS - WIRING X20/X25 AND PCB
HARNESS X2
HARNESS - WIRING (X2)
PCB MAIN
PCB
FUSE F1
FUSE F1
BLANK DISPLAY AT STARTUP
HARNESS - WIRING (X20 AND X25)
BAFFLING OUT (BLOCKED) DB REF 15027
PIPE - INLET - AIR
BAFFLING DB REF 15027
CONDENSATE TRAP
TO AIR MASS SENSOR DB REF 15027
HARNESS - WIRING (X20 AND X25)
BAFFLING DB REF 15027
BURNER
BAFFLING DB REF 15027
HEAT EXCHANGER PRIMARY
BAFFLING DB REF 15027
FLUE ASSEMBLY
BAFFLING OUT (BLOCKED) DB REF 15027 (2)
PIPE - INLET - AIR
BAFFLING DB REF 15027 (2)
CONDENSATE TRAP
TO AIR MASS SENSOR DB REF 15027 (2)
HARNESS - WIRING (X20 AND X25)
BAFFLING DB REF 15027 (2)
BURNER
BAFFLING DB REF 15027 (2)
HEAT EXCHANGER PRIMARY
BAFFLING DB REF 15027 (2)
FLUE ASSEMBLY
TO AIR MASS SENSORFAILS PT F93
HARNESS - WIRING (X20 AND X25)
PERFORMANCE TEST FAIL F93
PIPE - INLET - AIR
PERFORMANCE TEST FAIL F93
BURNER
PERFORMANCE TEST FAIL F93
HEAT EXCHANGER PRIMARY
PERFORMANCE TEST FAIL F93
FLUE ASSEMBLY
BLANK FOR TEST MODES INFORMATION
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR QADAI
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR LITE DIAGNOSTIC
Z DIRECTION CHOICE OR CONTINUE
QADAI
SENSOR - NTC - CH FLOW/RETURN (FLOW)
QADAI
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
QADAI
SENSOR - NTC - FLOW (DHW SENSOR)
QADAI
SENSOR - NTC - HEAT EXCHANGER (WARM START)
QADAI TOP SOLENOID
GAS SECTION - NG
QADAI BOTTOM SOLENOID
GAS SECTION - NG
QADAI STEPPER MOTOR
GAS SECTION - NG
QADAI
PUMP
QADAI
DIVERTER - BRASS (MOTOR)
QADAI
SENSOR - FLOW
BURNER NOT IGNITING
GAS INLET PRESSURE
BLANK FOR CASE OFF
Z DIRECTION CHOICE OR CONTINUE
BAFFLING
CONDENSATE TRAP
DHW OPERATION
SENSOR - NTC - CH FLOW/RETURN (FLOW)
DHW OPERATION
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
DHW TOO HOT
SENSOR - NTC - FLOW (DHW SENSOR)
DHW TOO COOL
SENSOR - NTC - FLOW (DHW SENSOR)
DHW TOO COOL
SENSOR - NTC - CH FLOW/RETURN (FLOW)
DHW TOO COOL
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
PERFORMANCE TEST FAIL
PIPE - INLET - AIR
CH NOISY
FLOW AND RETURN VALVES
SHUT CAUSING CH NOISE
BY-PASS
TURNED OFF
FLOW AND RETURN VALVES
CH STAYING TOO COOL
SENSOR - NTC - CH FLOW/RETURN (FLOW)
CH STAYING TOO COOL
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
FLAT
EXPANSION VESSEL
BOILER NOT RECOGNISING FACILITY
SENSOR - NTC - HEAT EXCHANGER (WARM START)
WARMSTART ISSUES
SENSOR - NTC - CH FLOW/RETURN (FLOW)
WARMSTART ISSUES
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
WARM START NOT HOT ENOUGH
SENSOR - NTC - HEAT EXCHANGER (WARM START)
OPEN TOO MUCH SO BYPASSING RADS
BY-PASS
BLANK FOR TYPE OF PROCEDURE
Z DIRECTION CHOICE OR CONTINUE
FOR USER DISPLAY GUIDE
