Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER 35 CDI II LPG
GLOBALLY REPLACED
RE-IGNITE DELAY
BOILER ON/OFF SWITCH ON
CH MODULATION
ATTACH U-GAUGE TO OUTLET PRESSURE TEST POINT ON GAS VALVE
CH TEMPERATURE SELECTOR SET TO MAX
EXCESSIVE SYSTEM PRESSURE RISE
CH TEMPERATURE SELECTOR SET TO MAX
ROOM THERMOSTAT (IF FITTED) CALLING
DHW MODULATION
ATTACH U-GAUGE TO OU
AUTOMATIC FROST PROTECTION
CH TEMPERATURE SELECTOR IN OFF POSITION
DHW TEMPERATURE SELECTOR IN MIN POSITION
CH BURNER IGNITES
CH TEMPERATURE SELEC
HIGH FLAME
ATTACH U-GAUGE TO GA
DHW LOW FLAME
ATTACH U-GAUGE TO GA
DHW BURNER IGNITES
BOILER ON/OFF SWITCH ON
DHW SPARKING
BOILER ON/OFF SWITCH ON
DHW FAN RUNS
BOILER ON/OFF SWITCH ON
DHW DEMAND
REMOVE PLASTIC COVER FROM DIVERTER VALVE MICROSWITCH
WORCESTER 35 CDI II LPG
G.C. NUMBER 47 311 5
OPERATIONAL SEQUENCE
NO LONGER USED
DHW BURNER ESTABLISHED (FLAME SENSE)
BOILER ON/OFF SWITCH ON
DHW OPERATION
DHW TEMPERATURE SET TO MAX
BOILER ON/OFF SWITCH ON
CH OPERATION
ROOM THERMOSTAT (IF FITTED) CALLING
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
FAIL POINT B
OUTSIDE MODEL
FAIL POINT C
OUTSIDE MODEL
FAIL POINT D
OUTSIDE MODEL
FAIL POINT E
OUTSIDE MODEL
FAIL POINT F
OUTSIDE MODEL
FAIL POINT G
OUTSIDE MODEL
FAIL POINT H - LINK TO DHW SPARKING
OUTSIDE MODEL
FAIL POINT J
OUTSIDE MODEL
FAIL POINT I
OUTSIDE MODEL
FAIL POINT K
OUTSIDE MODEL
FUSE INVESTIGATION TREE
NOT USED
DHW FLOW RATE
DHW FLOW ADJUSTER (DIVERTER VALVE ASSEMBLY)
DHW FLOW RATE
FILTER
DHW FLOW RATE
REGULATOR 12 L/MIN
DHW FLOW RATE
MAINS WATER SUPPLY
DHW LOW FLAME
GAS INLET PRESSURE
DHW LOW FLAME - BOSCH GV
GAS VALVE
DHW LOW FLAME - DUNGS GV
GAS VALVE
HIGH FLAME - BOSCH GV
GAS VALVE
HIGH FLAME - DUNGS GV
GAS VALVE
DHW BURNER ESTABLISHES - LEAD DAMAGED
PROBE - FLAME SENSOR C/W LEAD
FLAME SENSE ELECTRODE
HARNESS - MAIN
DHW BURNER IGNITES
SPARK ELECTRODES
FAIL POINT J - NO POWER TO FAN ON DHW
CONTROL BOARD ASSEMBLY
FAIL POINT J - FAN NOT RUNNING ON DHW DEMAND
HARNESS - FAN
FAIL POINT J - NO POWER TO FAN ON CH
CONTROL BOARD ASSEMBLY
FAIL POINT J - FAN NOT RUNNING ON CH DEMAND
HARNESS - FAN
FAIL POINT J - NOT SWITCHING DHW FAULT
PRESSURE SWITCH 0.55/0.35 MB - AIR
FAIL POINT J - APS NOT SWITCHING DHW FAULT
AIR PRESSURE SWITCH TUBES
FAIL POINT J - APS NOT SWITCHING DHW FAULT
PROBE - AIR PRESSURE SENSING (VENTURI)
FAIL POINT J - DHW FAULT
FLUE RESTRICTOR
FAIL POINT J - NOT SWITCHING CH FAULT
PRESSURE SWITCH 0.55/0.35 MB - AIR
FAIL POINT J - APS NOT SWITCHING CH FAULT
AIR PRESSURE SWITCH TUBES
FAIL POINT J - APS NOT SWITCHING CH FAULT
PROBE - AIR PRESSURE SENSING (VENTURI)
FAIL POINT J - CH FAULT
FLUE RESTRICTOR
FAIL POINT A
KIT - FUSE 1.25A & 2A 20MM
FAIL POINT A
MAINS FUSE
FAIL POINT B
KIT - FUSE 1.25A & 2A 20MM
DHW PUMP RUNS
KIT - FUSE 1.25A & 2A 20MM
DHW PUMP RUNS
MAINS FUSE
DHW PUMP RUNS
KIT - FUSE 1.25A & 2A 20MM
FUSE INVESTIGATION
PUMP
