Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
GLOW-WORM CXI
GLOBALLY REPLACED
PUMP RUNS (PREHEAT)
{ISOLATEMAINSPOWER}<
FAN RUNS (PREHEAT)
ENSURE THE BOILER IS COOL SO THAT THERE IS DEMAND FOR PREHEAT
SET DHW TEMPERATURE SELECTOR TO ECO
BURNER IGNITION (PREHEAT)
{ISOLATEMAINSPOWER}<
BURNER ESTABLISHES AND COMPLETES PREHEAT
SET DHW TEMPERATURE
DHW OPERATION
SET DHW TEMPERATURE SELECTOR TO MAX WITHOUT PREHEAT
CH OPERATION
SET CH TEMPERATURE SELECTOR TO MAX
ENSURE ALL HEATING CONTROLS ARE CALLING
F6 FAULT CODE
OUT OF MODEL
F7 FAULT CODE
OUT OF MODEL
F8 / F12 FAULT CODE
HEADER FOR F8 / F12 FAULT CODE - OUTSIDE MODEL
F11 / F13 FAULT CODE
HEADER FOR F11 / F13 FAULT CODE - OUTSIDE MODEL
F16 FAULT CODE
OUT OF MODEL
INFORMATION DIP SWITCHES
THERE ARE A BANK OF
F2 F3 FAULT CODE
OUT OF MODEL
SEQUENCE OF OPERATION
NO LONGER IN MODEL
F19 FAULT CODE
OUT OF MODEL
OBSERVATION DHW DEMAND
SET DHW TEMPERATURE SELECTOR TO MAX WITHOUT PREHEAT
F14 FLOW ABOVE 95 DEG
OUT OF MODEL
FUSE INVESTIGATION SYMS
OUTSIDE MODEL
F17 FAULT CODE
OUT OF MODEL
CH SHUT DOWN
TURN DHW CONTROL OFF
COMBUSTION ANALYSIS MAX AND MIN
{ISOLATEMAINSPOWER}<
FUSE INVESTIGATION IRIS
OUTSIDE MODEL
F9 FLASHING FAULT
INTENTIONALLY BLANK
F22/25 FAULT CODE
NOT USED
INSPECTION FLUE COLLECTOR AND SEALS
{ISOLATEMAINSPOWER}
ELECTRICAL SAFETY CHECKS
ELECTRICAL SAFETY CHECKS
SYSTEM CHECKS
SYSTEM CHECKS
FAN RUNS
FAN LOOM
FAULTY 1
MOD CARD
FAN RUNS9999
FAN LOOM
CALIBRATION 19999
THERMISTOR - HEATING FLOW RETURN
CALIBRATION 19999
THERMISTOR - HEATING FLOW RETURN
FAULT 39999
CARD - INTERFACE
FAULT CODES
SYSTEM CHECKS
FAULT F6
THERMISTOR - HEATING FLOW RETURN
F10
THERMISTOR - HEATING FLOW RETURN
F7
THERMISTOR DHW
FAULT CODE 11
HARNESS - INTERFACE
FAULT F16
GAS VALVE
F5 FAULT
MAIN PCB
F5 FAULT CODE
PUMP
REDIRECT
SYSTEM CHECKS
DIRECTION
SYSTEM CHECKS
F19FAULT F6
THERMISTOR - HEATING FLOW RETURN
F10F19
THERMISTOR - HEATING FLOW RETURN
POOR 2WATER COOL RADS COOL
GAS SUPPLY
DHW RUNS HOT THEN COLD
THERMISTOR - HEATING FLOW RETURN
DHW RUNS HOT THEN COLD
THERMISTOR - HEATING FLOW RETURN
DHW RUNS HOT THEN COLD
THERMISTOR DHW
DHW RUNS HOT THEN COLD
HEAT EXCHANGER - PLATE TO PLATE
DHW RUNS HOT THEN COLD
CARD - INTERFACE
NO FAN UNIVERSAL DISPLAY
CARD - INTERFACE
PREHEAT NEW DISPLAY BOARD
CARD - INTERFACE
DHW TOO HOT NEW DISPLAY BOARD
CARD - INTERFACE
DHW RUNS HOT COLD NEW DISPLAY BOARD
CARD - INTERFACE
NO POWER TO DHW FLOW SWITCH
MAIN PCB
FLOW SWITCH SECTION
HARNESS CONTROL
DHW CALIBRATION 2
THERMISTOR - HEATING FLOW RETURN
DHW CALIBRATION 2
THERMISTOR - HEATING FLOW RETURN
DHW DEMAND OC
THERMOSTAT - OVERHEAT
DHW CALIBRATION 2
THERMISTOR DHW
NO DHW DEMAND NEW DISPLAY BOARD
CARD - INTERFACE
DHW DEMAND
CARD - INTERFACE
HALL SENSOR
FAN ASSEMBLY
F2 F3
FAN LOOM
DISPLAY PCB VOLTAGE
MAIN PCB
NO CH NEW DISPLAY BOARD
CARD - INTERFACE
NO CH
CARD - INTERFACE
F1 LOCKOUT
WIRING HARNESSES
NO DISPLAY
HARNESS - INTERFACE
USER BOARD CONTROL INFO 2
SYSTEM CHECKS
FAN SPEED CONTROL
FAN ASSEMBLY
PREHEAT FAN FUNCTION
MAIN PCB
FATIGUE IRIS
FUSE (FUSED SPUR)
FATIGUE SYSMI
FUSE (FUSED SPUR)
BLOWN9999FUSE IRIS
FUSE F1
BLOWN
FUSE F1
BLOWING FUSES
PUMP
BLOWN
FUSE DC BOARD
POOR NOT ESTABLISH
GAS SUPPLY
FUSE
INTERFACE - 230V CONTROLS
FUSE F1 IRIS
INTERFACE - 230V CONTROLS
FUSE F1 IRIS
PUMP
FUSE F1 IRIS
SUPPLY - DC FAN
BLOWING FUSES
MOTOR - 3 WAY VALVE
FUSE F1 IRIS
MOTOR - 3 WAY VALVE
FUSE F1 IRIS
IGNITOR UNIT
BLOWN FUSE
IGNITOR UNIT
PREHEAT NOISY NO CH NEW DISPLAY BOARD
CARD - INTERFACE
PREHEAT NOISY NO CH
CARD - INTERFACE
PUMP OVERRUN
MAIN PCB
1F5
THERMISTOR - HEATING FLOW RETURN
1F5/F9
THERMISTOR - HEATING FLOW RETURN
1F5 FAULT
THERMOSTAT - OVERHEAT
OVERHEAT NOT SHUTTING OFF NEW DISPLAY BOARD
CARD - INTERFACE
1CH CALIBRATION 2F5
CARD - INTERFACE
1CH DEMAND 2F5
CARD - INTERFACE
1F5CHOKED
FILTER - CENTRAL HEATING
FUSE F1 IRIS
GAS VALVE
BLOWING FUSE
GAS VALVE
CALIBRATION 1
THERMISTOR - HEATING FLOW RETURN
CALIBRATION 1
THERMISTOR - HEATING FLOW RETURN
NO FAN UNIVERSAL DISPLAY NO CARD
CARD - INTERFACE
NO FAN NO CARD
CARD - INTERFACE
F3 NO VOLTAGE
MAIN PCB
FLOW RATE
COLD WATER SUPPLY
F9 FLASHING FAULT
SENSOR - PRESSURE
FAULT CODE F9
THERMISTOR - HEATING FLOW RETURN
FAULT CODE F9 2
