Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
HEADER FOR REVERSED POLARITY FAULT
HEADER FOR REVERSED POLARITY FAULT CODE - OUTSIDE MODEL
HEADER FOR PCB FAULT
HEADER FOR PCB FAULT CODES - OUTSIDE MODEL
HEADER FOR INSUFFICIENT VOLTAGE FAULT
HEADER FOR INSUFFICIENT VOLTAGE FAULT CODE - OUTSIDE MODEL
HEADER FOR LOW VOLTAGE HARNESS FAULT
HEADER FOR LOW VOLTAGE HARNESS FAULT CODE - OUTSIDE MODEL
OBSERVATION FAN RUNS
ENSURE THE APPLIANCE IS COOL
FUSE FURTHER INVESTIGATION
HEADER FOR FUSE INVESTIGATION
HEADER FOR FAN FAULT
HEADER FOR FAN FAULT CODE - OUTSIDE MODEL
HEADER FOR INTERMITTENT IGNITION INVESTIGATION
HEADER FOR INTERMITTENT IGNITION LOCKOUT INVESTIGATION - OUTSIDE MODEL
OBSERVATION STANDBY
ENSURE NO DEMANDS
OBSERVATION PUMP RUNS
RUNT HOT WATER TAP AT 2 L/MIN
OBSERVATION JUMPER SET UP
THE 2 JUMPERS (BLUE
HEADER FOR FLOW THERMISTOR FAULT
HEADER FOR FLOW THERMISTOR FAULT CODE - OUTSIDE MODEL
HEADER FOR RETURN THERMISTOR FAULT
HEADER FOR RETURN THERMISTOR FAULT - OUTSIDE MODEL
OBSERVATION PREHEAT SATISFIES
ATTACH A TEMPERATURE CLAMP TO THE FLOW PIPE AS INDICATED BY THE RED ARROW
HEADER FOR OVERHEAT FAULT
HEADER FOR OVERHEAT FAULT CODE - OUTSIDE MODEL
OBSERVATION CH DEMAND RECOGNISED
SUMMER/WINTER SWITCH SET TO WINTER (SWITCH PRESSED IN)
HEADER FOR DRY FIRE FAULT
HEADER FOR DRY FIRE FAULT CODE - OUTSIDE MODEL
HEADER FOR DHW FLOW SWITCH FAULT
HEADER FOR DHW FLOW SWITCH FAULT CODE - OUTSIDE MODEL
INFORMATION JUMPERS (CH OUTPUT)
AS STANDARD ALL 3 AP
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QADAI FLOW THERMISTOR RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI RETURN THERMISTOR RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI GAS VALVE RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI GAS VALVE VOLTAGE
OK TO BE BLANK
HEADER FOR QADAI FAN RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI DIVERTER VALVE RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI DIVERTER VALVE VOLTAGE (CH)
OK TO BE BLANK
HEADER FOR QADAI DIVERTER VALVE VOLTAGE (DHW)
OK TO BE BLANK
HEADER FOR QADAI PUMP RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI EMC PUMP VOLTAGE
OK TO BE BLANK
INCORRECT GAP PREVENTING RECTIFICATION
KIT - ELECTRODE
RESTRICTED PREVENTING RECTIFICATION
HEAT EXCHANGER PRIMARY FLUE WAYS
CONDENSATE TRAP SECTION
HARNESS HIGH / LOW VOLTAGE
CODING RESISTORS FAULTY
HARNESS HIGH / LOW VOLTAGE
SOLENOID GONE PREVENTING OPENING
KIT - VALVE MULTIFUNCTIONAL
RESTRICTED PREVENTING GAS VALVE OPENING
PIPE - FEED - BURNER
INCORRECT GAP CAUSING POOR IGNITION
KIT - ELECTRODE
FAULTY CAUSING POOR IGNITON
KIT - ELECTRODE - 1 SHORT AND 2 LONG
FAULTY CAUSING POOR IGNITION
KIT - ELECTRODE - 3 SHORT WIRES
POOR CONDITION CAUSING POOR IGNITION
HARNESS IGNITION (3 SHORT WIRES)
FAULTY CAUSING POOR IGNITION
KIT - ELECTRODE (NO WIRES)
POOR CONDITION CAUSING POOR IGNITION
HARNESS IGNITION
RESTRICTED OR DAMAGED CASUING POOR IGNITION
BURNER ASSEMBLY
LOW CAUSING POOR IGNITION
GAS INLET PRESSURE
RESTRICTED CAUSING POOR IGNITION
PIPE - FEED - BURNER
SHORTED
PUMP
CASE OFF
Z BLANKS
FAN SECTION SHORTED
HARNESS HIGH / LOW VOLTAGE
SHORTED SOLENOID
KIT - VALVE MULTIFUNCTIONAL
BACKED UP PREVENTING GAS VALVE OPENING
KIT - CONDENSATE TRAP
BACKED UP CAUSING POOR IGNITION
KIT - CONDENSATE TRAP
BACKED UP PREVENTING IGNTION
KIT - CONDENSATE TRAP
INCORRECT GAP PREVENTING IGNITION
KIT - ELECTRODE
FAULTY PREVENTING IGNITON
KIT - ELECTRODE - 1 SHORT AND 2 LONG
FAULTY PREVENTING IGNITION
KIT - ELECTRODE - 3 SHORT WIRES
POOR CONDITION STOPPING IGNITION
HARNESS IGNITION (3 SHORT WIRES)
FAULTY PREVENTING IGNITION
KIT - ELECTRODE (NO WIRES)
POOR CONDITION STOPPING SPARKING
HARNESS IGNITION
RESTRICTED OR DAMAGED PREVENTING IGNITION
BURNER ASSEMBLY
BACKED UP CAUSING BAFFLING
KIT - CONDENSATE TRAP
RESTRICTED OR BLOCKED BAFFLING
PIPE 5MM
LEAKING CAUSING BAFFLING
SEAL COMBUSTION
RESTRICTED CAUSING BAFFLING
HEAT EXCHANGER PRIMARY FLUE WAYS
SHORTING TO EARTH
THERMISTOR - FLOW TEMPERATURE - RED
SHORTED TO EARTH
THERMOSTAT - OVERHEAT (FAN)
SHORTED TO EARTH
THERMOSTAT - OVERHEAT (FLOW)
FAN SECTION
