Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
BAXI MEGAFLO SYSTEM ERP / POTTERTON PROMAX SYSTEM ERP
GLOBALLY REPLACED
CASE OFF
OUTER CASE REMOVA
DOES FAN RUN ON CH DEMAND
{SELHWCHON}
BURNER IGNITES AND ESTABLISHES
{SELHWCHON}
OPERATION CH
{SELHWCHON}
TEMPERATURE CONTROL SET TO MAX
OPERATION DHW
EXTERNAL DHW CONTROLS CALLING FOR HEAT
OVERHEAT INVESTIGATION
OUT OF MODEL
E20 FAULT CODE
OUT OF MODEL
E50 FAULT CODE
OUT OF MODEL
E119 FAULT CODE
OUT OF MODEL
E125 FAULT CODE
OUT OF MODEL
E130 FAULT CODE
OUT OF MODEL
E160 FAULT CODE
OUT OF MODEL
FUSE FURTHER INVESTIGATION
OUT OF MODEL
E168 FAULT CODE
E168 FAULT CODE
T
POWER UP
{SELHWCHON}
ENSURE THERE ARE NO DEMANDS
BOILER ENTERS STANDBY MODE
{SELHWCHON}
ENSURE THERE ARE NO DEMANDS
E164 FAULT CODE
OUT OF MODEL
E28 FAULT CODE
NOT USED - HEADER FOR FAULT CODE
E130 FAULT CODE DURING CH OPERATION
HEADER FOR FAULT CODE E130 DURING CH OPERATION
SF OR P CALIBRATION FUNCTION
INTENTIONALLY BLANK - HEADER FOR SERVICE MODE
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QADAI FLOW THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI RETURN THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI SPARK GENERATOR RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI PUMP RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI PUMP VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI FAN AC VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI FAN AC RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
E156
MAINS VOLTAGE LESS THAN 180VAC
OPEN CIRCUIT
CABLE - ELECTRODE - FLAME SENSING
NO AC VOLTAGESTANDY BY MODE
WIRING - FAN/IGNITER
FAN SUPPLY DC
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
NO FAN DC
PCB
NO PRESSURE E119E164
SYSTEM PRESSURE
BLOCKED E119E164
SWITCH - PRESSURE - HEATING (WATER PRESSURE)
E164
PUMP
STANDBY
FAN ASSEMBLY
BLOWN STAND BY MODE AT POWER UPB4 OP SEQ
FUSE 3AMP
BLOWN STANDBY MODE AT POWER UPFAN DOESNT RUNB4 OP SEQ
FUSE 2 AMP (LIVE)
BLOWNB4 OP SEQ
FUSE 2 AMP (NEUTRAL)
ERRATIC TEMPERATURE DISPLAY
SENSOR - NTC (PRIMARY)
FAN NOT RUNNING
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
FAN NOT RUNNING E160
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
E168
GAS VALVE
E125 FAULT CODE
TAP - ISOLATION - RETURN (FILTER)
BLOCKED
PIPE - PRESSURE SWITCH
EXPLOSIVE IGNITIOJN
GAS INLET PRESSURE
EXPLOSIVE IGNITION
LEAD - IGNITION ELECTRODE
EXPLOSIVE IGNITION
BODY - CONDENSER SIPHON/PRIMER
EXPLOSIVE IGNITION
FLUE
EXPLOSIVE IGNITION
ELECTRODE - IGNITION
EXPLOSIVE IGNITION
BURNER
EXPLOSIVE IGNITION
HEAT EXCHANGER - BASIC
EXPLOSIVE IGNITION
FAN - PRESSURE SENSING VENTURI
EXPLOSIVE IGNITION
PIPE - PRESSURE SWITCH
GAS VALVE DAMAGED PCB
PCB AND GAS VALVE
BURNER DOES NOT ESTABLISH
GAS INLET PRESSURE
FAULTY SOLENOIDS
GAS VALVE
BLOCKEDBLOCKED
BODY - CONDENSER SIPHON/PRIMER
SPARKING WRONG POSITION
ELECTRODE - IGNITION
CHOKEDBLOCKED
BURNER
BURNER DOES NOT IGNITEBLOCKED
HEAT EXCHANGER - BASIC
BLOCKED OR RESTRICTED
FAN - PRESSURE SENSING VENTURI