THERMISTOR - HEATING FLOW RETURN
FAULT CODE F9
THERMOSTAT - OVERHEAT
F9 FAULT CODE
SENSOR - PRESSURE
DHW RUNS HOT THEN COLD 2
HEAT EXCHANGER - PLATE TO PLATE
DHW RUNS HOT COLD NEW DISPLAY BOARD 2
CARD - INTERFACE
DHW RUNS HOT THEN COLD 2
CARD - INTERFACE
F5 FA
PRIMARY HEAT EXCHANGER
OVERHEAT TEMP HIGH NEW DISPLAY BOARD
CARD - INTERFACE
1CH CALIBRATION 2F5F5 FA
CARD - INTERFACE
NO DISPLAY 3
MAIN PCB
NO DISPLAY 2
MAIN PCB
NO DISPLAY
MAIN PCB
F5 FAULTF5 FAULT
THERMOSTAT - OVERHEAT
PREHEAT OC
THERMOSTAT - OVERHEAT
OC 1
THERMOSTAT - OVERHEAT
OC 19999
THERMOSTAT - OVERHEAT
OC 4
THERMOSTAT - OVERHEAT
OC 49999
THERMOSTAT - OVERHEAT
FAULT 4F14
PUMP
FAULT 5
PUMP
FLASHING DISPLAY (SYMS)
MAIN PCB
DISPLAY FLASHING
CARD - INTERFACE
FLASHING DISPLAY IRIS PCB
HARNESS - INTERFACE
NO DISPLAY IRIS
HARNESS - INTERFACE
FAULTY9999
CARD - INTERFACE
FAULT CODE F12/13 3
MAIN PCB
DEMAND FAULT 4F11 F12
CARD - INTERFACE
FAULT CODE F12/13
MAIN PCB
F12 IRIS SYMS PCB
MAIN PCB
BLOWING FUSE
FLOW SENSOR - DHW C/W CABLE
BLOWING FUSE
SENSOR - PRESSURE
F13
WIRING HARNESSES
FAULT CODE 11 F13
HARNESS - INTERFACE
FAULT CODE F11/12 F13
MAIN PCB
DEMAND FAULT 4F11 F12 F13
CARD - INTERFACE
FAULT CODE F12/13 2
MAIN PCB
F12 IRIS SYMS PCB F13
MAIN PCB
FAULT CODE F9
THERMISTOR DHW
OVERHEAT INVESTIGATION
THERMISTOR DHW
COMBUSTION
CONDENSATE DRAIN ASSEMBLY
BLOCKED999RATIO
FLUE
COMBUSTION
BURNER
FLUEWAYS
PRIMARY HEAT EXCHANGER
DHW 0PERATION 2WATER COOL RADS COOL
THERMISTOR - HEATING FLOW RETURN
DHW CALIBRATION 3WATER COOL RADS COOL
THERMISTOR - HEATING FLOW RETURN
DHW CALIBRATION 4WATER COOL RADS COOL
THERMISTOR DHW
DHW TOO COOL RADS COOL NEW DISPLAY BOARD
CARD - INTERFACE
PRIMARY FAULTNEW DISPLAY PCB
HEAT EXCHANGER - PLATE TO PLATE
DHW CALIBRATION 2WATER COOL RADS COOL
CARD - INTERFACE
PRIMARY FAULT
HEAT EXCHANGER - PLATE TO PLATE
CH OPERATION 2
THERMISTOR - HEATING FLOW RETURN
CH CALIBRATION
THERMISTOR - HEATING FLOW RETURN
RADS DO NOT HEAT NEW DISPLAY BOARD
CARD - INTERFACE
CHOKEDNEW DISPLAY PCB
FILTER - CENTRAL HEATING
CH CALIBRATION
CARD - INTERFACE
CHOKED
FILTER - CENTRAL HEATING
CH OPERATION 3
THERMISTOR - HEATING FLOW RETURN
CH CALIBRATION 3
THERMISTOR - HEATING FLOW RETURN
RADS DO NOT HEAT NEW DISPLAY BOARD 2
CARD - INTERFACE
CHOKEDNEW DISPLAY PCB 2
FILTER - CENTRAL HEATING
CH CALIBRATION 2
CARD - INTERFACE
CHOKED 2
FILTER - CENTRAL HEATING
CH OPERATION 2F14
THERMISTOR - HEATING FLOW RETURN
CH CALIBRATIONF14
THERMISTOR - HEATING FLOW RETURN
F5 FAF14
PRIMARY HEAT EXCHANGER
OVERHEAT NOT SHUTTING OFF NEW DISPLAY BOARDF14
CARD - INTERFACE
1CH CALIBRATION 2F5F14
CARD - INTERFACE
NO POWER TO DV
MAIN PCB
BLOCKED
SANI BLOCK
1F5CHOKEDF14F14
FILTER - CENTRAL HEATING
BLOCKED F14
INTEGRAL BYPASS
CH OPERATION
THERMISTOR - HEATING FLOW RETURN
CH CALIBRATION 2
THERMISTOR - HEATING FLOW RETURN
CH INSUFF HEATNEW DISPLAY BOARD
CARD - INTERFACE
INSUFF HEAT
CARD - INTERFACE
BLOCKED 2
CONDENSATE DRAIN ASSEMBLY
FLAME SENSE
LEAD - IGNITION
ELECTRODE RECTIFICATION
ELECTRODE - SPARK
FLUEWAYS SHUTTING OFF
PRIMARY HEAT EXCHANGER
FAULTY
FLUE
NOT ESTABLISHING
GAS VALVE SETTINGS
RECTIFICATION
IGNITOR UNIT
INSPECTION FLUE COLLECTOR AND SEALS
FLUE COLLECTOR / SEALS
BLOCKED999
CONDENSATE DRAIN ASSEMBLY
BLOCKED999
FLUE
NO VOLTAGE TO GAS VALVE
PCB + GAS VALVE
GAP
ELECTRODE - SPARK
BURNER IGNITION - DOES NOT IGNITE - LOW PRESSURE
PRIMARY HEAT EXCHANGER
PART BLOCKED OR DAMAGED
BURNER
FAULTY
COCK - DCW
BLOCKAGE OR DAMAGE
FILTER HOT WATER
BLOCKAGE OR DAMAGE
DHW FLOW RESTRICTOR (FITTINGS PACK)
FAULTY
SENSOR - PRESSURE
PREHEAT DEMAND
CARD - INTERFACE
SPARK GENERATOR FUNCTION
MAIN PCB
DAMAGE
ELECTRODE - SPARK
PREHEAT CALIBRATION
THERMISTOR DHW
PREHEAT CALIBRATION
THERMISTOR - HEATING FLOW RETURN
PREHEAT CALIBRATION
THERMISTOR - HEATING FLOW RETURN
FAULT 2
PUMP
DV FUNCTION
MAIN PCB
DHW OPERATION
THERMISTOR - HEATING FLOW RETURN
DHW CALIBRATION
THERMISTOR - HEATING FLOW RETURN
DHW CALIBRATION
THERMISTOR DHW
DHW CALIBRATION
CARD - INTERFACE
DV FUNCTION 2
MAIN PCB
FAULTY
INTEGRAL BYPASS
FAULT 3
PUMP
CH DEMAND 2
CARD - INTERFACE
FAULT 4
PUMP
DV FUNCTION 3
MAIN PCB
FAN CONTROL 2
MAIN PCB
FAN CONTROL 29999
MAIN PCB
FAULT F6
MAIN PCB
F6 FAULT CODE
HARNESS CONTROL
