Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER GREENSTAR STYLE
GLOBALLY REPLACED
FAULT 224, 2963, 2964, 2965, 2966, 2967 - OVERHEAT
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 228 - FALSE FLAME
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 1065 - PRESSURE SENSOR FAULT
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 1037 AND 1068 - OUTDOOR SENSOR FAULT
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 1021 - DHW SENSOR FAULT
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 815 - LLH SENSOR FAULT
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 306 - FLAME AFTER DEMAND
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 1075 AND 1076 - HEATING BLOCK THERMISTOR FAULT
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 1073 AND 1074 - FLOW THERMISTOR FAULT
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 207, 1017, 2971 - SYSTEM PRESSURE TOO LOW
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 2970 - PRESSURE DROP IN SYSTEM TOO RAPID
HEADER FOR FAULT CODE - OUTSIDE MODEL
OBSERVATION BOILER SELF CHECK
ENSURE CENTRAL HEATING TURNED OFF
FURTHER INVESTIGATION MAINS FUSE DUMMY
HEADER FOR MAINS FUSE INVESTIGATION - OUTSIDE MODEL
OBSERVATION FAN RUNS DHW DEMAND
SET FLOW RATE TO APPROXIMATELY 3 LITRES A MINUTE
FAULT 214, 2961, 2962 - FAN FAULT
HEADER FOR FAULT CODE - OUTSIDE MODEL
OPERATION PREHEAT
EXTERNAL CONTROLS (I
OBSERVATION PUMP OVERRUN
ENSURE BOILER IS SET TO ECO MODE
ENSURE NO DEMAND
FAULT 234, 238, 2923, 2924, 2925, 2926, 2927, GAS VALVE ELECTRICAL FAULTS
HEADER FOR FAULT CODE - OUTSIDE MODEL
VOLTAGE DIVERTER VALVE AT PCB (ALTERNATIVE) HEADER
HEADER FOR ALTERNATIVE TEST - OUTSIDE MODEL
FAULT 232, 233, 235, 242, 244, 245, 249, 250, 251, 252, 253, 254, 257, 258, 259, 262, 263, 360, 362, 1025, 2908, 2914, 2915, 2916, 2931, 2940, 2946, 2957 CODE PLUG AND PCB FAULT CODES
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 1019 & 281 - PUMP PWM / HALL ISSUE
HEADER FOR FAULT CODE - OUTSIDE MODEL
INFORMATION INTELLIGENT FILLING LOOP
THIS APPLIANCE CAN B
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
HEADER FOR FILLING LOOP FAULT FINDING
HEADER FOR FILLING LOOP FAULT FINDING - OUTSIDE MODEL
OBSERVATION DIVERTER MOTOR MOVEMENT (ALTERNATIVE - CH) HEADER
HEADER OUTSIDE MODEL
INFORMATION DISPLAY OPERATION AND FAULT CODES
THE USER INTERFA
INFORMATION FAULT CODES (DETAILED)
THE APPLIANCE HAS 5
INFORMATION USER INTERFACE (DETAILED)
THE DISPLAY WILL SLE
HEADER FOR QUICK ACCESS DATA FLOW THERMISTOR
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA HEAT BLOCK THERMISTOR
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA HOT WATER THERMISTOR
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA PUMP AC RESISTANCE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA PUMP AC VOLTAGE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA PUMP DC VOLTAGE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA FAN RESISTANCES
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA DIVERTER VALVE RESISTANCE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA DIVERTER VALVE VOLTAGE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA DHW FLOW TURBINE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE
HEADER FOR QUICK ACCESS DATA
VOLTAGE DIVERTER VALVE AT PCB (ALTERNATIVE) HEADER QADAI
HEADER FOR ALTERNATIVE TEST - OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR VOLTAGE
HEADER FOR QUICK ACCESS DATA
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR RESISTANCE
HEADER FOR QUICK ACCESS DATA
FAULT 229, 2948, 2949, 2950, 2951 - FLAME LOSS AFTER IGNITION
HEADER FOR FAULT CODE - OUTSIDE MODEL
INFORMATION MAINTENANCE SETTINGS
THIS APPLIANCE HAS A
INFORMATION WIRELESS CONTROL ERRORS
THESE ERROR CODES RE
FAULT 2085, 2972 LOW MAINS VOLTAGE
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 2955, 2956 HYDRAULIC PARAMETERS
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 269, 363, 2920, 2952 FLAME MONITORING
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 2910 FLUE SYSTEM
HEADER FOR FAULT CODE - OUTSIDE MODEL
FAULT 1010, A91 EMS OR BUS
HEADER FOR FAULT CODE - OUTSIDE MODEL
OBSERVATION DIVERTER MOTOR MOVEMENT (ALTERNATIVE - DHW) HEADER
HEADER OUTSIDE MODEL
INFORMATION CONNECTOR NAMES
WORCESTER BOSCH HAS
INFORMATION EMS BUS / WIRELESS CONTROLS DISCONNECTION FOR POOR CH OPERATION
THE WIRELESS AND EMS
INFORMATION INSTALLER MODE AND MENUS
TO ENTER THE INSTALL
DIVERTER VOLTAGE FAULT DHW
CONTROL BOX - ACU
BLANK FOR LITE DIAGNOSTIC
Z REDIRECT
BLANK FOR QADAI
Z REDIRECT
FAILED ELECTRICALLY
SOLENOID FILLING LOOP (INTELLIGENT FILLING LOOP)
NOT POWERING FILLING SOLENOID
CONTROL BOX - ACU
SHORTED TO EARTH CAUSING FALSE FLAME
ELECTRODE - C/W SPRING
RESTRICTED OR BLOCKED CAUSING FALSE FLAME
SIPHON - ASSEMBLY
FAULTY CAUSING FALSE FLAME
ELECTRODE - C/W SPRING
PASSING FALSE FLAME
GAS - VALVE
ACTIVATED CORRECTLY
APPLIANCE FROST PROTECTION (FIRING)
OUT OF CALIBRATION ACTIVATING FROST PROTECTION (FIRING)
SENSOR 18MM (FLOW)
LOST SO DEFAULT ON
WIRELESS SIGNAL
CH DEMAND WHEN SHOULD NOT BE
EMS BUS CONTROLS
SENDING DEMAND INCORRECTLY
WIRELESS CONTROLS
NO PREHEAT WIRELESS CONTROLS
CONTROL BOX - ACU
MISSING WIRELESS CONTROLS
PREHEAT LINK
MISSING EBUS CONTROLS
PREHEAT LINK
NO PREHEAT EBUS CONTROLS
CONTROL BOX - ACU
BLANK FOR DIVERTER MOVEMENT 2
Z REDIRECT
ERROR CODE
LOW LOSS HEADER SENSOR
LOW LOSS HEADER SETTINGS
CONTROL BOX SETTINGS
OPEN CIRCUIT STOPPING SPARK
HARNESS IGNITION CABLE
NO POWER TO SPARK GEN
CONTROL BOX - ACU
SPARK GENERATOR SECTION
HARNESS - 240V - COMBI/SYSTEM
RESTRICTED OR BLOCKED PREVENTING IGNITION
SIPHON - ASSEMBLY
STUCK PREVENTING IGNITION
NON - RETURN - VALVE - C5 (BEARING PLATE)
DAMAGED PREVENTING IGNITION
BURNER
GAS VALVE DAMAGED PCB
CONTROL BOX - ACU AND GAS VALVE
RESTRICTED PREVENTING IGNITION
VENTURI
SPARK ELECTRODES FAULTY
ELECTRODE - C/W SPRING
OPEN CIRCUIT
HARNESS GND CABLE
NOT PROVIDING CH DEMAND
EMS BUS CONTROLS
MISSING EBUS CONTROLS