HARNESS HIGH / LOW VOLTAGE
NO VOLTAGE TO FAN HALL SENSOR
CONTROL - ELECTRONIC
FAN SECTION 2
HARNESS HIGH / LOW VOLTAGE
RESTRICTED REAR FLUEWAYS CAUSING BAFFLING
HEAT EXCHANGER PRIMARY FLUE WAYS
RESTRICTED OR DAMAGED PREVENTING RECTIFICATION
BURNER ASSEMBLY
RESTRICTED READ FLUEWAYS PREVENTING RECTIFICATION
HEAT EXCHANGER PRIMARY FLUE WAYS
LOW CAUSING INTERMITTENT IGNITION
GAS INLET PRESSURE
FAULTY CAUSING INTERMITTENT IGNITION
KIT - ELECTRODE - 1 SHORT AND 2 LONG
PARTIALLY RESTRICTED OR BLOCKED CAUSING INTERMITTENT IGNITION 1 SHORT WIRE 2 LONG
KIT - CONDENSATE TRAP
RESTRICTED CAUSING INTERMITTENT IGNITION 1 SHORT WIRE 2 LONG
PIPE - FEED - BURNER
FAULTY FAUSING INTERMITTENT IGNITION
KIT - ELECTRODE - 3 SHORT WIRES
POOR CONDITION CAUSING INTERMITTENT IGNITION
HARNESS IGNITION (3 SHORT WIRES)
PARTIALLY RESTRICTED OR BLOCKED CAUSING INTERMITTENT IGNITION 3 SHORT WIRES
KIT - CONDENSATE TRAP
RESTRICTED CAUSING INTERMITTENT IGNITON 3 SHORT WIRES
PIPE - FEED - BURNER
FAULTY CAUSING INTERMITTENT IGNITION
KIT - ELECTRODE (NO WIRES)
POOR CONDITION CAUSING INTERMITTENT IGNITION
HARNESS IGNITION
PARTIALLY RESTRICTED OR BLOCKED CAUSING INTERMITTENT IGNITION
KIT - CONDENSATE TRAP
RESTRICTED CAUSING INTERMITTENT IGNITION
PIPE - FEED - BURNER
RESTRICTED OR DAMAGED CAUSING INTERMITTENT IGNITION
BURNER ASSEMBLY
FAULTY CAUSING INTERMITTENT IGNITION 2
KIT - ELECTRODE - 1 SHORT AND 2 LONG
FAULTY CAUSING INTERMITTENT IGNITION 2
KIT - ELECTRODE - 3 SHORT WIRES
POOR CONDITION CAUSING INTERMITTENT IGNITION 2
HARNESS IGNITION (3 SHORT WIRES)
FAULTY CAUSING INTERMITTENT IGNITION 2
KIT - ELECTRODE (NO WIRES)
POOR CONDITION CAUSING INTERMITTENT IGNITION 2
HARNESS IGNITION
RECTIFICATION SECTION
HARNESS HIGH / LOW VOLTAGE
PRIMARY FLOW SWITCH SECTION
HARNESS HIGH / LOW VOLTAGE
BLOWN
FUSE (PCB)
FAULT CODES 2
Z BLANKS
JUMPER SET UP
Z BLANKS
LOW CAUSING POOR OUTPUT
GAS INLET PRESSURE
FAN SECTION 3
HARNESS HIGH / LOW VOLTAGE
SEIZED
FAN
NOT RECOGNISING HALL SENSOR
CONTROL - ELECTRONIC
FAN NEUTAL FAULT
CONTROL - ELECTRONIC
INSUFFICIENT
COLD WATER SUPPLY
PARTIALLY OR FULLY CLOSED
INLET VALVE - DHW
RESTRICTED / BLOCKED
FILTER - CH (DHW)
NOT MAKING
FLOW SWITCH DHW
FIRING FOR DHW WITH NO DEMAND
TAP OPEN OR LEAKING DHW DRAW OFF
STUCK MADE
FLOW SWITCH DHW
RESTRICTED / BLOCKED DHW SIDE
KIT - PLATE HEAT EXCHANGER
OUT OF CALIBRATION TRIGGERING FROST PROTECTION
THERMISTOR - FLOW TEMPERATURE - RED
NO CHARGE
EXPANSION TANK - ALTENIC
OUT OF CALIBRATION STOPPING SPARKING
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
CODING RESISTORS FAULTY CAUSING WRONG OUTPUT
HARNESS HIGH / LOW VOLTAGE
RESTRICTED REDUCING OUTPUT
VENTURI
RESTRICTED CAUSING POOR OUTPUT
PIPE - FEED - BURNER
RESTRICTED CAUSING LOW OUTPUT
BURNER ASSEMBLY
RESTRICTED CAUSING POOR OUTPUT
HEAT EXCHANGER PRIMARY FLUE WAYS
REAR FLUEWAYS RESTRICTED CAUSING POOR OUTPUT
HEAT EXCHANGER PRIMARY FLUE WAYS
NO OUTPUT
FILTER - ELECTRICAL
OUT OF CALIBRATION CAUSING POOR DHW OPERATION
THERMISTOR - FLOW TEMPERATURE - RED
NO VOLTAGE TO DIVERTER FOR PREHEAT OPERATION
CONTROL - ELECTRONIC
DIVERTER VALVE SECTION PREHEAT OPERATION
HARNESS HIGH / LOW VOLTAGE
PREVENTING PREHEAT FROM COMPLETING OR MAKING IT COME ON TOO OFTEN
TAP OPEN OR LEAKING DHW DRAW OFF
STICKING AFTER DEMAND
FLOW SWITCH DHW
OUT OF CALIBRATION AFFECTING PREHEAT
THERMISTOR - FLOW TEMPERATURE - RED
TRIPPED AND WIONT RESET
THERMOSTAT - OVERHEAT (FLOW)
TRIPPED AND WONT RESET
THERMOSTAT - OVERHEAT (FAN)
OUT OF CALIBRATION READING HOT WHEN NOT
THERMISTOR - FLOW TEMPERATURE - RED
LEAKING CAUSING OVERHEAT
SEAL COMBUSTION
OUT OF CALIBRATION CAUSING POOR DHW OPERATION
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
POOR DHW DUE TO PASSING MIXER
EXTERNAL MIXING
RESTRICTED / BLOCKED (DHW OPERATION)
FILTER - CH
NO VOLTAGE TO DIVERTER FOR DHW OPERATION
CONTROL - ELECTRONIC
DIVERTER VALVE SECTION DHW OPERATION
HARNESS HIGH / LOW VOLTAGE
OUT OF CALIBRATION CAUSING DHW TOO HOT
THERMISTOR - FLOW TEMPERATURE - RED
OUT OF CALIBRATION CAUSING DHW TOO HOT
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