FAULT F6F10 FAULT
MAIN PCB
F6 FAULT CODEF10 FAULT
HARNESS CONTROL
F7FAULT F6
MAIN PCB
F7F6 FAULT CODE
HARNESS CONTROL
FAULT F16
MAIN PCB
F5 FAULT
PUMP
F19F6 FAULT CODE
HARNESS CONTROL
FAULT F6F10 FAULTF19
MAIN PCB
F6 FAULT CODEF10 FAULTF19
HARNESS CONTROL
DHW RUNS HOT THEN COLD
MAIN PCB
PREHEAT NEW DISPLAY BOARD
MAIN PCB
DHW TOO HOT NEW DISPLAY BOARD
MAIN PCB
DHW RUNS HOT COLD NEW DISPLAY BOARD
MAIN PCB
ELECTRICAL
FLOW SENSOR - DHW C/W CABLE
NO DHW DEMAND NEW DISPLAY BOARD
MAIN PCB
DHW DEMAND
MAIN PCB
F2 F3 FAULT
MAIN PCB
FAULTY
SWITCH - RESET
FAULTY9999
SWITCH - RESET
NO VOLTAGE TO CONTROL PCB
MAIN PCB
NO CH NEW DISPLAY BOARD
MAIN PCB
NO CH
MAIN PCB
NO CH DEMAND
INTERFACE - 230V CONTROLS
NO CH DEMAND LOW VOLTAGE
INTERFACE - 230V CONTROLS
F1 LOCKOUT
MAIN PCB
FAULTY
CARD - INTERFACE
USER BOARD CONTROL INFO 1
SYSTEM CHECKS
FAN SPEED CONTROL
MAIN PCB
FAN RUN PREHEAT
SUPPLY - DC FAN
PREHEAT FAN RUN
MAIN PCB
PREHEAT DEMAND
FAN ASSEMBLY
FAN RUN PREHEAT 2
SUPPLY - DC FAN
FUSE FURTHER INVESTIGATION
Z BLANK
FUSE INVESTIGATION 1A
Z BLANK
FUSE INVESTIGATION 1AFUSE IRIS
Z BLANK
PERMANENT DEMAND LOW VOLTAGE
INTERFACE - 230V CONTROLS
PERMANENT DEMAND 240
INTERFACE - 230V CONTROLS
CYCLING CH
MAIN PCB
F17 IRIS
MAIN PCB
F17
MAIN PCB SYMS
FUSE BLOWN
HARNESS - IGNITION
FUSE BLOWN IRIS
HARNESS - IGNITION
SPARK GEN IRIS
HARNESS - IGNITION
SPARK GENERATOR
HARNESS - IGNITION
SECONDARY FAULT
HEAT EXCHANGER - PLATE TO PLATE
FAULT
PRIMARY HEAT EXCHANGER
PREHEAT NOISY NO CH DEMAND LOW VOLTAGE
INTERFACE - 230V CONTROLS
PREHEAT NOISY NO CH DEMAND
INTERFACE - 230V CONTROLS
PREHEAT NOISY NO CH
MAIN PCB
OVERHEAT
HARNESS CONTROL
OVERHEAT2
HARNESS CONTROL
OVERHEAT
TEMPERATURE OVERHEAT
1FAULT F5
MAIN PCB
1CH CALIBRATIONF5
MAIN PCB
1FAULT 4F5
MOTOR - 3 WAY VALVE
1DV FUNCTION 3F5
MAIN PCB
IRIS FUSE
HARNESS CONTROL
SYMS FUSE
HARNESS CONTROL
NO FAULT
FUSE INVESTIGATION SYMS PCB
NO FAN OPERATION 2
FAN ASSEMBLY
NO FAN OPERATION
FAN ASSEMBLY
FAULT CODE F2- F3
MAIN PCB
F3 FAULT CODE 2
FAN ASSEMBLY
F3 FAULT CODE
FAN ASSEMBLY
NO FAN OPERATION 3
FAN ASSEMBLY
NO FAN OPERATION 4
FAN ASSEMBLY
FAULT CODE F9
Z BLANK
FAULT CODE F9
HARNESS CONTROL
FAULT CODE F9 2
HARNESS CONTROL
FAULT CODE F9 2
Z BLANK
F9 FAULT CODE
MAIN PCB
DHW RUNS HOT THEN COLD 2
MAIN PCB
F5
THERMOSTAT - OVERHEAT
F5
HEAT EXCHANGER - PLATE TO PLATE
OVERHEAT TEMP HIGH NEW DISPLAY BOARD
MAIN PCB
1CH CALIBRATIONF5F5 FA
MAIN PCB
NO DISPLAY B2
SENSOR - PRESSURE
NO DISPLAY B2
FAN ASSEMBLY
NO DISPLAY IRIS PCB
FLOW SENSOR - DHW C/W CABLE
FAULT CODE F5
HARNESS CONTROL
FAULT F5F5 FAULT
MAIN PCB
PUMP DOES NOT RUN PREHEAT
HARNESS CONTROL
FAN DOES NOT RUN PREHEAT
HARNESS CONTROL
FAN DOES NOT RUN PREHEAT 2
HARNESS CONTROL
FAN DOES NOT RUN PREHEAT 3
HARNESS CONTROL
FAN DOES NOT RUN PREHEAT 4
HARNESS CONTROL
FAN FUNCTION 1
MAIN PCB
FAN FUNCTION 19999
MAIN PCB
FAULT CODE F5
SYSTEM LEAKS
FAULT CODE F14
SYSTEM LEAKS
FAULT CODE F5
SENSOR - PRESSURE
FAULT CODE F5 3
SENSOR - PRESSURE
F5 FAULT CODE
BLOCK PUMP
FAULT CODE F14
SENSOR - PRESSURE
FAULT CODE F14 3
SENSOR - PRESSURE
F14 FAULT CODE
BLOCK PUMP
FAULT CODE F5 5
SENSOR - PRESSURE
FAULT CODE F5 4
SENSOR - PRESSURE
F5 FAULT CODDE 2
BLOCK PUMP
FAULT CODE F5 6
SENSOR - PRESSURE
FAULT CODE F5 7
SENSOR - PRESSURE
F5 FAULT CODE 3
BLOCK PUMP
FAULT CODE F14 2
SYSTEM LEAKS
FAULT CODE F5 8
SENSOR - PRESSURE
FAULT CODE F5 9
SENSOR - PRESSURE
F5 FAULT CODE 4
BLOCK PUMP
FAULT CODE F14 5
SENSOR - PRESSURE
FAULT CODE F14 4
SENSOR - PRESSURE
F14 FAULT CODE 2
BLOCK PUMP
BLANK DISPLAY IRIS PCB
MAIN PCB
F12
FLOW SENSOR - DHW C/W CABLE
NO FAULT 2
FUSE INVESTIGATION IRIS PCB
NO DEMAND TO FAN
MAIN PCB
NO DEMAND TO FAN 2
MAIN PCB
NO DEMAND TO FAN 3
MAIN PCB
NO DEMAND TO FAN 4
MAIN PCB
F13 RESET
SYSTEM CHECKS
F13
FLOW SENSOR - DHW C/W CABLE
BLOWING FUSE
MAIN PCB
F11 / F13 IRIS
MAIN PCB - CONNECTION FAULT
F11 / F13 SYMS
MAIN PCB - CONNECTION FAULT
F8 / F12 IRIS
MAIN PCB - CONNECTION FAULT
F8 / F12 SYMS
MAIN PCB - CONNECTION FAULT
JUMBLED DISPLAY - IRIS
MAIN PCB - CONNECTION FAULT
JUMBLED DISPLAY - SYMS
MAIN PCB - CONNECTION FAULT
FAULT CODE F9
MAIN PCB
FAULT CODE F9 DHW SENSOR
HARNESS CONTROL
OVERHEAT INVESTIGATION
HARNESS CONTROL
COMBUSTION
GAS VALVE SETTINGS
F5F14
HEAT EXCHANGER - PLATE TO PLATE
1FAULT F5F14
MAIN PCB
1CH CALIBRATIONF5F14
MAIN PCB
FAULT 4F14
MOTOR - 3 WAY VALVE
OVERHEATF14
TEMPERATURE OVERHEAT
CH INSUFF HEAT NEW DISPLAY BOARD
MAIN PCB
CH INSUFF HEAT
MAIN PCB
FLAME SENSE FUNCTION
MAIN PCB
POOR 3
GAS SUPPLY
NOT PASSING
GAS VALVE
GASVALVE FUNCTION
MAIN PCB
NO IGNITION
GAS VALVE SETTINGS
DHW FLOW RATE
HEAT EXCHANGER - PLATE TO PLATE
FAULTY
PUMP
CHECK AND REPAIR AS NECESSARY
SYSTEM LEAKS
SYSTEM PRESSURE
MAIN PCB
PREHEAT FUNCTION
MAIN PCB
FAULT
IGNITOR UNIT
DAMAGE
LEAD - IGNITION
FAULT 2
SANI BLOCK
FAULT 2
MOTOR - 3 WAY VALVE
FAULT
EXPANSION VESSEL
DHW CALIBRATION
MAIN PCB
FAULT 3
SANI BLOCK
FAULT 3
MOTOR - 3 WAY VALVE
FAULT 4
MOTOR - 3 WAY VALVE
SYMS17 0 AS STANDARD NO CONTROLLER OR CARD
CHARACTERISTIC TEST FROM TYPE OF FAN CONTROL
SYMS17 0 AS MOD WITH CARD
CHARACTERISTIC TEST FROM TYPE OF FAN CONTROL
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM DHW OPERATION
DISPLAY NOT ILLUMINATED
CHARACTERISTIC TEST FROM DISPLAY
DISPLAY ILLUMINATES BUT FLASHES OR DOES NOT SHOW CORRECT INFORMATION
CHARACTERISTIC TEST FROM DISPLAY
20V OR GREATER MEASURED ON BOTH TESTS
CHARACTERISTIC TEST FROM VOLTAGE CONTROLS PCB DEMAND
LESS THAN 2V MEASURED ON BOTH TESTS
CHARACTERISTIC TEST FROM VOLTAGE CONTROLS PCB DEMAND
BOILER GOES TO F1 FAULT CODE WITHOUT 3 ATTEMPTS TO IGNITE
CHARACTERISTIC TEST FROM BURNER IGNITION (PREHEAT)
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION DOES FAN RUN BEFORE FAULT
FAN RUNS ON HIGH SPEED WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION DOES FAN RUN BEFORE FAULT
BOILER DOES NOT OPERATE WITH CH DEMAND
CHARACTERISTIC TEST FROM CH NOISY OPERATION TEST
BOILER OPERATES BUT IS STILL NOISY
CHARACTERISTIC TEST FROM CH NOISY OPERATION TEST
20V OR GREATER MEASURED ON BOTH TESTS
CHARACTERISTIC TEST FROM VOLTAGE CONTROLS PCB DEMAND
LESS THAN 2V MEASURED ON BOTH TESTS
CHARACTERISTIC TEST FROM VOLTAGE CONTROLS PCB DEMAND
BOILER TEMP RISES RAPIDLY
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
BOILER TEMP GOES ABOVE 87 DEGREES AND DOESNT CUT OFF
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
BOILER LOCKS OUT ON OVERHEAT BEFORE REACHING 87 DEGREES
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
VOLTAGE BEHAVES AS DESCRIBED
CHARACTERISTIC TEST FROM VOLTAGE FAN CONTROL
VOLTAGE ABSENT ( LESS THAN 1 VDC, E G 0 VDC)
CHARACTERISTIC TEST FROM VOLTAGE FAN CONTROL
VOLTAGE BEHAVES AS DESCRIBED
CHARACTERISTIC TEST FROM VOLTAGE FAN CONTROL
VOLTAGE ABSENT ( LESS THAN 1 VDC, E G 0 VDC)
CHARACTERISTIC TEST FROM VOLTAGE FAN CONTROL
VOLTAGE BEHAVES AS DESCRIBED
CHARACTERISTIC TEST FROM VOLTAGE FAN CONTROL
VOLTAGE ABSENT ( LESS THAN 1 VDC, E G 0 VDC)
CHARACTERISTIC TEST FROM VOLTAGE FAN CONTROL
BOILER SHOWS FAULT CODE OR HW TEMPERATURE EXCEEDS 65 DEGREES
CHARACTERISTIC TEST FROM HW TEST OVERHEAT
HW TEMPERATURE RUNS HOT THEN COOL
CHARACTERISTIC TEST FROM HW TEST OVERHEAT
DIFFERENTIAL OK BUT TEMPERATURE EXCESSIVELY HIGH
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
DIFFERENTIAL NOT OK
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
SYSTEM PRESSURE CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
SYSTEM PRESSURE CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
PRESSURE SENSOR RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PUMP BLOCK RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PRESSURE SENSOR RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PUMP BLOCK RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PRESSURE SENSOR RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PUMP BLOCK RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PRESSURE SENSOR RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PUMP BLOCK RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
PRESSURE SENSOR RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PUMP BLOCK RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
SYSTEM PRESSURE CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
PRESSURE SENSOR RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
PUMP BLOCK RESTRICTED / BLOCKED
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SENSOR
BOILER TEMP RISES RAPIDLY
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
BOILER TEMP GOES ABOVE 87 DEGREES AND DOESNT CUT OFF
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
BOILER LOCKS OUT BEFORE REACHING 87 DEGREES
CHARACTERISTIC TEST FROM CH TEST F14
INLET PRESSURE DOES NOT DIP TO INDICATE GAS VALVE IS OPENING
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DIP
INLET PRESSURE UNSATISFACTORY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DIP
SPARKING PRESENT BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM BURNER IGNITION (PREHEAT)
SPARKING ABSENT
CHARACTERISTIC TEST FROM BURNER IGNITION (PREHEAT)
BOILER NOISY (KETTLING)
CHARACTERISTIC TEST FROM PREHEAT ESTABLISHES AND COMPLETES
PREHEAT DOES NOT COMPLETE RADS HEAT
CHARACTERISTIC TEST FROM PREHEAT ESTABLISHES AND COMPLETES
BURNER DOES NOT ESTABLISH PRE HEAT SHUTS DOWN PREMATURELY
CHARACTERISTIC TEST FROM PREHEAT ESTABLISHES AND COMPLETES
DHW TOO HOT
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO COOL, RADIATORS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
CH NOISY OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
RADIATORS DO NOT HEAT BUT BOILER REACHES TEMPERATURE
CHARACTERISTIC TEST FROM CH OPERATION
BOILER AND RADIATORS INSUFFICIENT HEAT
CHARACTERISTIC TEST FROM CH OPERATION
BOILER WILL NOT FIRE FOR HEATING DEMAND
CHARACTERISTIC TEST FROM CH OPERATION
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM CH OPERATION
DHW COOL RADS HEAT
CHARACTERISTIC TEST FROM DHW OPERATION
08/06/2021 15:39:04 2106_1_50_1 14/07/2021 11:26:07
05/07/2021 08:49:32
WHICH TYPE OF FAN CONTROL PRESENT
{ISOLATEMAINSPOWER}<
FAN VOLTAGE
{ISOLATEMAINSPOWER}<
FAN LOOM CONTINUITY
{ISOLATEMAINSPOWER}
REMOVE THE FAN LOOM FROM THE PCB (J4) AND THE FAN
IS MOD CARD PRESENT
{ISOLATEMAINSPOWER}
FAN LOOM CONTINUITY
{ISOLATEMAINSPOWER}
REMOVE THE FAN LOOM FROM THE PCB (J4) AND THE FAN
RESISTANCE THERMISTOR FLOW AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RESISTANCE THERMISTOR RETURN AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR DHW AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J4 FROM THE PCB
DHW THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT THE HOT WATER THERMISTOR AT ITS INLINE CONNECTOR
RESISTANCE HARNESS USER INTERFACE
{ISOLATEMAINSPOWER}
REMOVE THE HARNESS FROM THE MAIN PCB TO THE USER CONTROL PCB
INSPECTION BURNER GAS SHUTDOWN
C/H DEMAND OFF
BOILER RESET
{ISOLATEMAINSPOWER}<
PUMP VOLTAGE
{ISOLATEMAINSPOWER}<
RESISTANCE THERMISTOR FLOW AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
RESISTANCE DISPLAY PCB UNIVERSAL PREHEAT
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL PREHEAT
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL PREHEAT
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL PREHEAT
{ISOLATEMAINSPOWER}<
VOLTAGE FLOW SWITCH DEMAND
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL PREHEAT
{ISOLATEMAINSPOWER}<
FAN LOOM CONTINUITY
{ISOLATEMAINSPOWER}
REMOVE THE FAN LOOM FROM THE PCB (J4) AND THE FAN
VOLTAGE BOILER ON OFF SWITCH
{ISOLATEMAINSPOWER}<
VOLTAGE BOILER ON OFF SWITCH
{ISOLATEMAINSPOWER}<
EXTERNAL CONTROLS LOW VOLTS RESISTANCE
{ISOLATEMAINSPOWER}
RESISTANCE DISPLAY PCB UNIVERSAL CENTRAL HEATING
{ISOLATEMAINSPOWER}<
FAN DC SUPPLY (INPUT VOLTAGE)
{ISOLATEMAINSPOWER}<
FAN VOLTAGE J4 DISCONNECTED
{ISOLATEMAINSPOWER}<
FUSE F2 RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE FUSE F2 FROM ITS HOLDER IN THE
FAN DC SUPPLY CONTROL UNIT
RESISTANCE MAINS FUSE (3AMP)
{ISOLATEMAINSPOWER}
REMOVE FUSE FROM FUSED SPUR
RESISTANCE MAINS FUSE (3AMP)
{ISOLATEMAINSPOWER}
REMOVE FUSE FROM FUSED SPUR
RESISTANCE CONTROLS INTERFACE
{ISOLATEMAINSPOWER}<
IDENTIFY PCB
{ISOLATEMAINSPOWER}
REMOVE CONTROL BOX COVER
VOLTAGE CONTROL PCB NO DEMAND
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB
USE INSULATION MAT AS REQUIRED
EXTERNAL CONTROLS
{ISOLATEMAINSPOWER}
EXTERNAL CONTROLS LOW VOLTS RES NO DEMAND
{ISOLATEMAINSPOWER}
RESISTANCE CONTROLS INTERFACE IRIS
{ISOLATEMAINSPOWER}<
RESISTANCE DIVERTER VALVE
{ISOLATEMAINSPOWER}<
RESISTANCE DIVERTER VALVE
{ISOLATEMAINSPOWER}<
RESISTANCE SPARK GENERATOR
{ISOLATEMAINSPOWER}
REMOVE ELECTRICAL CONNECTORS FROM SPARK GENERATOR.
RESISTANCE SPARK GENERATOR
{ISOLATEMAINSPOWER}
REMOVE ELECTRICAL CONNECTORS FROM SPARK GENERATOR.
EXTERNAL CONTROLS LOW VOLTS RESISTANCE
{ISOLATEMAINSPOWER}
RESISTANCE DISPLAY PCB UNIVERSAL CENTRAL HEATING
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
RESISTANCE DISPLAY PCB UNIVERSAL CENTRAL HEATING
{ISOLATEMAINSPOWER}<
DIVERTER VALVE VOLTS CH
{ISOLATEMAINSPOWER}<
CH SWITCH
{ISOLATEMAINSPOWER}<
RESISTANCE GAS VALVE
{ISOLATEMAINSPOWER}
DISCONNECT LEADS FROM THE GAS VALVE
RESISTANCE GAS VALVE
{ISOLATEMAINSPOWER}
DISCONNECT LEADS FROM THE GAS VALVE
RESISTANCE DISPLAY PCB UNIVERSAL PREHEAT
{ISOLATEMAINSPOWER}<
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
RESET OVERHEAT STAT
{ISOLATEMAINSPOWER}
ENSURE BOILER IS COOL
RESET OVERHEAT BY PUSHING IN RED BUTTON
SYSTEM PRESSURE SWITCH CHECK
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
RESISTANCE DISPLAY PCB UNIVERSAL PREHEAT
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL CENTRAL HEATING
{ISOLATEMAINSPOWER}<
INSPECTION PCB CAPACITORS
{ISOLATEMAINSPOWER}
INSPECTION PCB CAPACITORS
{ISOLATEMAINSPOWER}
INSPECTION PCB CAPACITORS
{ISOLATEMAINSPOWER}
RESISTANCE OVERHEAT STAT AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR J1 FROM PCB
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
INSPECTION PRESSURE SENSOR
{ISOLATEMAINSPOWER}
DRAIN PRIMARY CIRCUIT OF BOILER
REMOVE PRESSURE SENSOR FROM PUMP BLOCK
INSPECTION PRESSURE SENSOR
{ISOLATEMAINSPOWER}
DRAIN PRIMARY CIRCUIT OF BOILER
REMOVE PRESSURE SENSOR FROM PUMP BLOCK
INSPECTION PRESSURE SENSOR
{ISOLATEMAINSPOWER}
DRAIN PRIMARY CIRCUIT OF BOILER
REMOVE PRESSURE SENSOR FROM PUMP BLOCK
MAIN PCB TO DISPLAY PCB VOLTS
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
DHW FLOW SWITCH CONNECTOR
{ISOLATEMAINSPOWER}
DISCONNECT INLINE PLUG FROM PCB TO DHW FLOW SWITCH
OBSERVATION CH OPERATION (FAULT)
SET CH TEMPERATURE SELECTOR TO MAX
ENSURE ALL HEATING CONTROLS ARE CALLING
REFIT J2 DOES FUSE BLOW
{ISOLATEMAINSPOWER}
REFIT CONNECTOR J2
J1 STILL DISCONNECTED FROM PREVIOUS TEST
INSPECTION PCB AND CONNECTIONS
{ISOLATEMAINSPOWER}
RESISTANCE HARNESS USER INTERFACE
{ISOLATEMAINSPOWER}
REMOVE THE HARNESS FROM THE MAIN PCB TO THE USER CONTROL PCB
DHW FLOW SWITCH CONNECTOR
{ISOLATEMAINSPOWER}
DISCONNECT INLINE PLUG FROM PCB TO DHW FLOW SWITCH
OBSERVATION CH OPERATION (FAULT)
SET CH TEMPERATURE SELECTOR TO MAX
ENSURE ALL HEATING CONTROLS ARE CALLING
DHW THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT THE HOT WATER THERMISTOR AT ITS INLINE CONNECTOR
DHW THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT THE HOT WATER THERMISTOR AT ITS INLINE CONNECTOR
CONDENSATE SIPHON
{ISOLATEMAINSPOWER}
RESISTANCE DISPLAY PCB UNIVERSAL PREHEAT
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL CENTRAL HEATING
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL CENTRAL HEATING
{ISOLATEMAINSPOWER}<
DIFFERENTIAL HEAT EXCHANGER ON CH
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL CENTRAL HEATING
{ISOLATEMAINSPOWER}<
DIVERTER VALVE VOLTS CH
{ISOLATEMAINSPOWER}<
RESISTANCE DISPLAY PCB UNIVERSAL CENTRAL HEATING
{ISOLATEMAINSPOWER}<
RESISTANCE GAS VALVE
{ISOLATEMAINSPOWER}
DISCONNECT LEADS FROM THE GAS VALVE
DHW SERVICE VALVE
{ISOLATEMAINSPOWER}
PUMP VOLTAGE
{ISOLATEMAINSPOWER}<
RECHARGE SYSTEM
{ISOLATEMAINSPOWER}
SYSTEM PRESSURE SWITCH CHECK
{ISOLATEMAINSPOWER}<
SPARK GENERATOR (INPUT)
{ISOLATEMAINSPOWER}<
DIVERTER VALVE VOLTS
{ISOLATEMAINSPOWER}<
DIVERTER VALVE VOLTS
{ISOLATEMAINSPOWER}<
DIVERTER VALVE VOLTS CH
{ISOLATEMAINSPOWER}<
CH SWITCH
{ISOLATEMAINSPOWER}<
HOW DOES FAN REACT
ENSURE THE BOILER IS COOL SO THAT THERE IS DEMAND FOR PREHEAT
SET DHW TEMPERATURE SELECTOR TO ECO
HOW DOES FAN REACT
ENSURE THE BOILER IS COOL SO THAT THERE IS DEMAND FOR PREHEAT
SET DHW TEMPERATURE SELECTOR TO ECO
FAN VOLTAGE
{ISOLATEMAINSPOWER}<
VOLTAGE FAN CONTROL
{ISOLATEMAINSPOWER}<
VOLTAGE FAN CONTROL
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
RESISTANCE OVERHEAT STAT AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR J1 FROM PCB
DISPLAY PCB POTENTIOMETER (PREHEAT)
{ISOLATEMAINSPOWER}<
RESISTANCE THERMISTOR RETURN AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
DHW THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT THE HOT WATER THERMISTOR AT ITS INLINE CONNECTOR
DIFFERENTIAL HEAT EXCHANGER ON DHW
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (PREHEAT)
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RESISTANCE HARNESS FLOW SWITCH
{ISOLATEMAINSPOWER}<
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
