Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
IDEAL LOGIC SYSTEM S 24 AND VARIANTS
BOILERS COVERED
POWER ON SELF TEST
{ALLDEMANDOFF}
SELECTOR SWITCH IN ON POSITION
OBSERVATION FAN RUNS ON DEMAND
CH TEMPERATURE CONTROL SET TO MAX
ENSURE BOILER IS COOL
SELECTOR SWITCH SET TO OFF
OPERATION CH
CH THERMOSTAT SET TO MAX
OBSERVATION BURNER IGNITES AND ESTABLISHES
ENSURE BOILER IS COOL
OPERATION DHW
TEMPERATURE CONTROL SET TO MAX
PUMP AND FAN OVER RUN
APPLY A DEMAND FOR HEATING OR HOT WATER
L1
INTENTIONALLY BLANK - HEADER FOR L1 FAULT CODE
F1
INTENTIONALLY BLANK - HEADER FOR F1 FAULT CODE
F4 / L4
INTENTIONALLY BLANK - HEADER FOR F4/L4 FAULT CODES
F5 / L5
INTENTIONALLY BLANK - HEADER FOR F5/L5 FAULT CODES
FURTHER INVESTIGATION FUSES
INTENTIONALLY BLANK - HEADER FOR FUSE INVESTIGATION
F7
INTENTIONALLY BLANK - HEADER FOR F7 FAULT CODE
LC
INTENTIONALLY BLANK - HEADER FOR LC FAULT CODE
FA
INTENTIONALLY BLANK - HEADER FOR FA FAULT CODE
F2 / FN / LN
INTENTIONALLY BLANK - HEADER FOR F2/FN/LN FAULT CODES
L6
INTENTIONALLY BLANK - HEADER FOR FAULT CODE L6
F9 / L9 / F8 / L8
INTENTIONALLY BLANK - HEADER FOR F9/L9/F8/L8 FAULT CODES
F6
INTENTIONALLY BLANK - HEADER FOR F6 FAULT CODE
FU / FJ - FJ SKIPS FIRST TEST
OUTSIDE MODEL
DU
INTENTIONALLY BLANK - HEADER FOR DU FAULT CODE
PCB COMPONENT FOR HYPERLINK
INTENTIONALLY BLANK - HEADER FOR PCB COMPONENT
HEADER FOR QUICK ACCESS DATA RETURN THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FLOW THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP / FAN MAINS VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN RESISTANCE
OUTSIDE MODEL
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW
DIAGNOSTICS LITE
DIAGNOSIS RELIES ON
HEADER FOR QUICK ACCESS DATA PUMP RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR RESISTANCE
OUTSIDE MODEL
FT
HEADER FOR FAULT CODE - OUTSIDE MODEL
OBSERVATION BOILER MODULATION
ATTACH TEMPERATURE CLAMP TO FLOW PIPE ON LEFT HAND SIDE OF BOILER
FAULT CODES
Z DIRECTION
F4 - FLOW SENSOR FAULT
THERMISTOR - NO FLOW
F5 - RETURN SENSOR FAULT
CONTROL THERMISTOR
CASE REMOVAL
Z DIRECTION
TO FAN POWER - PUMP SHORT TIME START UP
HARNESS - MAINS INSTALLATION
WONT RESET L5
PCB
FAULT CODE FA
CONTROL THERMISTOR
FAULT CODE FA
THERMISTOR - NO FLOW
BURNER DOES NOT IGNITE
KIT - SIPHON TRAP
BURNER DOES NOT IGNITE
INJECTOR
BURNER DOES NOT IGNITE
KIT - BURNER
BURNER DOES NOT IGNITE
KIT - HEAT ENGINE
NEW MODELBLOCKED OR DAMAGED
KIT - BURNER
SPARKING BUT NO LIGHTING
KIT - HEAT ENGINE
FAN DOES NOT RUN
HARNESS - MAINS INSTALLATION
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
KIT - SIPHON TRAP
BURNER BAFFLES OR NOISY
INJECTOR
MECHANICAL PHYSICAL OPERATION
KIT - FAN
NEW MODEL FLUEWAYS
KIT - HEAT ENGINE
IGNITES BUT BAFFLES OR NOISY
KIT - BURNER
SPARKING OCCURS BURNER DOES NOT IGNITE
HARNESS - MAINS INSTALLATION
SPARKING OCCURS BURNER DOES NOT IGNITE
LEAD - IGNITION
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS PRESSURE INLET
BURNER IGNITES
ELECTRODE - DETECTION
CALIBRATION LOW BOILER TEMP LOW OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
THERMISTOR - NO FLOW
DHW COOL RADS COOL
CONTROL THERMISTOR
F2 FAULT CODE
GAS PRESSURE INLET
F2 FAULT CODE
ELECTRODE - DETECTION
F2 FAULT CODE