RESTRICTED / BLOCKED STOPPING FLOW SWITCH ON CH
FILTER - CH
OUT OF CALIBRATION CAUSING DHW HOT AND COLD
THERMISTOR - FLOW TEMPERATURE - RED
OUT OF CALIBRATION CAUSING DHW HOT AND COLD
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
PARTIALLY OR FULLY CLOSED PREVENTING PRIMARY FLOW SWITCH MAKING
FLOW/RETURN VALVE
NO VOLTAGE TO DIVERTER FOR CH OPERATION
CONTROL - ELECTRONIC
DIVERTER VALVE SECTION CH
HARNESS HIGH / LOW VOLTAGE
RESTRICTED / BLOCKED POOR CH OPERATION
FILTER - CH
NOT MOVING TO CH POSITION (SEIZED / STIFF)
VALVE BODY
GAS VALVE HAS DAMAGED PCB
PCB + GAS VALVE
OUT OF RANGE CAUSING FAULT CODE
THERMISTOR - FLOW TEMPERATURE - RED
STUCK IN FLOW THERMISTOR LOCKOUT
CONTROL - ELECTRONIC
OUT OF RANGE CAUSING FAULT CODE
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
STUCK IN RETURN THERMISTOR LOCKOUT
CONTROL - ELECTRONIC
NO POWER TO PUMP DRY FIRE FAULT CODE
CONTROL - ELECTRONIC
FLOW SWITCH SECTION FOR DRY FIRE FAULT
HARNESS HIGH / LOW VOLTAGE
STUCK IN DRY FIRE LOCKOUT
CONTROL - ELECTRONIC
OUT OF CALIBRATION CAUSING OVERHEAT
THERMISTOR - FLOW TEMPERATURE - RED
RESTRICTED / BLOCKED OVERHEAT INVESTIGATION
FILTER - CH
OUT OF CALIBRATION CAUSING OVERHEAT
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
TRIPPING EARLY
THERMOSTAT - OVERHEAT (FLOW)
INCORRECT PUMP OVERRUN OPERATION
CONTROL - ELECTRONIC
DIVERTER VALVE SECTION SHORTED
HARNESS HIGH / LOW VOLTAGE
SHORTING TO EARTH
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
SHORTED
FILTER - ELECTRICAL
STUCK IN LOW VOLTAGE LOCKOUT
CONTROL - ELECTRONIC
SHORTED
TIMER - ELECTROMECHANICAL
BLOWN
FUSE (MAINS)
STUCK IN DHW FLOW SWITCH FAULT
CONTROL - ELECTRONIC
FAULT CODE
FLOW SWITCH DHW
LOW PREVENTING RECTIFICATION
GAS INLET PRESSURE
JUMPER INFORMATION
Z BLANKS
JUMPER INFORMATION CH
Z BLANKS
OUT OF CALBRATION CAUSING POOR CH OPERATION
THERMISTOR - FLOW TEMPERATURE - RED
OUT OF CALIBRATION CAUSING POOR CH OPERATION
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
NOT RECOGNISING HALL SENSOR WHITE LABEL
CONTROL - ELECTRONIC
FAN NEUTAL FAULT WHITE LABEL
CONTROL - ELECTRONIC
NOT RECOGNISING HALL SENSOR WHITE LABEL FAN FAULT CODE
CONTROL - ELECTRONIC
FAN NEUTAL FAULT WHITE LABEL FAN FAULT CODE
CONTROL - ELECTRONIC
NOT RECOGNISING HALL SENSOR FAN FAULT CODE
CONTROL - ELECTRONIC
FAN NEUTAL FAULT FAN FAULT CODE
CONTROL - ELECTRONIC
NO VOLTAGE TO FAN HALL SENSOR (WHITE LABEL)
CONTROL - ELECTRONIC
FLOW SWITCH SECTION FOR DRY FIRE FAULT WHITE LABEL
HARNESS HIGH / LOW VOLTAGE
WRONG GAP OR DAMAGED PREVENTING SPARKING
KIT - ELECTRODE
FAULTY CAUSING NO SPARK
KIT - ELECTRODE - 1 SHORT AND 2 LONG
FAULTY PREVENTING SPARKING
KIT - ELECTRODE - 3 SHORT WIRES
POOR CONDITION STOPPING SPARKING
HARNESS IGNITION (3 SHORT WIRES)
FAULTY PREVENTING SPARKING
KIT - ELECTRODE (NO WIRES)
POOR CONDITION PREVENTING SPARKING
HARNESS IGNITION
JUMPER INFORMATION IGNITION
Z BLANKS
PARTIALLY CLOSED CAUSING OVERHEAT ISSUES
FLOW/RETURN VALVE
NOT GIVING DEMAND (ADDITONAL CONTROLS)
TIMER - ELECTROMECHANICAL
NOT GIVING DEMAND
TIMER - ELECTROMECHANICAL
NO SPARKING
KIT - VALVE MULTIFUNCTIONAL
INTERMITTENT IGNITION
HEAT EXCHANGER PRIMARY FLUE WAYS
INTERMITTENT IGNITION 1
HEAT EXCHANGER PRIMARY FLUE WAYS
INTERMITTENT IGNITION 2
HEAT EXCHANGER PRIMARY FLUE WAYS
LITE DIAGNOSTIC
Z BLANKS
BLANK FOR QADAI
Z REDIRECT
QADAI
THERMISTOR - FLOW TEMPERATURE - RED (RETURN)
QADAI
KIT - VALVE MULTIFUNCTIONAL
QADAI
CONTROL - ELECTRONIC
QADAI
FAN
QADAI
VALVE - PLASTIC - DIVERTER
DIVERTER VALVE VOLTAGE CH
CONTROL - ELECTRONIC
DIVERTER VALVE VOLTAGE DHW
CONTROL - ELECTRONIC
QADAI RESISTANCE
PUMP
QADAI VOLTAGE
PUMP
QADAI
THERMISTOR - FLOW TEMPERATURE - RED
SHORTING OUT PREVENTING RECTIFICATION
KIT - CONDENSATE TRAP
DIAGNOSTIC OPTION
Z BLANKS
GENERAL ERROR
CONTROL - ELECTRONIC
LOW CAUSING BAFFLING
GAS INLET PRESSURE
NOT RECTIFYING
CONTROL - ELECTRONIC
STUCK IN LOW VOLTAGE HARNESS LOCKOUT
CONTROL - ELECTRONIC
LOW PREVENTING IGNTIION
GAS INLET PRESSURE
GAS VALVE SECTION
HARNESS HIGH / LOW VOLTAGE
NOT OPENING
KIT - VALVE MULTIFUNCTIONAL
GENERATING WEAK SPARK CAUSING POOR IGNITION 1 SHORT 2 LONG