DHW THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT THE HOT WATER THERMISTOR AT ITS INLINE CONNECTOR
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (PREHEAT)
{ISOLATEMAINSPOWER}<
OBSERVATION DOES FAN RUN BEFORE FAULT
ENSURE BOILER IS COOL SO THERE IS A DEMAND FOR PREHEAT
DHW TEMPERATURE CONTROL TO MINIMUM (0)
VOLTAGE FAN HALL SENSOR
{ISOLATEMAINSPOWER}<
IDENTIFY PCB
{ISOLATEMAINSPOWER}
REMOVE CONTROL BOX COVER
FUSE F1 RESISTANCE (SYMS17.0)
{ISOLATEMAINSPOWER}
REMOVE FUSE F1 FROM ITS HOLDER ON THE MAIN PCB
REMOVE WATER PRESSURE SWITCH (SYMS)
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR J1 FROM PCB AND POSITION IT SAFELY AWAY FROM THE BOARD
REMOVE FAN CONNECTOR (SYMS)
{ISOLATEMAINSPOWER}
REMOVE J4 CONNECTOR FROM THE PCB AND PLACE IT SAFELY AWAY FROM THE BOARD
MAIN PCB TO DISPLAY PCB VOLTS
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
FUSE F1 RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE FUSE F1 FROM ITS HOLDER ON THE MAIN PCB
RESISTANCE HARNESS USER INTERFACE
{ISOLATEMAINSPOWER}
REMOVE THE HARNESS FROM THE MAIN PCB TO THE USER CONTROL PCB
REMOVE FLOW SWITCH CONNECTOR (SYMS)
{ISOLATEMAINSPOWER}
REMOVE J2 CONNECTOR FROM THE PCB AND PLACE IT SAFELY AWAY FROM THE BOARD
VOLTAGE CONTROLS PCB DEMAND
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB
USE INSULATION MAT AS REQUIRED
EXTERNAL CONTROLS
{ISOLATEMAINSPOWER}
EXTERNAL CONTROLS VOLTAGE (OUTPUT)
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (CH)
{ISOLATEMAINSPOWER}<
INSPECTION PCB AND CONNECTIONS
{ISOLATEMAINSPOWER}
RESISTANCE HARNESS USER INTERFACE
{ISOLATEMAINSPOWER}
REMOVE THE HARNESS FROM THE MAIN PCB TO THE USER CONTROL PCB
VOLTAGE FAN SPEED CONTROL
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB
USE INSULATION MAT AS REQUIRED
FAN VOLTAGE
{ISOLATEMAINSPOWER}<
FAN VOLTAGE
{ISOLATEMAINSPOWER}<
FAN TEST (DISCONNECTED)
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR MARKED J4 FROM THE
MAIN PCB AND MAKE SAFE
RESISTANCE PUMP
{ISOLATEMAINSPOWER}
REMOVE REAR CONTROL PANEL COVER TO EXPOSE MAIN PCB.
VOLTAGE FAN CONTROL (F3 FAULT CODE)
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
EXTERNAL CONTROLS VOLTAGE (OUTPUT) NO DEMAND
{ISOLATEMAINSPOWER}<
RESISTANCE PUMP AND HARNESS IRIS
{ISOLATEMAINSPOWER}<
RESISTANCE DIVERTER VALVE AND HARNESS IRIS
{ISOLATEMAINSPOWER}<
RESISTANCE GAS VALVE AND HARNESS IRIS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS IRIS
{ISOLATEMAINSPOWER}<
RESISTANCE DC FAN CONTROLLER
{ISOLATEMAINSPOWER}
DISCONNECT FAN DC CONTROLLER CONNECTOR MARKED H3 ON THE MAIN PCB
RESISTANCE DIVERTER VALVE AND HARNESS
{ISOLATEMAINSPOWER}<
RESISTANCE GAS VALVE AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS
{ISOLATEMAINSPOWER}<
CH NOISY OPERATION
SET CH TEMPERATURE S
VOLTAGE CONTROLS PCB DEMAND
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB
USE INSULATION MAT AS REQUIRED
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
EXTERNAL CONTROLS
{ISOLATEMAINSPOWER}
EXTERNAL CONTROLS VOLTAGE (OUTPUT)
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (CH)
{ISOLATEMAINSPOWER}<
OBSERVATION PUMP OVERRUN
TURN DHW CONTROL TO 0 TO DEACTIVATE PREHEAT
RESISTANCE THERMISTOR FLOW AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
RESISTANCE THERMISTOR RETURN AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
DHW TEST OVERHEAT
TURN DHW THERMOSTAT TO MAX
USE PERFORMANCE TESTER TEMPERATURE PROBE TO MEASURE HW FROM TAPS
CH TEST OVERHEAT
{ISOLATEMAINSPOWER}<
DIVERTER HEAD OPERATION
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
THERMOSTAT OVERHEAT
{ISOLATEMAINSPOWER}
DISCONNECT BLACK LEADS FROM THE OVERHEAT THERMOSTAT
DISPLAY PCB POTENTIOMETER (CH)
{ISOLATEMAINSPOWER}<
CH FILTER CHECK
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
RESISTANCE OVERHEAT STAT AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR J1 FROM PCB
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (PREHEAT)
{ISOLATEMAINSPOWER}<
RESISTANCE THERMISTOR FLOW AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
RESISTANCE THERMISTOR RETURN AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J1 FROM THE PCB
SYSTEM PRESSURE SWITCH CHECK
{ISOLATEMAINSPOWER}<
DIFFERENTIAL HEAT EXCHANGER ON DHW
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (PREHEAT)
{ISOLATEMAINSPOWER}<
DIFFERENTIAL HEAT EXCHANGER ON DHW
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DIFFERENTIAL HEAT EXCHANGER ON CH
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (CH)
{ISOLATEMAINSPOWER}<
RESISTANCE OVERHEAT STAT AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR J1 FROM PCB