HEATING LINKS
SHORTED
PUMP - UPM3
NO CH RESPONSE - NO VOLTAGE TO CONTROLS
CONTROL BOX - ACU
MISSING WIRELESS CONTROLS
HEATING LINKS
PREVENING CH - HEATING KEY
OUTDOOR SENSOR
NO CH RESPONSE
CONTROL BOX - ACU
PREVENTING CH - HEATING KEY 240V
OUTDOOR SENSOR
NO CH RESPONSE 240V
CONTROL BOX - ACU
PREVENTING CH - HEATING KEY NO VOLTAGE CONTROLS
OUTDOOR SENSOR
NO CH RESPONSE NO VOLTAGE CONTROLS
CONTROL BOX - ACU
PREVENTIG CH- HEATING KEY EBUS
OUTDOOR SENSOR
NO CH RESPONSE EBUS
CONTROL BOX - ACU
NOT PROVIDING CH DEMAND NO OUTDOOR SENSOR
EMS BUS CONTROLS
MISSING EBUS CONTROLS NO OUTDOOR SENSOR
HEATING LINKS
NO CH RESPONSE - NO VOLTAGE TO CONTROLS NO OUTDOOR SENSOR
CONTROL BOX - ACU
MISSING WIRELESS CONTROLS NO OUTDOOR SENSOR
HEATING LINKS
MISSING PREVENTING CH OUTDOOR SENSOR FITTED
NO VOLTAGE CONTROLS LINK
MISSING / INCOMPLETE 2
240V CONTROLS LINK
MISSING PREVENING CH
NO VOLTAGE CONTROLS LINK
MISSING / INCOMPLETE
240V CONTROLS LINK
HEATING OUTPUT SETTINGS
CONTROL BOX SETTINGS
OUT OF CALIBRATION CASING HOT/COLD DHW
SENSOR - TEMPERATURE (HEATING BLOCK)
NO VOLTAGE TO PUMP
CONTROL BOX - ACU
PUMP SECTION SELF CHECK
HARNESS - 240V - COMBI/SYSTEM
PUMP DC SECTION FAULTY STOPPING PUMP AT SELF CHECK
HARNESS - 24V - CHG
PUMP DC HALL/PWN SECTION FAULTY STOPPING PUMP AT SELF CHECK
CONTROL BOX - ACU
PUMP DC SECTION FAULTY
HARNESS - 24V - CHG
PUMP DC HALL/PWN SECTION FAULTY
CONTROL BOX - ACU
NO AC VOLTAGE TO PUMP PUMP/PWM FAULT CODE
CONTROL BOX - ACU
PUMP SECTION ERROR CODE
HARNESS - 240V - COMBI/SYSTEM
PUMP DC SECTION FAULTY STOPPING PUMP AT SELF CHECK PUMP/PWM FAULT CODE
HARNESS - 24V - CHG
PUMP DC HALL/PWN SECTION FAULTY STOPPING PUMP FAULT CODE
CONTROL BOX - ACU
NO AC VOLTAGE TO PUMP PUMP/PWM FAULT CODE OVERHEAT
CONTROL BOX - ACU
FAULTY CAUSING ERROR CODE
SENSOR - TEMPERATURE - DHW
PUMP SECTION OVERHEAT
HARNESS - 240V - COMBI/SYSTEM
PUMP DC SECTION FAULTY STOPPING PUMP AT SELF CHECK PUMP/PWM FAULT CODE OVERHEAT
HARNESS - 24V - CHG
PUMP DC HALL/PWN SECTION FAULTY STOPPING PUMP FAULT CODE OVERHEAT
CONTROL BOX - ACU
MAX CH FLOW TEMPERATURE SETTING
CONTROL BOX SETTINGS
BLANK FOR DETAILED DISPLAY INFORMATION
Z REDIRECT
BLANK FOR DETAILED FAULT CODES INFORMATION
Z REDIRECT
OUT OF CALIBRATION AFFECTING CH OPERATION
LOW LOSS HEADER SENSOR
FROST PROTECTION OPERATING INCORRECTLY (PUMP) NO OUTDOOR SENSOR
CONTROL BOX - ACU
OUT OF CALIBRATION ACTIVATING FROST PROTECTION NO OUTDOOR SENSOR
LOW LOSS HEADER SENSOR
OUT OF CALIBRATION FROST PROTECTION
OUTDOOR SENSOR
NO VOLTAGE TO PRESSURE SENSOR
CONTROL BOX - ACU
FROST PROTECTION OPERATING INCORRECTLY (PUMP)
CONTROL BOX - ACU
OUT OF CALIBRATION ACTIVATING FROST PROTECTION
LOW LOSS HEADER SENSOR
OUT OF RANGE ERROR CODE
OUTDOOR SENSOR
OUTDOOR SENSOR SETTINGS
CONTROL BOX SETTINGS
OUT OF CALIBRATION CAUSING COOL SYSTEM LLH
OUTDOOR SENSOR
HEATING CURVE SETTINGS LLH
CONTROL BOX SETTINGS
PRESSURE SENSOR SECTION
HARNESS - 24V - CHG
OUT OF CALIBRATION CAUSING COOL SYSTEM
OUTDOOR SENSOR
HEATING CURVE SETTINGS
CONTROL BOX SETTINGS
DHW SET TOO LOW HOT AND COLD
CONTROL BOX SETTINGS
DHW SET TOO LOW POOR DHW
CONTROL BOX SETTINGS
ACTIVATED CORRECTLY 2
APPLIANCE FROST PROTECTION (FIRING)
OUT OF CALIBRATION ACTIVATING FROST PROTECTION (FIRING) - NO FROST STAT
SENSOR 18MM (FLOW)
CH DEMAND WHEN SHOULD NOT BE NO EXTERNAL FROST STAT
EMS BUS CONTROLS
LOST SO DEFAULT ON NO EXTERNAL FROST STAT
WIRELESS SIGNAL
SENDING DEMAND INCORRECTLY NO EXTERNAL FROST STAT
WIRELESS CONTROLS
FAULTY QADAI
SENSOR 18MM (FLOW)
FAULTY QADAI
SENSOR - TEMPERATURE - DHW
FAULTY QADAI
SENSOR - TEMPERATURE (HEATING BLOCK)
SOLENOID FAILED QADAI
GAS - VALVE
NO VOLTAGE TO GAS VALVE QADAI
CONTROL BOX - ACU
FAULTY QADAI
PUMP - UPM3
NO POWER TO PUMP QADAI
CONTROL BOX - ACU
DC PUMP VOLTAGE
CONTROL BOX - ACU
FAN VOLTAGES WRONG QADAI
CONTROL BOX - ACU
FAULTY QADAI
MOTOR - DIVERTER VALVE
NO VOLTAGE TO DIVERTER QADAI
CONTROL BOX - ACU
DIVERTER VOLTAGE FAULT 3
CONTROL BOX - ACU
FAULTY QADAI
TURBINE
NO POWER TO SPARK GENERATOR QADAI
CONTROL BOX - ACU
FAULTY QADAI
IGNITION - TRANSFORMER
INTERNAL FAULT
CONTROL BOX - ACU
MISALIGNED OR WATER INGRESS
PCB OR APPLIANCE CONNECTIONS
WRONG CODE PLUG TYPE
CODE PLUG
POOR FITMENT CAUSING ERROR CODES
THERMISTOR FITMENT
OUT OF CALIBRATION CAUSING OVERHEAT
SENSOR 18MM (FLOW)
FAULTY CAUSING OVERHEAT
SENSOR - TEMPERATURE (HEATING BLOCK)
BLANK FOR INFORMATION ON FLAME LOSS
Z REDIRECT
LOW CAUSING BAFFLING
GAS INLET PRESSURE
PARTIALLY STUCK CAUSING NO RECTIFICATION
NON - RETURN - VALVE - C5 (BEARING PLATE)
RECTIFICATION SECTION OPEN CIRCUIT
HARNESS - 24V - CHG
LOW CAUSING RECTIFICATION ISSUES
GAS INLET PRESSURE
RESTRICTED CAUSING FLAME LOSS
SIPHON - ASSEMBLY
LOW WHEN RUNNING ON MAX RATE
GAS INLET PRESSURE
LOW CAUSING FLAME LOSS
GAS INLET PRESSURE
RECTIFICATION ELECTRODE CAUSING FLAME LOSS AT MINIMUM
ELECTRODE - C/W SPRING
BLANK FOR FLAME LOSS FURTHER INVESTIGATION
Z REDIRECT
RECTIFICATION ELECTRODE CAUSING FLAME LOSS
ELECTRODE - C/W SPRING
CAUSING FLAME LOSS
BURNER
RESTRICTED CAUSING FLAME LOSS
FLUEWAYS
BLANK FOR INFORMATION CASE REMOVAL
Z REDIRECT
LOW CAUSING FLAME LOSS AT MAXIMUM
GAS INLET PRESSURE
BLANK FOR INFORMATION MAINTENANCE SETTINGS
Z REDIRECT
DISPLAYING LOW MAINS VOLTAGE FAULT
CONTROL BOX - ACU
HYDRAULIC SETTINGS
CONTROL BOX SETTINGS
DISPLAYING HYDRAULIC PARAMETERS FAULT
CONTROL BOX - ACU
SHORTED TO EARTH CAUSING FLAME MONITORING FAULT
ELECTRODE - C/W SPRING
FAULTY CAUSING FLAME MONITORING FAULT
ELECTRODE - C/W SPRING
RECTIFICATION SECTION SHORTED
HARNESS - 24V - CHG
RESTRICTED OR BLOCKED CAUSING FLUE FAULT ERROR
SIPHON - ASSEMBLY
FLUE FAULT WONT RESET
CONTROL BOX - ACU
EMS OR BUS FAULT
CONTROL BOX - ACU
MISSING EMS ERROR
HEATING LINKS
MISSING EBUS ERROR
HEATING LINKS
BUS FAULT
CONTROL BOX - ACU
WIRING TOO CLOSE PARALLEL
EMS BUS AND MAINS WIRING INSTALLATION
POOR FITMENT
COVER INSTALLER ACCESS (KEY WIRING CONNECTOR)
ACTIVATED CORRECTLY
EXTERNAL FROST PROTECTION (FROST AND OR PIPE STAT)
CORRECTLY ACTIVATED
