Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
4104485 VAILLANT ECOTEC PLUS 637 H HEP
GLOBALLY REPLACED
OBSERVATION DISPLAY OPERATION
ON/OFF SWITCH ON (SWITCH FLUSH WITH THE FASCIA ON THE APPLIANCE)
OBSERVATION FAN RUNS CH DEMAND
BOILER CH THERMOSTAT SET TO MAX
ENSURE CH SYSTEM IS COOL
OPERATION CH
CH THERMOSTAT SET TO MAX
OBSERVATION SELF CHECK
NO DEMANDS
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
USER DISPLAY GUIDE
THE USER DISPLAY ON
HEADER FOR F22
INTENTIONALLY BLANK
HEADER FOR F00,F01,F10,F11,F64,F71,F85
INTENTIONALLY BLANK HEADER
F23, F24, F72, F83, F84
INTENTIONALLY BLANK HEADER
HEADER FOR F42, F70, F92
INTENTIONALLY BLANK HEADER
HEADER FOR F52, F53
INTENTIONALLY BLANK HEADER
HEADER FOR F26
INTENTIONALLY BLANK HEADER
HEADER FOR F27, F62
INTENTIONALLY BLANK HEADER
HEADER FOR F32
INTENTIONALLY BLANK HEADER
HEADER FOR F20
INTENTIONALLY BLANK HEADER
HEADER FOR F49
INTENTIONALLY BLANK HEADER
HEADER FOR F93
INTENTIONALLY BLANK HEADER
HEADER FOR F61
INTENTIONALLY BLANK HEADER
HEADER FOR FUSE INVESTIGATION
INTENTIONALLY BLANK HEADER
HEADER FOR COMMUNICATION FAULT
INTENTIONALLY BLANK HEADER
USER DISPLAY GUIDE
THE USER DISPLAY ON
OPERATION DHW
CH DEMAND OFF
DHW DEMAND ON
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
HEADER FOR F73, F74
INTENTIONALLY BLANK
HEADER FOR F76
INTENTIONALLY BLANK
COMMUNICATION FAULT
PCB MAIN
NO COMMUNICATION
CABLE - DISPLAY
BLANK FOR FAULT CODES 2
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR USER DISPLAY GUIDE FOR PREHEAT
Z DIRECTION CHOICE OR CONTINUE
BAFFLING OUT (BLOCKED)
PIPE - INLET - AIR
RESISTANCE OUT OF RANGE
CODING RESISTOR GAS GROUP
BURNER BAFFLING
GAS INLET PRESSURE
BLANK FOR DSN SETTING
Z DIRECTION CHOICE OR CONTINUE
NO VOLTAGE TO AIR MASS SENSOR
PCB MAIN
TO AIR MASS SENSOR
HARNESS WIRING X20 AND X25
BAFFLING
BURNER
BAFFLING
HEAT EXCHANGER PRIMARY
BAFFLING
FLUE ASSEMBLY
NOT RECTIFYING
CABLE - IGNITION
NOT RECTIFYING
ELECTRODE
CAUSING NO RECTIFICATION
BURNER
IGNITES BUT DOES NOT ESTABLISH
PIPE - INLET - AIR
HIGH FAN PRESSURE
PIPE - INLET - AIR
RESTRICTED HIGH FAN PRESSURE
VENTURI
TO STEPPER MOTOR
HARNESS WIRING X20 AND X25
TO SOLENOIDS
HARNESS WIRING X20 AND X25
NO VOLTAGE TO BOTTOM SOLENOID
PCB MAIN
TO BOTTOM SOLENOID
HARNESS WIRING X20 AND X25
STOPPING BURNER LIGHTING
CODING RESISTOR GAS GROUP
RESTRICTED FAN PRESSURE
SIPHON/TRAP
RESTRICTED FAN PRESSURE
BURNER
RESTRICTED FAN PRESSURE
HEAT EXCHANGER PRIMARY
SPARKING NOT LIGHTING
ELECTRODE
SPARKING NOT LIGHTING
BURNER
FROST PROTECTION
SENSOR - NTC CH FLOW/CH RETURN
BOILER FIRES WITH NO DEMAND 1
PCB MAIN
BOILER FIRES WITH NO DEMAND
PCB MAIN
FROST PROTECTION
SENSOR - NTC - CH FLOW/ CH RETURN
SPANNER IN DISPLAY
PCB MAIN
BLOWN STAND BY MODE AT POWER UP
FUSE (MAINS)
VENTURI AIR MASS SENSOR
VENTURI
HARNESS X2
HARNESS WIRING X2
FUSE F1
FUSE F1
DISPLAY ILLUMINATES BUT NO TEXT ON SCREEN
CABLE - DISPLAY
NO DEMAND TO FAN 2
SENSOR - NTC CH FLOW/CH RETURN
CH DOES NOT RESPOND
PCB MAIN
CH DOES NOT RESPOND 1
PCB MAIN
CH DOES NOT RESPOND 2
PCB MAIN
BOILER REACHES TEMP RADS COOL
PARAMETER DSN
BOILER REACHES TEMP RADS COOL
PARAMETER HEATING POWER
BOILER REACHES TEMP RADS COOL
SENSOR - NTC CH FLOW/CH RETURN
BOILER REACHES TEMP RADS COOL
SENSOR - NTC - CH FLOW/ CH RETURN
NO DEMAND FOR FAN 2
SENSOR - NTC - CH FLOW/ CH RETURN
DC HALL SENSOR
HARNESS WIRING X20 AND X25
SPARKING
CABLE - IGNITION
SPARKING
ELECTRODE
F75
CABLE - PUMP
F23 F24 F83 F84
SENSOR FITMENT
F23 F24 F83 F84
SENSOR - NTC CH FLOW/CH RETURN
F23 F24 F83 F84
SENSOR - NTC - CH FLOW/ CH RETURN
F23 24 72 83 84
SYSTEM PRESSURE
F23 24 72 83 84
PCB MAIN
F23 24 72 83 84
CABLE - PUMP
INCORRECTLY SET
PARAMETER DSN
F23 F24 F72 F83 F84
PCB MAIN
FAULTY PUMP OVERRUN
PCB MAIN
RESTRICTED OR BLOCKED
PIPE - INLET - AIR
RESTRICTED
SIPHON/TRAP
RESTRICTED
FLUE ASSEMBLY
RESTRICTED
BURNER
RESTRICTED
HEAT EXCHANGER PRIMARY
WEAK
PUMP
BLANK FOR DIAGNOSTIC CODES GUIDE
Z DIRECTION CHOICE OR CONTINUE
F27 F62
ELECTRODE
USING CHECK PROGRAMMES
Z DIRECTION CHOICE OR CONTINUE
F42 F70 F92
PARAMETER DSN
FLAT
EXPANSION VESSEL 10L
F22 F73 F74
SYSTEM PRESSURE
NO POWER TO LOW PRESSURE SWITCH 2
PCB MAIN
F73 F74
SYSTEM PRESSURE
FAULT CODE F73 F74
PCB MAIN
F73 F74
HARNESS WIRING X2
PASSING
GAS VALVE
BURNER NOT IGNITING
GAS INLET PRESSURE
NOT ESTABLISHING
GAS INLET PRESSURE
BURNER IGNITES BUT DOES NOT ESTABLISH
SIPHON/TRAP
BOILER REACHES TEMP RADS COOL
SYSTEM PRESSURE
BOILER REACHES TEMP RADS REMAIN COOL
SERVICE COCK
SPANNER IN DISPLAY
BURNER OFF LINK
RADS FAIL TO REACH SET TEMP
PIPE - INLET - AIR
POOR OUTPUT
SIPHON/TRAP
POOR OUTPUT
FLUE ASSEMBLY
POOR OUTPUT
BURNER
POOR OUTPUT
HEAT EXCHANGER PRIMARY
F93
GAS INLET PRESSURE
TO AIR MASS SENSORFAILS PT F93
HARNESS WIRING X20 AND X25
F93
PIPE - INLET - AIR
F93
SIPHON/TRAP
F93
FLUE ASSEMBLY
F93
COMBUSTION SEALS
F93
BURNER
F93
HEAT EXCHANGER PRIMARY
LOW PRESSURE
GAS INLET PRESSURE
FAN RUNS CONTINIUOUSLY
HARNESS WIRING X20 AND X25
FAN RUNS CONTINUOUSLY 1
PCB MAIN
FAN DOES NOT RUN
CABLE 230V - FAN
NO DEMAND TO FAN
SENSOR - NTC CH FLOW/CH RETURN
NO DEMAND FOR FAN
SENSOR - NTC - CH FLOW/ CH RETURN
FAULT CODE F32
CABLE 230V - FAN
F32 FAULT CODE
HARNESS WIRING X20 AND X25
NOT GIVING DEMAND TO FAN F32
PCB MAIN
F32 NO DEMAND TO RUN FAN
PCB MAIN
TO CODING RESISTOR
HARNESS WIRING X20 AND X25
F76
HARNESS WIRING X20 AND X25
FUSE INVESTIGATION
CABLE - PUMP
INVESTIGATION FUSE
CABLE - PUMP
FUSE INVESTIGATION
CABLE 230V - FAN
PUMP PULSING
SYSTEM PRESSURE
F75 - NO VOLTAGE TO LWPS
PCB MAIN
F75
HARNESS WIRING X2
F75 RUNNING SLOW
PUMP
FILTER PRIMARY CIRCUIT
FILTER
F75
EXPANSION VESSEL 10L
PUMP PULSING INTERMITTENT
SYSTEM PRESSURE
F75 INTERMITTENT
HARNESS WIRING X2
BLANK FOR CASE OFF
Z DIRECTION CHOICE OR CONTINUE
F75 INTERMITTENT
EXPANSION VESSEL 10L
BAFFLING
SIPHON/TRAP
FAULTY PUMP OVERRUN 1
PCB MAIN
NO POWER TO PUMP
PCB MAIN
BLANK FOR TYPE OF PROCEDURE
Z DIRECTION CHOICE OR CONTINUE
FOR USER DISPLAY GUIDE
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
F00 F01 F10 F11 F64 F71 F85
SENSOR FITMENT
FAULT CODES
SENSOR - NTC - CH FLOW/ CH RETURN
FAULT CODES
SENSOR - NTC CH FLOW/CH RETURN
TO AIR MASS SENSOR F52, F53
HARNESS WIRING X20 AND X25
DISCONNECTED
VENTURI AIR MASS SENSOR CONNECTION
TO STEPPER MOTOR F26
HARNESS WIRING X20 AND X25
F20
CABLE - IGNITION
F20
ELECTRODE
F20
SENSOR - NTC CH FLOW/CH RETURN
F20
SENSOR - NTC - CH FLOW/ CH RETURN
F49
PCB MAIN
F61
HARNESS WIRING X20 AND X25
F61 (3)
HARNESS WIRING X20 AND X25
F61 (2)
HARNESS WIRING X20 AND X25
NO COMMUNICATION
DISPLAY - PLUS
BLANK FOR FAULT CODES 2 (2)
Z DIRECTION CHOICE OR CONTINUE
NO VOLTAGE AT REST
VENTURI
BAFFLING
GAS VALVE
F42 F70 F90
PCB MAIN
NOT RECOGNISING RECTIFICATION
PCB MAIN
NO VOLTAGE TO STEPPER MOTOR
PCB MAIN
STEPPER MOTOR
GAS VALVE
NOT SWITCHING TOP SOLENOID
PCB MAIN
TOP SOLENOID GONE
GAS VALVE
BOTTOM SOLENOID NOT OPENING
GAS VALVE
NOT OPENING ELECTRICALLY SOUND
GAS VALVE
RESTRICTED FAN PRESSURE
FLUE ASSEMBLY
SPARKING NOT LIGHTING WRONG MIX
GAS VALVE
BOILER FIRES WITH NO DEMAND
EBUS CONTROLS
OPERATION CORRECTLY
FROST PROTECTION
SPANNER IN DISPLAY
MAINTENANCE INTERVAL
FURTHER INVESTIGATION MAINS
Z DIRECTION CHOICE OR CONTINUE
BLANK DISPLAY AT STARTUP
HARNESS WIRING X20 AND X25
LOW WATER PRESSURE SWITCH
SENSOR - WATER PRESSURE
DISPLAY PCB
DISPLAY - PLUS
HARNESS DISPLAY PCB
CABLE - DISPLAY
PCB MAIN
PCB MAIN
FURTHER INVESTIGATION FUSE F1
Z DIRECTION CHOICE OR CONTINUE
DISPLAY ILLUMINATES BUT NO TEXT ON SCREEN
DISPLAY - PLUS
CH DOES NOT RESPOND
EBUS CONTROLS
NO DEMAND TO FAN FROM PCB 2
PCB MAIN
NOT SPARKING
PCB MAIN
F23 23 72 83 84
PUMP
OVERHEAT
Z DIRECTION CHOICE OR CONTINUE
LOW PRESSURE
FAN
BLOCKED
TUBE - EXPANSION VESSEL
BLOCKED F22
SENSOR - WATER PRESSURE
F73 - F74
SENSOR - WATER PRESSURE
F73 F74
ADAPTOR
FAULT CODE F73 F74
SENSOR - WATER PRESSURE
F73 F74
SENSOR - WATER PRESSURE
F27 F62
PCB MAIN
FAULT CODE F22
ADAPTOR
FAULT CODE F22
SENSOR - WATER PRESSURE
F76
PCB MAIN
F73 F74
PCB MAIN
PCB NOT RECOGNISING SYSTEM PRESSURE
PCB MAIN
BOILER REACHES TEMP RADS COOL
PCB MAIN
POOR OUTPUT
FAN
MODULATES BEFORE GAS RATE CAN BE TAKEN
HEAT EXCHANGER PRIMARY
F93 INLET AND PERFORMANCE TEST OK
PCB MAIN
PERFORMANCE ANALYSIS FAIL F93
VENTURI
NO VOLTAGE AT RESTFAILS PT F93
VENTURI
F93
COMBUSTION ADJUSTMENT
F93
GAS VALVE
FAN RUNS CONTINUOUSLY
PCB MAIN
NO POWER TO FAN
PCB MAIN
NO DEMAND TO FAN FROM PCB
PCB MAIN
FAULT CODE F32
FAN
FAULT CODE F32
PCB MAIN
F32 NO PICKING UP FAN RUNNING
PCB MAIN
FUSE INVESTIGATION
PCB - FUSE
FUSE INVESTIGATION
PUMP
INVESTIGATION FUSE
PUMP
F75 - INCORRECT VOLTAGE PRESSURE
SENSOR - WATER PRESSURE
F75
SENSOR - WATER PRESSURE
F75
ADAPTOR
NOT DETECTING PUMP FLOW
SENSOR - WATER PRESSURE
F75 - INCORRECT VOLTAGE PRESSURE INTERMITTENT
SENSOR - WATER PRESSURE
F75 INTERMITTENT
SENSOR - WATER PRESSURE
F75 INTERMITTENT
ADAPTOR
F75 INTERMITTENT - NO FAULT
SENSOR - WATER PRESSURE
NOT RUNNING
PUMP
THERMISTOR FAULT CODES RETURN SENSOR
HARNESS WIRING X20 AND X25
THERMISTOR FAULT CODES FLOW SENSOR
HARNESS WIRING X20 AND X25
THERMISTOR FAULT CODES
PCB MAIN
NO VOLTAGE AT REST F52, F53
VENTURI
F52 F53 FAULT CODE
PCB MAIN
NO VOLTAGE TO STEPPER MOTOR F26
PCB MAIN
STEPPER MOTOR F26
GAS VALVE
F26
PCB MAIN
F20
PCB MAIN
F20
HARNESS WIRING X20 AND X25
F20 2
HARNESS WIRING X20 AND X25
F49
EBUS CONTROLS
F61
PCB MAIN
F61
GAS VALVE
F61 (2)
GAS VALVE
F61 (3)
GAS VALVE
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
PRESSURE DOES NOT REACH -1.5MB OR IS POSITIVE
CHARACTERISTIC TEST FROM PRESSURE FAN
PRESSURE -1.5MB OR GREATER BUT DOES NOT EQUALISE TO 0MB DURING SPARKING
CHARACTERISTIC TEST FROM PRESSURE FAN
VOLTAGE INCORRECT OR MISSING FROM PIN 3 (2 REDS)
CHARACTERISTIC TEST FROM VOLTAGE TO STEPPER MOTOR
VOLTAGE PRESENT ON PIN 3 BUT OTHER VOLTAGES INCORRECT OR MISSING
CHARACTERISTIC TEST FROM VOLTAGE TO STEPPER MOTOR
APPLIANCE COMPLETES SELF CHECK BUT SPANNER SYMBOL IN THE DISPLAY - NO FAULT CODE
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK
DISPLAY DOES NOT OPERATE
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATION
DISPLAY ILLUMINATES BUT NO INFORMATION / TEXT ON SCREEN
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATION
BOILER REACHES TEMP RADIATORS REMAIN COOL OR DO NOT HEAT
CHARACTERISTIC TEST FROM OPERATION CH
BOILER AND RADIATORS FAIL TO REACH SET TEMPERATURE
CHARACTERISTIC TEST FROM OPERATION CH
CH DEMAND RECOGNISED BUT FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS CH DEMAND
CH DEMAND NOT RECOGNISED
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS CH DEMAND
24 VOLT EXTERNAL CONTROLS FITTED
CHARACTERISTIC TEST FROM OBSERVATION EXTERNAL CONTROLS FITTED
EBUS CONTROLS FITTED
CHARACTERISTIC TEST FROM OBSERVATION EXTERNAL CONTROLS FITTED
APPLIANCE RECOGNISES DHW DEMAND BUT OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
APPLIANCE DOES NOT RECOGNISE DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
BURNER IGNITES BUT DOES NOT ESTABLISH (FLAME SYMBOL DOES NOT APPEAR ON DISPLAY) - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
BURNER IGNITES BUT BAFFLES OUT/NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
ADAPTOR RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
WATER PRESSURE SENSOR RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
ADAPTOR RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
WATER PRESSURE SENSOR RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
FAN RUNS CONTINUOUSLY
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK
FAN STILL RUNS CONTINUOUSLY
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS
FAN DOES NOT RUN WITH DEMAND
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS
CON X18 PUMP MAIN SUPPLY RESISTANCE NOT AS ABOVE
CHARACTERISTIC TEST FROM RESISTANCE PUMP AND HARNESS
CON X22 PUMP SPEED CONTROL RESISTANCES NOT AS ABOVE
CHARACTERISTIC TEST FROM RESISTANCE PUMP AND HARNESS
PUMP PULSES ON AND OFF THEN LOCKOUT F75
CHARACTERISTIC TEST FROM OBSERVATION PUMP RUNS STANDBY
WATER PRESSURE SENSOR RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
ADAPTOR RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
WATER PRESSURE SENSOR RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
ADAPTOR RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION PUMP RUNS STANDBY
APPLIANCE FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK
FAULT CODE SHOWN
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE PRESENT BUT DOES NOT INCREASE WHEN FAN RUNS
CHARACTERISTIC TEST FROM VOLTAGES AIR MASS SENSOR OPERATION
VOLTAGE INCORRECT OR MISSING FROM PIN 3 (2 REDS)
CHARACTERISTIC TEST FROM VOLTAGE TO STEPPER MOTOR
VOLTAGE PRESENT ON PIN 3 BUT OTHER VOLTAGES INCORRECT OR MISSING
CHARACTERISTIC TEST FROM VOLTAGE TO STEPPER MOTOR
25/08/2021 12:53:13 2108_1_50_1 23/09/2021 09:27:34
09/09/2021 12:59:52
VOLTAGE TO DISPLAY PCB AT MAIN PCB
REMOVE THE DISPLAY HARNESS CONNECTOR FROM THE MAIN PCB
RESISTANCE GAS VALVE TOP SOLENOID AND HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE HARNESS TOP SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE TOP SOLENOID (BLACK)
RESISTANCE GAS VALVE HARNESS BOTTOM SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE BOTTOM SOLENOID (WHITE)
OBSERVATION DOES FAN RUN CONTINUOUSLY WITH DC HARNESS REMOVED
REMOVE THE DC CONNECTOR FROM THE FAN ASSEMBLY (4 WIRE) AND MAKE SAFE
OBSERVATION EXTERNAL CONTROLS FITTED
GAIN ACCESS TO PCB
DISCONNECT EBUS CONTROLS
REMOVE EBUS WIRING CONNECTIONS AND MAKE SAFE
REMOVE WIRE LINK BETWEEN THE 24 VOLT CONNECTIONS
RESISTANCE MAINS SUPPLY FUSE
REMOVE THE MAINS 3A FUSE FROM ITS FOLDER
OBSERVATION RE ATTACH X2
REFIT CONNECTOR X2 (BLUE) TO THE PCB
OBSERVATION DISCONNECT AIR MASS SENSOR
REFIT CONNECTOR X25
REMOVE CONNECTOR FROM AIR MASS SENSOR AND MAKE SAFE
VOLTAGE TO DISPLAY PCB AT MAIN PCB
REMOVE THE DISPLAY HARNESS CONNECTOR FROM THE MAIN PCB
RESISTANCE FUSE F1
REMOVE FUSE F1 FROM ITS HOLDER ON THE PCB
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
VOLTAGE HALL SENSOR
{GAINPCBACS}
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR X20 FROM THE PCB
REMOVE THE DC FAN CONNECTOR (4WIRE) FROM THE FAN ASSEMBLY
VOLTAGE PUMP AT PCB
{GAINPCBACS}
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
DRAIN PRIMARY WATER FROM THE APPLIANCE
REMOVE WATER PRESSURE SENSOR FROM THE ADAPTOR
RESISTANCE CODING RESISTOR
REMOVE CONNECTOR X20 FROM THE PCB
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
RESISTANCE FAN HARNESS AC
REMOVE CONNECTOR X11 FROM THE PCB
REMOVE THE AC FAN CONNECTOR (3 WIRE) FROM THE FAN ASSEMBLY
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
VOLTAGE AC PERMANENT AT FAN
NO DEMANDS
RESISTANCE FAN HARNESS AC
REMOVE CONNECTOR X11 FROM THE PCB
REMOVE THE AC FAN CONNECTOR (3 WIRE) FROM THE FAN ASSEMBLY
RESISTANCE FAN AND HARNESS
REMOVE CONNECTOR X11 FROM THE PCB
RESISTANCE FAN HARNESS AC
REMOVE CONNECTOR X11 FROM THE PCB
REMOVE THE AC FAN CONNECTOR (3 WIRE) FROM THE FAN ASSEMBLY
RESISTANCE LOW WATER PRESSURE SWITCH HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
REMOVE CONNECTOR FROM THE LOW WATER PRESSURE SWITCH
RESISTANCE LOW WATER PRESSURE SWITCH HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
REMOVE CONNECTOR FROM THE LOW WATER PRESSURE SWITCH
OBSERVATION PUMP RUNS STANDBY
NO DEMANDS
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
VOLTAGE TO STEPPER MOTOR
NO DEMANDS
RESISTANCE FLOW SENSOR AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
OBSERVATION REMOVE EBUS CONNECTOR
REMOVE THE EBUS CONNECTOR FROM THE PCB AND MAKE SAFE
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE GAS VALVE BOTTOM SOLENOID AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE HARNESS BOTTOM SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE BOTTOM SOLENOID (WHITE)
RESISTANCE GAS VALVE HARNESS TOP SOLENOID
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE TOP SOLENOID (BLACK)
RESISTANCE STEPPER MOTOR HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE STEPPER MOTOR
RESISTANCE HARNESS DISPLAY PCB
REMOVE DISPLAY HARNESS FROM X51 CONNECTIONS
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
RESISTANCE CODING RESISTOR GAS GROUP
REMOVE THE CODING RESISTOR FROM THE PCB
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE IGNITION LEAD
REMOVE THE IGNITION LEAD FROM THE PCB
REMOVE THE IGNITION LEAD FROM THE SPARK ELECTRODE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
INSPECTION AIR MASS SENSOR
REMOVE AIR INTAKE TUBE
PRESSURE FAN
ATTACH PRESSURE TUBE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
VOLTAGE TO STEPPER MOTOR
NO DEMANDS
VOLTAGE SOLENOID TOP
NO DEMANDS
RESISTANCE STEPPER MOTOR HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE STEPPER MOTOR
RESISTANCE GAS VALVE BOTTOM SOLENOID AND HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE CODING RESISTOR GAS GROUP
REMOVE THE CODING RESISTOR FROM THE PCB
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR X20 FROM THE PCB
REMOVE THE DC FAN CONNECTOR (4WIRE) FROM THE FAN ASSEMBLY
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
DISCONNECT EXTERNAL CONTROLS
UNPLUG ALL EXTERNAL
VOLTAGE TO DISPLAY PCB AT MAIN PCB
REMOVE THE DISPLAY HARNESS CONNECTOR FROM THE MAIN PCB
VOLTAGE MAINS POWER INPUT TO APPLIANCE
{GAINPCBACS}
OBSERVATION REMOVE CONNECTORS FROM PCB
REMOVE CONNECTORS X2 (BLUE) AND X25 (WHITE) FROM THE PCB AND MAKE SAFE
OBSERVATION DISCONNECT LOW WATER PRESSURE SWITCH
REMOVE THE CONNECTOR FROM THE LOW WATER PRESSURE SWITCH AND MAKE SAFE
RESISTANCE HARNESS DISPLAY PCB
REMOVE DISPLAY HARNESS FROM X51 CONNECTIONS
OBSERVATION EXTERNAL CONTROLS FITTED
GAIN ACCESS TO PCB
VOLTAGE DC SUPPLY TO FAN AT PCB
{GAINPCBACS}
REMOVE 4 WIRE CONNECTOR FROM FAN AND MAKE SAFE
VOLTAGE DC PWM DEMAND AT PCB
{GAINPCBACS}
REMOVE 4 WIRE FAN CONNECTOR FROM FAN AND MAKE SAFE
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
BYPASS EXTERNAL CONTROLS - 240V
DISCONNECT 240V EXTE
BYPASS EXTERNAL CONTROLS - 24V
DISCONNECT 24V EXTER
DISCONNECT EBUS CONTROLS - CH DEMAND
UNPLUG EBUS WIRING CONNECTOR AND MAKE SAFE
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
OBSERVATION IS SPARKING PRESENT
DISCONNECT THE IGNIT
RESISTANCE IGNITION LEAD
REMOVE THE IGNITION LEAD FROM THE PCB
REMOVE THE IGNITION LEAD FROM THE SPARK ELECTRODE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
RESISTANCE FLOW SENSOR
REMOVE THE CONNECTOR FROM THE FLOW SENSOR
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
RESISTANCE PUMP MAIN SUPPLY HARNESS
REMOVE CONNECTOR X18
TEMPERATURE DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE C
OBSERVATION RUN BOILER TO TEMPERATURE
ATTACH A TEMPERATURE CLAMP TO THE FLOW PIPE AS SHOWN BY THE RED ARROW
CH SET TO MAX TEMPERATURE
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
PRESSURE EXPANSION VESSEL
APPLIANCE PRIMARY CIRCUIT DRAINED AND DISCHARGED
OBSERVATION ADJUST SYSTEM PRESSURE
{GAINPCBACS}
LOCATE THE SYSTEM FILLING LOOP
INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
DRAIN PRIMARY WATER FROM THE APPLIANCE
REMOVE WATER PRESSURE SENSOR FROM THE ADAPTOR
VOLTAGE FROM WATER PRESSURE SENSOR
{GAINPCBACS}
OBSERVATION ADJUST PRIMARY SYSTEM PRESSURE
LOCATE SYSTEM FILING LOOP
RESISTANCE LOW WATER PRESSURE SWITCH HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
REMOVE CONNECTOR FROM THE LOW WATER PRESSURE SWITCH
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
INSPECTION BURNER
REMOVE THE COMBUSTION FRONT ASSEMBLY
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
TEMPERATURE DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE C
COMBUSTION PERFORMANCE ANALYSIS
CONNECT FGA TO THE C
INSPECTION AIR INTAKE TUBE
REMOVE AIR INTAKE TUBE
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
OBSERVATION CAN COMBUSTION BE ADJUSTED
CONNECT FGA TO THE C
INSPECTION PRIMARY HEAT EXCHANGER FLUEWAYS
REMOVE THE BURNER DOOR AND FAN ASSEMBLY
RESISTANCE FAN HARNESS DC
REMOVE CONNECTOR X20 FROM THE PCB
REMOVE THE DC FAN CONNECTOR (4WIRE) FROM THE FAN ASSEMBLY
VOLTAGE DC PERMANENT TO FAN
{GAINPCBACS}
NO DEMANDS
VOLTAGE DC PWM FROM FAN
{GAINPCBACS}
VOLTAGE AC PERMANENT AT FAN
NO DEMANDS
RESISTANCE RETURN SENSOR
REMOVE THE CONNECTOR FROM THE RETURN SENSOR
VOLTAGE HALL SENSOR
{GAINPCBACS}
VOLTAGE DC PERMANENT TO FAN
{GAINPCBACS}
NO DEMANDS
RESISTANCE PUMP AND HARNESS
REMOVE CONNECTOR X22
RESISTANCE PUMP MAIN SUPPLY HARNESS
REMOVE CONNECTOR X18
RESISTANCE PUMP SPEED CONTROL HARNESS
REMOVE CONNECTOR X22
VOLTAGE FROM WATER PRESSURE SENSOR (F75)
{GAINPCBACS}
INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
DRAIN PRIMARY WATER FROM THE APPLIANCE
REMOVE WATER PRESSURE SENSOR FROM THE ADAPTOR
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
PRESSURE EXPANSION VESSEL
APPLIANCE PRIMARY CIRCUIT DRAINED AND DISCHARGED
VOLTAGE FROM WATER PRESSURE SENSOR (F75)
{GAINPCBACS}
INSPECTION WATER PRESSURE SENSOR AND ADAPTOR
DRAIN PRIMARY WATER FROM THE APPLIANCE
REMOVE WATER PRESSURE SENSOR FROM THE ADAPTOR
INSPECTION FILTER PRIMARY CIRCUIT
APPLIANCE DRAINED AND DISCHARGED
PRESSURE EXPANSION VESSEL
APPLIANCE PRIMARY CIRCUIT DRAINED AND DISCHARGED
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RESISTANCE PUMP MAIN SUPPLY HARNESS
REMOVE CONNECTOR X18
RESISTANCE FLOW SENSOR AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE RETURN SENSOR AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE CODING RESISTOR
REMOVE CONNECTOR X20 FROM THE PCB
VOLTAGES AIR MASS SENSOR OPERATION
{GAINPCBACS}
NO DEMANDS
RESISTANCE HARNESS AIR MASS SENSOR
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE CONNECTOR FROM THE MASS FLOW SENSOR
RESISTANCE STEPPER MOTOR HARNESS
REMOVE CONNECTOR X25 FROM THE PCB
REMOVE THE CONNECTOR FROM THE STEPPER MOTOR
RESISTANCE RETURN SENSOR AND HARNESS
REMOVE CONNECTOR X20 FROM THE PCB
RESISTANCE IGNITION LEAD
REMOVE THE IGNITION LEAD FROM THE PCB
REMOVE THE IGNITION LEAD FROM THE SPARK ELECTRODE
INSPECTION SPARK ELECTRODE
REMOVE THE SPARK ELECTRODE ASSEMBLY
RESISTANCE GAS VALVE TOP SOLENOID AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
RESISTANCE GAS VALVE STEPPER MOTOR AND HARNESS AND TO EARTH
REMOVE CONNECTOR X25 FROM THE PCB
System Information
- Total Tests: 538
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control