CONTROL - ELECTRONIC
GENERATING WEAK SPARK CAUSING POOR IGNITION 3 SHORT
CONTROL - ELECTRONIC
GENERATING WEAK SPARK CAUSING POOR IGNITION
CONTROL - ELECTRONIC
GAS VALVE SECTION SHORTED
HARNESS HIGH / LOW VOLTAGE
GENERATING WEAK OR NO SPARK 1 SHORT WIRE 2 LONG
CONTROL - ELECTRONIC
GENERATING WEAK OR NO SPARK 3 SHORT
CONTROL - ELECTRONIC
GENERATING WEAK OR NO SPARK PREVENTING IGNITION
CONTROL - ELECTRONIC
WRONG MIX CAUSING BAFFLING
KIT - VALVE MULTIFUNCTIONAL
PCB BLOWING FUSE
PCB - FUSE INVESTIGATION
FLOW THERMISTOR SECTION SHORTED
HARNESS HIGH / LOW VOLTAGE
OVERHEAT SECTION SHORTED TO EARTH
HARNESS HIGH / LOW VOLTAGE
NOT RECOGNISING HALL SENSOR FAULT CODE
CONTROL - ELECTRONIC
NOT POWERING FAN FAULT CODE
CONTROL - ELECTRONIC
NO SPARKING 1 SHORT 2 LONG INTERMITTENT IGNITION
CONTROL - ELECTRONIC
NO SPARKING 3 SHORT INTERMITTENT IGNITION
CONTROL - ELECTRONIC
NO SPARKING INTERMITTENT IGNITION
CONTROL - ELECTRONIC
PCB FUSE FURTHER INVESTIGATION
Z BLANKS
FAULT CODES
Z BLANKS
POOR DHW OPERATION (OUTPUT)
CONTROL - ELECTRONIC
NOT RUNNING
PUMP
PUMP SECTION
HARNESS HIGH / LOW VOLTAGE
NOT POWERING FAN
CONTROL - ELECTRONIC
NO POWER TO PUMP
CONTROL - ELECTRONIC
STUCK IN DHW DEMAND
CONTROL - ELECTRONIC
DHW FLOW SWITCH SECTION SHORTED
HARNESS HIGH / LOW VOLTAGE
RESTRICTED / BLOCKED
FLOW SWITCH DHW
DHW FLOW SWITCH SECTION OPEN CIRCUIT
HARNESS HIGH / LOW VOLTAGE
CORRECT OPERATION
FROST PROTECTION - NORMAL OPERATION
FIRING FOR FROST PROTECTION INCORRECTLY
CONTROL - ELECTRONIC
BLOCKED
PIPE - BOILER FLOW (EXPANSION VESSEL PIPE)
NOT PROVIDING CORRECT OUTPUT (TOO LOW)
CONTROL - ELECTRONIC
FAULTY NOT POWERING UP
CONTROL - ELECTRONIC
MAINS SUPPLY SECTION
HARNESS HIGH / LOW VOLTAGE
PASSING TO CH DURING PREHEAT
VALVE BODY
NOT MOTORING PREHEAT
VALVE - PLASTIC - DIVERTER
INCORRECT PREHEAT CONTROL
CONTROL - ELECTRONIC
OVERHEAT WIRING SECTION
HARNESS HIGH / LOW VOLTAGE
STUCK IN OVERHEAT LOCKOUT
CONTROL - ELECTRONIC
RESTRICTED / BLOCKED PRIMARY SIDE
KIT - PLATE HEAT EXCHANGER
RESTRICTED / BLOCKED POOR DHW
HEAT EXCHANGER PRIMARY WATERWAYS
NOT RECOGNISING CH DEMAND
CONTROL - ELECTRONIC
PASSING TO CH DURING DHW OPERATION
VALVE BODY
NOT MOTORING PREHEAT DHW OPERATION
VALVE - PLASTIC - DIVERTER
NOT CONTROLLING DHW MAXIMUM TEMPERATURE CORRECTLY
CONTROL - ELECTRONIC
NOT MAKING ON CH
FLOW SWITCH PRIMARY CIRCUIT
NOT MAKING
FLOW SWITCH PRIMARY CIRCUIT
POOR DHW OPERATION (HOT AND COLD)
CONTROL - ELECTRONIC
RESTRICTED / BLOCKED PRIMARY SIDE 2
KIT - PLATE HEAT EXCHANGER
RESTRICTED / BLOCKED POOR DHW 2
HEAT EXCHANGER PRIMARY WATERWAYS
NOT MOTORING TO CH POSITION
VALVE - PLASTIC - DIVERTER
NO VOLTAGE TO GAS VALVE
CONTROL - ELECTRONIC
HARNESS TO GAS VALVE HAS DAMAGED PCB
PCB + HARNESS
FLOW THERMISTOR SECTION
HARNESS HIGH / LOW VOLTAGE
FLOW THERMISTOR
BOILER RESET
RETURN THERMISTOR SECTION
HARNESS HIGH / LOW VOLTAGE
RETURN THERMISTOR
BOILER RESET
NOT RUNNING DRY FIRE
PUMP
PUMP SECTION DRY FIRE
HARNESS HIGH / LOW VOLTAGE
NOT MAKING DRY FIRE
FLOW SWITCH PRIMARY CIRCUIT
DRY FIRE
BOILER RESET
RESTRICTED / BLOCKED PRIMARY SIDE OVERHEAT INVESTIGATION
KIT - PLATE HEAT EXCHANGER
RESTRICTED / BLOCKED POOR OVERHEAT INVESTIGATION
HEAT EXCHANGER PRIMARY WATERWAYS
NO FAULT FOUND
OVERHEAT
TEMPERATURE CONTROL FAULTY ALLOWING EXCESSIVE HEAT
CONTROL - ELECTRONIC
SHORTED
VALVE - PLASTIC - DIVERTER
RETURN THERMISTOR SECTION SHORTED
HARNESS HIGH / LOW VOLTAGE
MAINS SUPPLY LOW
BOILER RESET
TRIPPING EARLY
THERMOSTAT - OVERHEAT (FAN)
PUMP SECTION SHORTED
HARNESS HIGH / LOW VOLTAGE
SHORTED
TIMER - ELECTROMECHANICAL (HARNESS)
MAINS FUSE FURTHER INVESTIGATION
Z BLANKS
DHW FLOW SWITCH
BOILER RESET
DHW FLOW SWITCH SECTION FAULT CODE
HARNESS HIGH / LOW VOLTAGE
WRONG MIX CAUSING POOR IGNITION
KIT - VALVE MULTIFUNCTIONAL
POOR CIRCULATION PREVENTING FLOW SWITCH MAKING DHW
AIR / AUTO AIR VENT / DE-AERATOR / SYSTEM PRESSURE
NOT REFLECTING SYSTEM PRESSURE
PRESSURE GAUGE - ALTENIC 962
POOR CIRCULATION PREVENTING FLOW SWITCH MAKING CH
AIR / AUTO AIR VENT / DE-AERATOR / SYSTEM PRESSURE
NOT REFLECTING SYSTEM PRESSURE 2
PRESSURE GAUGE - ALTENIC 962