RESISTANCE OVERHEAT STAT AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR J1 FROM PCB
INSPECTION PRESSURE SENSOR
{ISOLATEMAINSPOWER}
DRAIN PRIMARY CIRCUIT OF BOILER
REMOVE PRESSURE SENSOR FROM PUMP BLOCK
RECHARGE SYSTEM
{ISOLATEMAINSPOWER}
INSPECTION PRESSURE SENSOR
{ISOLATEMAINSPOWER}
DRAIN PRIMARY CIRCUIT OF BOILER
REMOVE PRESSURE SENSOR FROM PUMP BLOCK
RECHARGE SYSTEM
{ISOLATEMAINSPOWER}
RECHARGE SYSTEM
{ISOLATEMAINSPOWER}
INSPECTION PRESSURE SENSOR
{ISOLATEMAINSPOWER}
DRAIN PRIMARY CIRCUIT OF BOILER
REMOVE PRESSURE SENSOR FROM PUMP BLOCK
IDENTIFY PCB
{ISOLATEMAINSPOWER}
REMOVE CONTROL BOX COVER
RESISTANCE DISPLAY PCB (IRIS MAIN PCB)
{ISOLATEMAINSPOWER}<
RESISTANCE HARNESS USER INTERFACE
{ISOLATEMAINSPOWER}
REMOVE THE HARNESS FROM THE MAIN PCB TO THE USER CONTROL PCB
RESISTANCE DISPLAY PCB (IRIS MAIN PCB)
{ISOLATEMAINSPOWER}<
INSPECTION PCB CAPACITORS
{ISOLATEMAINSPOWER}
IDENTIFY PCB
{ISOLATEMAINSPOWER}
REMOVE CONTROL BOX COVER
RESISTANCE DISPLAY PCB (IRIS MAIN PCB)
{ISOLATEMAINSPOWER}<
MAIN PCB TO DISPLAY PCB VOLTS
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
REMOVE CONNECTORS AND REPLACE FUSE
{ISOLATEMAINSPOWER}<
REFIT J1 DOES FUSE BLOW
{ISOLATEMAINSPOWER}
REFIT CONNECTOR J1
OBSERVATION BOILER RESET F13 FAULT
ON/OFF SWITCH ON
INSPECTION PCB CAPACITORS
{ISOLATEMAINSPOWER}
IDENTIFY PCB
{ISOLATEMAINSPOWER}
REMOVE CONTROL BOX COVER
RESISTANCE DISPLAY PCB (IRIS MAIN PCB)
{ISOLATEMAINSPOWER}<
MAIN PCB TO DISPLAY PCB VOLTS
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE THERMISTOR DHW AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J4 FROM THE PCB
RESISTANCE THERMISTOR DHW AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR J4 FROM THE PCB
BURNER
{ISOLATEMAINSPOWER}
INSPECTION HEAT EXCHANGER FLUEWAYS
{ISOLATEMAINSPOWER}
REMOVE FAN, GAS VALVE AND BURNER ASSEMBLY
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
DHW THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT THE HOT WATER THERMISTOR AT ITS INLINE CONNECTOR
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (PREHEAT)
{ISOLATEMAINSPOWER}<
DIFFERENTIAL HEAT EXCHANGER ON DHW
{ISOLATEMAINSPOWER}<
DIFFERENTIAL HEAT EXCHANGER ON DHW
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (CH)
{ISOLATEMAINSPOWER}<
CH FILTER CHECK
{ISOLATEMAINSPOWER}<
CH FILTER CHECK
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (CH)
{ISOLATEMAINSPOWER}<
CH FILTER CHECK
{ISOLATEMAINSPOWER}<
CH FILTER CHECK
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
DIFFERENTIAL HEAT EXCHANGER ON DHW
{ISOLATEMAINSPOWER}<
CH TEST F14
{ISOLATEMAINSPOWER}<
INTEGRAL BYPASS
SET DHW TEMPERATURE SELECTOR TO OFF
DIVERTER HEAD OPERATION
{ISOLATEMAINSPOWER}<
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (CH)
{ISOLATEMAINSPOWER}<
DIVERTER SPINDLE
{ISOLATEMAINSPOWER}<
CH FILTER CHECK
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
OBSERVATION DISPLAY PCB TYPE
{ISOLATEMAINSPOWER}<
DISPLAY PCB POTENTIOMETER (CH)
{ISOLATEMAINSPOWER}<
CONDENSATE SIPHON
{ISOLATEMAINSPOWER}
ELECTRODE LEAD INSPECTION
{ISOLATEMAINSPOWER}
SPARK ELECTRODE
{ISOLATEMAINSPOWER}
REMOVE ELECTRODE ASSEMBLY
INSPECTION HEAT EXCHANGER FLUEWAYS
{ISOLATEMAINSPOWER}
REMOVE FAN, GAS VALVE AND BURNER ASSEMBLY
RESET GAS VALVE
{ISOLATEMAINSPOWER}<
RECTIFICATION VOLTAGE FROM SPARK GEN
{ISOLATEMAINSPOWER}<
CONDENSATE SIPHON
{ISOLATEMAINSPOWER}
PRESSURE GAS INLET AND DIP
{ISOLATEMAINSPOWER}<
GAS VALVE VOLTAGE
{ISOLATEMAINSPOWER}<
SPARK ELECTRODE
{ISOLATEMAINSPOWER}
REMOVE ELECTRODE ASSEMBLY
INSPECTION HEAT EXCHANGER FLUEWAYS
{ISOLATEMAINSPOWER}
REMOVE FAN, GAS VALVE AND BURNER ASSEMBLY
BURNER
{ISOLATEMAINSPOWER}
DHW INLET FILTER
{ISOLATEMAINSPOWER}<
DHW FLOW RESTRICTOR
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
RESISTANCE OVERHEAT STAT AND HARNESS
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR J1 FROM PCB
DHW THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT THE HOT WATER THERMISTOR AT ITS INLINE CONNECTOR
DISPLAY PCB POTENTIOMETER (PREHEAT)
{ISOLATEMAINSPOWER}<
SPARK GENERATOR OUTPUT
{ISOLATEMAINSPOWER}<
SPARK ELECTRODE
{ISOLATEMAINSPOWER}
REMOVE ELECTRODE ASSEMBLY
DIVERTER VALVE SPINDLE
{ISOLATEMAINSPOWER}<
INTEGRAL BYPASS
SET DHW TEMPERATURE SELECTOR TO OFF
DIVERTER HEAD OPERATION
{ISOLATEMAINSPOWER}<
FLOW THERMISTOR
{ISOLATEMAINSPOWER}
REMOVE THE BLUE LEADS FROM THE FLOW THERMISTOR
RETURN THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT WHITE WIRES FROM THE THERMISTOR
DHW THERMISTOR
{ISOLATEMAINSPOWER}
DISCONNECT THE HOT WATER THERMISTOR AT ITS INLINE CONNECTOR
DISPLAY PCB POTENTIOMETER (PREHEAT)
{ISOLATEMAINSPOWER}<
DIVERTER VALVE SPINDLE
{ISOLATEMAINSPOWER}<