NO DROP
FAN - PRESSURE SENSING VENTURI
NO SPARK
WIRING - FAN/IGNITER
NO SPARKING
LEAD - IGNITION ELECTRODE AND EARTH
CASE REMOVAL
DIRECTION CHOICE OR CONTINUE
NOT ESTABLISHING
BODY - CONDENSER SIPHON/PRIMER
BURNER BAFFLES OUT
GAS INLET PRESSURE
BLOCKED 2
BODY - CONDENSER SIPHON/PRIMER
BURNER BAFFLES OUT
BURNER
NO AC VOLTAGESTANDY BY MODE BLANK DISPLAY
WIRING - FAN/IGNITER
FAN NOT RUNNING BLANK DISPLAY
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
BLACK DISPLAYB4 OP SEQ
FAN ASSEMBLY
FAN SUPPLY DC BLANK DISPLAY
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
STANDBY BLANK DISPLAY
FAN ASSEMBLY
BURNER BAFFLES OUT
FLUE
FROST PROTECTION
SENSOR - NTC (PRIMARY)
CH NO DEMAND
PCB
DHW COOL RADS COOL
SENSOR - NTC (PRIMARY)
DHW COOL RADS COOL
CLIP - NTC RETURN SENSOR
POOR DHW
BURNER
OPERATION DHW - DHW COOL RADS COOL - FLUEWAYS
HEAT EXCHANGER - BASIC
SENSOR FAULT - RADS TOO HOT
SENSOR - NTC (PRIMARY)
SENSOR FAULT (RETURN) - RADS TOO HOT
CLIP - NTC RETURN SENSOR
BYPASS PASSING - BOILER NOISY
KIT - BY-PASS-CH
BOILER SHUTS DOWN BEFORE REACHING TEMP
CLIP - NTC RETURN SENSOR
OPERATION DHW DHW RUNS HOT THEN COLD
SENSOR - NTC (PRIMARY)
OPERATION CH - NOISY
TAP - ISOLATION - RETURN (FILTER)
CLOSED
FLOW AND RETURN VALVES
UNDER PRESSURE
EXPANSION VESSEL
RADS COOL
PUMP
BYPASS PASSING - BOILER UP TO TEMP RADS COLD
KIT - BY-PASS-CH
FILTER BLOCKED - BOILER UP TO TEMP RADS COLD
TAP - ISOLATION - RETURN (FILTER)
OVERHEAT DHW DIFF OK
TAP - ISOLATION - RETURN (FILTER)
E168
SPARK GENERATOR
E168 AC
FAN ASSEMBLY
E168 DC
FAN ASSEMBLY
FAN RUNS DHWNO SUPPLY VOLTAGEFANE168
SENSOR - NTC (PRIMARY)
FAN RUNS DHWNO SUPPLY VOLTAGEFANE168
THERMOSTAT - LIMIT
E168
CLIP - NTC RETURN SENSOR
NO PRESSUREE168
SYSTEM PRESSURE
BLOCKEDE168
SWITCH - PRESSURE - HEATING (WATER PRESSURE)
E168
ELECTRODE - IGNITION
E168
ELECTRODE - IONISATION
NO DISPLAY
WIRING - CONNECTOR
NO RESET OVERHEAT
SWITCH - SELECTOR - 4 POSITION
FAN RUNS DHWNO SUPPLY VOLTAGEFANOH
THERMOSTAT - LIMIT
FAN RUNS CH DEMAND
HARNESS X6 LINK
NO CH 2
PCB
FAN DOES NOT RUN
PCB
FAN RUNS DHWNO SUPPLY VOLTAGEFAN
SENSOR - NTC (PRIMARY)
SENSOR FAULT (RETURN) - FAN RUNS
CLIP - NTC RETURN SENSOR
NO PRESSURE
SYSTEM PRESSURE
BLOCKED
SWITCH - PRESSURE - HEATING (WATER PRESSURE)
FAN RUNS DHWNO SUPPLY VOLTAGEFAN
THERMOSTAT - LIMIT
SENSOR FAULT (OVERHEAT) - SHUTS DOWN BEFORE TEMP
THERMOSTAT - LIMIT
SENSOR FAULT (FLUE) - SHUTS DOWN BEFORE TEMP
DEVICE - SAFETY - FLUE
E28
DEVICE - SAFETY - FLUE
NO DEMAND LED - EXT VOLTS IN
WIRING - PUMP & GAS VALVE
NO DEMAND LED
SWITCH - SELECTOR - 4 POSITION
OBSERVATION PUMP RUNS - OPEN TO PUMP PCB
WIRING - PUMP & GAS VALVE
OBSERVATION PUMP RUNS - OPEN TO PUMP
WIRING - PUMP & GAS VALVE
OBSERVATION PUMP RUNS
RELAY - PCB
OBSERVATION PUMP RUNS - OPEN TO PUMP PCB OVERHEAT
WIRING - PUMP & GAS VALVE
OBSERVATION PUMP RUNS - OPEN TO PUMP OVERHEAT
WIRING - PUMP & GAS VALVE
OBSERVATION PUMP RUNS OVERHEAT
RELAY - PCB
OBSERVATION PUMP RUNS - OPEN TO PUMP PCB E125