POOR CIRCULATION CAUSING POOR DHW OUTPUT
AIR / AUTO AIR VENT / DE-AERATOR / SYSTEM PRESSURE
NOT REFLECTING SYSTEM PRESSURE 3
PRESSURE GAUGE - ALTENIC 962
POOR CIRCULATION CAUSING DHW TO RUN HOT AND COLD
AIR / AUTO AIR VENT / DE-AERATOR / SYSTEM PRESSURE
NOT REFLECTING SYSTEM PRESSURE 4
PRESSURE GAUGE - ALTENIC 962
POOR CIRCULATION PREVENTING FLOW SWITCH MAKING DHW DRY FIRE
AIR / AUTO AIR VENT / DE-AERATOR / SYSTEM PRESSURE
NOT REFLECTING SYSTEM PRESSURE 5
PRESSURE GAUGE - ALTENIC 962
POOR CIRCULATION CAUSING OVERHEAT
AIR / AUTO AIR VENT / DE-AERATOR / SYSTEM PRESSURE
NOT REFLECTING SYSTEM PRESSURE 6
PRESSURE GAUGE - ALTENIC 962
OPENING BUT WRONG MIX SO NOT IGNITING
KIT - VALVE MULTIFUNCTIONAL
POOR CH OPERATION (OUTPUT)
CONTROL - ELECTRONIC
NOT RECOGNISING HALL SENSOR FAULT CODE (WHITE LABEL)
CONTROL - ELECTRONIC
POOR CIRCULATION PREVENTING FLOW SWITCH MAKING DHW DRY FIRE WHITE LABEL
AIR / AUTO AIR VENT / DE-AERATOR / SYSTEM PRESSURE
NOT REFLECTING SYSTEM PRESSURE 5 WHITE LABEL
PRESSURE GAUGE - ALTENIC 962
NOT MAKING DRY FIRE WHITE LABEL
FLOW SWITCH PRIMARY CIRCUIT
NO SPARKING 1 SHORT 2 LONG
CONTROL - ELECTRONIC
NO SPARKING 3 SHORT
CONTROL - ELECTRONIC
NO SPARKING
CONTROL - ELECTRONIC
OPEN CIRCUIT ON SWITCHED CONNECTIONS
TIMER - ELECTROMECHANICAL (HARNESS)
OPEN CIRCUIT ON SWITCHED CONNECTIONS 2
TIMER - ELECTROMECHANICAL (HARNESS)
NO SPARKING - GAS VALVE
HARNESS HIGH / LOW VOLTAGE
NO FAULT FOUND 3 SHORT WIRES
INTERMITTENT IGNITION INVESTIGATION
NO FAULT FOUND 1 SHORT WIRE 2 LONG
INTERMITTENT IGNITION INVESTIGATION
NO FAULT FOUND
INTERMITTENT IGNITION INVESTIGATION
FLOW THERMISTOR RESISTANCE
RESULT AS EXPECTED
RETURN THERMISTOR RESISTANCE
RESULT AS EXPECTED
GAS VALVE RESISTANCE
RESULT AS EXPECTED
GAS VALVE VOLTAGE
RESULT AS EXPECTED
FAN RESISTANCE
RESULT AS EXPECTED
DIVERTER VALVE RESISTANCE
RESULT AS EXPECTED
PUMP RESISTANCE
RESULT AS EXPECTED
PUMP VOLTAGE
RESULT AS EXPECTED
DV VOLTAGE CH
RESULT AS EXPECTED
DV VOLTAGE DHW
RESULT AS EXPECTED
STUCK IN REVERSED POLARITY LOCKOUT
CONTROL - ELECTRONIC
BOILER TO TEMPERATURE, RADIATORS COOL
CHARACTERISTIC TEST FROM OPERATION CH
BOILER AND RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
NO DROP OR VERY MINOR DROP IN THE STANDING PRESSURE OBSERVED
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
INLET PRESSURE DROPS BELOW 17MB
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
BURNER IGNITES BUT IGNITION POOR (HEAVY / DELAYED / EXPLOSIVE / SLOW)
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
NO LEDS ILLUMINATED
CHARACTERISTIC TEST FROM OBSERVATION STANDBY
FAULT CODE SHOWN
CHARACTERISTIC TEST FROM OBSERVATION STANDBY
BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION STANDBY
TEMPERATURE RISE UNSATISFACTORY - RADIATORS REMAIN COOL
CHARACTERISTIC TEST FROM OPERATION DHW
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
TEMPERATURE RISE UNSATISFACTORY - RADIATORS HEAT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
RADIATORS BEGIN TO HEAT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OBSERVATION PREHEAT SATISFIES
PREHEAT DOES NOT SWITCH OFF OR COMES ON TOO FREQUENTLY - RADIATORS REMAIN COLD
CHARACTERISTIC TEST FROM OBSERVATION PREHEAT SATISFIES
PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION CH DEMAND RECOGNISED
PUMP RUNS FOR 1 MINUTE EVERY 3 MINUTES
CHARACTERISTIC TEST FROM OBSERVATION CH DEMAND RECOGNISED
BOILER CONTINUES TO HEAT PAST MAXIMUM TEMPERATURE
CHARACTERISTIC TEST FROM TEMPERATURE MAXIMUM OPERATION OVERHEAT
BOILER OVERHEATS BEFORE REACHING MAXIMUM TEMPERATURE
CHARACTERISTIC TEST FROM TEMPERATURE MAXIMUM OPERATION OVERHEAT
SYSTEM PRESSURE INCORRECT OR AIR PRESENT
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
PRESSURE GAUGE DOES NOT REFLECT INCREASE IN PRESSURE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
SYSTEM PRESSURE INCORRECT OR AIR PRESENT
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
PRESSURE GAUGE DOES NOT REFLECT INCREASE IN PRESSURE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
SYSTEM PRESSURE INCORRECT OR AIR PRESENT