EXTERNAL FROST PROTECTION (LOW LOSS HEADER)
CORRECTLY ACTIVATED NO OUTDOOR SENSOR
EXTERNAL FROST PROTECTION (LOW LOSS HEADER)
GAS VALVE SECTION FAULTY
HARNESS - 24V - CHG
BLOWING FUSE
FAN
SHORTED
IGNITION - TRANSFORMER
MISSING NO PREHEAT CONTROLS
PREHEAT LINK
PARTIALLY RESTRICTED AFFECTING OUTPUT
NON - RETURN - VALVE - C5 (BEARING PLATE)
RESTRICTED PREVENTING RECTIFICATION
SIPHON - ASSEMBLY
RESTRICTED CAUSING FLAME LOSS
VENTURI
BREACHED CAUSING FAILED FGA FLAME LOSS
FLUE / BURNER SEALS
BREACHED CAUSING FLAME LOSS
FLUE / BURNER SEALS
BREACHED CAUSING FLUE FAULT
FLUE / BURNER SEALS
BLANK FOR DIVERTER MOVEMENT 2 DHW
Z REDIRECT
RESTRICTED CAUSING FGA FAIL
FLUEWAYS
RUNNING CAUSING DEMAND
OPEN TAP OR LEAK
CAUSING DHW HOT AND COLD
AIR IN BOILER OR SYSTEM
CAUSING POOR DHW
AIR IN BOILER OR SYSTEM
FAULTY CAUSINF ERROR CODE
SENSOR - TEMPERATURE (HEATING BLOCK)
OUT OF CALIBRATION ACTIVATING FROST (PUMP)
SENSOR 18MM (FLOW)
CAUSING POOR CH
AIR IN BOILER OR SYSTEM
FULLY CLOSED CAUSING POOR CH
VALVE - CH
CAUSING NO CH
AIR IN BOILER OR SYSTEM
FAN VOLTAGES INCORRECT 2
CONTROL BOX - ACU
CAUSING OVERHEAT
AIR IN BOILER OR SYSTEM
BLANK FOR INFORMATION CONNECTOR NAMES
Z REDIRECT
RESTRICTED WATERWAYS OVERHEAT
HEAT EXCHANGER - WB5
POOR
WATER SUPPLY
LOW CAUSING COMBUSTION ISSUES
GAS INLET PRESSURE
PARTIALLY OR FULLY CLOSED
VALVE - DHW IN
POOR FITMENT CAUSING POOR DHW
THERMISTOR FITMENT
POOR FITMENT CAUSING DHW HOT AND COLD
THERMISTOR FITMENT
POOR FITMENT CAUSING POOR CH
THERMISTOR FITMENT
CLOSED CAUSING OVERHEAT
VALVE - CH
EXTERNAL MIXING
PLUMBING ISSUE
OUT OF CALIBRATION CAUSING COOL SYSTEM EMS BUS - CH COOL
OUTDOOR SENSOR
HEATING CURVE SETTINGS EMS BUS - CH COOL
CONTROL BOX SETTINGS
OUT OF CALIBRATION AFFECTING CH OPERATION EMS BUS - CH COOL
LOW LOSS HEADER SENSOR
OUT OF CALIBRATION CAUSING COOL SYSTEM LLH EMS BUS - CH COOL
OUTDOOR SENSOR
HEATING CURVE SETTINGS LLH EMS BUS - CH COOL
CONTROL BOX SETTINGS
DHW FLOW TURBINE SECTION SHORTED (NO WIRELESS CONTROLS KEY)
HARNESS - 24V - CHG
OUT OF CALIBRATION CAUSING COOL SYSTEMWIRELESS - CH COOL
OUTDOOR SENSOR
HEATING CURVE SETTINGSWIRELESS - CH COOL
CONTROL BOX SETTINGS
OUT OF CALIBRATION AFFECTING CH OPERATIONWIRELESS - CH COOL
LOW LOSS HEADER SENSOR
OUT OF CALIBRATION CAUSING COOL SYSTEM LLHWIRELESS - CH COOL
OUTDOOR SENSOR
HEATING CURVE SETTINGS LLHWIRELESS - CH COOL
CONTROL BOX SETTINGS
LOAD COMPENSATION FAULTY
WIRELESS CONTROLS
LOAD COMPENSATION FAULTY
EMS BUS CONTROLS
WEAK OR SLOW POOR CH RADS NO OR POOR HEAT
PUMP - UPM3
DIVERTER MOTOR SECTION DHW
HARNESS - 24V - CHG
DIVERTER VOLTAGE FAULT NO CH
CONTROL BOX - ACU
BODY SEIZED
DIVERTER VALVE ASSEMBLY
PUMP OUTPUT SETTINGS
CONTROL BOX SETTINGS
RECTIFICATION SECTION OPEN CIRCUIT DROPPING OUT AT MINIMUM
HARNESS - 24V - CHG
OUT OF CALIBRATION PREVENTING DEMAND
SENSOR 18MM (FLOW)
FAN SECTION
HARNESS - 240V - COMBI/SYSTEM
OUT OF CALIBRATION PREVENTING DEMAND
SENSOR - TEMPERATURE (HEATING BLOCK)
OUT OF CALIBRATION ACTIVATING FROST PROTECTION (FIRING)
SENSOR - TEMPERATURE (HEATING BLOCK)
OUT OF CALIBRATION ACTIVATING FROST PROTECTION (FIRING) - NO FROST STAT
SENSOR - TEMPERATURE (HEATING BLOCK)
OUT OF CALIBRATION ACTIVATING FROST (PUMP)
SENSOR - TEMPERATURE (HEATING BLOCK)
OUT OF CALIBRATION CAUSING POOR CH
SENSOR - TEMPERATURE (HEATING BLOCK)
FAULTY CAUSING ERROR CODE
SENSOR 18MM (FLOW)
BLOWN
FUSE (FUSED SPUR)
BLOWN
FUSE INTERNAL 5A
DHW FLOW TURBINE SECTION SHORTED (WIRELESS CONTROLS KEY FITTED)
HARNESS - 24V - CHG
RESTRICTED OR BLOCKED CAUSING BAFFLING
SIPHON - ASSEMBLY
PARTIALLY STUCK CAUSING BAFFLING
NON - RETURN - VALVE - C5 (BEARING PLATE)
BLANK FOR TYPE OF DIAGNOSTIC PROCEDURE
Z REDIRECT
RESTRICTED CAUSING BAFFLING
VENTURI
OUT OF CALIBRATION MAKING WATER TOO HOT
SENSOR - TEMPERATURE - DHW
WEAK OR SLOW CAUSING HOT AND COLD DHW
PUMP - UPM3
OUT OF CALIBRATION CAUSING WATER TO RUN HOT AND COLD
SENSOR - TEMPERATURE - DHW
OUT OF CALIBRATION CAUSING HOT AND COLD DHW
SENSOR 18MM (FLOW)
LOW LIMITING OUTPUT
GAS INLET PRESSURE
WEAK OR CLOW POOR DHW
PUMP - UPM3
RESTRICTED
FLUE
RESTRICTED LIMITING OUTPUT
BURNER
OUT OF CALIBRATION KEEPING WATER TOO COOL
SENSOR - TEMPERATURE - DHW
OUT OF CALIBRATION CAUSING POOR DHW
SENSOR - TEMPERATURE (HEATING BLOCK)
RESTRICTED WATERWAYS DHW HOT AND COLD
HEAT EXCHANGER - WB5
ACTIVATED CORRECTLY
APPLIANCE FROST PROTECTION (PUMP)
NO OR LOW CHARGE
EXPANSION - VESSEL - 10L
PATIALLY OR FULLY CLOSED CAUSING POOR CH
VALVE - CH
WEAK OR SLOW POOR CH BOILER RUNNING AT LOW ONLY
PUMP - UPM3
OUT OF CALIBRATION CAUSING POOR CH
SENSOR 18MM (FLOW)
RESTRICTED AFFECTING FGA
SIPHON - ASSEMBLY
RESTRICTED AFFECTING FGA
VENTURI
CAUSING POOR COMBUSTION FGA
BURNER
RESTRICTED WATERWAYS DHW TOO COOL
HEAT EXCHANGER - WB5
OUT OF CALIBRATION CAUSING POOR DHW
SENSOR 18MM (FLOW)
RESTRICTED OR BLOCKED CAUSING FLAME AFTER DEMAND ERROR
SIPHON - ASSEMBLY
PASSING
GAS - VALVE
FAN VOLTAGES INCORRECT
CONTROL BOX - ACU
OPEN CIRCUIT WHEN COOL
TEMPERATURE LIMITER
WEAK OR SLOW CAUSING OVERHEAT
PUMP - UPM3
BLANK FOR FAULT CODES
Z REDIRECT
OUT OF CALIBRATION PREVENING DEMAND
SENSOR - TEMPERATURE - DHW
BLOCKED ERROR CODE
PRESSURE - SENSOR (BLOCKAGE)
BLOCKED LOW PRESSURE WARNING
PRESSURE - SENSOR (BLOCKAGE)
FAN SECTION DEMAND
HARNESS - 240V - COMBI/SYSTEM
NO SUPPLY VOLTAGE TO DHW TURBINE
CONTROL BOX - ACU
DHW FLOW TURBINE SECTION
HARNESS - 24V - CHG
SOLENOID FAILED
GAS - VALVE
DISPLAYING GAS VALVE ELECTRICAL FAULT
CONTROL BOX - ACU
DISPLAYING PRESSURE DROP FAULT
CONTROL BOX - ACU
BREACHED CAUSING FAILED FGA 2
FLUE / BURNER SEALS
BREACHED CAUSING FAILED FGA
FLUE / BURNER SEALS
FAULTY CAUSING ERROR CODE
CODE PLUG
SHORTED
PRESSURE - SENSOR
BLANK INFORMATION INTELLIGENT FILLING LOOP
Z REDIRECT
DIVERTER VOLTAGE FAULT 2
CONTROL BOX - ACU
DIVERTER MOTOR SECTION CH
HARNESS - 24V - CHG
OPEN CIRCUIT
INTELLIGENT FILLING LOOP (HARNESS)
NOT OPENING
SOLENOID FILLING LOOP (INTELLIGENT FILLING LOOP)
SHORTED TO EARTH CAUSING FALSE FLAME
HARNESS - 24V - CHG
DISPLAYING FALSE FLAME FAULT
CONTROL BOX - ACU
CH DEMAND WHEN SHOULD NOT NO VOLTAGE CONTROLS
CONTROL BOX - ACU
CH DEMAND WHEN SHOULD NOT 240V CONTROLS
CONTROL BOX - ACU
CH DEMAND WHEN SHOULD NOT BE EBUS CONTROLS
CONTROL BOX - ACU
CH DEMAND WHEN SHOULD NOT WIRELESS CONTROLS
CONTROL BOX - ACU
LOW CAUSING ERROR CODE
SYSTEM PRESSURE
NO PREHEAT 240V PREHEAT CONTROLS
CONTROL BOX - ACU
NO PREHEAT DEMAND
EMS BUS CONTROLS
BLANK FOR DIVERTER MOVEMENT
Z REDIRECT
DISPLAYING LLH FAULT
CONTROL BOX - ACU
DISPLAYING LLH FAULT WITH LLH
CONTROL BOX - ACU
NOT GENERATING SPARK
IGNITION - TRANSFORMER
RESTRICTED PREVENTING IGNITON
FLUEWAYS
LOW PREVENTING IGNITION
GAS INLET PRESSURE
NO POWER TO GAS VALVE
CONTROL BOX - ACU
GAS VALVE HARNESS DAMAGED PCB
CONTROL BOX - ACU - 8700 AND HARNESS ASSEMBLY HV AND IGNITION
NOT OPENING
GAS - VALVE
OPENING BUT WRONG MIX FOR IGNITION
GAS - VALVE
ELECTRODE GND SECTION OPEN CIRCUIT
HARNESS - 24V - CHG
PUMP SECTION SHORTED
HARNESS - 240V - COMBI/SYSTEM
NO CH RESPONSE EBUS CONTROLS
CONTROL BOX - ACU
NO CH DEMAND
WIRELESS CONTROLS
NO CH RESPONSE - HEATING KEY
CONTROL BOX - ACU
PUMP WONT RUN (CORRECT OPERATION) ADVISE ACCORDINGLY
PUMP SET UP ENERGY SAVING
PUMP WONT RUN (CORRECT OPERATION) ADVISE ACCORDINGLY 240V
PUMP SET UP ENERGY SAVING
PUMP WONT RUN (CORRECT OPERATION) ADVISE ACCORDINGLY NO VOLTAGE CONTROLS
PUMP SET UP ENERGY SAVING
PUMP WONT RUN (CORRECT OPERATION) ADVISE ACCORDINGLY EBUS
PUMP SET UP ENERGY SAVING
NO CH DEMAND NO OUTDOOR SENSOR
WIRELESS CONTROLS
NO CH RESPONSE - HEATING KEY NO OUTDOOR SENSOR
CONTROL BOX - ACU
NO CH RESPONSE EBUS CONTROLS NO OUTDOOR SENSOR
CONTROL BOX - ACU
NO CH RESPONSE - WIRED CONTROLS NO OUTDOOR SENSOR
CONTROL BOX - ACU
NO CH RESPONSE NO VOLTAGE CONTROLS NO OUTDOOR SENSOR
CONTROL BOX - ACU
NO CH RESPONSE - WIRED CONTROLS
CONTROL BOX - ACU
NO CH RESPONSE NO VOLTAGE CONTROLS OUTDOOR SENSOR
CONTROL BOX - ACU
NOT RUNNING AT STARTUP
PUMP - UPM3
DC HALL/PWM SIDE FAULTY
PUMP - UPM3
NOT RUNNING CAUSING ERROR CODE
PUMP - UPM3
DHW SENSOR SECTION
HARNESS - 24V - CHG
NOT RUNNING CAUSING OVERHEAT
PUMP - UPM3
DISPLAYING DHW SENSOR FAULT
CONTROL BOX - ACU
FROST PROTECTION (PUMP) ACTIVATING INCORRECTLY NO OUTDOOR SENSOR
CONTROL BOX - ACU
ACTIVATED VIA OUTDOOR SENSOR
EXTERNAL FROST PROTECTION (OUTDOOR SENSOR)
FROST PROTECTION RUNNING PUMP INCORRECTLY
CONTROL BOX - ACU
FROST PROTECTION (PUMP) ACTIVATING INCORRECTLY
CONTROL BOX - ACU
DISPLAYING OUTDOOR SENSOR FAULT
CONTROL BOX - ACU
OUTDOOR SENSOR ERROR
CONTROL BOX - ACU
LOW CH OUTPUT WITH LLH
CONTROL BOX - ACU
POOR CH OUTPUT LLH
CONTROL BOX - ACU
LOW CH OUTPUT
CONTROL BOX - ACU
POOR CH OUTPUT
CONTROL BOX - ACU
PUMP OVERRUN SET INCORRECTLY
CONTROL BOX SETTINGS
ELECTRICALLY FAILED
PRESSURE - SENSOR
PUMP OVERRUN OPERATION INCORRECT
CONTROL BOX - ACU
POOR DHW OUTPUT
CONTROL BOX - ACU
DHW TEMPERATURE CONTROL HOT AND COLD
CONTROL BOX - ACU
CH DEMAND WHEN SHOULD NOT BE EBUS CONTROLS NO EXTERNAL FROST STAT
CONTROL BOX - ACU
CH DEMAND WHEN SHOULD NOT NO VOLTAGE CONTROLS NO EXTERNAL FROST STAT
CONTROL BOX - ACU
CH DEMAND WHEN SHOULD NOT 240V CONTROLS NO EXTERNAL FROST STAT
CONTROL BOX - ACU
CH DEMAND WHEN SHOULD NOT WIRELESS CONTROLS NO EXTERNAL FROST STAT
CONTROL BOX - ACU
DISPLAYING PRESSURE SENSOR FAULT
CONTROL BOX - ACU
FLOW THERMISTOR
RESULT AS EXPECTED
DHW THERMISTOR
RESULT AS EXPECTED
HEATING BLOCK THERMISTOR
RESULT AS EXPECTED
GAS VALVE
RESULT AS EXPECTED
VOLTAGE TO GAS VALVE
RESULT AS EXPECTED
HEATING BLOCK THERMISTOR SECTION
HARNESS - 24V - CHG
PUMP AC
RESULT AS EXPECTED
PCB PUMP VOLTAGE AC
RESULT AS EXPECTED
PCB PUMP VOLTAGE DC
RESULT AS EXPECTED
FAN
RESULT AS EXPECTED
PCB VOLTAGE TO FAN
RESULT AS EXPECTED
DISPLAYING HEATING BLOCK THERMISOT FAULT
CONTROL BOX - ACU
DIVERTER VALVE RESISTANCE
RESULT AS EXPECTED
PCB VOLTAGE TO DIVERTER
RESULT AS EXPECTED
PCB VOLTAGE TO DIVERTER QADAI
RESULT AS EXPECTED
DHW FLOW TURBINE
RESULT AS EXPECTED
PCB VOLTAGE TO SPARK GENERATOR
RESULT AS EXPECTED
SPARK GENERATOR
RESULT AS EXPECTED
BLANK FOR CODE PLUG/PCB RELATED FAULTS
Z REDIRECT
RESTRICTED OR BLOCKED OVERHEAT
HEAT EXCHANGER - PLATE
NO REASON FOUND FOR OVERHEAT
NO FAULT FOUND - OVERHEAT INVESTIGATION
TRIPPING EARLY
TEMPERATURE LIMITER
TEMPERATURE CONTROL FAULTY RUNNING TOO HOT
CONTROL BOX - ACU
BLOCKED OVERHEAT
GAUGE - PRESSURE
LOW CAUSING OVERHEAT
SYSTEM PRESSURE
BLOCKED DHW HOT AND COLD
GAUGE - PRESSURE
LOW CAUSING DHW HOT AND COLD
SYSTEM PRESSURE
RESTRICTED AFFECTING RECTIFICATION
FLUEWAYS
NOT RECTIFYING
CONTROL BOX - ACU
RECTIFICATION ELECTRODE NOT ESTABLISHING
ELECTRODE - C/W SPRING
WRONG MIX ON MAXIMUM
GAS - VALVE
MIX WRONG CAUSING FLAME LOSS AT MAXIMUM
GAS - VALVE
FLAME LOSS ERRORS
CONTROL BOX - ACU
MIX WRONG CAUSING FLAME LOSS AT MINIMUM
GAS - VALVE
WRONG MIX CAUSING FLAME LOSS AT MAXIMUM 2
GAS - VALVE
WRONG MIX CAUSING FLAME LOSS AT MINIMUM 2
GAS - VALVE
BLANK FOR LOW VOLTAGE RESET
Z REDIRECT
BLANK FOR FAULT HYDRAULIC PARAMETERS
Z REDIRECT
FLAME MONITORING FAULTS
NO FAULT - RESET AFTER LOCKOUT
SHORTED TO EARTH CAUSING FLAME MONITORING FAULT
HARNESS - 24V - CHG
FLAME MONITORING FAULT
CONTROL BOX - ACU
FLUE FAULT
NO FAULT - RESET AFTER LOCKOUT
BLANK FOR RESET EMS OR BUS
Z REDIRECT
ERROR CODE
EMS BUS CONTROLS
POOR CONNECTION/FAULTY
CONNECTION BETWEEN WIRELESS KEY AND INSTALLER ACCESS COVER
PREVENTING PREHEAT OPERATION
WIRELESS CONTROLS
FAN SECTION SHORTED
HARNESS - 240V - COMBI/SYSTEM
NO FAULT FOUND FOR FUSE FAILURE
NO FAULT FOUND FUSE INVESTIGATION
SPARK GENERATOR SECTION SHORTED
HARNESS - 240V - COMBI/SYSTEM
NO PREHEAT NO PREHEAT CONTROLS
CONTROL BOX - ACU
BLANK FOR DIVERTER MOVEMENT DHW
Z REDIRECT
BLOCKED POOR DHW
GAUGE - PRESSURE
LOW CAUSING POOR DHW
SYSTEM PRESSURE
DISPLAY FLASHES
CONTROL BOX - ACU
BLOCKED POOR CH
GAUGE - PRESSURE
LOW CAUSING POOR CH
SYSTEM PRESSURE
BLOCKED NO CH
GAUGE - PRESSURE
LOW CAUSING NO CH
SYSTEM PRESSURE
DISPLAYING FALSE FLAME
CONTROL BOX - ACU
DOMESTIC SIDE RESTRICTED OR BLOCKED
HEAT EXCHANGER - PLATE
RESTRICTED OR BLOCKED
TURBINE
RESTRICTED OR BLOCKED
FILTER - INSERT - DHW
RESTRICTED OR BLOCKED
FLOW REGULATOR
RESTRICTED OR BLOCKED
NOZZLE
LOW CH OUTPUT EMS BUS - CH COOL
CONTROL BOX - ACU
POOR CH OUTPUT EMS BUS - CH COOL
CONTROL BOX - ACU
LOW CH OUTPUT WITH LLH EMS BUS - CH COOL
CONTROL BOX - ACU
POOR CH OUTPUT LLH EMS BUS - CH COOL
CONTROL BOX - ACU
LOW CH OUTPUTWIRELESS - CH COOL
CONTROL BOX - ACU
POOR CH OUTPUTWIRELESS - CH COOL
CONTROL BOX - ACU
LOW CH OUTPUT WITH LLHWIRELESS - CH COOL
CONTROL BOX - ACU
POOR CH OUTPUT LLHWIRELESS - CH COOL
CONTROL BOX - ACU
FAULTY RESISTANCES OUT
MOTOR - DIVERTER VALVE
FAULTY NOT OPERATING FOR CH
MOTOR - DIVERTER VALVE
RECTIFICATION ELECTRODE NOT ESTABLISHING DROPPING OUT AT MINIMUM
ELECTRODE - C/W SPRING
WRONG MIX ON MINIMUM
GAS - VALVE
DISPLAYING FLOW THERMISOTR FAULT
CONTROL BOX - ACU
FLOW THERMISTOR SECTION
HARNESS - 24V - CHG
MK2 PCB AND CODE PLUG FITTED TO MK1 APPLIANCE
WRONG PARTS FITTED
BLOCKED LOW PRESSURE WARNING
GAUGE - PRESSURE
NO OUTPUT
CONTROL BOX - ACU
LOW CAUSING ERROR ON STARTUP
SYSTEM PRESSURE
DISPLAYING LOW PRESSURE ERROR INCORRECTLY
CONTROL BOX - ACU
RESTRICTED CAUSING BAFFLING
FLUEWAYS
PASSING TO RADIATORS
DIVERTER VALVE ASSEMBLY
DHW TEMPERATURE CONTROL TOO HOT
CONTROL BOX - ACU
RESTRICTED LOWERING OUTPUT
FLUEWAYS
RESTRICTED OR BLOCKED DHW HOT AND COLD
HEAT EXCHANGER - PLATE
RESTRICTED OR BLOCKED
PIPE - EXPANSION - VESSEL - 10L
WRONG MIX ON MAX AND MIN
GAS - VALVE
RESTRICTED OR BLOCKED POOR DHW
HEAT EXCHANGER - PLATE
STUCK IN OVERHEAT WILL NOT RESET
CONTROL BOX - ACU
OVERHEAT THERMOSTAT SECTION
HARNESS - 24V - CHG
NOT REGISTERING DEMAND TO FAN
CONTROL BOX - ACU
NOT READING PRESSURE SENSOR VOLTAGE
CONTROL BOX - ACU
NOT REGISTERING DEMAND
TURBINE
NOT REGISTERING DHW DEMAND
CONTROL BOX - ACU
FALSE FLAME FAULTS
NO FAULT - RESET AFTER LOCKOUT
GAS VALVE SECTION
HARNESS - 24V - CHG
BLANK FOR GAS VALVE ELECTRICAL FAULTS
Z REDIRECT
BLANK FOR SYSTEM PRESSURE DROP
Z REDIRECT
BLOCKED ERROR CODE
GAUGE - PRESSURE
WRONG MIX CAUSING BAFFLING
GAS - VALVE
FAULTY NOT OPERATING FOR CH (ALTERNATIVE TEST
MOTOR - DIVERTER VALVE
FAULTY RESISTANCES OUT FOR DHW
MOTOR - DIVERTER VALVE
FAULTY NOT OPERATING FOR DHW
MOTOR - DIVERTER VALVE
240V CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
NO VOLTAGE CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
EMS BUS CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
WIRELESS PREHEAT CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF PREHEAT CONTROLS
240V PREHEAT CONROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF PREHEAT CONTROLS
EMS BUS PREHEAT CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF PREHEAT CONTROLS
NO PRESSURE DROP OBSERVED
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
PRESSURE DROPS BELOW A SATISFACTORY LEVEL
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
240V CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
NO VOLTAGE CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
EMS BUS CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
240V CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
NO VOLTAGE CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
EMS BUS CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
FROST PROTECTION TURNED ON AND OUTDOOR TEMPERATURE BELOW SET VALUE
CHARACTERISTIC TEST FROM OBSERVATION FROST PROTECTION SETTINGS
FROST PROTECTION TURNED ON AND OUTDOOR TEMPERATURE EXCEEDS SET VALUE
CHARACTERISTIC TEST FROM OBSERVATION FROST PROTECTION SETTINGS
PUMP OVERRUN SETTING INCORRECT FOR THE SYSTEM
CHARACTERISTIC TEST FROM OBSERVATION PUMP OVERRUN
PUMP DOES NOT OVERRUN FOR THE TIME SET ON CH OR FOR THE TIME STATED FOR DHW
CHARACTERISTIC TEST FROM OBSERVATION PUMP OVERRUN
240V CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
NO VOLTAGE CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
EMS BUS CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
SYSTEM PRESSURE IS CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
BOILER GOES TO OVERHEAT BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR
TEMPERATURE EXCEEDS 88°C AND BOILER STILL FIRING
CHARACTERISTIC TEST FROM OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR
SYSTEM PRESSURE IS CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE IS CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
BURNER DROPS OUT ON MAXIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
FLAME DROPS OUT AT MAXIMUM
CHARACTERISTIC TEST FROM OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR
FLAME DROPS OUT AT MINIMUM
CHARACTERISTIC TEST FROM OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR
FGA READINGS INCORRECT AT MAXIMUM
CHARACTERISTIC TEST FROM OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR
FGA READING INCORRECT AT MINIMUM
CHARACTERISTIC TEST FROM OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR
DISPLAY DOES NOT OPERATE
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES
DISPLAY FLASHES
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES
EMS BUS CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
WIRELESS KEY CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION EMS BUS OR WIRELESS KEY CONTROLS
SYSTEM PRESSURE IS CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE IS CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
FAN DOES NOT RUN, NO FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS DHW DEMAND
SYSTEM PRESSURE IS CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
FAN RELATED FAULT CODE SHOWN
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS DHW DEMAND
FLOW SENSOR UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION FLOW COMPONENTS
INLET FILTER UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION FLOW COMPONENTS
REGULATOR UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION FLOW COMPONENTS
NOZZLES UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION FLOW COMPONENTS
EMS BUS CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS
WIRELSS CONTROLS
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF HEATING CONTROLS - CH TEMPERATURE LOW
LOW SYSTEM PRESSURE WARNING / FAULT
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE FLOW THERMISTOR AND HARNESS
SYSTEM PRESSURE IS CORRECT BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
FLOW THERMISTOR NOT FITTED
CHARACTERISTIC TEST FROM RESISTANCE FLOW THERMISTOR AND HARNESS
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
BURNER IGNITES BUT BAFFLES / NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
BURNER IGNITES BUT DOES NOT ESTABLISH (FLAME SYMBOL DOES NOT ILLUMINATE) - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
BURNER DOES NOT IGNITE - IGNITION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
DHW TOO COOL, RADIATORS HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER CUTS OUT OR HOT WATER RUNS HOT COLD
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER ATTEMPTS TO FIRE AFTER SELF CHECK
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
DHW TOO COOL, RADS COOL, BOILER STAYS LIT
CHARACTERISTIC TEST FROM OPERATION DHW
PUMP RUNS CONTINUOUSLY AFTER SELF CHECK
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
BOILER REACHES TEMPERATURE BUT SYSTEM DOES NOT HEAT
CHARACTERISTIC TEST FROM OPERATION CH
BOILER TEMPERATURE AND SYSTEM TEMPERATURE LOW
CHARACTERISTIC TEST FROM OPERATION CH
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
COMBUSTION TEST FAILED
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BURNER DROPS OUT ON MINIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
27/03/2023 14:49:52 2304_1_46_1 21/06/2023 10:46:39
13/04/2023 13:42:56
RESISTANCE SOLENOID FILLING LOOP AND HARNESS
REMOVE THE FILLING SOLENOID CONNECTOR FROM THE PCB (PINK)
RESISTANCE SOLENOID FILLING LOOP
REMOVE THE 2 WIRES FROM THE FILLING LOOP SOLENOID
RESISTANCE RECTIFICATION CIRCUIT TO EARTH
{GAINPCBACS}
DISCONNECT LV1 FROM THE PCB
RESISTANCE RECTIFICATION ELECTRODE TO EARTH
DISCONNECT RECTIFICATION LEAD FROM ELECTRODE (LEFT ELECTRODE)
OBSERVATION TYPE OF PREHEAT CONTROLS
{GAINPCBACS}
OBSERVATION DIVERTER VALVE MOVEMENT (ALTERNATIVE - CH)
REMOVE DIVERTER MOTOR FROM ITS HOUSING AND PLACE IN A SAFE LOCATION TO OBSERVE ITS MOVEMENT
RESISTANCE IGNITION LEAD
DISCONNECT IGNITION LEAD FROM SPARK GENERATOR AND ELECTRODE ASSEMBLY
RESISTANCE GAS VALVE AND HARNESS
{GAINPCBACS}
DISCONNECT LV1 FROM THE PCB
RESISTANCE GAS VALVE
DISCONNECT PLUG FROM GAS VALVE
RESISTANCE HARNESS GND CABLE
REMOVE CONNECTOR FROM THE MIDDLE ELECTRODE
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR HV1 FROM THE PCB
RESISTANCE PUMP
REMOVE MAINS CONNECTION FROM PUMP
OBSERVATION TYPE OF HEATING CONTROLS
{GAINPCBACS}
INSPECTION HEATING LINKS
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
INSPECTION HEATING LINKS
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR LV2 FROM THE PCB
OBSERVATION DOES PUMP RUN
NO DEMAND
RESISTANCE DHW THERMISTOR
REMOVE CONNECTOR FROM DHW SENSOR
OBSERVATION DOES PUMP RUN WITH DC CONNECTOR REMOVED?
REMOVE THE DC PUMP CONNECTOR
NO DEMAND
VOLTAGE PUMP AT PCB
{GAINPCBACS}
OBSERVATION DOES PUMP RUN WITH DC CONNECTOR REMOVED?
REMOVE THE DC PUMP CONNECTOR
NO DEMAND
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTAGE PRESSURE SENSOR (PRESSURE)
{GAINPCBACS}
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE FLOW THERMISTOR AND HARNESS
REMOVE CONNECTOR LV1 FROM THE PCB
RESISTANCE HEATING BLOCK THERMISTOR AND HARNESS
REMOVE CONNECTOR LV1 FROM THE PCB
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
RESISTANCE DHW THERMISTOR
REMOVE CONNECTOR FROM DHW SENSOR
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
RESISTANCE GAS VALVE
DISCONNECT PLUG FROM GAS VALVE
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
RESISTANCE PUMP
REMOVE MAINS CONNECTION FROM PUMP
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTAGE DC PUMP
REMOVE THE DC CONNECTOR FROM THE PUMP
ENSURE NO DEMAND
RESISTANCE FAN
REMOVE CONNECTOR FROM FAN
VOLTAGE FAN AT PCB
{GAINPCBACS}
REMOVE THE CONNECTOR FROM THE FAN ASSEMBLY AND MAKE SAFE
RESISTANCE DIVERTER VALVE AND HARNESS
{GAINPCBACS}
DISCONNECT LV2 FROM THE PCB
VOLTAGE DIVERTER VALVE AT PCB QADAI
DISCONNECT LV2 FROM THE PCB AND MAKE SAFE
VOLTAGE DIVERTER VALVE AT PCB (ALTERNATIVE) QADAI
ISOLATE MAINS DHW AT
VOLTAGE FLOW TURBINE (DEMAND)
{GAINPCBACS}
RUN HOT WATER TAP AT A FLOW RATE OF 3 - 4 L/MIN
VOLTAGE SPARK GENERATOR AT PCB
{GAINPCBACS}
RESISTANCE SPARK GENERATOR
UNPLUG MAINS CONNECTION FROM UNDERNEATH SPARK GENERATOR
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATE CLAMP TO RETURN PIPE ABOVE PUMP AS SHOWN
RESISTANCE RECTIFICATION LEAD
{GAINPCBACS}
DISCONNECT RECTIFICATION LEAD FROM ELECTRODE ASSEMBLY
VOLTAGE MAINS POWER IN (LOW VOLTAGE)
{GAINPCBACS}
RESISTANCE RECTIFICATION CIRCUIT TO EARTH
{GAINPCBACS}
DISCONNECT LV1 FROM THE PCB
RESISTANCE RECTIFICATION ELECTRODE TO EARTH
DISCONNECT RECTIFICATION LEAD FROM ELECTRODE (LEFT ELECTRODE)
RESISTANCE FAN
REMOVE CONNECTOR FROM FAN
RESISTANCE SPARK GENERATOR
UNPLUG MAINS CONNECTION FROM UNDERNEATH SPARK GENERATOR
OBSERVATION DIVERTER VALVE MOVEMENT (ALTERNATIVE - DHW)
REMOVE DIVERTER MOTOR FROM ITS HOUSING AND PLACE IN A SAFE LOCATION TO OBSERVE ITS MOVEMENT
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
RESISTANCE DIVERTER VALVE AND HARNESS
{GAINPCBACS}
DISCONNECT LV2 FROM THE PCB
RESISTANCE HARNESS DIVERTER VALVE
DISCONNECT THE PLUG FROM THE DIVERTER MOTOR
REMOVE CONNECTOR LV2 FROM THE PCB
RESISTANCE RECTIFICATION LEAD
{GAINPCBACS}
DISCONNECT RECTIFICATION LEAD FROM ELECTRODE ASSEMBLY
RESISTANCE FUSE (MAINS FUSE)
REMOVE THE FUSE FROM THE FUSED SPUR
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATE CLAMP TO RETURN PIPE ABOVE PUMP AS SHOWN
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATE CLAMP TO RETURN PIPE ABOVE PUMP AS SHOWN
VOLTAGE FAN AT PCB
{GAINPCBACS}
REMOVE THE CONNECTOR FROM THE FAN ASSEMBLY AND MAKE SAFE
OBSERVATION BOILER RESET (OVERHEAT)
ENSURE BOILER IS COOL
RESISTANCE OVERHEAT STAT AND HARNESS
{GAINPCBACS}
DISCONNECT LV1 FROM THE PCB
RESISTANCE OVERHEAT STAT
DISCONNECT LEADS FROM OVERHEAT THERMOSTAT
VOLTAGE FLOW TURBINE (DEMAND)
{GAINPCBACS}
RUN HOT WATER TAP AT A FLOW RATE OF 3 - 4 L/MIN
RESISTANCE GAS VALVE AND HARNESS
{GAINPCBACS}
DISCONNECT LV1 FROM THE PCB
RESISTANCE GAS VALVE
DISCONNECT PLUG FROM GAS VALVE
VOLTAGE DIVERTER VALVE AT PCB (ALTERNATIVE)
ISOLATE MAINS DHW AT
RESISTANCE DIVERTER VALVE AND HARNESS
{GAINPCBACS}
DISCONNECT LV2 FROM THE PCB
RESISTANCE HARNESS DIVERTER VALVE
DISCONNECT THE PLUG FROM THE DIVERTER MOTOR
REMOVE CONNECTOR LV2 FROM THE PCB
VOLTAGE SOLENOID FILLING LOOP
{GAINPCBACS}
VOLTAGE EXTERNAL FROST PROTECTION
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
OBSERVATION DISCONNECT 240V CONTROL DOES DEMAND END
DISCONNECT THE WIRING FROM THE 240V EXTERNAL CONTROLS AND MAKE SAFE
OBSERVATION DISCONNECT NO VOLTAGE CONTROL DOES DEMAND END
REMOVE THE LOW VOLTAGE CONTROLS CONNECTOR (LIGHT BLUE) FROM THE PCB
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
OBSERVATION DISCONNECT EMS BUS CONTROLS DOES DEMAND END
REMOVE THE EMS BUS C
OBSERVATION DISCONNECT WIRELESS CONTROLS DOES DEMAND END
UNLOCK AND REMOVE WI
INSPECTION PREHEAT LINK
{GAINPCBACS}
VOLTAGE PREHEAT DEMAND INTO BOILER
{GAINPCBACS}
INSPECTION PREHEAT LINK
{GAINPCBACS}
OBSERVATION DISCONNECT KEY (PREHEAT)
UNLOCK AND REMOVE WIRELESS CONTROLS KEY (PULL DOWNWARDS)
OBSERVATION DISCONNECT EMS BUS CONTROLS (PREHEAT)
REMOVE THE EMS BUS CONTROL CONNECTOR (LIGHT RED) FROM THE PCB AND MAKE SAFE
RESISTANCE LOW LOSS HEADER SENSOR
REMOVE THE LOW LOSS HEADER SENSOR CONNECTOR FROM THE PCB (LIGHT GREEN)
OBSERVATION SPARKING AT ELECTRODE LEAD
WEDGE THE IGNITION LEAD BETWEEN THE 2 SPARK ELECTRODES AS SHOWN IN THE IMAGE
VOLTAGE SPARK GENERATOR AT PCB
{GAINPCBACS}
RESISTANCE HARNESS PCB TO SPARK GENERATOR
DISCONNECT THE BOTTOM CONNECTOR FROM SPARK GENERATOR
PRESSURE FAN IGNITION
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
PRESSURE GAS INLET AND DROP
ATTACH U-GAUGE TO IN
INSPECTION FAN BEARING PLATE
REMOVE FAN AND FAN BEARING PLATE (LOCATED ABOVE THE FAN)
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
RESISTANCE ELECTRODE GND PATH
REMOVE THE LEAD FROM THE MIDDLE ELECTRODE
OBSERVATION DISCONNECT HEATING KEY
UNLOCK AND REMOVE WIRELESS CONTROLS KEY (PULL DOWNWARDS)
VOLTAGE CH DEMAND INTO BOARD
{GAINPCBACS}
OBSERVATION LINK NO VOLTAGE CONTROLS DOES BOILER RESPOND
REMOVE EXISTING WIRING FROM THE NO VOLTAGE CONTROLS CONNECTOR AND REPLACE IT WITH A WIRE LINK
OBSERVATION DISCONNECT EMS BUS CONTROLS DOES BOILER RESPOND
REMOVE THE EMS BUS CONTROL CONNECTOR (LIGHT RED) FROM THE PCB AND MAKE SAFE
INSPECTION HEATING LINKS
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
OBSERVATION DISCONNECT OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR (DARK BLUE)
OBSERVATION DISCONNECT OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR (DARK BLUE)
OBSERVATION DISCONNECT OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR (DARK BLUE)
OBSERVATION DISCONNECT OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR (DARK BLUE)
OBSERVATION TYPE OF HEATING CONTROLS
{GAINPCBACS}
OBSERVATION DISCONNECT HEATING KEY
UNLOCK AND REMOVE WIRELESS CONTROLS KEY (PULL DOWNWARDS)
VOLTAGE CH DEMAND INTO BOARD
{GAINPCBACS}
OBSERVATION LINK NO VOLTAGE CONTROLS DOES BOILER RESPOND
REMOVE EXISTING WIRING FROM THE NO VOLTAGE CONTROLS CONNECTOR AND REPLACE IT WITH A WIRE LINK
OBSERVATION DISCONNECT EMS BUS CONTROLS DOES BOILER RESPOND
REMOVE THE EMS BUS CONTROL CONNECTOR (LIGHT RED) FROM THE PCB AND MAKE SAFE
INSPECTION HEATING LINKS
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
INSPECTION NO VOLTAGE CONTROLS LINK
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
INSPECTION 240V CONTROLS LINK
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
INSPECTION NO VOLTAGE CONTROLS LINK
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
INSPECTION 240V CONTROLS LINK
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
OBSERVATION DOES PUMP RUN WITH DC CONNECTOR REMOVED?
REMOVE THE DC PUMP CONNECTOR
NO DEMAND
RESISTANCE HARNESS PUMP
DISCONNECT THE PLUG FROM THE PUMP
REMOVE SAFETY CLIP TO EXPOSE ELECTRICAL CONNECTORS
RESISTANCE HARNESS PUMP DC
REMOVE THE DC PUMP CONNECTOR FROM THE PUMP
VOLTAGE DC PUMP
REMOVE THE DC CONNECTOR FROM THE PUMP
ENSURE NO DEMAND
RESISTANCE HARNESS PUMP DC
REMOVE THE DC PUMP CONNECTOR FROM THE PUMP
VOLTAGE DC PUMP
REMOVE THE DC CONNECTOR FROM THE PUMP
ENSURE NO DEMAND
RESISTANCE HARNESS PUMP DC
REMOVE THE DC PUMP CONNECTOR FROM THE PUMP
RESISTANCE HARNESS PUMP
DISCONNECT THE PLUG FROM THE PUMP
REMOVE SAFETY CLIP TO EXPOSE ELECTRICAL CONNECTORS
VOLTAGE DC PUMP
REMOVE THE DC CONNECTOR FROM THE PUMP
ENSURE NO DEMAND
RESISTANCE HARNESS PUMP DC
REMOVE THE DC PUMP CONNECTOR FROM THE PUMP
RESISTANCE HARNESS PUMP
DISCONNECT THE PLUG FROM THE PUMP
REMOVE SAFETY CLIP TO EXPOSE ELECTRICAL CONNECTORS
VOLTAGE DC PUMP
REMOVE THE DC CONNECTOR FROM THE PUMP
ENSURE NO DEMAND
RESISTANCE LOW LOSS HEADER SENSOR
REMOVE THE LOW LOSS HEADER SENSOR CONNECTOR FROM THE PCB (LIGHT GREEN)
TEMPERATURE LOW LOSS HEADER (FROST PROTECTION PUMP)
LOCATE THE LOW LOSS HEADER ON THE SYSTEM
(THIS MAY NOT BE NEXT TO THE APPLIANCE)
RESISTANCE LOW LOSS HEADER SENSOR
REMOVE THE LOW LOSS HEADER SENSOR CONNECTOR FROM THE PCB (LIGHT GREEN)
RESISTANCE HARNESS PRESSURE SENSOR
REMOVE CONNECTOR FROM PRESSURE SENSOR (BEHIND SIPHON, UNLOCK FOR ACCESS)
RESISTANCE OUTDOOR SENSOR
REMOVE THE OUTDOOR TEMPERATURE SENSOR CONNECTOR FROM THE PCB (DARK BLUE)
TEMPERATURE LOW LOSS HEADER (FROST PROTECTION PUMP)
LOCATE THE LOW LOSS HEADER ON THE SYSTEM
(THIS MAY NOT BE NEXT TO THE APPLIANCE)
RESISTANCE LOW LOSS HEADER SENSOR
REMOVE THE LOW LOSS HEADER SENSOR CONNECTOR FROM THE PCB (LIGHT GREEN)
OBSERVATION EXTERNAL FROST THERMOSTAT FITTED?
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
OBSERVATION TYPE OF HEATING CONTROLS
{GAINPCBACS}
OBSERVATION DISCONNECT 240V CONTROL DOES DEMAND END
DISCONNECT THE WIRING FROM THE 240V EXTERNAL CONTROLS AND MAKE SAFE
OBSERVATION DISCONNECT NO VOLTAGE CONTROL DOES DEMAND END
REMOVE THE LOW VOLTAGE CONTROLS CONNECTOR (LIGHT BLUE) FROM THE PCB
OBSERVATION DISCONNECT EMS BUS CONTROLS DOES DEMAND END
REMOVE THE EMS BUS C
OBSERVATION DISCONNECT WIRELESS CONTROLS DOES DEMAND END
UNLOCK AND REMOVE WI
VOLTAGE PRESSURE SENSOR (PRESSURE)
{GAINPCBACS}
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE CLAMP TO RETURN PIPE ABOVE PUMP AS SHOWN
OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR
ATTACH TEMPERATURE PROBE TO PIPE AS INDICATED BY THE RED ARROW
PRESSURE GAS INLET
ATTACH U-GAUGE TO IN
PRESSURE GAS INLET
ATTACH U-GAUGE TO IN
PRESSURE FAN IGNITION
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INSPECTION FAN BEARING PLATE
REMOVE FAN AND FAN BEARING PLATE (LOCATED ABOVE THE FAN)
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
VOLTAGE RECTIFICATION
{GAINPCBACS}
INSPECTION AIR INLET INTEGRITY
REFIT COMBUSTION CHA
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH U-GAUGE TO IN
FURTHER INVESTIGATION FLAME LOSS AFTER IGNITION
TESTS SO FAR HAVE FO
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH U-GAUGE TO IN
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
INSPECTION HEAT EXCHANGER FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH U-GAUGE TO IN
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
INSPECTION HEAT EXCHANGER FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
INSPECTION HEAT EXCHANGER FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
OBSERVATION DISCONNECT FLOW SENSOR
DISCONNECT INLINE CONNECTOR TO FLOW SENSOR AND MAKE SAFE
RESISTANCE RECTIFICATION LEAD
{GAINPCBACS}
DISCONNECT RECTIFICATION LEAD FROM ELECTRODE ASSEMBLY
INSPECTION AIR INLET INTEGRITY
REFIT COMBUSTION CHA
INSPECTION HEATING LINKS
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
INSPECTION HEATING LINKS
GAIN ACCESS TO THE INCOMING CONNECTIONS AT THE PCB
OBSERVATION DISCONNECT EMS BUS CONTROLS FAULT CLEARED?
REMOVE THE EMS BUS CONNECTOR FROM THE PCB (LIGHT RED)
INSPECTION BUS WIRING AND MAINS WIRING
LOCATE THE WIRING TO THE EMS BUS CONTROLS
RESISTANCE FAN AND HARNESS
REMOVE CONNECTOR HV2 FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS
DISCONNECT CONNECTOR HV2 FROM THE PCB
INSPECTION PREHEAT LINK
{GAINPCBACS}
OBSERVATION DISCONNECT LV2
DISCONNECT CONNECTOR LV2 FROM THE PCB (REFER TO PICTURE)
OBSERVATION DISCONNECT FLOW TURBINE (DEMAND CHECK)
DISCONNECT FLOW TURBINE FROM ITS INLINE CONNECTOR AND MAKE SAFE
ENSURE CENTRAL HEATING TURNED OFF
OBSERVATION TYPE OF HEATING CONTROLS
{GAINPCBACS}
OBSERVATION DHW FLOW RATE ON DISPLAY
SET FLOW RATE TO 3 L/MIN
VOLTAGE FAN AT PCB
{GAINPCBACS}
REMOVE THE CONNECTOR FROM THE FAN ASSEMBLY AND MAKE SAFE
RESISTANCE HARNESS FAN
DISCONNECT FAN CONNECTOR FROM FAN
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH U-GAUGE TO IN
INSPECTION FLOW COMPONENTS
DRAIN THE DOMESTIC H
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
OBSERVATION DISCONNECT EMS BUS CONTROLS - CH TEMPERATURE LOW
REMOVE THE EMS BUS CONTROL CONNECTOR (LIGHT RED) FROM THE PCB AND MAKE SAFE
OBSERVATION DISCONNECT WIRELESS CONTROLS - CH TEMPERATURE LOW
UNLOCK AND REMOVE WIRELESS CONTROLS KEY (PULL DOWNWARDS)
RESISTANCE LOW LOSS HEADER SENSOR
REMOVE THE LOW LOSS HEADER SENSOR CONNECTOR FROM THE PCB (LIGHT GREEN)
RESISTANCE LOW LOSS HEADER SENSOR
REMOVE THE LOW LOSS HEADER SENSOR CONNECTOR FROM THE PCB (LIGHT GREEN)
OBSERVATION DIVERTER MOTOR MOVEMENT CH
REMOVE DIVERTER MOTOR FROM ITS HOUSING AND PLACE IN A SAFE LOCATION TO OBSERVE ITS MOVEMENT
INSPECTION DIVERTER BODY
REMOVE THE DIVERTER
VOLTAGE DIVERTER VALVE AT PCB
DISCONNECT LV2 FROM THE PCB AND MAKE SAFE
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
VOLTAGE RECTIFICATION
{GAINPCBACS}
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATE CLAMP TO RETURN PIPE ABOVE PUMP AS SHOWN
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
VOLTAGE PRESSURE SENSOR (PRESSURE)
{GAINPCBACS}
RESISTANCE FLOW THERMISTOR (FAULT CODE)
DISCONNECT LEADS TO FLOW THERMISTOR
VOLTAGE MAINS POWER IN
{GAINPCBACS}
RESISTANCE FUSE (PCB)
REMOVE THE FUSE FROM ITS HOUSING
OBSERVATION DISCONNECT FLOW SENSOR - BLANK DISPLAY
DISCONNECT INLINE CONNECTOR TO FLOW SENSOR AND MAKE SAFE
OBSERVATION DISCONNECT LV2 - BLANK DISPLAY
DISCONNECT CONNECTOR LV2 FROM THE PCB (REFER TO PICTURE)
PRESSURE FAN IGNITION
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INSPECTION FAN BEARING PLATE
REMOVE FAN AND FAN BEARING PLATE (LOCATED ABOVE THE FAN)
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
OBSERVATION DIVERTER MOTOR MOVEMENT DHW
REMOVE DIVERTER MOTOR FROM ITS HOUSING AND PLACE IN A SAFE LOCATION TO OBSERVE ITS MOVEMENT
RESISTANCE DHW THERMISTOR
REMOVE CONNECTOR FROM DHW SENSOR
RESISTANCE DHW THERMISTOR
REMOVE CONNECTOR FROM DHW SENSOR
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE CLAMP TO RETURN PIPE ABOVE PUMP AS SHOWN
PRESSURE GAS INLET
ATTACH U-GAUGE TO IN
PRESSURE FAN MAX RATE
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
RESISTANCE DHW THERMISTOR
REMOVE CONNECTOR FROM DHW SENSOR
INSPECTION FAN BEARING PLATE
REMOVE FAN AND FAN BEARING PLATE (LOCATED ABOVE THE FAN)
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
RESISTANCE HEATING BLOCK THERMISTOR
REMOVE CONNECTOR FROM THE HEATING BLOCK THERMISTOR
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
PRESSURE EXPANSION VESSEL
PRIMARY HEATING WATER DRAINED AND DISCHARGED
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
INSPECTION AIR INLET INTEGRITY
REFIT COMBUSTION CHA
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
INSPECTION HEAT EXCHANGER FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE CLAMP TO RETURN PIPE ABOVE PUMP AS SHOWN
RESISTANCE FLOW THERMISTOR
DISCONNECT LEADS TO FLOW THERMISTOR
RESISTANCE HARNESS FAN
DISCONNECT FAN CONNECTOR FROM FAN
OBSERVATION DOES PUMP RUN
NO DEMAND
RESISTANCE DHW THERMISTOR
REMOVE CONNECTOR FROM DHW SENSOR
VOLTAGE MAINS POWER IN (LOW VOLTAGE)
{GAINPCBACS}
RESISTANCE HARNESS FLOW TURBINE
DISCONNECT THE INLINE PLUG FROM THE FLOW SENSOR
INSPECTION BURNER ASSEMBLY
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
OBSERVATION DISCONNECT PRESSURE SENSOR
REMOVE CONNECTOR FROM THE PRESSURE SENSOR AND MAKE SAFE
VOLTAGE DIVERTER VALVE AT PCB
DISCONNECT LV2 FROM THE PCB AND MAKE SAFE
System Information
- Total Tests: 979
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control