FUSE INVESTIGATION
FAN ASSEMBLY
FUSE INVESTIGATION - GV MODUREG
HARNESS - MAIN
FUSE INVESTIGATION - GV MAIN
HARNESS - MAIN
FAUIL POINT J - BOTH DEMANDS
FLUE RESTRICTOR
DHW SPARKING
FLUE RESTRICTOR
DHW BURNER IGNITES
GAS INLET PRESSURE
FAIL POINT J - NOT SWITCHING CH INTERMITTENT
PRESSURE SWITCH 0.55/0.35 MB - AIR
FAIL POINT J - APS NOT SWITCHING INTERMITTENT
AIR PRESSURE SWITCH TUBES
FAIL POINT J - COILS WRONG INTERMITTENT
FAN ASSEMBLY
FAIL POINT J - APS NOT SWITCHING INTERMITTENT
PROBE - AIR PRESSURE SENSING (VENTURI)
FAIL POINT J - DIRTY INTERMITTENT
FAN ASSEMBLY
FAIL POINT J - INTERMITTENT
FLUE RESTRICTOR
FAULT CODE
THERMOSTAT - OVERHEAT
CH BURNER IGNITES
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
AUTOMATIC FROST PROTECTION
KIT - THERMISTOR SENSOR (PRIMARY SENSOR AUTO FROST)
DHW MODULATION
KIT - THERMISTOR SENSOR (DHW SENSOR)
EXCESSIVE SYSTEM PRESSURE RISE
EXPANSION VESSEL
CH MODULATION
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
OVERRUN OPERATION
CONTROL BOARD ASSEMBLY
RE-IGNITE DELAY
CONTROL BOARD ASSEMBLY
GAS VALVE SOUNDNESS
GAS VALVE
DHW BURNER IGNITES
CONTROL BOARD ASSEMBLY
ELECTRICAL SAFETY CHECKS
ELECTRICAL CHECKS
SYSTEM
SYSTEM
NOT STAYING LIT
GAS INLET PRESSURE
DHW BURNER ESTABLISHED
GAS VALVE
DHW PUMP RUNS
DIVERTER VALVE SWITCH ASSEMBLY
DHW DEMAND
KIT - DIAPHRAGM
INLET PRESSURE
GAS INLET PRESSURE
DHW BURNER IGNITES
HARNESS - MAIN
DHW HIGH FLAME GAS VALVE MODULATING SOLENOID
HARNESS - MAIN
DHW HIGH FLAME
CONTROL BOARD ASSEMBLY
DIVERTER MICROSWITCH (OPEN)
HARNESS - MAIN
DHW SPARKING
PRESSURE SWITCH 0.55/0.35 MB - AIR
DHW SPARKING
SPARK ELECTRODES
DHW SPARKING
HARNESS ASSEMBLY - IGNITION
DHW SPARKING
AIR PRESSURE SWITCH TUBES
DHW SPARKING
PROBE - AIR PRESSURE SENSING (VENTURI)
DHW SPARKING
FLUE
DHW RUNS HOT THEN COLD
HEAT EXCHANGER - GAS TO WATER
DHW TOO HOT
KIT - THERMISTOR SENSOR (DHW SENSOR)
DHW RUNS HOT COLD
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
DHW RUNS HOT COLD
KIT - THERMISTOR SENSOR (DHW SENSOR)
RADS DO NOT HEAT
ISOLATION VALVES
RADS DO NOT HEAT
PUMP
CH RADS COLD
DIVERTER VALVE ASSEMBLY
NO FAN
HARNESS - FAN
DHW FAN RUNS
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
DHW FAN RUNS
KIT - THERMISTOR SENSOR (DHW SENSOR)
DHW FAN RUNS
DIVERTER VALVE SWITCH ASSEMBLY
DHW PUMP RUNS
TRANSFORMER
DHW FAN RUNS DEMAND REMOVED
AIR PRESSURE SWITCH TUBES
DHW FAN RUNS FAN RUNS DEMAND REMOVED
PROBE - AIR PRESSURE SENSING (VENTURI)
HEAT EXCHANGER NOISY
PUMP
HEAT EXCHANGER NOISY
HEAT EXCHANGER - GAS TO WATER
DHW COOL
PUMP
DHW TOO COOL
HEAT EXCHANGER - GAS TO WATER
DHW COOL RADS COOL
KIT - THERMISTOR SENSOR (DHW SENSOR)
DHW COOL RADS COOL
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
CH NOISY
PUMP
CH NOISY
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
TYPE OF DIAGNOSTIC PROCEDURE
Z REDIRECT
FAULT CODES
Z REDIRECT
FAIL POINT B
TRANSFORMER
FAIL POINT C
CONTROL BOARD ASSEMBLY
FAIL POINT D - NEON FAULTY
CONTROL BOARD ASSEMBLY
FAIL POINT E - NEON FAULTY
CONTROL BOARD ASSEMBLY
FAIL POINT E
KIT - DIAPHRAGM
FAIL POINT E
DIVERTER VALVE SWITCH ASSEMBLY
FAIL POINT F
FROST PROTECTION
FAIL POINT F
KIT - THERMISTOR SENSOR (PRIMARY SENSOR AUTO FROST)
FAIL POINT G
GAS INLET PRESSURE
FAIL POINT G - DUNGS GV
GAS VALVE
FAIL POINT G
HEAT EXCHANGER - GAS TO WATER
FAIL POINT G
PLATE HEAT EXCHANGER
FAIL POINT G
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
FAIL POINT G - NO PUMP OVERRUN
CONTROL BOARD ASSEMBLY
DHW FAN RUNS
AIR PRESSURE SWITCH TUBES
FAIL POINT G - NO POWER TO PUMP
CONTROL BOARD ASSEMBLY
FAIL POINT H
Z REDIRECT
DHW FAN RUNS
PROBE - AIR PRESSURE SENSING (VENTURI)
FAIL POINT I
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
FAIL POINT I
KIT - THERMISTOR SENSOR (DHW SENSOR)
FAIL POINT J - SHORTING APS
AIR PRESSURE SWITCH TUBES
FAIL POINT J - SHORTING APS
PROBE - AIR PRESSURE SENSING (VENTURI)
FAIL POINT J - FAN NOT RUNNING ON BOTH DEMANDS
HARNESS - FAN
FAIL POINT J - NOT SWITCHING
PRESSURE SWITCH 0.55/0.35 MB - AIR
FAIL POINT J - IGNORING APS SWITCHING
CONTROL BOARD ASSEMBLY
FAIL POINT J - APS NOT SWITCHING
AIR PRESSURE SWITCH TUBES
FAIL POINT J - APS NOT SWITCHING
PROBE - AIR PRESSURE SENSING (VENTURI)
FAIL POINT J
FLUE
FAIL POINT K
Z REDIRECT
FAIL POINT G - BOSCH GV
GAS VALVE
CH CUTS OUT
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
CH IGNITES BUT CUTS OUT
CONTROL BOARD ASSEMBLY
CH IGNITES BUT CUTS OUT
HARNESS - FAN
CH OPERATION SHUTTING DOWN EARLY
KIT - THERMISTOR SENSOR (PRIMARY SENSOR)
DHW SPARKS 1 SECOND
THERMOSTAT - OVERHEAT
FAIL POINT G
PCB ADJUSTMENT
DHW FLOW RATE
PLATE HEAT EXCHANGER
DHW LOW FLAME - BOSCH GV
GAS VALVE ADJUSTMENT
DHW LOW FLAME - DUNGS GV
GAS VALVE ADJUSTMENT
HIGH FLAMED - BOSCH GV
GAS VALVE ADJUSTMENT
HIGH FLAMED - DUNGS GV
GAS VALVE ADJUSTMENT
DHW BURNER ESTABLISHED (FLAME SENSE)
CONTROL BOARD ASSEMBLY
DHW BURNER IGNITES
INJECTOR - MAIN BURNER
FAIL POINT J - NOT RUNNING ON DHW
FAN ASSEMBLY
FAIL POINT J - NOT RUNNING ON CH
FAN ASSEMBLY
FAIL POINT J - OPEN CIRCUIT ON APS DHW FAULT
HARNESS - MAIN
FAIL POINT J - RUNNING SLOW DHW FAULT
FAN ASSEMBLY
FAIL POINT J - OPEN CIRCUIT ON APS CH FAULT
HARNESS - MAIN
FAIL POINT J - RUNNING SLOW CH FAULT
FAN ASSEMBLY
FAIL POINT A - F1
Z REDIRECT
FAIL POINT A - MAINS
Z REDIRECT
DHW PUMP RUNS - F1
Z REDIRECT
DHW PUMP RUNS - MAINS
Z REDIRECT
DHW PUMP RUNS - F2
Z REDIRECT
FAIL POINT B
Z REDIRECT
FUSE INVESTIGATION
HARNESS - FAN
FUSE INVESTIGATION
PCB - FUSE INVESTIGATION
FUSE INVESTIGATION - MODUREG
GAS VALVE
FUSE INVESTIGATION - MAIN
GAS VALVE
FAIL POINT J - OPEN CIRCUIT ON APS INTERMITTENT
HARNESS - MAIN
FAIL POINT J - INTERMITTENT
CONTROL BOARD ASSEMBLY
FAULT CODE
HARNESS - MAIN
BURNER IGNITES AT HIGH FLAME
CONTROL BOARD ASSEMBLY
TRANSFORMER RESISTANCE
CONTROL BOARD ASSEMBLY
AUTOMATIC FROST PROTECTION