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
PRESSURE GAUGE DOES NOT REFLECT INCREASE IN PRESSURE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
SYSTEM PRESSURE INCORRECT OR AIR PRESENT
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
PRESSURE GAUGE DOES NOT REFLECT INCREASE IN PRESSURE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
SYSTEM PRESSURE INCORRECT OR AIR PRESENT
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
PRESSURE GAUGE DOES NOT REFLECT INCREASE IN PRESSURE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
SYSTEM PRESSURE INCORRECT OR AIR PRESENT
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
PRESSURE GAUGE DOES NOT REFLECT INCREASE IN PRESSURE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
SYSTEM PRESSURE INCORRECT OR AIR PRESENT
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
PRESSURE GAUGE DOES NOT REFLECT INCREASE IN PRESSURE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE / AIR
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
Burner does not ignite
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
Burner ignites BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
Burner igniteS, SPARKING CEASES but flame baffles out or dies away
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
10/07/2023 08:14:32 2304_1_50_1 29/11/2023 12:58:20
11/08/2023 07:31:15
RESISTANCE GAS VALVE AND HARNESS
REMOVE THE 6 PIN PLUG FROM THE PCB
RESISTANCE GAS VALVE
REMOVE THE CONNECTOR FROM THE GAS VALVE
RESISTANCE HARNESS FAN - FUSE INVESTIGATION
REMOVE THE CONNECTOR FROM THE FAN
REMOVE THE 3 PIN CONNECTOR FROM THE PCB
RESISTANCE PUMP
DISCONNECT WIRES FROM PUMP
RESISTANCE LOW VOLTAGE HARNESS RESISTORS
HINGE DOWN THE PCB HOUSING
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE GAS VALVE
REMOVE THE CONNECTOR FROM THE GAS VALVE
INSPECTION SPARK ELECTRODES & EARTH GAP
REMOVE THE SPARK ELECTRODE ASSEMBLY
INSPECTION SPARK ELECTRODES & EARTH GAP
REMOVE THE SPARK ELECTRODE ASSEMBLY
RESISTANCE THERMISTOR FLOW TO EARTH
REMOVE THE RED WIRES FROM THE FLOW THERMISTOR
RESISTANCE FAN OVERHEAT THERMOSTAT TO EARTH
REMOVE THE WIRES FROM THE FAN OVERHEAT THERMOSTAT
OBSERVATION FAN RUNS
ENSURE THE APPLIANCE IS COOL
RESISTANCE HARNESS FAN
REMOVE THE CONNECTOR
RESISTANCE FAN AND HARNESS
REMOVE FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
PRESSURE GAS INLET - INTERMITTENT
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE PRIMARY FLOW SWITCH
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
SOCKET AND SEE VOLTAGE INPUT CHECK
GAIN ACCESS TO THE K
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO THE PUMP ELECTRICAL CONNECTIONS
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RESISTANCE DHW FLOW SWITCH AND HARNESS
REMOVE THE 5 PIN CONNECTOR FROM THE PCB
RUN THE HOT WATER TAP AT 2 L/MIN
RESISTANCE FAN AND HARNESS
REMOVE FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
RESISTANCE DHW FLOW SWITCH
DISCONNECT THE INLIN
RESISTANCE DHW FLOW SWITCH AND HARNESS (DHW ISOLATED)
REMOVE THE 5 PIN CON
TEMPERATURE APPLIANCE
ATTACH TEMPERATURE CLAMP TO THE FLOW PIPE AS INDICATED BY THE RED ARROW
RESISTANCE THERMISTOR FLOW
REMOVE THE RED WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR RETURN
REMOVE THE BLUE WIRES FROM THE RETURN THERMISTOR
RESISTANCE LOW VOLTAGE HARNESS RESISTORS
HINGE DOWN THE PCB HOUSING
REMOVE 8 WAY CONNECTOR FROM PCB
VOLTAGE DIVERTER VALVE AT PCB (DHW)
{GAINPCBACS}
OBSERVATION BOILER RESET OVERHEAT
ENSURE BOILER IS COOL
RESISTANCE OVERHEAT THERMOSTAT CIRCUIT
REMOVE THE SIX PIN CONNECTOR FROM THE PCB
RESISTANCE OVERHEAT THERMOSTAT
REMOVE THE BLACK WIRES FROM THE OVERHEAT THERMOSTAT
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE CLAMPS TO THE FLOW AND RETURN PIPEWORK AS INDICATED BY THE RED ARROWS
VOLTAGE CH DEMAND AT INCOMING TERMINAL STRIP
GAIN ACCESS TO INCOMING TERMINAL STRIP AS NECESSARY
VOLTAGE DIVERTER VALVE AT PCB (DHW)
{GAINPCBACS}
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE CLAMPS TO THE FLOW AND RETURN PIPEWORK AS INDICATED BY THE RED ARROWS
VOLTAGE DIVERTER VALVE AT PCB (CH)