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
NOT OPENING TO RADS POSITION
VALVE - DIVERTER - BRASS
F22 F73 F74
SYSTEM PRESSURE
F22 F73 F74
HARNESS - WIRING (X2)
F00 F01 F10 F11 F64 F71 F85
SENSOR FITMENT
FAULT CODES
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
FAULT CODES
SENSOR - NTC - CH FLOW/RETURN (FLOW)
F23 F24 F83 F84
SYSTEM PRESSURE
F23 F24 F83 F84
SENSOR FITMENT
F23 F24 F83 F84
SENSOR - NTC - CH FLOW/RETURN (FLOW)
F23 F24 F83 F84
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
WEAK
PUMP
F13
SENSOR - NTC - HEAT EXCHANGER (WARM START)
CLOSED TOO MUCH OR BLOCKED
BY-PASS
BLANK FOR PCBS REPLACED
Z DIRECTION CHOICE OR CONTINUE
TO AIR MASS SENSOR F52, F53
HARNESS - WIRING (X20 AND X25)
DISCONNECTED
VENTURI AIR MASS SENSOR CONNECTION
TO STEPPER MOTOR F26
HARNESS - WIRING (X20 AND X25)
F25 F76
HARNESS SAFETY FUSE
PASSING SOLENOIDS
GAS SECTION - NG
F27 F62
ELECTRODE
F20
CABLE - IGNITION (ELECTRODE LEAD)
F20
ELECTRODE
F20
SENSOR - NTC - CH FLOW/RETURN (FLOW)
F20
SENSOR - NTC - CH FLOW/CH RETURN (RETURN)
F49
PCB
F61
HARNESS - WIRING (X20 AND X25)
F61 (3)
HARNESS - WIRING (X20 AND X25)
CODING RESISTOR OUTPUT
CODING RESISTOR OUTPUT
F61 (2)
HARNESS - WIRING (X20 AND X25)
NO COMMUNICATION
DISPLAY - PLUS
BLANK FOR FAULT CODES 2 (2)
Z DIRECTION CHOICE OR CONTINUE
TAP OPEN OR LEAKING DHW DRAW OFF
TAP OPEN OR LEAKING DHW DRAW OFF
NO VOLTAGE AT RESTFAILS PT
VENTURI AIR MASS SENSOR
NOISY
HEAT EXCHANGER PRIMARY
DHW TOO COOL
HEAT EXCHANGER PRIMARY
DHW TOO COOL
HEAT EXCHANGER - DHW
F23 F24 F83 F84
HEAT EXCHANGER - DHW
HEAT EXCHANGER - DHW
HEAT EXCHANGER - DHW
FLOW LIMITER
LIMITER (FLOW RESTRICTOR)
BOILER FIRING WITH NO DEMAND
HARNESS - WIRING (X2)
PASSING TO RADS
DIVERTER - BRASS (MOTOR)
PASSING TO RADS CH
DIVERTER - BRASS (MOTOR)
FILTER DHW
FILTER DHW
NOT RESPONDING TO VARYING AIRFLOW
VENTURI AIR MASS SENSOR
NO VOLTAGE AT REST
VENTURI AIR MASS SENSOR
BAFFLING
GAS SECTION - NG
PERFORMANCE TEST FAIL
GAS SECTION - NG
NOISY
HEAT EXCHANGER - DHW
F42 F70 F90
PCB
FURTHER INVESTIGATION MAINS
Z DIRECTION CHOICE OR CONTINUE
STEPPER MOTOR
GAS SECTION - NG
TOP SOLENOID GONE
GAS SECTION - NG
BOTTOM SOLENOID NOT OPENING
GAS SECTION - NG
NOT OPENING ELECTRICALLY SOUND
GAS SECTION - NG
RESTRICTED FAN PRESSURE
FLUE ASSEMBLY
SPARKING NOT LIGHTING WRONG MIX
GAS SECTION - NG
FUSE INVESTIGATION
PCB - FUSE
BOILER AND SYS COOL
PARTIAL LOAD SETTING
FAULT CODE F75 3
SENSOR - WATER PRESSURE
FAULT CODE F75 2
SENSOR - WATER PRESSURE
NOT RUNNING
PUMP
FAULT CODE F75 4
SENSOR - WATER PRESSURE
FAULT CODE F75
SENSOR - WATER PRESSURE
FAULT CODE F77
PCB
FAULT CODE F77 2
PCB
NO SPARKING
CONDENSATE PUMP
NOT SPARKINGZ
PCB
NOT SPARKING
PCB
NOT SENSING DEMAND
SENSOR - FLOW
DHW DEMAND
CONDENSATE PUMP
NOT SENSING DEMAND3
SENSOR - FLOW
STEPPER MOTOR HAS DAMAGED PCB DBREF 13677
GAS VALVE AND PCB
BOTTOM SOLENOID HAS DAMAGED PCB DBREF 13677
GAS VALVE AND PCB
TOP SOLENOID DAMAGED PCB DBREF 13677
GAS VALVE AND PCB
LOW WATER PRESSURE SWITCH
SENSOR - WATER PRESSURE
DISPLAY PCB
DISPLAY - PLUS
HARNESS DISPLAY PCB
CABLE - DISPLAY
FURTHER INVESTIGATION FUSE F1
Z DIRECTION CHOICE OR CONTINUE
VENTURI AIR MASS SENSOR
VENTURI AIR MASS SENSOR
NOT RESPONDING TO VARYING AIRFLOW DB REF 15027
VENTURI AIR MASS SENSOR
NO VOLTAGE AT REST DB REF 15027
VENTURI AIR MASS SENSOR
BAFFLING DB REF 15027
GAS SECTION - NG
TOO LOW FOR PERFORMANCE TEST F93
GAS INLET PRESSURE
NOT RESPONDING TO VARYING AIRFLOW DB REF 15027 (2)
VENTURI AIR MASS SENSOR
NO VOLTAGE AT REST DB REF 15027 (2)
VENTURI AIR MASS SENSOR
BAFFLING DB REF 15027 (2)
GAS SECTION - NG
PERFORMANCE ANALYSIS FAIL F93
VENTURI AIR MASS SENSOR
NO VOLTAGE AT RESTFAILS PT F93
VENTURI AIR MASS SENSOR
PERFORMANCE TEST FAIL F93
COMBUSTION ADJUSTMENT
PERFORMANCE TEST FAIL F93
GAS SECTION - NG
FLOW THERMISTOR SATISFACTORY
RESULT AS EXPECTED
RETURN THERMISTOR SATISFACTORY
RESULT AS EXPECTED
DHW SENSOR
RESULT AS EXPECTED
WARMSTART SENSOR
RESULT AS EXPECTED
PCB GAS VALVE VOLTAGE BOTTOM SOLENOID
RESULT AS EXPECTED
GAS VALVE TOP SOLENOID
RESULT AS EXPECTED
GAS VALVE BOTTOM SOLENOID
RESULT AS EXPECTED
PCB GAS VALVE VOLTAGE TOP SOLENOID
RESULT AS EXPECTED
GAS VALVE STEPPER MOTOR
RESULT AS EXPECTED
PUMP
RESULT AS EXPECTED
DIVERTER VALVE MOTOR
RESULT AS EXPECTED
PCB VOLTAGE TO DIVERTER VALVE
RESULT AS EXPECTED
DHW FLOW TURBINE
RESULT AS EXPECTED
DHW SENSOR
HARNESS - WIRING (X2)
PASSING TO RADS
VALVE - DIVERTER - BRASS
TOO LOW FOR PERFORMANCE TEST
GAS INLET PRESSURE
PERFORMANCE ANALYSIS FAIL
VENTURI AIR MASS SENSOR
PERFORMANCE TEST FAIL
COMBUSTION ADJUSTMENT
DHW TOO COOL
HARNESS - WIRING (X2)
DHW TOO COOL
PCB
SCALED-NOISY
HEAT EXCHANGER PRIMARY
BLOCKED
EXPANSION VESSEL PIPE
WARM START SENSOR
HARNESS - WIRING (X2)
F22 F73 F74 FAULT CODES
SENSOR - WATER PRESSURE
THERMISTOR FAULT CODES RETURN SENSOR
HARNESS - WIRING (X20 AND X25)
THERMISTOR FAULT CODES FLOW SENSOR
HARNESS - WIRING (X20 AND X25)
F13
PCB
F13
HARNESS - WIRING (X2)
F23 F24 F83 F84
HEAT EXCHANGER PRIMARY
NOT RESPONDING TO VARYING AIRFLOW F52, F53
VENTURI AIR MASS SENSOR
NO VOLTAGE AT REST F52, F53
VENTURI AIR MASS SENSOR
STEPPER MOTOR F26
GAS SECTION - NG
F26
PCB
F25 F76
PCB
F25 F76
HARNESS - WIRING (X20 AND X25)
F25 F76
SAFETY FUSE
F27 F62
PCB
F20
PCB
F20
HARNESS - WIRING (X20 AND X25)
F20 2
HARNESS - WIRING (X20 AND X25)
F61
PCB
F61
GAS SECTION - NG
F61 (2)
GAS SECTION - NG
F61 (3)
GAS SECTION - NG
TO CODING RESISTOR
HARNESS - WIRING (X20 AND X25)
LIMITER BLOCKED
CHARACTERISTIC TEST FROM INSPECTION FLOW LIMITER AND FILTER
FILTER BLOCKED
CHARACTERISTIC TEST FROM INSPECTION FLOW LIMITER AND FILTER
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
PRESSURE DOES NOT REACH -1.5MB OR IS POSITIVE
CHARACTERISTIC TEST FROM PRESSURE FAN
PRESSURE -1.5MB OR GREATER BUT DOES NOT EQUALISE TO 0MB DURING SPARKING
CHARACTERISTIC TEST FROM PRESSURE FAN
VOLTAGE INCORRECT OR MISSING FROM PIN 3 (2 REDS)
CHARACTERISTIC TEST FROM VOLTAGE TO STEPPER MOTOR
VOLTAGE PRESENT ON PIN 3 BUT OTHER VOLTAGES INCORRECT OR MISSING
CHARACTERISTIC TEST FROM VOLTAGE TO STEPPER MOTOR
PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION PUMP RUNS STANDBY
PUMP RUNS OR F75 OCCURING INTERMITTENTLY
CHARACTERISTIC TEST FROM OBSERVATION PUMP RUNS STANDBY
INLET PRESSURE SATISFACTORY BUT BURNER DROPS OUT ON MINIMUM
CHARACTERISTIC TEST FROM FGA MAXIMUM, MINIMUM AND PRESSURE GAS INLET
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
INLET PRESSURE UNSATISFACTORY
CHARACTERISTIC TEST FROM FGA MAXIMUM, MINIMUM AND PRESSURE GAS INLET
INLET PRESSURE SATISFACTORY BUT FGA READINGS OUTSIDE MANUFACTURERS LIMITS
CHARACTERISTIC TEST FROM OBSERVATION PUMP RUNS STANDBY
INLET PRESSURE SATISFACTORY BUT BURNER DROPS OUT ON MINIMUM
CHARACTERISTIC TEST FROM FGA MAXIMUM, MINIMUM AND PRESSURE GAS INLET
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
BURNER IGNITES BUT DOES NOT ESTABLISH - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
BURNER IGNITES BUT BAFFLES OUT/NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW TOO COOL RADS REMAIN COOL WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW TOO COOL RADIATORS BEGIN TO HEAT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER NOISY KETTLING
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER DOES NOT RESPOND TO CENTRAL HEATING
CHARACTERISTIC TEST FROM CH OPERATION (NOISY?)
BOILER STILL NOISY
CHARACTERISTIC TEST FROM CH OPERATION (NOISY?)
INLET PRESSURE UNSATISFACTORY
CHARACTERISTIC TEST FROM FGA MAXIMUM, MINIMUM AND PRESSURE GAS INLET
INLET PRESSURE SATISFACTORY BUT FGA READINGS OUTSIDE MANUFACTURER LIMITS
CHARACTERISTIC TEST FROM FGA MAXIMUM, MINIMUM AND PRESSURE GAS INLET
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
DIFFERENTIAL EXCESSIVE
CHARACTERISTIC TEST FROM DIFFERENTIAL PRIMARY HEAT EXCHANGER
BOILER DOES NOT RESPOND TO CENTRAL HEATING
CHARACTERISTIC TEST FROM CH OPERATION (NOISY?)
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER UP TO TEMP RADS COLD
CHARACTERISTIC TEST FROM OPERATION CH
BOILER AND SYSTEM TEMPERATURE LOW
CHARACTERISTIC TEST FROM OPERATION CH
DIFFERENTIAL INCORRECT OR LOCAL NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL PRIMARY HEAT EXCHANGER FOR CH NOISE
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL PRIMARY HEAT EXCHANGER FOR CH NOISE
BOILER DOES NOT GIVE THE OPTION OF ACTIVATING WARMSTART
CHARACTERISTIC TEST FROM OBSERVATION PREHEAT OPERATION
BOILER DOES NOT HEAT SUFFICIENTLY ON WARM START
CHARACTERISTIC TEST FROM OBSERVATION PREHEAT OPERATION
BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK
FAULT CODE SHOWN
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK
DIFFERENTIAL EXCESSIVE
CHARACTERISTIC TEST FROM DIFFERENTIAL PRIMARY HEAT EXCHANGER
BOILER DOES NOT RESPOND TO CENTRAL HEATING
CHARACTERISTIC TEST FROM CH OPERATION (NOISY?)
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE INCORRECT OR MISSING FROM PIN 3 (2 REDS)
CHARACTERISTIC TEST FROM VOLTAGE TO STEPPER MOTOR
VOLTAGE PRESENT ON PIN 3 BUT OTHER VOLTAGES INCORRECT OR MISSING
CHARACTERISTIC TEST FROM VOLTAGE TO STEPPER MOTOR
18/11/2022 11:46:00 2209_1_50_1 28/12/2022 08:45:04
18/11/2022 13:08:01
VOLTAGE TO DISPLAY PCB AT MAIN PCB
REMOVE THE DISPLAY HARNESS CONNECTOR FROM THE MAIN PCB
RESISTANCE DHW SENSOR
REMOVE THE CONNECTOR FROM THE DHW SENSOR
VOLTAGE DIVERTER VALVE
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE MOTOR AND MAKE SAFE
NO DEMANDS
VOLTAGE DIVERTER VALVE
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE MOTOR AND MAKE SAFE
NO DEMANDS
VOLTAGE MAINS POWER INPUT TO APPLIANCE
{GAINPCBACS}
RESISTANCE MAINS SUPPLY FUSE
REMOVE THE MAINS 3A FUSE FROM ITS FOLDER
RESISTANCE GAS VALVE TOP SOLENOID AND HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE HARNESS TOP SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE TOP SOLENOID (BLACK)
RESISTANCE GAS VALVE HARNESS BOTTOM SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE BOTTOM SOLENOID (WHITE)
VOLTAGE DC SUPPLY TO FAN AT PCB
{GAINPCBACS}
REMOVE 4 WIRE CONNECTOR FROM FAN AND MAKE SAFE
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR X20 FROM THE PCB
REMOVE THE DC FAN CONNECTOR (4WIRE) FROM THE FAN ASSEMBLY
VOLTAGE DC SUPPLY TO FAN AT PCB
{GAINPCBACS}
REMOVE 4 WIRE CONNECTOR FROM FAN AND MAKE SAFE
RESISTANCE PUMP AND HARNESS_FUSE
REMOVE CONNECTOR X18 FROM THE PCB
RESISTANCE LOW WATER PRESSURE SWITCH HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
REMOVE CONNECTOR FROM THE LOW WATER PRESSURE SWITCH
RESISTANCE LOW WATER PRESSURE SWITCH HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
REMOVE CONNECTOR FROM THE LOW WATER PRESSURE SWITCH
OBSERVATION CONNECTOR X40 (CONDENSATE PUMP)
GAIN ACCESS TO PCB
OBSERVATION F77 RESET (CONDENSATE PUMP DISCONNECTED)
REMOVE CONDENSATE PUMP CONNECTOR FROM X40 AND MAKE SAFE
DISCONNECT X40 DOES SPARKING OCCUR?
REMOVE CONNECTOR X40 FROM THE PCB AND MAKE SAFE
VOLTAGE HALL SENSOR
{GAINPCBACS}
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR X20 FROM THE PCB
REMOVE THE DC FAN CONNECTOR (4WIRE) FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR X20 FROM THE PCB
REMOVE THE DC FAN CONNECTOR (4WIRE) FROM THE FAN ASSEMBLY
OBSERVATION CONNECTOR X100 (CONDENSATE PUMP)
GAIN ACCESS TO PCB
DISCONNECT X100 CONDENSATE PUMP - DHW DEMAND RECOGNISED?
REMOVE CONNECTOR X100 (BLUE) FROM THE PCB AND MAKE SAFE, CONNECT A WIRE LINK BETWEEN THE CONNECTIONS
VOLTAGE DEMAND FROM AQUA SENSOR
{GAINPCBACS}
HOT WATER TAP ON WITH A FLOW RATE OF 3 L/MIN
VOLTAGE 22V AND 5V LINES X2 DISCONNECTED
REMOVE CONNECTOR X2 (BLUE) FROM THE PCB
VOLTAGE 22V AND 5V LINES X25 DISCONNECTED
REMOVE CONNECTOR X25 (WHITE) FROM THE PCB
RESISTANCE STEPPER MOTOR HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE STEPPER MOTOR
RESISTANCE GAS VALVE HARNESS BOTTOM SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE BOTTOM SOLENOID (WHITE)
RESISTANCE GAS VALVE HARNESS TOP SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE TOP SOLENOID (BLACK)
VOLTAGE TO DISPLAY PCB AT MAIN PCB
REMOVE THE DISPLAY HARNESS CONNECTOR FROM THE MAIN PCB
FGA MAXIMUM, MINIMUM AND PRESSURE GAS INLET
ATTACH A U GAUGE TO
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
RESISTANCE DHW SENSOR
REMOVE THE CONNECTOR FROM THE DHW SENSOR
RESISTANCE WARM START SENSOR
REMOVE THE CONNECTOR FROM THE WARM START SENSOR
RESISTANCE GAS VALVE TOP SOLENOID AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE BOTTOM SOLENOID AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
VOLTAGE SOLENOID TOP
NO DEMANDS
RESISTANCE GAS VALVE STEPPER MOTOR AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE PUMP AND HARNESS_FUSE
REMOVE CONNECTOR X18 FROM THE PCB
RESISTANCE DIVERTER VALVE MOTOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
VOLTAGE DIVERTER VALVE
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE MOTOR AND MAKE SAFE
NO DEMANDS
VOLTAGE DEMAND FROM AQUA SENSOR
{GAINPCBACS}
HOT WATER TAP ON WITH A FLOW RATE OF 3 L/MIN
RESISTANCE DHW SENSOR
REMOVE THE CONNECTOR FROM THE DHW SENSOR
VOLTAGE FROM 24V EXTERNAL CONTROLS
{GAINPCBACS}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING
RESISTANCE DHW SENSOR
REMOVE THE CONNECTOR FROM THE DHW SENSOR
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS AS INDICATED BY RED ARROWS
BOILER CH THERMOSTAT SET TO MAX
VOLTAGE FROM 24V EXTERNAL CONTROLS
{GAINPCBACS}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
240V OR 24V CONTROLS?
{GAINPCBACS}
VOLTAGE FROM 24V EXTERNAL CONTROLS
{GAINPCBACS}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING
PRESSURE EXPANSION VESSEL
APPLIANCE PRIMARY CIRCUIT DRAINED AND DISCHARGED
RESISTANCE WARM START SENSOR
REMOVE THE CONNECTOR FROM THE WARM START SENSOR
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS AS INDICATED BY RED ARROWS
BOILER CH THERMOSTAT SET TO MAX
VOLTAGE FROM 24V EXTERNAL CONTROLS
{GAINPCBACS}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING
RESISTANCE WARM START SENSOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE WARM START SENSOR
REMOVE THE CONNECTOR FROM THE WARM START SENSOR
RESISTANCE CODING RESISTOR
DISCONNECT THE INLINE CONNECTOR TO THE SAFETY FUSE AND CODING RESISTOR
VOLTAGE TO STEPPER MOTOR
NO DEMANDS
RESISTANCE SAFETY FUSE AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE SAFETY FUSE AND SAFETY FUSE HARNESS
DISCONNECT THE INLINE CONNECTOR TO THE SAFETY FUSE HARNESS FROM THE MAIN BOILER HARNESS
RESISTANCE SAFETY FUSE HARNESS
DISCONNECT THE INLIN
RESISTANCE FLOW SENSOR AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
OBSERVATION REMOVE EBUS CONNECTOR
REMOVE THE EBUS CONNECTOR FROM THE PCB AND MAKE SAFE
RESISTANCE GAS VALVE BOTTOM SOLENOID AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE HARNESS BOTTOM SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE BOTTOM SOLENOID (WHITE)
RESISTANCE GAS VALVE HARNESS TOP SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE TOP SOLENOID (BLACK)
RESISTANCE STEPPER MOTOR HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE STEPPER MOTOR
RESISTANCE HARNESS DISPLAY PCB
REMOVE DISPLAY HARNESS FROM X51 CONNECTIONS
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
OBSERVATION DHW DEMAND INCORRECTLY RECOGNISED
HOT WATER TAPS OFF
OBSERVATION ISOLATE MAINS WATER - DEMAND STOPS?
ENSURE LEFT HAND FILLING TAP CLOSED
TURN RIGHT HAND FILLING TAP TO THE OPEN POSITION
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
RESISTANCE CODING RESISTOR GAS GROUP
REMOVE THE CODING RESISTOR FROM THE PCB
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION FLOW LIMITER AND FILTER
DHW SUPPLY ISOLATED
RESISTANCE DHW SENSOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE DIVERTER VALVE HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE MOTOR
RESISTANCE DIVERTER VALVE HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE MOTOR
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE IGNITION LEAD
REMOVE THE IGNITION LEAD FROM THE PCB
REMOVE THE IGNITION LEAD FROM THE SPARK ELECTRODE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
INSPECTION AIR MASS SENSOR
REMOVE AIR INTAKE TUBE
PRESSURE FAN
ATTACH PRESSURE TUBE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
VOLTAGE TO STEPPER MOTOR
NO DEMANDS
VOLTAGE SOLENOID TOP
NO DEMANDS
RESISTANCE STEPPER MOTOR HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE STEPPER MOTOR
RESISTANCE GAS VALVE BOTTOM SOLENOID AND HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE CODING RESISTOR GAS GROUP
REMOVE THE CODING RESISTOR FROM THE PCB
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
VOLTAGE DC PWM DEMAND AT PCB
{GAINPCBACS}
REMOVE 4 WIRE FAN CONNECTOR FROM FAN AND MAKE SAFE
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
RESISTANCE DHW SENSOR
REMOVE THE CONNECTOR FROM THE DHW SENSOR
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR X20 FROM THE PCB
REMOVE THE DC FAN CONNECTOR (4WIRE) FROM THE FAN ASSEMBLY
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
RESISTANCE DHW SENSOR
REMOVE THE CONNECTOR FROM THE DHW SENSOR
VOLTAGE HALL SENSOR
{GAINPCBACS}
VOLTAGE DC PWM DEMAND AT PCB
{GAINPCBACS}
REMOVE 4 WIRE FAN CONNECTOR FROM FAN AND MAKE SAFE
OBSERVATION HEATING PARTIAL LOAD SETTING (PARAMETER D 000)
ENSURE NO DEMANDS
VOLTAGE PUMP AT PCB 1
{GAINPCBACS}
PRESSURE EXPANSION VESSEL
APPLIANCE PRIMARY CIRCUIT DRAINED AND DISCHARGED
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
VOLTAGE PUMP AT PCB 2
REMOVE THE CONNECTOR
CHECK PUMP OPERATION
REMOVE VENT PLUG FRO
PRESSURE EXPANSION VESSEL
APPLIANCE PRIMARY CIRCUIT DRAINED AND DISCHARGED
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
OBSERVATION CONNECTOR X40 (CONDENSATE PUMP)
GAIN ACCESS TO PCB
VOLTAGE HALL SENSOR
{GAINPCBACS}
RESISTANCE IGNITION LEAD
REMOVE THE IGNITION LEAD FROM THE PCB
REMOVE THE IGNITION LEAD FROM THE SPARK ELECTRODE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
RESISTANCE IGNITION LEAD
REMOVE THE IGNITION LEAD FROM THE PCB
REMOVE THE IGNITION LEAD FROM THE SPARK ELECTRODE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
VOLTAGE DEMAND FROM AQUA SENSOR
{GAINPCBACS}
HOT WATER TAP ON WITH A FLOW RATE OF 3 L/MIN
RESISTANCE CHECK AQUA SENSOR HARNESS
REMOVE THE CONNECTOR FROM THE AQUA SENSOR
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
RESISTANCE CHECK AQUA SENSOR HARNESS
REMOVE THE CONNECTOR FROM THE AQUA SENSOR
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
VOLTAGE 22V AND 5V LINES LOW WATER PRESSURE SWITCH DISCONNECTED
REMOVE THE CONNECTOR
RESISTANCE GAS VALVE STEPPER MOTOR AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE BOTTOM SOLENOID AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE TOP SOLENOID AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE FUSE F1
REMOVE FUSE F1 FROM ITS HOLDER ON THE PCB
VOLTAGE 22V AND 5V LINES AIR MASS SENSOR DISCONNECTED
REMOVE CONNECTOR FRO
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE DHW SENSOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
INSPECTION DIVERTER VALVE MOTOR OPERATION
REMOVE THE DIVERTER
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
240V OR 24V CONTROLS?
{GAINPCBACS}
VOLTAGE FROM 240V EXTERNAL CONTROLS
{GAINPCBACS}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
RESISTANCE DHW SENSOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
DIFFERENTIAL DHW HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS AS INDICATED BY THE RED ARROWS
BOILER DHW TEMPERATURE SET TO MAX
240V OR 24V CONTROLS?
{GAINPCBACS}
VOLTAGE FROM 240V EXTERNAL CONTROLS
{GAINPCBACS}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
VOLTAGE FROM 240V EXTERNAL CONTROLS
{GAINPCBACS}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING
INSPECTION INTEGRAL BYPASS
APPLIANCE DRAINED AND DISCHARGED
DIFFERENTIAL PRIMARY HEAT EXCHANGER FOR CH NOISE
ATTACH TEMPERATURE CLAMPS AS INDICATED BY THE RED ARROWS
BOILER CH THERMOSTAT SET TO MAX
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
RESISTANCE WARM START SENSOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
RESISTANCE WARM START SENSOR
REMOVE THE CONNECTOR FROM THE WARM START SENSOR
INSPECTION DIVERTER VALVE MOTOR OPERATION
REMOVE THE DIVERTER
OBSERVATION CLOSE INTEGRAL BYPASS
CLOSE THE INTEGRAL B
TEMPERATURE APPLIANCE FROST PROTECTION ?
ATTACH TEMPERATURE CLAMPS AS INDICATED BY THE RED ARROWS
RESISTANCE LOW WATER PRESSURE SWITCH HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
REMOVE CONNECTOR FROM THE LOW WATER PRESSURE SWITCH
RESISTANCE FLOW SENSOR AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE RETURN SENSOR AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
DIFFERENTIAL DHW HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS AS INDICATED BY THE RED ARROWS
BOILER DHW TEMPERATURE SET TO MAX
240V OR 24V CONTROLS?
{GAINPCBACS}
VOLTAGE FROM 240V EXTERNAL CONTROLS
{GAINPCBACS}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING
INSPECTION INTEGRAL BYPASS
APPLIANCE DRAINED AND DISCHARGED
RESISTANCE CODING RESISTOR OUTPUT AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
RESISTANCE STEPPER MOTOR HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE STEPPER MOTOR
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
RESISTANCE RETURN SENSOR AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE IGNITION LEAD
REMOVE THE IGNITION LEAD FROM THE PCB
REMOVE THE IGNITION LEAD FROM THE SPARK ELECTRODE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
RESISTANCE GAS VALVE TOP SOLENOID AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE STEPPER MOTOR AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
System Information
- Total Tests: 741
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control