KIT - SIPHON TRAP
F2 FAULT CODE
INJECTOR
DHW COOL RADS COOL
KNOB POTENTIOMETER - WHITE
L6 FAULT CODE
ELECTRODE - DETECTION
L6 - STICKING OPEN
GAS VALVE KIT
L6 FAULT CODE
PCB
L1 - OVERHEAT FAULT
THERMISTOR - NO FLOW
L1 - OVERHEAT FAULT
CONTROL THERMISTOR
F6
HARNESS LOW VOLTAGE
F9
PCB
DU
PCB
FU - SHOWING FAULT
CONTROL THERMISTOR
FU - SHOWING FAULT
THERMISTOR - NO FLOW
BLOWN STAND BY MODE AT POWER UP
MAIN FUSE FUSED SPUR F1
BLOWN STANDBY MODE AT POWER UP
FUSE - PCB
PCB DAMAGED
PCB + LEAK OR SHORT
POWER UP
HARNESS - MAINS INSTALLATION
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - BURNER
DOES NOT ESTABLISH
ELECTRODE - IGNITION
F2 FAULT CODE
KIT - BURNER
F2 FAULT CODE
KIT - HEAT ENGINE
F2 FAULT CODE
ELECTRODE - IGNITION
F2 FAULT CODE
FLUE
FAN RUNS DHW DEMAND
KNOB POTENTIOMETER - WHITE
FAN RUNS DHW
THERMISTOR - NO FLOW
FAN RUNS DHW
CONTROL THERMISTOR
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTOR - NO FLOW
BURNER IGNITES AND ESTABLISHES - NO SPARKING
CONTROL THERMISTOR
FURTHER INVESTIGATION FUSE F1
KIT - PUMP HEAD
FURTHER INVESTIGATION FUSE F1
KIT - FAN
FURTHER INVESTIGATION FUSE F1
UNIT - IGNITOR
TO PUMP - NO POWER AT PUMP
HARNESS - MAINS INSTALLATION
FOR TYPE DIAG PROCEDURE
Z DIRECTION
FAULT CODES 3
Z DIRECTION
HYPERLINK
PCB
BURNER DOES NOT IGNITE - BAFFLES
GAS PRESSURE INLET
OUT OF RANGE (QADAI)
CONTROL THERMISTOR
OUT OF RANGE (QADAI)
THERMISTOR - NO FLOW
RESISTANCE INCORRECT (QADAI)
KIT - FAN
BLANK FOR QUICK ACCESS DATA AND INFORMATION
Z DIRECTION
BLANK FOR DIAGNOSICS LITE
Z DIRECTION
NO POWER TO GAS VALVE (QADAI)
HARNESS LOW VOLTAGE
TO GAS VALVE - NO POWER ON IGN
HARNESS LOW VOLTAGE
RESISTANCE INCORRECT (QADAI) PUMP
KIT - PUMP HEAD
TO FAN POWER - PUMP SHORT TIME START UP (QADAI)
HARNESS - MAINS INSTALLATION
TO LWPS F1 - LOW WATER FAULT
HARNESS LOW VOLTAGE
F1 - LOW WATER FAULT
SWITCH - PRESSURE - WATER
FU - BOILER RESET
THERMISTOR - NO FLOW
FU - BOILER RESET
CONTROL THERMISTOR
FU / FJ TO PUMP - NO POWER AT PUMP
HARNESS - MAINS INSTALLATION
FUFO-L3 - NO FLOW FAULT - STICKING
KIT - PUMP HEAD
FU
PACK - CH FLOW / RETURN
BURNERIGNITES
HARNESS - DETECTION LEAD
F2 FAULT CODE
HARNESS - DETECTION LEAD
L6 FAULT CODE
HARNESS - DETECTION LEAD
L1
PACK - CH FLOW / RETURN
L1 - OUT OF CALIB
THERMISTOR - NO FLOW
L1 - OUT OF CALIB
CONTROL THERMISTOR
RESISTANCE WRONG QADAI
UNIT - IGNITOR
FT
PCB
FA
KIT - PUMP HEAD
FA - NO POWER AT PUMP
HARNESS - MAINS INSTALLATION
FIRES WITH NO DEMAND
FROST PROTECTION (INTERNAL)
ON WITH NO DEMAND - FROST
THERMISTOR - NO FLOW
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - SIPHON TRAP
POOR GAS RATE
KIT - BURNER
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND
KIT - HEAT ENGINE
BOILER TEMP LOW SYSTEM TEMP LOWOPERATION DHW DHW COOL RADS COOL
GAS PRESSURE INLET
CH TEMP LOW
OUTDOOR SENSOR
OPERATION CH - COOL RADS COOL LPG
GAS PRESSURE INLET
CALIBRATION LOW BOILER TEMP LOW OPERATION DHW DHW COOL RADS COLD NO CH DEMAND LPG
THERMISTOR - NO FLOW
DHW COOL RADS COOL LPG
CONTROL THERMISTOR
CH TEMP LOW LPG
OUTDOOR SENSOR
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND LPG
KIT - SIPHON TRAP
POOR GAS RATE LPG
KIT - BURNER
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND LPG
KIT - HEAT ENGINE
DHW OPERATION BOILER NOISY
THERMISTOR - NO FLOW
DHW OPERATION BOILER NOISY
CONTROL THERMISTOR
DHW OPERATION BOILER NOISY
KIT - PUMP HEAD
DHW NOISEY KETTLING
KIT - SIPHON TRAP
DHW NOISY KETTLING
INTERNAL BYPASS
BOILER TO TEMP RADS COOL
KIT - PUMP HEAD
OPERATION CH UP TO TEMP RADS COOL
PACK - CH FLOW / RETURN
OPERATION CH - UP TO TEMP RADS DO NOT HEAT
INTERNAL BYPASS
UNDER PRESSURE
KIT - EXPANSION VESSEL
OBSERVATION BOILER MODULATION
THERMISTOR - NO FLOW
OBSERVATION BOILER MODULATION
CONTROL THERMISTOR
L1 - NO POWER TO PUMP
HARNESS - MAINS INSTALLATION
L1 RUNNING SLOW
KIT - PUMP HEAD
L1
SYSTEM RESTRICTION OR BLOCKAGE
FU / FJ
SYSTEM RESTRICTION OR BLOCKAGE
OBSERVATION FAN RUNS - OPEN CIRCUIT TO OPENTHERM
HARNESS LOW VOLTAGE
OBSERVATION PUMP & FAN RUNS - FAN DOES NOT RUN REMEDIAL KIT
OUTDOOR SENSOR
OBSERVATION PUMP FAN RUNS - NOT RESPONDING
OUTDOOR SENSOR
OPERATION DHW POOR OPERATION
CYLINDER THERMOSTAT
OPERATION DHW NO DEMAND
CYLINDER THERMOSTAT
OPERATION DHW NO DEMAND
TIMER
OBSERVATION FAN RUNS - EXT CONTROLS
HARNESS - MAINS INSTALLATION
OBSERVATION SELF CHECK - PUMP DOES NOT RUN
HARNESS - MAINS INSTALLATION
FAN RUNS DHW DEMAND - PUMP RUNNING CONTINUALLY
HARNESS LOW VOLTAGE
OUTDOOR REMEDIAL 2
Z DIRECTION
OUTDOOR REMEDIAL 3
Z DIRECTION
INFORMATION HOW TO SET BOILER TO SERVICE MODE
Z DIRECTION
TO SPARK GEN - NO SPARK
HARNESS - MAINS INSTALLATION
NOT SPARKING
LEAD - IGNITION
NO FAN AT START UP
HARNESS LOW VOLTAGE
HOT WATER TOO HOT
CONTROL THERMISTOR
HOT WATER TOO HOT
THERMISTOR - NO FLOW
TO FLOW SENSOR F4 - FLOW SENSOR FAULT
HARNESS LOW VOLTAGE
TO RETURN SENSOR F5 - RETURN SENSOR FAULT
HARNESS LOW VOLTAGE
ELECTRICAL OVER 15V ON N
KIT - FAN
L5 - RESTART FAULT CODES
Z DIRECTION
FAULT CODE FA
HARNESS LOW VOLTAGE
FAULT CODE FA - FLOW SENSOR
HARNESS LOW VOLTAGE
FAULT CODE FA
PCB
POOR SUPPLY
GAS PRESSURE INLET
SPARK BUT NOT LIGHTING
GAS VALVE KIT
SPARKING BUT NOT LIGHTING
ELECTRODE - IGNITION
SPARK BUT NOT LIGHTING
ELECTRODE - IGNITION
BURNER DOES NOT IGNITE
GAS VALVE KIT
NO FAN AT START UP
KIT - FAN
IGNITES BUT BAFLLES OR NOISY
GAS VALVE KIT
SPARKING OCCURS BURNER DOES NOT IGNITE
UNIT - IGNITOR
BLANK FOR L6 FAULT CODE RESET
Z DIRECTION
F6
PCB
F6
OUTDOOR SENSOR
F9
PCB INITIAL SETUP
DU
Z DIRECTION
FU
PCB
FURTHER INVESTIGATION F1
Z DIRECTION
FURTHER IN VESTIGATION F2
Z DIRECTION
F2 FAULT CODE
PCB
TO FAN - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS INSTALLATION
TO SPARK GEN - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS INSTALLATION
DHW DEMAND STOPS QUICKLY
KIT - PUMP HEAD
NOT OPENING - MECHANICAL
GAS VALVE KIT
FAULT CODES 2
Z DIRECTION
BURNER DOES NOT IGNITELEAKING POC
KIT - REPLACEMENT - SUMP & COVER
BURNER DOES NOT IGNITELEAKING POC
MANIFOLD - FLUE
RETURN THERMISTOR SATISFACTORY
RESULT AS EXPECTED
FLOW THERMISTOR SATISFACTORY
RESULT AS EXPECTED
GAS VALVE VOLTAGE SATISFACTORY
RESULT AS EXPECTED
GAS VALVE RESISTANCE SATISFACTORY
RESULT AS EXPECTED
PUMP VOLTAGE SATISFACTORY
RESULT AS EXPECTED
FAN SATISFACTORY
RESULT AS EXPECTED
RESISTANCE WRONG (QADAI)
GAS VALVE KIT
PUMP SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (LV)
RESULT AS EXPECTED
PUMP VOLTAGE (LV)
RESULT AS EXPECTED
ELECTRICAL OVER 15V ON N (QADAI)
KIT - FAN
OPERATION DHW DHW COOL RADS COOL
PRESSURE GAUGE
OPERATION DHW NOISY
PRESSURE GAUGE
OPERATION DHW NOISY
SYSTEM PRESSURE
OPERATION DHW DHW COOL RADS COOL
SYSTEM PRESSURE
OPERATION DHW RUNS HOT COLD
PRESSURE GAUGE
OPERATION DHW RUNS HOT COLD
SYSTEM PRESSURE
F1 FAULT CODE
PRESSURE GAUGE
F1 - LOW WATER FAULT
SYSTEM PRESSURE
F1 - LOW WATER FAULT
SWITCH - PRESSURE - WATER (BLOCKED)
FU
PRESSURE GAUGE
FU
SYSTEM PRESSURE
FU / FJ PUMP
PCB
FU / FJ - NOT RUNNING
KIT - PUMP HEAD
FU
NO FAULT - FU / FJ
L3 NO WATER FLOW
PRESSURE GAUGE
FAULT CODE L3
SYSTEM PRESSURE
BURNER IGNITES AND ESTABLISHES - FLAME SENSE
HARNESS - MAINS INSTALLATION
F2 FAULT CODE - FLAME SENSE
HARNESS - MAINS INSTALLATION
L6 FAULT CODE - FLAME SENSE
HARNESS - MAINS INSTALLATION
SPARK GENERATOR RESISTANCE
RESULT AS EXPECTED
SPARK GENERATOR VOLTAGE
RESULT AS EXPECTED
BURNER DOES NOT IGNITELEAKING POCBAFFLES
MANIFOLD - FLUE
BURNER DOES NOT IGNITELEAKING POCBAFFLES
KIT - REPLACEMENT - SUMP & COVER
FA PUMP
PCB
FA - NOT RUNNING
KIT - PUMP HEAD
DHW NOISY KETTLING
KIT - HEAT ENGINE
EXPANSION CONNECTION
KIT - PIPE - EXPANSION VESSEL
OPERATION CH - UP TO TEMP RADS DO NOT HEAT
SYSTEM RESTRICTION OR BLOCKAGE
L1 - NO PUMP
PCB
L1 - NOT RUNNING
KIT - PUMP HEAD
ALL CHECKS OK RETEST MODEL
NO FAULT - OVERHEAT / L1
LEAKING POC
KIT - REPLACEMENT - SUMP & COVER
LEAKING POC
MANIFOLD - FLUE
L1 - REOCCURS
KIT - REPLACEMENT - SUMP & COVER
L1 - REOCCURS
MANIFOLD - FLUE
FUSE INVESTIGATION
NO FAULT - FUSE INVESTIGATION
OPERATION DHW POOR OPERATION
WIRING FAULT
OPERATION DHW NO DEMAND
WIRING FAULT
OBSERVATION SELF CHECK - NEITHER PUMP FAN RUN
HARNESS - MAINS INSTALLATION
OBSERVATION SELF CHECK
KIT - PUMP HEAD
NO OVERRUNS
PCB
FAN RUNS DHW DEMAND - PUMP RUNNING CONTINUALLY
KIT - PUMP HEAD
OPERATION DHW NO DEMAND FIRING NO DEMAND
WIRING FAULT
OUTDOOR SENSOR REMEDIAL
Z DIRECTION
NO SPARKING
UNIT - IGNITOR
POOR CONDITION - NO SPARK
ELECTRODE - IGNITION
DHW TOO HOT
PCB
NO DISPLAY SEEN
CHARACTERISTIC TEST FROM POWER UP
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
FAN OR PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM POWER UP
INLET PRESSURE DOES NOT CHANGE
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
INLET PRESSURE DROPS AWAY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
SPARK ELECTRODE IN POOR CONDITION
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
SPARK GAP INCORRECT
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
RADIATORS TOO HOT
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REMAINS LIT BUT RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
BOILER NOISY KETTLING
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REACHES TEMPERATURE BUT SYSTEM DOES NOT HEAT
CHARACTERISTIC TEST FROM OPERATION CH
DISPLAY SHOWS - - TWO DASHES
CHARACTERISTIC TEST FROM POWER UP
DISPLAY REMAINS ON 00
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS ON DEMAND
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM POWER UP
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
FAN RUNS SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
FAN RUNS SPARKING OCCURS BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT DOES NOT ESTABLISH - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT GAUGE DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT GAUGE DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
DHW DEMAND NOT RECOGNISED
CHARACTERISTIC TEST FROM OPERATION DHW
FLOW TEMP EXCEEDS 80 °C BUT BOILER DOES NOT MODULATE / SHUT OFF
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
BOILER GOES TO OVERHEAT BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION FAN OR PUMP NOT RUNNING
NEITHER THE FAN OR THE PUMP RUNNING
CHARACTERISTIC TEST FROM OBSERVATION FAN OR PUMP NOT RUNNING
PUMP OR FAN DOES NOT OVERRUN FOR LONG ENOUGH
CHARACTERISTIC TEST FROM PUMP AND FAN OVER RUN
PUMP CONTINUES TO RUN AFTER OVERRUN PERIOD
CHARACTERISTIC TEST FROM PUMP AND FAN OVER RUN
BOILER FIRES WITH NO HEATING OR HOT WATER DEMAND
CHARACTERISTIC TEST FROM POWER UP
DISPLAY CHANGES TO FLOW TEMPERATURE BUT PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS ON DEMAND
DISPLAY CHANGES TO FLOW TEMPERATURE BUT FAN NEVER PAUSES
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS ON DEMAND
25/08/2023 14:35:19 2211_3_50_2 29/11/2023 12:25:41
29/08/2023 07:43:36
RESISTANCE SENSOR NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE SENSOR RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK (LOW VOLTAGE)
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
POWER OFF RESET BOILER
WAIT APPROXIMATELY 15 SECONDS
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE FAN / PUMP AND HARNESS
REMOVE CONNECTOR X1 FROM THE PCB
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2 FROM THE PCB
RESET BOILER
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
OBSERVATION DISCONNECT OUTDOOR SENSOR
DISCONNECT WIRE MARK
OBSERVATION IS BOILER SHOWING FU
ENSURE BOILER IS COOL
RESISTANCE HARNESS OUTDOOR SENSOR
DISCONNECT X8 FROM THE PCB
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE PUMP
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
VOLTAGE GAS VALVE AT PCB
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE FAN / PUMP AT PCB (QADAI)
GAIN ACCESS TO PCB (
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE PUMP
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL
VOLTAGE PUMP SPEED CONTROL
DISCONNECT PUMP SPEE
RESISTANCE ELECTRODE SENSE HARNESS CONNECTOR
DISCONNECT FLAME SEN
RESISTANCE ELECTRODE SENSE HARNESS CONNECTOR
DISCONNECT FLAME SEN
RESISTANCE ELECTRODE SENSE HARNESS CONNECTOR
DISCONNECT FLAME SEN
RESISTANCE LOW WATER PRESSURE SWITCH
DISCONNECT WIRES FROM LOW WATER PRESSURE SWITCH
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
RESISTANCE BYPASSED EXTERNAL CONTROLS AND HARNESS
DISCONNECT X2 FROM THE PCB
PULL X1 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
RESISTANCE CYLINDER THERMOSTAT
DISCONNECT THE COMMON WIRE FROM THE THERMOSTAT
TURN CYLINDER THERMOSTAT TO ITS MAX SETTING
RESISTANCE CYLINDER THERMOSTAT
DISCONNECT THE COMMON WIRE FROM THE THERMOSTAT
TURN CYLINDER THERMOSTAT TO ITS MAX SETTING
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
OBSERVATION DISCONNECT OPENTHERM
REMOVE PLUG MARKED "OPENTHERM | WEATHER COMPENSATION" AND MAKE SAFE
VOLTAGE SWITCH LIVE 2 FOR DHW (HW OFF LINKED)
CONNECT A WIRE LINK
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN
PULL X5 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
PRESSURE GAS INLET (BLIP TEST)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE BURNER
VOLTAGE GAS VALVE AT PCB
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION ELECTRODE SPARK GAP
CAREFULLY REMOVE BURNER FROM BOILER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE CONNECTOR FROM SPARK GENERATOR
PULL X1 AND X2 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE ELECTRODE SPARK HARNESS
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2 FROM THE PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2 FROM THE PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
VOLTAGE MAINS POWER SUPPLY AT PCB
GAIN ACCESS TO PCB (
OBSERVATION DISCONNECT OPENTHERM (WEATHER COMP FITTED)
REMOVE THE WIRES (OR LINK) AT TERMINALS MARKED "OPENTHERM"
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS AND SPARK GENERATOR
REMOVE CONNECTOR X2 FROM THE PCB
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE LOW WATER PRESSURE SWITCH AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECT LOW WATER PRESSURE SENSOR (BLOCKAGE)
ISOLATE BOILER FROM THE HEATING CIRCUIT AND DRAIN BOILER
REMOVE LOW WATER PRESSURE SENSOR
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTR
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
RESISTANCE SENSOR NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION DISCONNECT OUTDOOR SENSOR
DISCONNECT WIRE MARK
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
OBSERVATION DISCONNECT OUTDOOR SENSOR
DISCONNECT WIRE MARK
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
EXPANSION VESSEL PRESSURE
SYSTEM PRESSURE DISCHARGED
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTR
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
OBSERVATION BOILER MODULATION (OVERHEAT)
ATTACH TEMPERATURE CLAMP TO FLOW PIPE ON LEFT HAND SIDE OF BOILER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
RESISTANCE OPENTHERM LINK AND HARNESS
DISCONNECT PLUG X8 FROM PCB
ENSURE LINK ON "OPENTHERM" TERMINALS IS STILL FITTED
OBSERVATION DISCONNECT OUTDOOR SENSOR
DISCONNECT WIRE MARK
OBSERVATION DISCONNECT OUTDOOR SENSOR
DISCONNECT WIRE MARK
VOLTAGE SWITCH LIVE 2 FOR DHW
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE SWITCH LIVE 2 FOR DHW (HW OFF ISOLATED)
DISCONNECT HW OFF WI
VOLTAGE SWITCH LIVE 2 FOR DHW
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE SWITCH LIVE 2 FOR DHW (HW OFF ISOLATED)
DISCONNECT HW OFF WI
VOLTAGE FAN / PUMP AT PCB
GAIN ACCESS TO PCB (
VOLTAGE FAN / PUMP AT PCB
GAIN ACCESS TO PCB (
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
VOLTAGE PUMP SPEED CONTROL
DISCONNECT PUMP SPEE
RESISTANCE HARNESS PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AT PUMP
PULL CONNECTOR X5 BACK SLIGHTLY TO EXPOSE TEST POINTS
VOLTAGE SWITCH LIVE 2 FOR DHW (NO DEMAND)
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE CONNECTOR FROM SPARK GENERATOR
PULL X1 AND X2 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE ELECTRODE SPARK HARNESS
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICAL CONNECTOR FROM THE NO FLOW / PRIMARY SENSOR ATTACHED TO THE HEAT EXCHANGER
RESISTANCE SENSOR RETURN
REMOVE CONNECTOR FROM RETURN SENSOR
System Information
- Total Tests: 604
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control