{GAINPCBACS}
RESISTANCE GAS VALVE AND HARNESS
REMOVE THE 6 PIN PLUG FROM THE PCB
RESISTANCE GAS VALVE
REMOVE THE CONNECTOR FROM THE GAS VALVE
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE THERMISTOR FLOW
REMOVE THE RED WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR RETURN AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE THERMISTOR RETURN
REMOVE THE BLUE WIRES FROM THE RETURN THERMISTOR
OBSERVATION PUMP RUNS
RUNT HOT WATER TAP AT 2 L/MIN
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO THE PUMP ELECTRICAL CONNECTIONS
VOLTAGE PUMP AT PCB
{GAINPCBACS}
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE CLAMPS TO THE FLOW AND RETURN PIPEWORK AS INDICATED BY THE RED ARROWS
RESISTANCE DIVERTER VALVE HARNESS
REMOVE THE 7 PIN CONNECTOR FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE
RESISTANCE THERMISTOR RETURN TO EARTH
REMOVE THE BLUE WIRES FROM THE RETURN THERMISTOR
SOCKET AND SEE VOLTAGE INPUT CHECK
GAIN ACCESS TO THE K
RESISTANCE INTEGRAL TIMER
REMOVE THE WIRES FROM TERMINALS 1 AND 2 ON THE INTEGRAL TIMER
RESISTANCE FUSE MAINS
ACCESS THE APPLIANCES 3A FUSE
RESISTANCE DHW FLOW SWITCH AND HARNESS FOR FAULT CODE
REMOVE THE 5 PIN CONNECTOR FROM THE PCB
RESISTANCE DHW FLOW SWITCH FOR FAULT CODE
DISCONNECT THE INLINE CONNECTOR TO THE DHW FLOW SWITCH
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
{GAINPCBACS}
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
{GAINPCBACS}
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
{GAINPCBACS}
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE INTEGRAL TIMER (DEMAND)
REMOVE THE WIRES FROM TERMINALS 3 AND 4 ON THE INTEGRAL TIMER
TIMER SET TO ON
RESISTANCE INTEGRAL TIMER (DEMAND)
REMOVE THE WIRES FROM TERMINALS 3 AND 4 ON THE INTEGRAL TIMER
TIMER SET TO ON
RESISTANCE GAS VALVE
REMOVE THE CONNECTOR FROM THE GAS VALVE
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE THERMISTOR RETURN AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE THE 6 PIN PLUG FROM THE PCB
RESISTANCE FAN AND HARNESS
REMOVE FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
RESISTANCE DIVERTER VALVE AND HARNESS
REMOVE THE 7 PIN CONNECTOR FROM THE PCB
VOLTAGE DIVERTER VALVE AT PCB (CH)
{GAINPCBACS}
VOLTAGE DIVERTER VALVE AT PCB (DHW)
{GAINPCBACS}
RESISTANCE PUMP
DISCONNECT WIRES FROM PUMP
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO THE PUMP ELECTRICAL CONNECTIONS
SOCKET AND SEE VOLTAGE INPUT CHECK
GAIN ACCESS TO THE K
RESISTANCE FAN AND HARNESS
REMOVE FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
RESISTANCE PUMP AND HARNESS
REMOVE 7 WAY CONNECTOR FROM THE PCB
INSPECTION DETECTION ELECTRODE
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
INSPECTION FLUEWAYS
REMOVE INNER PANEL
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
RESISTANCE GAS VALVE AND HARNESS
REMOVE THE 6 PIN PLUG FROM THE PCB
OBSERVATION SPARKING AT ELECTRODE
REMOVE THE TOP TWO S
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION SPARKING AT ELECTRODE
REMOVE THE TOP TWO S
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
INSPECTION FLUEWAYS
REMOVE INNER PANEL
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
RESISTANCE THERMISTOR FLOW AND HARNESS TO EARTH
REMOVE 8 PIN CONNECTOR FROM PCB
RESISTANCE SAFETY CIRCUIT TO EARTH
REMOVE THE 6 PIN CONNECTOR FROM THE PCB
RESISTANCE OVERHEAT THERMOSTAT TO EARTH
REMOVE THE BLACK WIRES FROM THE OVERHEAT THERMOSTAT
RESISTANCE HARNESS FAN LOW VOLTAGE
REMOVE THE FAN CONNECTOR
REMOVE THE 6 WAY CONNECTOR FROM THE PCB
VOLTAGE PCB FAN SENSOR
{GAINPCBACS}
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR (FAN RUNNING)
RECONNECT FAN CONNECTOR AT THE FAN IF YOU HAVE NOT ALREADY DONE SO
INSPECTION FAN FREE
UNDO THE TWO WING NUTS AND LOWER THE FAN ASSEMBLY
OBSERVATION FAN
{GAINPCBACS}
REMO
OBSERVATION SPARKING AT ELECTRODE - INTERMITTENT
REMOVE THE TOP TWO S
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
INSPECTION ELECTRODE (NO WIRES) - INTERMITTENT IGNITION
DISCONNECT THE LEADS FROM THE ELECTRODES AND CAREFULLY REMOVE THEM FROM THE COMBUSTION BOX DOOR.