WIRING - PUMP & GAS VALVE
OBSERVATION PUMP RUNS - OPEN TO PUMP E125
WIRING - PUMP & GAS VALVE
OBSERVATION PUMP RUNS E125
RELAY - PCB
OBSERVATION PUMP RUNS - OPEN TO PUMP PCB E164
WIRING - PUMP & GAS VALVE
OBSERVATION PUMP RUNS - OPEN TO PUMP E164
WIRING - PUMP & GAS VALVE
OBSERVATION PUMP RUNS E164
RELAY - PCB
PUMP SECTION CAUSING E168
WIRING - PUMP & GAS VALVE
FUSE2
WIRING - PUMP & GAS VALVE
FAN RUNSNO SUPPLY VOLTAGEFAN
DEVICE - SAFETY - FLUE
DOES FAN RUN ON DHW DEMAND
SWITCH - AIR PRESSURE
OPERATION DHW - FAULT CODE
DEVICE - SAFETY - FLUE
OPERATION DHW - FAULT CODE
SWITCH - AIR PRESSURE
OPERATION DHW - FAULT CODE - FLUEWAYS
HEAT EXCHANGER - BASIC
NO RESET E130
SWITCH - SELECTOR - 4 POSITION
FAN RUNSNO SUPPLY VOLTAGEFANE130
DEVICE - SAFETY - FLUE
E130
SWITCH - AIR PRESSURE
E130
BODY - CONDENSER SIPHON/PRIMER
CHOKEDBLOCKEDE130
BURNER
BURNER DOES NOT IGNITEBLOCKEDE130
HEAT EXCHANGER - BASIC
FAN RUNSNO SUPPLY VOLTAGEFANE168
DEVICE - SAFETY - FLUE
E168
SWITCH - AIR PRESSURE
FAN RUNSNO SUPPLY VOLTAGEFANE130 E131
DEVICE - SAFETY - FLUE
BLANK FOR LITE DIAGNOSTIC
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR QADAI
Z DIRECTION CHOICE OR CONTINUE
QADAI
SENSOR - NTC (PRIMARY)
QADAI
CLIP - NTC RETURN SENSOR
QADAI
GAS VALVE
QADAI
SPARK GENERATOR
QADAI
PUMP
QADAI NO POWER TO PUMP
RELAY - PCB
QADAI AC
FAN ASSEMBLY
QADAI
DEVICE - SAFETY - FLUE
FLAME BAFFLES
HEAT EXCHANGER - BASIC
FOR TYPE DIAG PROCEDURE
DIRECTION CHOICE OR CONTINUE
F5 FAULT CODE
PUMP
OVERHEAT
CLIP - NTC RETURN SENSOR
OVERHEAT
SENSOR - NTC (PRIMARY)
LOW TEMP
GAS INLET PRESSURE
FAN RUNS DHWNO SUPPLY VOLTAGEFANE20
SENSOR - NTC (PRIMARY)
NO FANNO SUPPLY VOLTAGEFANE50
CLIP - NTC RETURN SENSOR
NO PRESSURE E119
SYSTEM PRESSURE
BLOCKED E119
SWITCH - PRESSURE - HEATING (WATER PRESSURE)
E125
PUMP
E125
SENSOR - NTC (PRIMARY)
E125
CLIP - NTC RETURN SENSOR
NO RESET
SWITCH - SELECTOR - 4 POSITION
NOISY
BODY - CONDENSER SIPHON/PRIMER
E160
WIRING - FAN/IGNITER
E160
PCB
E160
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
FAN SIGNAL E160
FAN ASSEMBLY
FUSE FURTHER INVESTIGATION
GAS VALVE
DC HARNESS
FAN ASSEMBLY
FUSE BLOWING
FAN ASSEMBLY
WATER PRESSURE E119
WIRING - DHW PRIORITY SENSOR
FAULTY
ELECTRODE - IONISATION
NO RETIFICATION
PCB
E119 FAULTE164
PCB
WATER PRESSURE E119E164
WIRING - DHW PRIORITY SENSOR
DHW
FROST PROTECTION
FURTHER INVESTIGATION F1B4 OP SEQ
Z DIRECTION CHOICE OR CONTINUE
FURTHER IN VESTIGATION F2FAN DOESNT RUNB4 OP SEQ
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION F3B4 OP SEQ
Z DIRECTION CHOICE OR CONTINUE
ERRATIC TEMPERATURE DISPLAY
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
RUNNING SLOW
FAN ASSEMBLY
VOLTAGE NO MOVEMENTSTANDY BY MODE
FAN ASSEMBLY
VOLTAGE NO MOVEMENTSTANDY BY MODE E160
FAN ASSEMBLY
E168 GAS VALVE
WIRING - PUMP & GAS VALVE
RESTRICTEDE125
HEAT EXCHANGER - BASIC
EXPLOSIVE IGNITION
GAS VALVE
SPARKING NO IGNITION
GAS INLET PRESSURE
NO GV VOLTAGE
PCB
GAS VALVE HARNESS DAMAGED PCB
PCB AND GAS VALVE HARNESS
GV VOLTAGEPASS
WIRING - PUMP & GAS VALVE
MECHANICALPASS
GAS VALVE
NOT OPENING RESISTANCE OK
GAS VALVE
EXPLOSIVE IGNITION
SPARK GENERATOR
SPARKING OCCURS
ELECTRODE - IGNITION
NO SPARK - RESISTANCE
SPARK GENERATOR
NO SPARK
SPARK GENERATOR
NO FANB4 OP SEQ
SWITCH - SELECTOR - 4 POSITION
VOLTAGE NO MOVEMENTSTANDY BY MODE BLANK DISPLAY
FAN ASSEMBLY
FLAME BAFFLING
GAS VALVE
BLANK DISPLAYB4 OP SEQ
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
FURTHER INVESTIGATION LED PCB FAULT TO FAN RUNS BURNER IGNITES AND ESTABLISHESB4 OP SEQ
Z REDIRECTS BY HTML LINK
NO DEMAND
KIT - ELECTRO/MECHANICAL
CH OPERATION NOISY
HEAT EXCHANGER - BASIC
EXPANSION CONNECTION
PIPE - EXCHANGER (BLOCKAGE TO EXPANSION VESSEL)
PCB FUSE BLOWING
FUSE GONE PCB
OVERHEAT
TEMPERATURE OVERHEAT
EXCESSIVE TEMP
PCB
CUTTING OFF
THERMOSTAT - LIMIT
E168 IGNITER
WIRING - FAN/IGNITER
E168 AC
WIRING - FAN/IGNITER
E168 FAN DC
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
PRIMARYNO SUPPLY VOLTAGEFANE168
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
OH STATE168
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
DHW SENSORNO SUPPLY VOLTAGEFANE168
WIRING - DHW PRIORITY SENSOR
WATER PRESSURE SWITCHE168
WIRING - DHW PRIORITY SENSOR
NO DISPLAY
WIRING - CONNECTOR / SELECTOR SWITCH
OH STATOH
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
NO CH
PCB
NO SWITCH BACK
KIT - ELECTRO/MECHANICAL
PRIMARYNO SUPPLY VOLTAGEFAN
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
FAN DOES NOT RUN - RETURN SENSOR
WIRING - DHW PRIORITY SENSOR
WATER PRESSURE SWITCH
WIRING - DHW PRIORITY SENSOR
OH STAT
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
E28
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
E28
PCB
FAN DOES NOT RUN NO DEMAND LED
WIRING - CONNECTOR / SELECTOR SWITCH
E168
PUMP
FLUE STAT
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
NO RESETE130
PCB
E130
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
E130
FLUE
FLUE STATE168
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
E130 E131
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
NORMAL OPERATION
CALIBRATION FUNCTION
SENSOR TEMP FLOW
RESULT AS EXPECTED
SENSOR TEMP RETURN
RESULT AS EXPECTED
GAS VALVE
RESULT AS EXPECTED
PCB POWER TO GAS VALVE
RESULT AS EXPECTED
SPARK GENERATOR
RESULT AS EXPECTED
PUMP
RESULT AS EXPECTED
PCB POWER TO PUMP
RESULT AS EXPECTED
PCB POWER TO FAN AC
RESULT AS EXPECTED
FAN AC
RESULT AS EXPECTED
SENSOR FLUE
RESULT AS EXPECTED
PRIMARYNO SUPPLY VOLTAGEFANE20
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
E20
PCB
DHW SENSORNO SUPPLY VOLTAGEFANE50
WIRING - DHW PRIORITY SENSOR
E50
PCB
E119 FAULT
PCB
NO RESET
PCB
ALL OKAY
BOILER LOCKOUT
FUSE
HARNESS - WIRING - FAN/DHW, THERMOSTAT/PRESSURE SWITCH
FUSE GAS VALVE
WIRING - PUMP & GAS VALVE
FUSE
WIRING - FAN/IGNITER
FAN RUNS CONTINUALLY
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
FAN DOES NOT RUN ON SELF CHECK
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
DHW / CH DEMAND LED ILLUMINATED
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
DISPLAY DOES NOT ILLUMINATE
CHARACTERISTIC TEST FROM POWER UP
DISPLAY ILLUMINATES BUT TEMPERATURE DISPLAYED ERRATIC
CHARACTERISTIC TEST FROM POWER UP
EXPLOSIVE OR DELAYED IGNITION
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
SPARKING OCCURS BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
FAN RUNS SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT BAFFLES OUT OR LIFTS OFF
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
GAS INLET PRESSURE LOW OR DROPS BELOW MINIMUM
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
GAS INLET PRESSURE OK BUT DOES NOT DROP
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
FAN RUNS CONTINUOUSLY AT HIGH SPEED
CHARACTERISTIC TEST FROM FAN RUNS SELF CHECK
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM FAN RUNS SELF CHECK
TEMP DIFFERENTIAL NOT OK LOCAL BOILING
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
BOILER UP TO TEMP RADS COLD
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER RESPONDS TO DHW DEMAND BUT OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER TEMPERATURE EXCEEDS 90 DEGREES AND DOES NOT CUT OFF
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
BOILER LOCKS OUT ON OVERHEAT BEFORE REACHING 85 DEGREES
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
FAN DOES NOT RUN AND DEMAND LED IS NOT ILLUMINATED
CHARACTERISTIC TEST FROM DOES FAN RUN ON CH DEMAND
FAN DOES NOT RUN BUT DEMAND LED IS ILLUMINATED
CHARACTERISTIC TEST FROM DOES FAN RUN ON CH DEMAND
BOILER TEMP LOW SYSTEM TEMP LOW
CHARACTERISTIC TEST FROM OPERATION CH
BOILER NOISY / KETTLING
CHARACTERISTIC TEST FROM OPERATION CH
BOILER SHUTS DOWN BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER DOES NOT RESPOND TO DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
27/06/2022 15:33:53 2205_1_50_1 20/10/2022 11:11:26
23/08/2022 14:31:22
RESISTANCE DETECTION LEAD
REMOVE BOTH ENDS OF THE FLAME SENSE HARNESS, FROM THE ELECTRODE AND FROM X501 ON THE PCB
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT THE WIRES
RESISTANCE FUSE F2 ( APPLIANCE)
REMOVE CONTROL BOX COVER
REMOVE THE FUSE AND HOLDER FROM THE LIVE (BROWN)
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
RESISTANCE ELECTRODE LEAD
REMOVE SPARK AND EARTH LEADS FROM ELECTRODE AND SPARK GENERATOR
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE SPARK GENERATOR AND LEADS
REMOVE SPARK LEAD AND EARTH WIRE FROM ELECTRODE
RESISTANCE ELECTRODE LEAD
REMOVE SPARK AND EARTH LEADS FROM ELECTRODE AND SPARK GENERATOR
VOLTAGE SELECTOR SWITCH
{SELHWCHON}
RESISTANCE FAN (DC)_FUSE
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
VOLTAGE FROM SWITCH LIVE
{SELHWCHON}
NO DEMANDS FOR CH
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
RESISTANCE IGNITER
REMOVE THE FLAME IGNITION HARNESS FROM THE SPARK GENERATOR
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
RESISTANCE FAN DC
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR OVERHEAT STAT
UNPLUG THE LEAD FROM THE OVERHEAT STAT
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
RESISTANCE SENSOR OVERHEAT STAT
UNPLUG THE LEAD FROM THE OVERHEAT STAT
LINK FITTED ON PCB PLUG X9
REMOVE THE COVER FROM THE PCB AND LOCATE PLUG X9
(RIGHT HAND SIDE OF THE PCB)
VOLTAGE TO INTEGRAL TIMER
{SELHWCHON}
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE SENSOR OVERHEAT STAT
UNPLUG THE LEAD FROM THE OVERHEAT STAT
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
VOLTAGE TERMINAL BLOCK INTO EXTERNAL CONTROLS
{SELHWCHON}
RESISTANCE SELECTOR SWITCH (EXTERNAL CONTROLS)
DISCONNECT TOP TWO LEFT LEADS FROM SELECTOR SWITCH (BROWN AND BLACK)
VOLTAGE CONTROL PCB TO PUMP PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE CONTROL PCB TO PUMP PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE CONTROL PCB TO PUMP PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE CONTROL PCB TO PUMP PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
GAS VALVE VOLTAGE (PCB)
SELECTOR SWITCH TO HEATING AND HOT WATER
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE IGNITER
REMOVE THE FLAME IGNITION HARNESS FROM THE SPARK GENERATOR
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT THE WIRES
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
IS FAN RUNNING
{SELHWCHON}
RESISTANCE FAN HARNESS AC
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN ASSEMBLY
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
RESISTANCE FAN DC
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS AC
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN ASSEMBLY
REMOVE CONNECTOR X2 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
VOLTAGE MAINS POWER INPUT TO APPLIANCE
REMOVE CONTROL BOX COVER
VOLTAGE AT PCB MAINS
REMOVE CONTROL BOX COVER
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
GAS INLET PRESSURE
{SELHWCHON}
SET T
CAN SPARKING BE SEEN (EXPLOSIVE IGN)
{SELHWCHON}
REMOV
INSPECTION ELECTRODE SPARK GAP
REMOVE THE BURNER ASSEMBLY FROM THE BOILER
GAS INLET PRESSURE
{SELHWCHON}
SET T
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION PRESSURE SENSING VENTURI
REMOVE THE COMPENSATION TUBE FROM THE FAN ASSEMBLY
GAS INLET PRESSURE
{SELHWCHON}
SET T
PRESSURE GAS INLET AND DROP
{SELHWCHON}
SET D
VOLTAGE RECTIFICATION ON PCB
{SELHWCHON}
REMOVE THE FLAME SENSE LEAD FROM TERMINAL X501
GAS VALVE VOLTAGE (PCB)
SELECTOR SWITCH TO HEATING AND HOT WATER
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
INSPECTION ELECTRODE SPARK GAP
REMOVE THE BURNER ASSEMBLY FROM THE BOILER
FLAME SENSE VOLTAGE AT PCB
{SELHWCHON}
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION PRESSURE SENSING VENTURI
REMOVE THE COMPENSATION TUBE FROM THE FAN ASSEMBLY
INSPECTION PRESSURE SENSING VENTURI
REMOVE THE COMPENSATION TUBE FROM THE FAN ASSEMBLY
CAN SPARKING BE SEEN
{SELHWCHON}
REMOV
RESISTANCE SPARK GENERATOR HARNESS
REMOVE CONNECTOR FROM SPARK GENERATOR
REMOVE CONNECTOR X2 FROM THE PCB
VOLTAGE SPARK GENERATOR
{SELHWCHON}
GAIN
VOLTAGE SPARK GENERATOR WITH LEAD
{SELHWCHON}
GAIN
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
REMOVE FAN CONNECTOR DOES DISPLAY NOW WORK
REMOVE CONNECTOR X401 FROM PCB
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS AC
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN ASSEMBLY
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
IS VOLTAGE PRESENT FROM INTEGRAL TIMER
{SELHWCHON}
GAIN
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
BYPASS
GLOBALLY REPLACED
AUTO BYPASS VALVE
EXTERNAL CONTROLS CA
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
EXPANSION VESSEL PRESSURE
BOILER DISCHARGED
BYPASS
GLOBALLY REPLACED
AUTO BYPASS VALVE
EXTERNAL CONTROLS CA
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
TEMPERATURE DIFFERENTIAL CH
{SELHWCHON}
TURN
CH TEST OVERHEAT
{SELHWCHON}
TURN
RESISTANCE IGNITER AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN AND HARNESS AC
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN AND HARNESS DC
DISCONNECT CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
INSPECTION ELECTRODE SPARK GAP
REMOVE THE BURNER ASSEMBLY FROM THE BOILER
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT THE WIRES
INSPECTION DETECTION ELECTRODE
REMOVE DETECTION ELECTRODE FROM BURNER
VOLTAGE TERMINAL BLOCK FROM EXTERNAL CONTROLS
{SELHWCHON}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING FOR HEAT
VOLTAGE FROM INTEGRAL TIMER
{SELHWCHON}
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT THE WIRES
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
GAS INLET PRESSURE
{SELHWCHON}
SET T
RESISTANCE HARNESS EXTERNAL CONTROLS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE HARNESS CONTROL PCB TO PUMP PCB
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
RESISTANCE HARNESS CONTROL PCB TO PUMP PCB
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
RESISTANCE HARNESS CONTROL PCB TO PUMP PCB
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
RESISTANCE HARNESS CONTROL PCB TO PUMP PCB
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE AIR PRESSURE SWITCH
DISCONNECT WIRES FROM APS
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
PRESSURE APS SWITCHING WITH KIT
DISCONNECT WIRES FROM APS
ATTACH CROCODILE CLIPS TO EXPOSED SPADES ON THE APS
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE AIR PRESSURE SWITCH
DISCONNECT WIRES FROM APS
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
RESISTANCE AIR PRESSURE SWITCH
DISCONNECT WIRES FROM APS
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
CH TEST LOCKOUT
{SELHWCHON}
BOILE
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE DC FROM FAN
{SELHWCHON}
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE FAN AND HARNESS DC
DISCONNECT CONNECTOR X401 FROM THE PCB
RESISTANCE FAN AND HARNESS AC
REMOVE CONNECTOR X2 FROM THE PCB
System Information
- Total Tests: 601
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control