CONTROL BOARD ASSEMBLY
DHW MODULATION
CONTROL BOARD ASSEMBLY
CH MODULATION
CONTROL BOARD ASSEMBLY
DHW BURNER IGNITES
GAS VALVE
DIVERTER MICROSWITCH NO PUMP
HARNESS - MAIN
AIR PRESSURE SWITCH
HARNESS - MAIN
DHW DEMAND
DIVERTER VALVE ASSEMBLY (SPINDLE)
DHW BURNER IGNITES SOLENOID RESISTANCE
GAS VALVE
DHW HIGH FLAME MOD SOLENOID
GAS VALVE
CH BURNER IGNITES
DIVERTER VALVE SWITCH ASSEMBLY
DHW SPARKING APS
HARNESS - MAIN
DHW SPARKING
CONTROL BOARD ASSEMBLY
DHW SPARKING
FAN ASSEMBLY
DHW OPERATION
DIVERTER VALVE ASSEMBLY
DHW RUNS HOT THEN COLD
PLATE HEAT EXCHANGER
DHW TOO HOT
CONTROL BOARD ASSEMBLY
PRIMARY SENSOR NO FAN
HARNESS - MAIN
DHW SENSOR NO FAN
HARNESS - MAIN
FAN DOES NOT RUN
CONTROL BOARD ASSEMBLY
DIVERTER MICROSWITCH NO FAN
HARNESS - MAIN
DHW FAN RUNS
FAN ASSEMBLY
FAN RUNS DEMAND REMOVED
CONTROL BOARD ASSEMBLY
AIR PRESSURE SWITCH FAN RUNS DEMAND REMOVED
HARNESS - MAIN
DHW FAN RUNS DEMAND REMOVED
PRESSURE SWITCH 0.55/0.35 MB - AIR
HEAT EXCHANGER NOISY
PLATE HEAT EXCHANGER
DHW PUMP RUNS
PUMP
DHW COOL RADIATORS COOL
PLATE HEAT EXCHANGER
DHW TOO COOL
CONTROL BOARD ASSEMBLY
DHW PUMP RUNS
CONTROL BOARD ASSEMBLY
DHW TOO COOL RADS COLD
INJECTOR - MAIN BURNER
DHW TOO COOL RADS COLD
BURNER - LPG - AEROMATIC
CH NOISY
CONTROL BOARD ASSEMBLY
CH NOISY
HEAT EXCHANGER - GAS TO WATER
CH NOISY
INJECTOR - MAIN BURNER
CH NOISY
BURNER - LPG - AEROMATIC
FAIL POINT A
CONTROL BOARD ASSEMBLY
FAIL POINT B
CONTROL BOARD ASSEMBLY
FAIL POINT C
Z REDIRECT
FAIL POINT D
Z REDIRECT
FAIL POINT E
Z REDIRECT
FAIL POINT E
DIVERTER VALVE ASSEMBLY (SPINDLE)
FAIL POINT E
CONTROL BOARD ASSEMBLY
FAIL POINT E
HARNESS - MAIN
FAIL POINT F
CONTROL BOARD ASSEMBLY
FAIL POINT G
PRESSURE GAUGE
FAIL POINT G
SYSTEM PRESSURE
FAIL POINT G - DUNGS GV
GAS VALVE ADJUSTMENT
FAIL POINT G
THERMOSTAT - OVERHEAT
FAIL POINT G - NOT SHUTTING DOWN
CONTROL BOARD ASSEMBLY
NO FAULT FOUND
OVERHEAT
ON / OFF SWITCH
CONTROL BOARD ASSEMBLY
FAIL POINT I - CH SENSOR
HARNESS - MAIN
FAIL POINT I
CONTROL BOARD ASSEMBLY
FAIL POINT I - DHW SENSOR
HARNESS - MAIN
DHW FAN RUNS
PRESSURE SWITCH 0.55/0.35 MB - AIR
FAIL POINT J - SHORTING APS CIRCUIT
HARNESS - MAIN
FAIL POINT J - SHORTED
PRESSURE SWITCH 0.55/0.35 MB - AIR
FAIL POINT J - NOT RUNNING
FAN ASSEMBLY
FAIL POINT J - NO POWER TO FAN
CONTROL BOARD ASSEMBLY
FAIL POINT J - OPEN CIRCUIT ON APS
HARNESS - MAIN
FAIL POINT J - RUNNING SLOW
FAN ASSEMBLY
FAIL POINT K
CONTROL BOARD ASSEMBLY
FAIL POINT G - BOSCH GV
GAS VALVE ADJUSTMENT
CH CUTS OUT ON TEMP
CONTROL BOARD ASSEMBLY
CH IGNITES BUT CUTS OUT
FAN ASSEMBLY
CH OPERATION SHUTTING DOWN EARLY
CONTROL BOARD ASSEMBLY
BURNER DOES NOT IGNITE OR IGNITES BUT DOES NOT RAMP UP
CONTROL BOARD ASSEMBLY
FAIL POINT D - IGNORING CH DEMAND
CONTROL BOARD ASSEMBLY
PCB DHW SPARKING 1 SECOND
CONTROL BOARD ASSEMBLY
OVERHEAT DHW SPARKING 1 SECOND
HARNESS - MAIN
DOES NOT OCCUR ON EITHER DEMAND - INTERMITTENT FAULT
CHARACTERISTIC TEST FROM OBSERVATION WHEN DOES FAULT OCCUR
BURNER IGNITES AT HIGH FLAME
CHARACTERISTIC TEST FROM CH BURNER IGNITES
BURNER DOES NOT IGNITE OR IGNITES BUT DOES NOT RAMP UP
CHARACTERISTIC TEST FROM CH BURNER IGNITES
NO SPARKING PRESENT
CHARACTERISTIC TEST FROM DHW SPARKING
SPARKS FOR AROUND 1 SECOND THEN GOES TO LOCKOUT
CHARACTERISTIC TEST FROM DHW SPARKING
FAN DOES NOT RUN BUT RUNS FOR APPROX 15 SECONDS AFTER DEMAND REMOVED
CHARACTERISTIC TEST FROM DHW FAN RUNS
DHW OPERATION NOISY
CHARACTERISTIC TEST FROM DHW OPERATION
DHW COOL, RADIATORS WARM
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO COOL, RADIATORS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO HOT
CHARACTERISTIC TEST FROM DHW OPERATION
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM DHW OPERATION
BOILER NOISY
CHARACTERISTIC TEST FROM CH OPERATION
BOILER REACHES TEMPERATURE, RADS DO NOT HEAT
CHARACTERISTIC TEST FROM CH OPERATION
BURNER INJECTOR BLOCKED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER AND INJECTOR
BURNER BLOCKED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER AND INJECTOR
TEMPERATURE DIFFERENTIAL INCORRECT LOCAL NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM DHW FAN RUNS
BURNER INJECTOR BLOCKED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER AND INJECTOR
BURNER BLOCKED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER AND INJECTOR
PRESSURE READS CORRECTLY BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
RETURNS TO OVERHEAT FAULT CODE BEFORE 82°C
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER UP TO TEMPERATURE
FLOW TEMPERATURE ABOVE 88°C AND BOILER DOES NOT SHUT DOWN
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER UP TO TEMPERATURE
FAULT OCCURS ON DHW DEMAND BUT NOT CH
CHARACTERISTIC TEST FROM OBSERVATION WHEN DOES FAULT OCCUR
FAULT OCCURS ON CH DEMAND BUT NOT DHW
CHARACTERISTIC TEST FROM OBSERVATION WHEN DOES FAULT OCCUR
BURNER IGNITES BUT THEN CUTS OUT
CHARACTERISTIC TEST FROM CH BURNER IGNITES
SYSTEM BEGINS TO HEAT BUT BOILER SHUTS DOWN BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM CH OPERATION
13/05/2019 11:33:21 1905_1_50_1 01/07/2019 10:10:24
10/06/2019 15:44:47
INLET PRESSURE
ATTACH PRESSURE GAUG
ADJUSTMENT PRESSURE MAX AND MIN (BOSCH)
ATTACH U-GAUGE TO GA
ADJUSTMENT PRESSURE MAX AND MIN (BOSCH)
ATTACH U-GAUGE TO GA
RESISTANCE GAS VALVE SOLENOIDS AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
VOLTAGE FAN AT PCB (DHW)
GAIN ACCESS TO PCB U
VOLTAGE FAN AT PCB (CH)
GAIN ACCESS TO PCB U
PRESSURE APS SWITCHING
DISCONNECT LEADS FROM THE AIR PRESSURE SWITCH NOTING THE CONNECTIONS
MAIN GAS VALVE VOLTAGE
REMOVE CONNECTORS (O
PRESSURE APS SWITCHING
DISCONNECT LEADS FROM THE AIR PRESSURE SWITCH NOTING THE CONNECTIONS
RESISTANCE PUMP AND HARNESS (FUSE INV)
DISCONNECT PLUG ST15 FROM THE PCB
RESISTANCE MAINS FUSE
REMOVE THE FUSE FROM THE FUSED SPUR
RESISTANCE MAINS FUSE
REMOVE THE FUSE FROM THE FUSED SPUR
RESISTANCE FAN (FUSE INV)
DISCONNECT LEADS FROM THE FAN
RESISTANCE HARNESS GAS VALVE MAIN (FUSE INV)
DISCONNECT MAIN SOLE
RESISTANCE HARNESS GAS VALVE MODUREG (FUSE INV)
DISCONNECT MODULATING SOLENOID WIRES (BLUE CONNECTOR) FROM THE GAS VALVE
PRESSURE APS SWITCHING
DISCONNECT LEADS FROM THE AIR PRESSURE SWITCH NOTING THE CONNECTIONS
RESISTANCE OVERHEAT THERMOSTAT AT THERMOSTAT
DISCONNECT ORANGE WIRES FROM OVERHEAT THERMOSTAT
PRIMARY SENSOR (AUTO FROST)
DISCONNECT RED LEADS FROM SENSOR
PRIMARY SENSOR (CH MODULATION)
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
INLET PRESSURE
ATTACH PRESSURE GAUG
INLET PRESSURE
ATTACH PRESSURE GAUG
RESISTANCE DIVERTER VALVE MICROSWITCH AT MICROSWITCH
DISCONNECT DIVERTER MICROSWITCH AND DISCONNECT LEADS
RESISTANCE AIR PRESSURE SWITCH AT APS
REMOVE GREEN WIRES FROM AIR PRESSURE SWITCH
DIVERTER VALVE DIAPHRAGM
DRAIN AND DISCHARGE BOILER
RESISTANCE HARNESS GAS VALVE SOLENOIDS
DISCONNECT MAIN SOLE
RESISTANCE HARNESS GAS VALVE MODULATING SOLENOID
DISCONNECT MODULATING SOLENOID WIRES (BLUE CONNECTOR) FROM THE GAS VALVE
RESISTANCE DIVERTER VALVE MICROSWITCH AT MICROSWITCH (OPEN CIRCUIT)
DISCONNECT DIVERTER MICROSWITCH AND DISCONNECT LEADS
PRESSURE APS SWITCHING
DISCONNECT LEADS FROM THE AIR PRESSURE SWITCH NOTING THE CONNECTIONS
ON/OFF SWITCH VOLTAGE (OUTPUT)
GAIN ACCESS TO PCB CONNECTIONS
FUSE F1 (2 AMP)
REMOVE FUSE F1 FROM PCB
FUSE F2 (1.25 AMP)
REMOVE FUSE F2 FROM PCB
VOLTAGE FAN AT PCB
USE INSULATION MAT AS NECESSARY
LOOSEN CONNECTOR FOR FAN SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
RESISTANCE DIVERTER VALVE MICROSWITCH AT MICROSWITCH
DISCONNECT DIVERTER MICROSWITCH AND DISCONNECT LEADS
RESISTANCE AIR PRESSURE SWITCH AT APS
REMOVE GREEN WIRES FROM AIR PRESSURE SWITCH
RESISTANCE DIVERTER VALVE MICROSWITCH AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS TO PRIMARY FLOW AND RETURN AS INDICATED
FUSE F1 (2 AMP) (FAULT CODE)
REMOVE FUSE F1 FROM PCB
FUSE F2 (1.25 AMP) (FAULT CODE)
REMOVE FUSE F2 FROM PCB
OBSERVATION DOES BOILER RESPOND TO CH DEMAND
BOILER ON/OFF SWITCH ON
OBSERVATION DOES BOILER RESPOND TO DHW DEMAND
BOILER ON/OFF SWITCH ON
DHW DEMAND
REMOVE PLASTIC COVER FROM DIVERTER VALVE MICROSWITCH
DIVERTER VALVE DIAPHRAGM
DRAIN AND DISCHARGE BOILER
RESISTANCE DIVERTER VALVE MICROSWITCH AT MICROSWITCH
DISCONNECT DIVERTER MICROSWITCH AND DISCONNECT LEADS
INLET PRESSURE
ATTACH PRESSURE GAUG
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE CLAMPS TO PRIMARY FLOW AND RETURN AS INDICATED
RESISTANCE PRIMARY SENSOR AT PCB (FAULT CODE)
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
OBSERVATION WHEN DOES FAULT OCCUR
CH TEMPERATURE CONTROL TO MAX
RESISTANCE AIR PRESSURE SWITCH AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
RESISTANCE AIR PRESSURE SWITCH AT APS
REMOVE GREEN WIRES FROM AIR PRESSURE SWITCH
VOLTAGE FAN AT PCB
USE INSULATION MAT AS NECESSARY
LOOSEN CONNECTOR FOR FAN SLIGHTLY TO EXPOSE TEST PINS
PRESSURE APS SWITCHING
DISCONNECT LEADS FROM THE AIR PRESSURE SWITCH NOTING THE CONNECTIONS
INFORMATION FAIL POINT K
FAULT CODES NOT
ADJUSTMENT PRESSURE MAX AND MIN (BOSCH)
ATTACH U-GAUGE TO GA
VOLTAGE FAN AT PCB (CH)
GAIN ACCESS TO PCB U
ROOM THERMOSTAT/EXTERNAL CONTROLS RESISTANCE
ROOM THERMOSTAT (IF FITTED) CALLING
RESISTANCE OVERHEAT THERMOSTAT AT THERMOSTAT
DISCONNECT ORANGE WIRES FROM OVERHEAT THERMOSTAT
DHW INLET FILTER
BOILER DRAINED AND DISCHARGED
DHW ISOLATED AND DRAINED
FLOW RESTRICTOR
BOILER DRAINED AND DISCHARGED
OBSERVATION GAS VALVE TYPE
THE GAS VALVE WILL N
ADJUSTMENT PRESSURE MAX AND MIN (DUNGS)
ATTACH U-GAUGE TO GA
OBSERVATION GAS VALVE TYPE
THE GAS VALVE WILL N
ADJUSTMENT PRESSURE MAX AND MIN (DUNGS)
ATTACH U-GAUGE TO GA
RESISTANCE FLAME SENSE ELECTRODE
{ISOLATEMAINSPOWER}
DISCONNECT FLAME SENSE ELECTRODE LEAD
ASSEMBLY FROM CONNECTOR
RESISTANCE FLAME SENSE LEAD
{ISOLATEMAINSPOWER}<
OBSERVATION DOES FAN RUN (DHW)
BOILER ON/OFF SWITCH ON
ENSURE NO CH DEMAND
OBSERVATION DOES FAN RUN (CH)
BOILER ON/OFF SWITCH ON
ENSURE NO DHW DEMAND
VOLTAGE FAN AT FAN
BOILER ON/OFF SWITCH ON
VOLTAGE FAN AT FAN (CH)
BOILER ON/OFF SWITCH ON
PRESSURE APS SWITCHING AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
BURNER PRESSURE (GAS PRESENT)
ATTACH U-GAUGE TO GAS VALVE OUTLET PRESSURE TEST POINT
PRESSURE APS SWITCHING AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
RESISTANCE FAN AND HARNESS (FUSE INV)
DISCONNECT PLUG ST1 FROM THE PCB
RESISTANCE GAS VALVE MAIN AND HARNESS (FUSE INV)
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
RESISTANCE GAS VALVE MODUREG AND HARNESS (FUSE INV)
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
INLET PRESSURE
ATTACH PRESSURE GAUG
PRESSURE APS SWITCHING AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
RESISTANCE FAN
DISCONNECT LEADS FROM THE FAN
RESISTANCE OVERHEAT THERMOSTAT AT PCB - FAULT CODE
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
ENSURE BOILER IS COOL
RESISTANCE DIVERTER VALVE MICROSWITCH AT PCB (OPEN CIRCUIT)
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
PRIMARY SENSOR (HIGH FLAME)
REMOVE RED WIRES FROM CH SENSOR
GAS IGNITION PRESSURE
ATTACH PRESSURE GAUG
RESISTANCE GAS VALVE MODULATING SOLENOID AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
FULL VOLTAGE MODULATING SOLENOID
REMOVE CONNECTOR (BL
PRESSURE APS SWITCHING AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
OBSERVATION SPARKING APS PROVED
CONNECT THE AIR PRES
SPARK ELECTRODE LEAD CONDITION AND CONTINUITY
REMOVE THE IGNITION LEADS FROM THE ELECTRODES AND PCB
RESISTANCE AIR PRESSURE SWITCH AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
TRANSFORMER VOLTAGE (OUTPUT)
BOILER ON/OFF SWITCH ON
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS TO PRIMARY FLOW AND RETURN AS INDICATED
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
CH DIVERTER CHECK
ENSURE SECONDARY HEA
RESISTANCE PRIMARY SENSOR AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
RESISTANCE DHW SENSOR AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
TRANSFORMER RESISTANCE
REMOVE TRANSFORMER FROM PCB
(THIS WILL REQUIRE THE REMOVAL OF THE METAL BACK OF THE CONTROL BOX)
RESISTANCE DIVERTER VALVE MICROSWITCH AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
CENTRAL HEATING OPERATION
ROOM THERMOSTAT (IF FITTED) CALLING
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE CLAMPS TO PRIMARY FLOW AND RETURN AS INDICATED
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
INSPECTION BURNER AND INJECTOR
{ISOLATEMAINSPOWER}
REMOVE THE BURNER ASSEMBLY FROM THE BOILER
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
DIFFERENTIAL FLOW RETURN
CH POTENTIOMETER SET TO MAX
ATTACH TEMPERATURE CLAMPS TO FLOW AND RETURN PIPES
INSPECTION BURNER AND INJECTOR
{ISOLATEMAINSPOWER}
REMOVE THE BURNER ASSEMBLY FROM THE BOILER
RESISTANCE AIR PRESSURE SWITCH AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
TRANSFORMER RESISTANCE
REMOVE TRANSFORMER FROM PCB
(THIS WILL REQUIRE THE REMOVAL OF THE METAL BACK OF THE CONTROL BOX)
RESISTANCE DIVERTER VALVE MICROSWITCH AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
PRESSURE BURNER MAX AND MIN
ATTACH U-GAUGE TO GA
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE CLAMPS TO PRIMARY FLOW AND RETURN AS INDICATED
ADJUSTMENT PRESSURE MAX AND MIN (DUNGS)
ATTACH U-GAUGE TO GA
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE CLAMPS TO PRIMARY FLOW AND RETURN AS INDICATED
OBSERVATION RUN BOILER UP TO TEMPERATURE
CH TEMPERATURE SELECTOR TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW PIPE BENEATH THE PUMP
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
VOLTAGE FAN AT FAN
BOILER ON/OFF SWITCH ON
RESISTANCE DHW SENSOR AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
OBSERVATION DOES FAN RUN BEFORE LOCKOUT
BOILER ON/OFF SWITCH ON
PRESSURE APS SWITCHING AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
VOLTAGE FAN AT FAN
BOILER ON/OFF SWITCH ON
OBSERVATION SPARKING APS PROVED
CONNECT THE AIR PRES
OBSERVATION GAS VALVE TYPE
THE GAS VALVE WILL N
OBSERVATION FAN RUNS CH
BOILER ON/OFF SWITCH ON
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
VOLTAGE FAN AT FAN (CH)
BOILER ON/OFF SWITCH ON
RESISTANCE PRIMARY SENSOR AT SENSOR
REMOVE RED WIRES FROM CH TEMPERATURE SENSOR
ENSURE BOILER IS COOL
ROOM THERMOSTAT/EXTERNAL CONTROLS RESISTANCE
ROOM THERMOSTAT (IF FITTED) CALLING
RESISTANCE OVERHEAT THERMOSTAT AT PCB
DISCONNECT PLUG CONNECTOR (MARKED ST16) FROM PCB
PRESSURE BURNER CH MODE
CH TEMPERATURE SELEC
System Information
- Total Tests: 496
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control