INSPECTION ELECTRODE (3 SHORT WIRES) - INTERMITTENT IGNITION
DISCONNECT THE LEADS
INSPECTION ELECTRODE (1 SHORT WIRE AND 2 LONG WIRES) - INTERMITTENT IGNITION
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
RESISTANCE RECTIFICATION HARNESS - INTERMITTENT
DISCONNECT THE RECTI
RESISTANCE HARNESS FLOW SWITCH
REMOVE THE 5 PIN CONNECTOR FROM THE PCB
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
VOLTAGE MAINS INTO PCB
{GAINPCBACS}
RESISTANCE FUSE (PCB)
REMOVE FUSE FROM THE PCB HOUSING AND ITS HOLDER
VOLTAGE EMC FILTER OUTPUT
SLIDE BACK THE RUBBE
RESISTANCE DHW FLOW SWITCH AND HARNESS (NO DEMAND)
REMOVE THE 5 PIN CONNECTOR FROM THE PCB
RESISTANCE THERMISTOR FLOW
REMOVE THE RED WIRES FROM THE THERMISTOR
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE THERMISTOR FLOW
REMOVE THE RED WIRES FROM THE THERMISTOR
RESISTANCE HARNESS FAN
REMOVE THE CONNECTOR
INSPECTION FAN FREE
UNDO THE TWO WING NUTS AND LOWER THE FAN ASSEMBLY
OBSERVATION FAN
{GAINPCBACS}
REMO
VOLTAGE PCB FAN SENSOR
{GAINPCBACS}
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
REMOVE THE FAN CONNECTOR
INSPECTION DHW FILTER
DHW ISOLATED AND DRAINED
REMOVE THE FILTER FROM THE DHW INLET CONNECTION ON THE BOILER CHASSIS
INSPECTION PLATE HEAT EXCHANGER
ISOLATE AND DRAIN TH
RESISTANCE DHW FLOW SWITCH (NO DEMAND)
DISCONNECT THE INLINE CONNECTOR TO THE DHW FLOW SWITCH
PRESSURE EXPANSION VESSEL
APPLIANCE PRIMARY CIRCUIT DRAINED
INSPECTION FAN SCROLL
UNDO THE TWO WING NUTS AND LOWER THE FAN ASSEMBLY
INSPECTION FLUEWAYS
REMOVE INNER PANEL
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
RESISTANCE DIVERTER VALVE HARNESS
REMOVE THE 7 PIN CONNECTOR FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE
OBSERVATION ISOLATE DHW PREHEAT NOW SATISFIES
ATTACH A TEMPERATURE CLAMP TO THE FLOW PIPE AS INDICATED BY THE RED ARROW
RESISTANCE DHW FLOW SWITCH AND HARNESS (NO DEMAND)
REMOVE THE 5 PIN CONNECTOR FROM THE PCB
RESISTANCE THERMISTOR FLOW
REMOVE THE RED WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR FLOW AND HARNESS OVERHEAT
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE FAN OVERHEAT THERMOSTAT
REMOVE THE WIRES FROM THE FAN OVERHEAT THERMOSTAT
RESISTANCE THERMISTOR RETURN
REMOVE THE BLUE WIRES FROM THE RETURN THERMISTOR
TEMPERATURE DIFFERENTIAL DHW
ATTACH TEMPERATURE CLAMPS TO THE FLOW AND RETURN PIPEWORK AS INDICATED BY THE RED ARROWS
INSPECTION CH FILTER
PRIMARY SYSTEM WATER
VOLTAGE CH DEMAND AT PCB
{GAINPCBACS}
RESISTANCE DIVERTER VALVE HARNESS
REMOVE THE 7 PIN CONNECTOR FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE
RESISTANCE THERMISTOR RETURN
REMOVE THE BLUE WIRES FROM THE RETURN THERMISTOR
INSPECTION CH FILTER
PRIMARY SYSTEM WATER
RESISTANCE THERMISTOR FLOW
REMOVE THE RED WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR RETURN
REMOVE THE BLUE WIRES FROM THE RETURN THERMISTOR
TEMPERATURE DIFFERENTIAL DHW
ATTACH TEMPERATURE CLAMPS TO THE FLOW AND RETURN PIPEWORK AS INDICATED BY THE RED ARROWS
INSPECTION CH FILTER
PRIMARY SYSTEM WATER
RESISTANCE DIVERTER VALVE HARNESS
REMOVE THE 7 PIN CONNECTOR FROM THE PCB
REMOVE THE CONNECTOR FROM THE DIVERTER VALVE
INSPECTION CH FILTER
PRIMARY SYSTEM WATER
INSPECTION DIVERTER VALVE BODY
REMOVE THE DIVERTER VALVE MOTOR FROM THE BODY
RESISTANCE PRIMARY FLOW SWITCH
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
RESISTANCE HARNESS FLOW SWITCH
REMOVE THE 5 PIN CONNECTOR FROM THE PCB
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
RESISTANCE THERMISTOR FLOW
REMOVE THE RED WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR RETURN
REMOVE THE BLUE WIRES FROM THE RETURN THERMISTOR
TEMPERATURE DIFFERENTIAL DHW
ATTACH TEMPERATURE CLAMPS TO THE FLOW AND RETURN PIPEWORK AS INDICATED BY THE RED ARROWS
INSPECTION CH FILTER
PRIMARY SYSTEM WATER
TEMPERATURE MAXIMUM OPERATION OVERHEAT
ATTACH A TEMPERATURE CLAMP TO THE FLOW PIPE AS INDICATED BY THE RED ARROW
RESISTANCE OVERHEAT THERMOSTAT
REMOVE THE BLACK WIRES FROM THE OVERHEAT THERMOSTAT
RESISTANCE DIVERTER VALVE AND HARNESS
REMOVE THE 7 PIN CONNECTOR FROM THE PCB
RESISTANCE THERMISTOR RETURN AND HARNESS TO EARTH
REMOVE 8 PIN CONNECTOR FROM PCB
RESISTANCE EMC FILTER
SLIDE BACK THE RUBBE
RESISTANCE INTEGRAL TIMER AND HARNESS
REMOVE THE WIRES FRO
OBSERVATION PCB IGNITION JUMPER
AT THE START OF
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE THERMISTOR FLOW
REMOVE THE RED WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR RETURN
REMOVE THE BLUE WIRES FROM THE RETURN THERMISTOR
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB.
WHAT COLOUR IS THE LABEL?
RESISTANCE PCB NEUTRAL FOR FAN
REMOVE THE FAN CONNECTOR
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB.
WHAT COLOUR IS THE LABEL?
VOLTAGE PCB FAN SENSOR
{GAINPCBACS}
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
REMOVE THE FAN CONNECTOR
RESISTANCE PCB NEUTRAL FOR FAN
REMOVE THE FAN CONNECTOR
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB.
WHAT COLOUR IS THE LABEL?
VOLTAGE PCB FAN SENSOR FAN RUNNING (WHITE LABEL)
RECONNECT FAN CONNECTOR AT THE FAN IF YOU HAVE NOT ALREADY DONE SO
RESISTANCE PRIMARY FLOW SWITCH
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
RESISTANCE HARNESS FLOW SWITCH
REMOVE THE 5 PIN CONNECTOR FROM THE PCB
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
INSPECTION SPARK ELECTRODES & EARTH GAP
REMOVE THE SPARK ELECTRODE ASSEMBLY
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
RESISTANCE INTEGRAL TIMER AND HARNESS (DEMAND)
REMOVE THE WIRES FRO
RESISTANCE GAS VALVE AND HARNESS
REMOVE THE 6 PIN PLUG FROM THE PCB
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
OBSERVATION CONDENSATE TRAP DISCONNECTED - BURNER ESTABLISHES?
DISCONNECT THE LEAD FROM THE CONDENSE TRAP AT THE INLINE SPADE CONNECTOR AND MAKE SAFE
RESISTANCE RECTIFICATION HARNESS
DISCONNECT THE RECTI
PRESSURE GAS INLET AND DROP
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT