XSol Diagnostic System

Interactive Test Sequence Navigator

Welcome to the XSol Diagnostic System

This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.

Start Diagnostic Sequence

or choose a specific test below:

DHW FLOW RATE

Next: &1250, f6

DHW BURNER IGNITION & ESTABLISH

PREHEAT SWITCHED OFF

Next: &1052, ?19, ?21, ?212, ?325

DHW OPERATION

Next: &162, ?108, ?110, ?112, ?114, ?581, ?1280

CH OPERATION

Next: &183, ?163, ?165, ?167, ?632

CENTRAL HEATING MODULATION

ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT

Next: &193, f184

PUMP OVERRUN

CH TEMPERATURE CONTROL SET TO MAX

Next: &195, ?1337, ?1339

SYPHON OPERATION

Next: &nff, !f196

POWER UP (CONTROL PCB ONLY)

{ONOFFSWITCHON}

Next: &5, f199

TYPE OF DIAGNOSTIC PROCEDURE


Next: &198, !f866

FAULT CODES

Next: &nff, !f863

FUSE FURTHER INVESTIGATION

Next: &nff, f819

A7 DHW THERMISTOR INVESTIGATION

INTENTIONALLY BLANK HEADER FOR A7 FAULT CODE

Next: &nff, f873

B1 CODE PLUG INVESTIGATION

INTENTIONALLY BLANK

Next: &nff, f927

FD FURTHER INVESTIGATION

Next: &nff, f931

FA AND F7 INVESTIGATION

HEADER FOR FA AND F7 INVESTIGATION

Next: &nff, f954

MAX & MIN (CHIMNEY SWEEP) MODE

INSTRUCTIONS TO S

Next: &nff, !f995

SE RESET GUIDE

SE CODE APPEARS IN T

Next: &nff, !f997

ADDITIONAL SYMBOLS GUIDE

Next: &nff, !f1038

PRESSURE FAN MAXIMUM OUTPUT

ATTACH PRESSURE GAUG

Next: &1116, ?1199, ?1201

FLUE GAS ANALYSIS TEST MAX AND MIN

UNCLIP DIVERTER VALVE HEAD FROM THE BODY AND LEAVE IN A SAFE LOCATION

Next: &1292, ?1085, ?1087

PRESSURE GAS INLET

ATTACH U GAUGE TO GA

Next: &1084, !f1117

DOES THE PUMP RUN - PRE HEAT

ENSURE PRIMARY HEAT

Next: &18, f1251

CH DEMAND

HOLIDAY MODE OFF (BU

Next: &107, f1293

F0 WITH RESET FLASHING - RESET FACTORY SETTINGS

Next: &nff, !f1400
Next: &nff, !f1572
Next: &nff, !f1598

C6 FAN FAULT

HEADER FOR FAULT CODE - NOT USED

Next: &nff, f1709

INFORMATION FAN PCB REMOVAL

REMOVE AIR INTAKE HO

Next: &nff, !f1863

INFORMATION PCB FAN DEMAND VOLTAGE

THE PWM OR (DEMAND/S

Next: &nff, !f1892

NEW QADAI OPTIONS

Next: &nff, ?1897, ?1899, ?1901, ?1903, ?1905, ?1907, ?1909, ?1911, ?1913, ?1915, ?1917, ?1919, ?1921, ?1923, ?1927

INFORMATION SERVICE / ADDITIONAL INFO (EXPERIMENTAL)

PLEASE SELECT FROM OPTIONS BELOW:

Next: &nff, !f1966

INFORMATION CASE REMOVAL (DETAILED)


CASE REMOVAL<

Next: &nff, !f1968

HARD RESET PROCESS (QADAI)

Next: &nff, !f1970
Next: &nff, !f1972

PRESSURE FAN MAXIMUM OUTPUT (QADAI)

ATTACH PRESSURE GAUG

Next: &nff, f1974

BLANK FOR ADDITIONAL SYMBOLS GUIDE

Z DIRECTION

Next: End

PRIMARY TEST

INLET PRESSURE

Next: End

DHW SENSOR

SENSOR - TEMPERATURE - DHW

Next: End

NOISY LIMPET

PUMP

Next: End

DHW COOL RADS HOT

SET - CABLES (STEPPER MOTOR)

Next: End

BOILER REACHES TEMP RADS DO NOT HEAT

SET - CABLES (STEPPER MOTOR)

Next: End

HEAT EXCHANGER NOISY

CABLE - PUMP

Next: End

NO PUMP PRE HEAT

SENSOR - TEMPERATURE

Next: End

NO PUMP PRE HEAT

SENSOR - TEMPERATURE - DHW

Next: End

PUMP PULSES

SYSTEM PRESSURE

Next: End

PULSES ON OFF

PUMP

Next: End

PUMP PULSING

PRIMARY HEAT EXCHANGER

Next: End

PUMP PULSES 2

SENSOR - TEMPERATURE

Next: End

PUMP PULSES 2

SENSOR - TEMPERATURE - DHW

Next: End

INTERNAL CLOCK2

PCB

Next: End

INTERNAL CLOCK

PCB

Next: End

DHW NOISY

Next: End

DHW TOO COOL RADS COLD

PUMP

Next: End

DHW TOO COOL

PRIMARY HEAT EXCHANGER

Next: End

FAULT

LEAD - IGNITION

Next: End

BURNER DOES NOT IGNITE

FLUE

Next: End

POOR FAN PRESSURE

FLUEWAYS

Next: End

SPARKING BUT DOES NOT IGNITE

PLATE - BEARING

Next: End

NO IGNITION

AIR INTAKE FAN

Next: End

RESET FACTORY SETTINGS

Z DIRECTION

Next: End

HARNESS PUMP DC

HARNESS PUMP DC

Next: End

BLOWN STANDBY MODE

FUSE T2.5 AMP

Next: End

OVERHEAT INVESTIGATION

HARNESS PUMP DC

Next: End

CH OPERATION

DIVERTER VALVE ASSEMBLY

Next: End

WEAK POOR CH

PUMP

Next: End

PERFORMANCE FAIL TEST

AIR INTAKE FAN

Next: End

LOW FAN PRESSURE

FLUE

Next: End

LOW FAN PRESSURE

FLUEWAYS

Next: End

LOW FAN PRESSURE

PLATE - BEARING

Next: End

FAN MAX O/P

SYPHON

Next: End

FURTHER INVESTIGATION

SET - CABLES (MAIN)

Next: End

FURTHER INVESTIGATION RENAME

SET - CABLES (MAIN)

Next: End

BURNER IGNITIONRENAME2

LIMITER - TEMPERATURE (OVERHEAT THERMOSTAT)

Next: End

BURNER IGNITIONRENAME 2

LIMITER - TEMPERATURE (SENSOR - FLUE)

Next: End

NO GAS PRESSURE DIP

FLUE

Next: End

NO GAS PRESSURE DROP

FLUEWAYS

Next: End

INLET DOES NOT DIP ON IGNITION

PLATE - BEARING

Next: End

NO IGNITION 2

AIR INTAKE FAN

Next: End

BURNER IGNITIONRENAME 3

LIMITER - TEMPERATURE (OVERHEAT THERMOSTAT)

Next: End

BURNER IGNITIONRENAME 3

LIMITER - TEMPERATURE (SENSOR - FLUE)

Next: End

DHW COOL RADS COOL

PLUMBING ISSUE

Next: End

RESET FACTORY SETTINGS 2

Z DIRECTION

Next: End

DHW COOL RADIATORS COOL

SENSOR - TEMPERATURE - DHW

Next: End

DHW TOO COOL RADS COLD

PCB

Next: End

RESET FACTORY SETTINGS 3

Z REDIRECTION

Next: End

NO VOLTAGE TO DC PUMP

PCB

Next: End

BLOWN FUSE

FAN ASSEMBLY

Next: End

BLOWN FUSE 2

FAN ASSEMBLY

Next: End

BLOCKED RESTRICTED

IMPULSE TUBE GAS VALVE

Next: End

BURNER IGNITES BUT BAFFLES

FLUEWAYS

Next: End

BURNER IGNITES BUT BAFFLES OUT

PLATE - BEARING

Next: End

BURNER BAFFLES OUT

AIR INTAKE FAN

Next: End

BURNER BAFFLES OUT

FLUE

Next: End

LEAKING

WATER COMPONENTS

Next: End

F7 AND FA FAULT CODE PASSING

GAS VALVE

Next: End

F7 AND FA FAULT CODE

SET - ELECTRODES

Next: End

NO GAS

IMPULSE TUBE GAS VALVE

Next: End

DEBRIS INSIDE

IMPULSE TUBE GAS VALVE

Next: End

SHORTING TO EARTH

SET - CABLES (MAIN)

Next: End

FLAME SENSE

SET - CABLES (MAIN)

Next: End

FLAME SENSE

SET - ELECTRODES

Next: End

BURNER DOES NOT ESTABLISH

SYPHON

Next: End

IGNITES BUT DOES NOT ESTABLISH

FLUEWAYS

Next: End

IGNITES BUT DOES NOT ESTABLISH

PLATE - BEARING

Next: End

DHW FLOW RATE

SERVICE VALVES

Next: End

CH FLOW (PARTIALLY OPEN)

SERVICE VALVES

Next: End

BURNER DOESNT ESTABLISH

AIR INTAKE FAN

Next: End

BURNER IGNITES

SET - ELECTRODES

Next: End

PUMP OVERRUN

PCB FACTORY RESET

Next: End

PUMP OVERRUN

HARNESS PUMP DC

Next: End

ABOVE 135 VAC - NEW STYLE

HARNESS FAN

Next: End

BETWEEN 125 VAC AND 135 VAC

HARNESS FAN

Next: End

ABOVE 135 VAC

HARNESS FAN

Next: End

CH FLOW

SERVICE VALVES

Next: End

SLOW THEN TO HIGH SPEED

FAN ASSEMBLY

Next: End

STSLOW THEN TO TO HIGH SPEED

HARNESS FAN

Next: End

BELOW 124 VAC

FAN ASSEMBLY

Next: End

FAN DOES NOT RUN - NEW STYLE

HARNESS FAN

Next: End

FAN RUNS - NEW STYLE

HARNESS FAN

Next: End

RADS DO NOT HEAT

SENSOR - TEMPERATURE

Next: End

FAN RUNS

HARNESS FAN

Next: End

DOES NOT RUN

FAN ASSEMBLY

Next: End

FAN VOLTAGE PCB

PCB

Next: End

FAN DOES NOT RUN

HARNESS FAN

Next: End

FAN RUNS

FAN ASSEMBLY

Next: End

FUSE INVESTIGATION - INCOMPATIBLE

FAN ASSEMBLY

Next: End

FURTHER INVESTIGATION FUSE F1

FAN ASSEMBLY

Next: End

VOLATILE LOCKOUT ABOVE 135 VAC

HARNESS FAN

Next: End

VOLATILE LOCKOUT BELOW 124 VAC

FAN ASSEMBLY

Next: End

FAN RUNS1 FAULT CODE

HARNESS FAN

Next: End

FAN DOES NOT RUN1 FAULT CODE

HARNESS FAN

Next: End

CH MODULATION

SENSOR - TEMPERATURE

Next: End

FAN RUNS1 FAULT CODE

FAN ASSEMBLY

Next: End

INFORMATION FAN PCB REMOVAL

Z DIRECTION

Next: End

DOES NOT RUN1 FAULT CODE

FAN ASSEMBLY

Next: End

BURNER DOES NOT IGNITE

SET - CABLES (MAIN)

Next: End

ELECTRICAL (QADAI)

FLOW SENSOR ASSEMBLY

Next: End

DIVERTER VOLTAGE (QADAI)

PCB

Next: End

INCORRECT RESISTANCE (QADAI)

MOTOR - DIVERTER VALVE

Next: End

INCORRECT RESISTANCE (QADAI)

FAN ASSEMBLY

Next: End

NO POWER TO PUMP (QADAI)

PCB

Next: End

RESISTANCE WRONG SIT (QADAI)

GAS VALVE

Next: End

RESISTANCE WRONG PRETTLE (QADAI)

GAS VALVE

Next: End

QADAI

SENSOR - TEMPERATURE - DHW

Next: End

SYPHON

SYPHON

Next: End

OUT OF RANGE (QADAI)

SENSOR - TEMPERATURE

Next: End

BLANK FOR DIAGNOSTICS LITE 2

Z DIRECTION

Next: End

INFORMATION SERVICE

Z DIRECTION

Next: End

INFORMATION CASE REMOVAL (DETAILED)

ELECTRICAL SAFETY CHECKS

Next: End

HARD RESET PROCESS (QADAI)

Z DIRECTION

Next: End

RESET FACTORY SETTINGS (QADAI)

Z DIRECTION

Next: End

PRESSURE FAN MAX O/P (QADAI)

SYPHON

Next: End

LOW FAN PRESSURE (QADAI)

FLUE

Next: End

LOW FAN PRESSURE (QADAI)

FLUEWAYS

Next: End

LOW FAN PRESSURE (QADAI)

PLATE - BEARING

Next: End

ELECTRICAL SAFETY

ELECTRICAL SAFETY CHECKS

Next: End

BLOWN STAND BY MODE AT POWER UP

FUSE (FUSED SPUR)

Next: End

BURNER BAFFLES OUT

SYPHON

Next: End

BURNER BAFFLES OUT

INLET PRESSURE

Next: End

BURNER IGNITION

LIMITER - TEMPERATURE (OVERHEAT THERMOSTAT)

Next: End

BURNER IGNITION

LIMITER - TEMPERATURE (SENSOR - FLUE)

Next: End

NO SPARK

PCB

Next: End

BURNER DOES NOT IGNITE

SYPHON

Next: End

SYSTEM PRESSURE

SYSTEM PRESSURE

Next: End

DHW RUNS HOT THEN COLD

SYSTEM PRESSURE

Next: End

DHW RUNS HOT THEN COLD

PUMP

Next: End

RUNS HOT THEN COLD

SENSOR - TEMPERATURE - DHW

Next: End

DHW RUNS HOT THEN COLD

SENSOR - TEMPERATURE

Next: End

DHW RUNS HOT THEN COLD

SECONDARY HEAT EXCHANGER

Next: End

CH NOISY

SYSTEM PRESSURE

Next: End

BOILER NOISY

SERVICE VALVES

Next: End

CH NOISY

SENSOR - TEMPERATURE

Next: End

CH TEMP LOW

SENSOR - TEMPERATURE

Next: End

CH OPERATION COOL

PUMP

Next: End

CH BOILER NOISY

PUMP

Next: End

EXPANSION VESSEL

EXPANSION VESSEL

Next: End

DHW COOL RADS COLD

SYSTEM PRESSURE

Next: End

BURNER IGNITIONRENAME

LIMITER - TEMPERATURE (OVERHEAT THERMOSTAT)

Next: End

BURNER IGNITIONRENAME

LIMITER - TEMPERATURE (SENSOR - FLUE)

Next: End

OVERHEAT INVESTIGATION

SYSTEM PRESSURE

Next: End

OVERHEAT INVESTIGATION

PUMP

Next: End

SENSOR PRIMARY

SENSOR - TEMPERATURE

Next: End

OVERHEAT FURTHER INVESTIGATION

LIMITER - TEMPERATURE (OVERHEAT THERMOSTAT)

Next: End

OVERHEAT INVESTIGATION

CABLE - PUMP

Next: End

FUSE INVESTIGATION RENAME

CABLE - PUMP

Next: End

BLANK FOR FAULT CODES

Z DIRECTION

Next: End

FOR TYPE OF DIAGNOSTIC PROCEDURE

Z DIRECTION

Next: End

NO LED

PCB

Next: End

A7 FAULT CODE

SENSOR - TEMPERATURE - DHW

Next: End

E2 FAULT CODE

SENSOR - TEMPERATURE

Next: End

CODE PLUG

CODE PLUG

Next: End

DOES NOT ESTABLISH

INLET PRESSURE

Next: End

RENAMETURBINE

SET - CABLES (MAIN)

Next: End

FAN DOES NOT RUN

SENSOR - TEMPERATURE

Next: End

FAN DOES NOT RUN

SENSOR - TEMPERATURE - DHW

Next: End

B1 INVESTIGATION

CODE PLUG

Next: End

RESET BUTTON STUCK

RESET BUTTON STICKING

Next: End

FA AND F7 FAULT CODE

FLUE

Next: End

F7 AND FA FAULT CODE

SYPHON

Next: End

POLARITY INCORRECT

Next: End

F0 FAULT CODE

LEAD - IGNITION

Next: End

F0 FAULT CODE

SET - CABLES (MAIN)

Next: End

BLANK FOR HARD RESET PROCESS 2

Z DIRECTION

Next: End

FD WILL NOT RESET

PCB

Next: End

BLANK FOR SERVICE MODE

Z DIRECTION

Next: End

BLANK FOR SE RESET GUIDE

Z DIRECTION

Next: End

OUT OF CALIBRATION

LIMITER - TEMPERATURE (SENSOR - FLUE)

Next: End

DROPPING OUT ON TRUE MINIMUM

GAS VALVE

Next: End

FLOW RATE

FILTER - INSERT - DHW

Next: End

DHW TOO HOT

PCB

Next: End

HEAT EXCHANGER NOISY

SECONDARY HEAT EXCHANGER

Next: End

DHW COOL RADIATORS HOT

DIVERTER VALVE ASSEMBLY

Next: End

FAN SPEED NOT INCREASING

PCB

Next: End

DHW COOL RADS HOT MECHANICAL FAULT

MOTOR - DIVERTER VALVE

Next: End

DHW COOL RADS HOT ELECTRICAL FAULT

MOTOR - DIVERTER VALVE

Next: End

HEAT EXCHANGER NOISY

PUMP

Next: End

NO PUMP PRE HEAT

SET - CABLES (MAIN)

Next: End

NO PUMP PRE HEAT 2

SET - CABLES (MAIN)

Next: End

PUMP PULSES

SECONDARY HEAT EXCHANGER

Next: End

CH OPERATION DHW

Next: End

FLOW RATE

FLOW REGULATOR

Next: End

CH DEMAND 1

INTERNAL CLOCK/WIRELESS CONTROL

Next: End

INTERNAL CONTROLS

HOLIDAY MODE LED

Next: End

CH OPERATION (DHW)

Next: End

HOLIDAY MODE

HOLIDAY MODE LED

Next: End

HEAT EXCHANGER NOISY

PRIMARY HEAT EXCHANGER

Next: End

DHW COOL RADIATORS COOL

SECONDARY HEAT EXCHANGER

Next: End

PUMP OVERRUN

PCB

Next: End

FAN PRESSURE 2

FAN ASSEMBLY

Next: End

NO DISPLAY

PCB

Next: End

FURTHER INVESTIGATION F1

Z DIRECTION

Next: End

F0 INVESTIGATION

PCB

Next: End

FAULT2

Next: End

EMISSIONS OUT OF RANGE

GAS VALVE

Next: End

FAN DOES NOT RUN

FILTER - INSERT - DHW

Next: End

FAN DOES NOT RUN

FLOW REGULATOR

Next: End

FAN DOES NOT RUN

NOZZLES

Next: End

ELECTRICAL

FLOW SENSOR ASSEMBLY

Next: End

FAN DOES NOT RUN

ADAPTOR - FLOW SENSOR

Next: End

FLOW RATE

NOZZLES

Next: End

FAN PRESSURE 5

FAN ASSEMBLY

Next: End

FURTHER INVESTIGATION FUSE F1 RENAME

HARNESS FAN

Next: End

FURTHER INVESTIGATION

GAS VALVE

Next: End

FURTHER INVESTIGATION RENAME

GAS VALVE

Next: End

FLUE/OHRENAME 2

SET - CABLES (MAIN)

Next: End

FAN PRESSURE 3

FAN ASSEMBLY

Next: End

SHORT SPARKRENAME 3

PCB

Next: End

FLUE/OHRENAME 3

SET - CABLES (MAIN)

Next: End

DHW TOO COOL 2

PCB

Next: End

FLOW RATE

SECONDARY HEAT EXCHANGER

Next: End

PUMP DOES NOT RUN

PUMP

Next: End

FURTHER INVESTIGATION 2

PCB-FUSE BLOWN

Next: End

FURTHER INVESTIGATION RENAME

PCB-FUSE BLOWN

Next: End

FAN PRESSURE 4

FAN ASSEMBLY

Next: End

BURNER BAFFLES OUT

GAS VALVE

Next: End

DC PUMP CONTROL OVERHEAT

PCB

Next: End

FA AND F7 FAULT CODE

PCB

Next: End

BURNER DOES NOT IGNITE

GAS VALVE

Next: End

IGNITION ELECTRODES

SET - ELECTRODES

Next: End

BURNER IGNITION

BURNER

Next: End

SHORTING TO EARTH

SET - ELECTRODES

Next: End

FLAME SENSE

PCB

Next: End

FAN PRESSURE

FAN ASSEMBLY

Next: End

PUMP OVERRUN

PUMP

Next: End

SLOW THEN TO HIGH SPEED - NEW STYLE

FAN ASSEMBLY

Next: End

BELOW 124 VAC - NEW STYLE

FAN ASSEMBLY

Next: End

FAN REDUCES AND STOPS

PCB

Next: End

SLOW THEN TO HIGH SPEED

FAN PCB

Next: End

BELOW 124 VAC

FAN PCB

Next: End

DOES NOT RUN - NEW STYLE

FAN ASSEMBLY

Next: End

FAN RUNS - NEW STYLE

FAN ASSEMBLY

Next: End

FAN DOES NOT RUN

PCB

Next: End

DOES NOT RUN

FAN PCB

Next: End

FAN RUNS

FAN PCB

Next: End

FUSE INVESTIGATION

FAN PCB

Next: End

VOLATILE LOCKOUT BELOW 124 VAC

FAN PCB

Next: End

VOLATILE LOCKOUT FAN RUNS - NEW STYLE

FAN ASSEMBLY

Next: End

CH MODULATION

PCB

Next: End

FAN RUNS1 FAULT CODE

FAN PCB

Next: End

DOES NOT RUN1 FAULT CODE

FAN PCB

Next: End

GAS VALVE NO PRESSURE DROP

GAS VALVE - NO PRESSURE DROP

Next: End

STOPPING PRESEQ BREAKING

Z DIRECTION

Next: End

TURBINE VOLTAGE SATISFACTORY

RESULT AS EXPECTED

Next: End

PUMP SPEED CONTROL VOLTAGE SATISFACTORY

RESULT AS EXPECTED

Next: End

DIVERTER VOLTAGE SATISFACTORY

RESULT AS EXPECTED

Next: End

ELECTRICAL ISSUE (QADAI)

MOTOR - DIVERTER VALVE

Next: End

DIVERTER RESISTANCE SATISFACTORY

RESULT AS EXPECTED

Next: End

FAN RESISTANCE SATISFACTORY

RESULT AS EXPECTED

Next: End

PUMP VOLTAGE SATISFACTORY

RESULT AS EXPECTED

Next: End

PUMP RESISTANCE SATISFACTORY

RESULT AS EXPECTED

Next: End

GAS VALVE RESISTANCE SATISFACTORY

RESULT AS EXPECTED

Next: End

GAS VALVE VOLTAGE SATISFACTORY

RESULT AS EXPECTED

Next: End

FLUE THERMISTOR SATISFACTORY

RESULT AS EXPECTED

Next: End

DHW THERMISTOR SATISFACTORY

RESULT AS EXPECTED

Next: End

FLOW THERMISTOR SATISFACTORY

RESULT AS EXPECTED

Next: End

BLANK FOR DIAGNOSICS LITE

Z DIRECTION

Next: End

FAN PRESSURE 5 (QADAI)

FAN ASSEMBLY

Next: End

FURTHER INVESTIGATION FUSED SPUR

Z DIRECTION

Next: End

SHORT SPARK

PCB

Next: End

FLUE/OH

SET - CABLES (MAIN)

Next: End

GAS INLET PRESSURE

INLET PRESSURE

Next: End

DHW RUNS HOT THEN COLD

PCB

Next: End

CH NOISY

PCB

Next: End

PRIMARY HEAT EX NOISY

PRIMARY HEAT EXCHANGER

Next: End

CH NOISY

Next: End

CH TEMP LOW

PCB

Next: End

EXPANSION VESSEL PIPE

EXPANSION VESSEL PIPE

Next: End

SHORT SPARKRENAME

PCB

Next: End

FLUE/OHRENAME

SET - CABLES (MAIN)

Next: End

DHW COOL RADIATORS COOLRENAME

SECONDARY HEAT EXCHANGER

Next: End

DHW TOO COOLRENAME

PRIMARY HEAT EXCHANGER

Next: End

OVERHEAT INVESTIGATION

PCB

Next: End

FLOW RATE

FLOW SENSOR ASSEMBLY

Next: End

OVERHEAT INVESTIGATION 2

PUMP

Next: End

BLANK FOR FAULTY LED

Z DIRECTION

Next: End

A7 FAULT CODE

PCB

Next: End

A7 FAULT CODE

SET - CABLES (MAIN)

Next: End

E2 FAULT CODE

PCB

Next: End

E2 FAULT CODE

SET - CABLES (MAIN)

Next: End

FAN SIGNAL

PCB

Next: End

FLOW SENSOR FAN RUNS 2

SET - CABLES (MAIN)

Next: End

DHW SENSOR FAN DOES NOT RUN

SET - CABLES (MAIN)

Next: End

B1 INVESTIGATION

PCB

Next: End

BLANK FOR HARD RESET PROCESS

Z DIRECTION

Next: End

BLANK FOR FD RESET

Z DIRECTION

Next: End

INLET FILTER BLOCKED AND/OR IN POOR CONDITION

CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS (FAN DOES NOT RUN)

Next: !p11

HEAT EXCHANGER NOISY

CHARACTERISTIC TEST FROM DHW OPERATION

Next: p480

FGA READINGS OUT OF RANGE

CHARACTERISTIC TEST FROM PERFORMANCE TEST MAX AND MIN

Next: p1441

BURNER DROPS OUT WHEN IN MINIMUM OUTPUT MODE

CHARACTERISTIC TEST FROM PERFORMANCE TEST MAX AND MIN

Next: !p1088

DHW TOO COOL, RADIATORS COLD

CHARACTERISTIC TEST FROM DHW OPERATION

Next: p646

DHW COOL, RADIATORS HOT

CHARACTERISTIC TEST FROM DHW OPERATION

Next: p113

DHW TOO HOT

CHARACTERISTIC TEST FROM DHW OPERATION

Next: p115

FAN SPEED INCREASES PRESSURE LOW (E.G. -1.5 MBAR)

CHARACTERISTIC TEST FROM PRESSURE FAN MAXIMUM OUTPUT

Next: p1499

FLOW REGULATOR BLOCKED AND/OR IN POOR CONDITION

CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS (FAN DOES NOT RUN)

Next: !p13

FAN SPEED DOES NOT INCREASE PRESSURE LOW

CHARACTERISTIC TEST FROM PRESSURE FAN MAXIMUM OUTPUT

Next: !p1202

VOLTAGES DO NOT BEHAVE AS DESCRIBED ABOVE ON ONE OR MORE TESTS

CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V

Next: p1218

13V DC PRESENT BUT VOLTAGE DOES NOT CHANGE

CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V

Next: !p1220

VOLTAGES DO NOT BEHAVE AS DESCRIBED ABOVE ON ONE OR MORE TESTS

CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V

Next: p1243

13V DC PRESENT BUT VOLTAGE DOES NOT CHANGE

CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V

Next: !p1245

BOILER RUNS FOR DHW THEN SHUTS DOWN WITH PUMP PULSING

CHARACTERISTIC TEST FROM DHW OPERATION

Next: p1281

PUMP DOES NOT OVERRUN

CHARACTERISTIC TEST FROM PUMP OVERRUN

Next: !p1338

PUMP OVERRUNS FOR LONGER THAN 3 MINUTES AND/OR CONTINUOUSLY

CHARACTERISTIC TEST FROM PUMP OVERRUN

Next: p1703

NOZZLES BLOCKED AND/OR IN POOR CONDITION

CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS (FAN DOES NOT RUN)

Next: !p15

INLET FILTER BLOCKED AND/OR IN POOR CONDITION

CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS (FAN DOES NOT RUN)

Next: !p1481

FLOW REGULATOR BLOCKED AND/OR IN POOR CONDITION

CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS (FAN DOES NOT RUN)

Next: !p1483

NOZZLES BLOCKED AND/OR IN POOR CONDITION

CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS (FAN DOES NOT RUN)

Next: !p1485

ADAPTOR - FLOW SENSOR FAULTY

CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS (FAN DOES NOT RUN)

Next: !p1491

BOILER NOISY

CHARACTERISTIC TEST FROM CH OPERATION

Next: p594

BOILER REACHES TEMPERATURE, RADIATORS DO NOT HEAT

CHARACTERISTIC TEST FROM CH OPERATION

Next: p166

BOILER TEMPERATURE AND SYSTEM TEMPERATURE LOW

CHARACTERISTIC TEST FROM CH OPERATION

Next: p168

ELECTRODE ASSEMBLY POOR CONDITION AND/OR GAP INCORRECT

CHARACTERISTIC TEST FROM INSPECTION BURNER AND ELECTRODE ASSEMBLY

Next: !p1673

BURNER RESTRICTED/BLOCKED OR IN POOR CONDITION

CHARACTERISTIC TEST FROM INSPECTION BURNER AND ELECTRODE ASSEMBLY

Next: !p1675

VOLTAGE ABOVE 120 VAC

CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE

Next: p1740

VOLTAGE BETWEEN 110 VAC AND 120 VAC

CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE

Next: p1742

VOLTAGE ABOVE 138 VAC

CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)

Next: p1752

VOLTAGE BETWEEN 128 VAC AND 138 VAC

CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)

Next: p1754

240 VOLTS ABSENT BETWEEN PURPLE/BROWN

CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)

Next: !p1770

240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE

CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)

Next: p1873

240 VOLTS ABSENT BETWEEN PURPLE/BROWN

CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)

Next: !p1782

240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE

CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)

Next: p1867

VOLTAGE ABOVE 120 VAC

CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE

Next: p1805

VOLTAGE BETWEEN 110 VAC AND 120 VAC

CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE

Next: p1807

VOLTAGE ABOVE 138 VAC

CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)

Next: p1817

VOLTAGE BETWEEN 128 VAC AND 138 VAC

CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)

Next: p1819

240 VOLTS ABSENT BETWEEN PURPLE/BROWN

CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)

Next: !p1835

240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE

CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)

Next: p1877

240 VOLTS ABSENT BETWEEN PURPLE/BROWN

CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)

Next: !p1847

240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE

CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)

Next: p1881

DIAGNOSTICS LITE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1898

QUICK ACCESS DATA AND INFORMATION

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1900

FAN RUNS BURNER IGNITES BUT DOES NOT ESTABLISH

CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH

Next: p20

HEADER FOR QUICK ACCESS DATA PRIMARY THERMISTOR

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1902

HEADER FOR QUICK ACCESS DATA DHW THERMISTOR

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1904

HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE PRETTLE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1906

HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1908

HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1910

HEADER FOR QUICK ACCESS DATA PUMP RESISTANCE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1912

HEADER FOR QUICK ACCESS DATA PUMP VOLTAGE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1914

HEADER FOR QUICK ACCESS DATA FAN RESISTANCE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1916

HEADER FOR QUICK ACCESS DATA DIVERTER RESISTANCE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1918

HEADER FOR QUICK ACCESS DATA DIVERTER VOLTAGE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1920

NEEDED OR PRESEQ MESSES UP DIVERTER VOLTAGE FOR SOME REASON

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: !p1922

HEADER FOR QUICK ACCESS DATA PUMP SPEED CONTROL VOLTAGE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1924

HEADER FOR QUICK ACCESS DATA TURBINE VOLTAGE

CHARACTERISTIC TEST FROM NEW QADAI OPTIONS

Next: p1928

VOLTAGES DO NOT BEHAVE AS DESCRIBED ABOVE ON ONE OR MORE TESTS

CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V

Next: p1938

13V DC PRESENT BUT VOLTAGE DOES NOT CHANGE

CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V

Next: !p1940

FAN RUNS BUT BURNER DOES NOT IGNITE

CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH

Next: p22

FAN DOES NOT RUN OR FAN PULSING

CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH

Next: p270

FAN RUNS BURNER IGNITES BUT BAFFLES OUT OR IS NOISY

CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH

Next: p327

FAN RUNS, SLOWS DOWN AND STOPS AFTER 30 SECONDS

CHARACTERISTIC TEST FROM MODE OF FAN OPERATION

Next: p387

AFTER 12/14 SECONDS FAN SPEED INCREASES

CHARACTERISTIC TEST FROM MODE OF FAN OPERATION

Next: p1735

NO OR VERY SMALL DIP OBSERVED

CHARACTERISTIC TEST FROM PRESSURE GAS INLET DROP

Next: p445

PRESSURE DROPS BELOW A SATISFACTORY LEVEL

CHARACTERISTIC TEST FROM PRESSURE GAS INLET DROP

Next: !p444

DHW RUNS HOT THEN COLD

CHARACTERISTIC TEST FROM DHW OPERATION

Next: p582

TEMPERATURE DIFFERENTIAL INCORRECT LOCAL NOISE

CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN CH OPERATION

Next: !p600

DIFFERENTIAL OK SYSTEM NOISE

CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN CH OPERATION

Next: !p602

EXCESSIVE SYSTEM PRESSURE RISE

CHARACTERISTIC TEST FROM CH OPERATION

Next: p634

FLOW SENSOR BLOCKED AND/OR IN POOR CONDITION

CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS

Next: !p765

VOLTAGE DIVERTER VALVE PCB RETURN TO 26VDC

{ONOFFSWITCHON}
N

Next: !p1216, ?1217, ?1219

VOLTAGE DIVERTER VALVE PCB RETURN TO 26VDC

{ONOFFSWITCHON}
N

Next: !p1241, ?1242, ?1244

OBSERVATION REMOVE DC CONNECTOR PUMP RUN

GAIN ACCESS TO THE P

Next: p1262, f1253

PUMP VOLTAGE

REMOVE THE DC PUMP CONNECTOR ST18 FROM THE PCB AND MAKE SAFE

Next: p1254, !f1255

RESISTANCE SENSOR TEMP FLOW

REMOVE CONNECTOR FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: !p1269, !f1270

RESISTANCE DHW SENSOR

REMOVE ORANGE WIRES FROM DHW SENSOR

Next: !p1278, !f1279

INTERNAL OR EXTERNAL CONTROLS

Next: p1294, f1295

EXTERNAL CONTROLS VOLTAGE (RETURN)

GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
EXTERNAL CONTROLS CALLING FOR HEAT

Next: p1296, f1297

EXTERNAL CONTROL VOLTAGE (SEND)

GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)

Next: !p1298, !f1299

HOLIDAY MODE OPERATION

{ONOFFSWITCHON}
CH BOILER THERMOSTAT SET TO MAX

Next: !p1302, !f1303

EXTERNAL CONTROL VOLTAGE (SEND)

GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)

Next: !p1306, !f1307

EXTERNAL BYPASS CHECK

Next: !p1311, !f1312

DIFFERENTIAL PRIMARY HEAT EXCHANGER

ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS

Next: !p1322, !f1323

INSPECTION FLUE

Next: p1349, !f1350

PCB MAIN FUSE T2.5H

REMOVE CONTROL BOX COVER IF NECESSARY

Next: !p1412, f1413

PCB MAIN FUSE T2.5H

Next: !p1414, !f1415

RESISTANCE FAN

DISCONNECT FAN CONNECTOR AT FAN

Next: !p1512, f1795

RESISTANCE GAS VALVE AND HARNESS PRETTLE/JUNKERS

REMOVE ST9 CONNECTOR

Next: p1614, f1517

HARNESS CONTINUITY (GAS VALVE)

REMOVE THE LEADS FRO

Next: !p1518, !f1519

HARNESS CONTINUITY (GAS VALVE)

REMOVE THE LEADS FRO

Next: !p1522, !f1523

OVERHEAT THERMOSTAT RESISTANCE

DISCONNECT RED LEADS FROM THE OVERHEAT THERMOSTAT

Next: p1535, !f1536

INSPECTION FLUE

Next: p1543, !f1544

THERMOSTAT RESISTANCE (FLUE/OVERHEAT)

REMOVE CONTROL BOX C

Next: !p1555, f1556

OVERHEAT THERMOSTAT RESISTANCE

DISCONNECT RED LEADS FROM THE OVERHEAT THERMOSTAT

Next: p1557, !f1558

INSPECTION FLUE

Next: p1624, !f1625

RESISTANCE ELECTRODE TO EARTH

REMOVE THE LARGE 20 WAY CONNECTOR (ST9) FROM THE RIGHT HAND SIDE OF THE PCB.

Next: p1681, f1682

HARNESS CONTINUITY (FLAME SENSE)

REMOVE THE BLUE LEAD

Next: !p1683, !f1684

INSPECTION FLUE

Next: p1693, !f1694

OBSERVATION FAN RUNS

{ONOFFSWITCHON}

Next: p1800, f1830

FAN VOLTAGE CONTROL (PCB) - NEW STYLE

MOVE CONNECTOR ST5 T

Next: p1738, ?1739, ?1741

VOLTAGE FAN (AT PCB) - NEW STYLE

MOVE CONNECTOR ST5 U

Next: p1768, ?1769, ?1771

OBSERVATION FAN TYPE

Next: p1796, !f1797

FAN VOLTAGE CONTROL (PCB) - NEW STYLE

MOVE CONNECTOR ST5 T

Next: p1803, ?1804, ?1806

OBSERVATION FAN TYPE

Next: p1831, f1832

VOLTAGE FAN (AT PCB) - NEW STYLE

MOVE CONNECTOR ST5 U

Next: p1833, ?1834, ?1836

PRIMARY SENSOR

REMOVE ORANGE WIRES FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: !p185, !f186

CONDENSATE

Next: p1975, !f1976

VOLTAGE MAINS POWER INPUT TO APPLIANCE

REMOVE CONTROL BOX COVER IF NECESSARY, USE ISOLATION MAT AS REQUIRED

Next: p200, f201

RESISTANCE FUSE F1 (FUSED SPUR)

REMOVE FUSE FROM FUSED SPUR

Next: !p202, f203

FUSE FURTHER INVESTIGATION F1

Next: !p204, !f205

OVERHEAT THERMOSTAT RESISTANCE

DISCONNECT RED LEADS FROM THE OVERHEAT THERMOSTAT

Next: p390, !f391

CHECK FLOW COMPONENTS

DRAIN THE DOMESTIC H

Next: p7, ?8, ?10, ?12, ?14

OBSERVATION BOILER RESET

ENSURE BOILER IS COOL

Next: p708, f709

THERMOSTAT RESISTANCE (FLUE/OVERHEAT)

REMOVE CONTROL BOX C

Next: !p710, f711

OVERHEAT THERMOSTAT RESISTANCE

DISCONNECT RED LEADS FROM THE OVERHEAT THERMOSTAT

Next: p712, !f713

OBSERVATION REMOVE DC CONNECTOR PUMP RUN

GAIN ACCESS TO THE P

Next: p1430, f721

PUMP VOLTAGE

REMOVE THE DC PUMP CONNECTOR ST18 FROM THE PCB AND MAKE SAFE

Next: p722, !f775

DIFFERENTIAL PRIMARY HEAT EXCHANGER

ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS

Next: !p734, f735

INSPECTION EXTERNAL BYPASS

Next: !p736, !f737

SENSOR OVERHEAT AT TEMP

DISCONNECT RED LEADS

Next: !p1039, !f762

RESISTANCE PUMP AND HARNESS

REMOVE PUMP CONNECTOR FROM PCB

Next: p1509, f821

PUMP HARNESS CONTINUITY

DISCONNECT THE PUMP HARNESS AT THE PUMP AND THE PCB

Next: !p822, !f823

RESISTANCE DHW SENSOR AND HARNESS

REMOVE ST9 CONNECTOR

Next: !p874, f875

RESISTANCE DHW SENSOR

REMOVE ORANGE WIRES FROM DHW SENSOR

Next: !p876, !f877

RESISTANCE SENSOR TEMP FLOW AND HARNESS

REMOVE ST9 CONNECTOR

Next: !p880, f881

RESISTANCE SENSOR TEMP FLOW

REMOVE CONNECTOR FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: !p882, !f883

VOLTS TO TURBINE

Next: p1476, f904

HARNESS CONTINUITY (TURBINE)

DISCONNECT THE INLIN

Next: !p905, !f906

RESISTANCE SENSOR TEMP FLOW

REMOVE CONNECTOR FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: !p909, !f910

RESISTANCE DHW SENSOR

REMOVE ORANGE WIRES FROM DHW SENSOR

Next: !p912, !f913

INSPECTION KEYED PLUG

LOWER THE FACIA PANEL

Next: !p929, !f928

INSPECTION RESET BUTTON

REMOVE PCB COVER AS NECESSARY

Next: p933, !f932

INSPECTION FLUE

Next: p965, !f971

VOLTAGE POLARITY CHECK

GAIN ACCESS TO PCB AS NECESSARY

Next: p980, !f979

HARD RESET PROCESS

Next: !p989, !f991

DIVERTER VALVE ACTUATOR OPERATION

REMOVE THE DIVERTER

Next: !p118, f1215

DHW SENSOR

REMOVE ORANGE WIRES FROM DHW SENSOR

Next: !p116, !f117

PUMP LIMPET TEST

Next: p1173, !f1174

CH OPERATION

Next: !p1175, f1310

VOLTAGE DIVERTER MOTOR SUPPLY PCB

NO DEMAND
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB

Next: p1221, !f1222

DIVERTER VALVE HARNESS CONTINUITY

REMOVE THE CONNECTOR

Next: !p1223, !f1224

VOLTAGE DIVERTER MOTOR SUPPLY PCB

NO DEMAND
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB

Next: p1246, !f1247

DIVERTER VALVE HARNESS CONTINUITY

REMOVE THE CONNECTOR

Next: !p1248, !f1249

PUMP HARNESS CONTINUITY

DISCONNECT THE PUMP HARNESS AT THE PUMP AND THE PCB

Next: !p1256, !f1257

RESISTANCE SENSOR TEMP FLOW AND HARNESS

REMOVE ST9 CONNECTOR

Next: p1271, f1268

RESISTANCE DHW SENSOR AND HARNESS

REMOVE ST9 CONNECTOR

Next: p1407, f1277

INSPECTION PRESSURE SYSTEM

Next: p1282, !f1283

PUMP LIMPET TEST

Next: p1284, !f1285

DIFFERENTIAL PRIMARY HEAT EXCHANGER

ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS

Next: p1286, !f1287

RESISTANCE SENSOR TEMP FLOW

REMOVE CONNECTOR FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: p1288, !f1289

DHW SENSOR

REMOVE ORANGE WIRES FROM DHW SENSOR

Next: !p1290, !f1291

EXTERNAL CONTROLS VOLTAGE (RETURN)

GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
EXTERNAL CONTROLS CALLING FOR HEAT

Next: p1304, f1305

INTERNAL CLOCK

REMOVE AND DISCONNECT THE INTERNAL CLOCK OR WIRELESS RECEIVER ASSEMBLY FROM THE BOILER

Next: !p1300, f1301

HOLIDAY MODE OPERATION

{ONOFFSWITCHON}
CH BOILER THERMOSTAT SET TO MAX

Next: !p1308, !f1309

PUMP LIMPET TEST

Next: p1314, !f1315

FAN SPEED

ENSURE PLATE HEAT EX

Next: p1316, !f1590

DIFFERENTIAL PLATE HEAT EXCHANGER

ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
DHW THERMOSTAT TO MAX

Next: p1561, f1321

HARNESS CONTINUITY (SPARKING)

REMOVE THE IGNITION HARNESS FROM THE PCB
AND THE SPARK ELECTRODES

Next: p1345, !f1346

FLUEWAYS (FAN PRESSURE IGNITION)

ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT

Next: p1383, f1348

INSPECTION FLUEWAYS

REMOVE FLUEWAYS INSPECTION PLATE

Next: p1351, !f1352

INSPECTION BEARING PLATE

REMOVE FAN ASSEMBLY

Next: !p1353, !f1354

INSPECTION AIR INTAKE FAN

REMOVE AIR INTAKE MANIFOLD FROM THE FAN

Next: p1668, !f1390

RESISTANCE HARNESS DC PUMP

REMOVE CONDENSE TRAP

Next: p1605, !f1409

RESISTANCE HARNESS DC PUMP

REMOVE CONDENSE TRAP

Next: !p1646, !f1432

INSPECTION DIVERTER BODY

REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY

Next: p1435, !f1436

PUMP LIMPET TEST

Next: p1437, !f1438

INSPECTION EXTERNAL BYPASS

Next: !p1439, !f1440

INSPECTION AIR INTAKE FAN

REMOVE AIR INTAKE MANIFOLD FROM THE FAN

Next: !p1442, !f1443

CHECK FLOW COMPONENTS (FAN DOES NOT RUN)

DRAIN THE DOMESTIC H

Next: !p1489, ?1480, ?1482, ?1484, ?1490

CONDENSATE

Next: p1500, !f1507

INSPECTION FLUE

Next: p1501, !f1502

INSPECTION FLUEWAYS

REMOVE FLUEWAYS INSPECTION PLATE

Next: p1503, !f1504

INSPECTION BEARING PLATE

REMOVE FAN ASSEMBLY

Next: !p1505, !f1506

RESISTANCE FAN AND HARNESS

DISCONNECT FAN CONNECTOR ST5 FROM THE PCB

Next: p1510, f1511

RESISTANCE GAS VALVE SOLENOID MAIN AND HARNESS SIT

REMOVE ST9 CONNECTOR

Next: p1611, f1521

THERMOSTAT RESISTANCE (FLUE/OVERHEAT)

REMOVE CONTROL BOX C

Next: p1540, f1534

FLUE THERMOSTAT RESISTANCE

DISCONNECT THE RED LEADS FROM THE FLUE TEMPERATURE THERMOSTAT

Next: !p1537, !f1538

FLUEWAYS (FAN PRESSURE IGNITION)

ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT

Next: p1541, f1542

INSPECTION AIR INTAKE FAN

REMOVE AIR INTAKE MANIFOLD FROM THE FAN

Next: p1893, !f1550

INSPECTION FLUEWAYS

REMOVE FLUEWAYS INSPECTION PLATE

Next: p1545, !f1546

INSPECTION BEARING PLATE

REMOVE FAN ASSEMBLY

Next: !p1547, !f1548

FLUE THERMOSTAT RESISTANCE

DISCONNECT THE RED LEADS FROM THE FLUE TEMPERATURE THERMOSTAT

Next: !p1559, !f1560

DHW SENSOR

REMOVE ORANGE WIRES FROM DHW SENSOR

Next: p1313, !f1589

VOLTAGE PUMP DC DHW DEMAND

REMOVE DC CONNECTOR FROM PUMP.

Next: !p1606, !f1607

OBSERVATION REPLACE FUSE WITH FAN DISCONNECTED

REPLACE THE BLOWN FU

Next: !p1612, !f1613

OBSERVATION REPLACE FUSE WITH FAN DISCONNECTED

REPLACE THE BLOWN FU

Next: !p1615, !f1616

INSPECTION GAS VALVE IMPULSE TUBE

REMOVE GAS VALVE IMPULSE TUBE

Next: p1621, !f1619

FLUEWAYS (FAN PRESSURE IGNITION)

ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT

Next: p1622, f1623

INSPECTION AIR INTAKE FAN

REMOVE AIR INTAKE MANIFOLD FROM THE FAN

Next: p1630, !f1631

INSPECTION FLUEWAYS

REMOVE FLUEWAYS INSPECTION PLATE

Next: p1626, !f1627

INSPECTION BEARING PLATE

REMOVE FAN ASSEMBLY

Next: !p1628, !f1629

INSPECTION FLUE

Next: !p1633, !f1632

INSPECTION WATER COMPONENTS

Next: p1661, !f1643

PRESSURE STANDING RETURN

ATTACH U GAUGE TO INLET PRESSURE TEST POINT
ENSURE NO OTHER GAS APPLIANCES ARE IN OPERATION

Next: p1662, !f1663

INSTALLATION TIGHTNESS TEST

Next: p1664, !f1665

FLAME SENSE ELECTRODE

REMOVE THE ELECTRODE

Next: !p1666, !f1667

INSPECTION GAS VALVE IMPULSE TUBE

REMOVE GAS VALVE IMPULSE TUBE

Next: p1670, !f1669

INSPECTION BURNER AND ELECTRODE ASSEMBLY

REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE

Next: !p1671, ?1672, ?1674

INSPECTION GAS VALVE IMPULSE TUBE

REMOVE GAS VALVE IMPULSE TUBE

Next: p1678, !f1677

RECTIFICATION VOLTAGE

GAIN ACCESS TO MAINS

Next: p1679, f1680

CONDENSATE

Next: p1689, !f1690

HARNESS CONTINUITY (FLAME SENSE)

REMOVE THE BLUE LEAD

Next: p1685, !f1686

FLAME SENSE ELECTRODE

REMOVE THE ELECTRODE

Next: !p1687, !f1688

FLUEWAYS (FAN PRESSURE IGNITION)

ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT

Next: p1691, f1692

INSPECTION AIR INTAKE FAN

REMOVE AIR INTAKE MANIFOLD FROM THE FAN

Next: p1699, !f1700

INSPECTION FLUEWAYS

REMOVE FLUEWAYS INSPECTION PLATE

Next: p1695, !f1696

INSPECTION BEARING PLATE

REMOVE FAN ASSEMBLY

Next: !p1697, !f1698

FLAME SENSE ELECTRODE

REMOVE THE ELECTRODE

Next: !p1701, !f1702
Next: p1704, !f1705

RESISTANCE HARNESS DC PUMP

REMOVE CONDENSE TRAP

Next: !p1706, !f1707

OBSERVATION FAN TYPE

Next: p1736, f1737

FAN VOLTAGE CONTROL (PCB)

MOVE CONNECTOR ST5 T

Next: p1749, ?1751, ?1753

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1747, !f1748

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1745, !f1746

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1743, !f1744

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: p1761, !f1762

PRIMARY SENSOR

REMOVE ORANGE WIRES FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: p177, !f178

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: p1757, !f1758

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1755, !f1756

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1759, !f1760

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1763, !f1764

OBSERVATION FAN TYPE

Next: p1766, f1767

VOLTAGE FAN (AT PCB)

MOVE CONNECTOR ST5 U

Next: p1779, ?1781, ?1783

VOLTAGE FAN (PCB DEMAND)

DISCONNECT ELECTRICA

Next: p1775, !f1776

DIVERTER VALVE ACTUATOR OPERATION

REMOVE THE DIVERTER

Next: p1434, f1240

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1773, !f1774

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1777, !f1778

VOLTAGE FAN (PCB DEMAND)

DISCONNECT ELECTRICA

Next: p1789, !f1790

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: p1785, !f1786

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1787, !f1788

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: p1791, !f1792

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1793, !f1794

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1798, !f1799

OBSERVATION FAN TYPE

Next: p1801, f1802

FAN VOLTAGE CONTROL (PCB)

MOVE CONNECTOR ST5 T

Next: p1814, ?1816, ?1818

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1812, !f1813

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1810, !f1811

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1808, !f1809

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: p1826, !f1827

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: p1822, !f1823

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1820, !f1821

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1824, !f1825

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1828, !f1829

VOLTAGE FAN (AT PCB)

MOVE CONNECTOR ST5 U

Next: p1844, ?1846, ?1848

VOLTAGE FAN (PCB DEMAND)

DISCONNECT ELECTRICA

Next: p1840, !f1841

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1838, !f1839

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: !p1842, !f1843

VOLTAGE FAN (PCB DEMAND)

DISCONNECT ELECTRICA

Next: p1856, !f1857

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: p1864, !f1851

RESISTANCE FAN HARNESS

DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY

Next: p1858, !f1859

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1860, !f1861

INSPECTION FAN

REMOVE AIR INTAKE HO

Next: !p1865, !f1866

VOLTAGE MAINS GND PWM AND HALL

REMOVE THE CONNECTOR

Next: p1784, !f1889

VOLTAGE MAINS GND PWM AND HALL

REMOVE THE CONNECTOR

Next: p1772, !f1890

VOLTAGE MAINS GND PWM AND HALL

REMOVE THE CONNECTOR

Next: p1837, !f1887

VOLTAGE MAINS GND PWM AND HALL

REMOVE THE CONNECTOR

Next: p1849, !f1888

HARNESS CONTINUITY (GAS VALVE)

REMOVE THE LEADS FRO

Next: !p1894, !f1895

DIAGNOSTICS LITE

DIAGNOSIS RELIES ON

Next: !p1963, !f1964

QUICK ACCESS DATA AND INFORMATION

THE TABLE BELOW SHOW

Next: !p1961, !f1962

PRIMARY SENSOR

REMOVE ORANGE WIRES FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: !p1959, !f1960

RESISTANCE DHW SENSOR

REMOVE ORANGE WIRES FROM DHW SENSOR

Next: !p1957, !f1958

RESISTANCE GAS VALVE AND HARNESS PRETTLE/JUNKERS

REMOVE ST9 CONNECTOR

Next: !p1955, !f1956

GAS VALVE VOLTS AT PCB

REMOVE THE GAS VALVE

Next: !p1953, !f1954

RESISTANCE GAS VALVE SOLENOID MAIN AND HARNESS SIT

REMOVE ST9 CONNECTOR

Next: !p1951, !f1952

RESISTANCE PUMP AND HARNESS

REMOVE PUMP CONNECTOR FROM PCB

Next: !p1949, !f1950

PUMP VOLTAGE

REMOVE THE DC PUMP CONNECTOR ST18 FROM THE PCB AND MAKE SAFE

Next: !p1947, !f1948

RESISTANCE FAN

DISCONNECT FAN CONNECTOR AT FAN

Next: !p1945, !f1946

RESISTANCE DIVERTER VALVE AND HARNESS

REMOVE ST17 CONNECTO

Next: !p1943, !f1944

VOLTAGE DIVERTER VALVE PCB RETURN TO 26VDC

{ONOFFSWITCHON}
N

Next: !p1935, ?1937, ?1939

VOLTAGE PUMP DC DHW DEMAND

REMOVE DC CONNECTOR FROM PUMP.

Next: !p1933, !f1934

VOLTS FROM TURBINE

TURN HOT WATER TAP ON WITH A FLOW RATE OF APPROXIMATELY 3 L/MIN

Next: !p1929, !f1930

VOLTAGE DIVERTER MOTOR SUPPLY PCB

NO DEMAND
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB

Next: !p1941, !f1942

INSPECTION FLUE

Next: p1977, !f1978

INSPECTION FLUEWAYS

REMOVE FLUEWAYS INSPECTION PLATE

Next: p1979, !f1980

INSPECTION BEARING PLATE

REMOVE FAN ASSEMBLY

Next: !p1981, !f1982

INLET PRESSURE

ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT ON GAS VALVE

Next: p1676, !f90

FAN RUNS DEMAND

Next: p206, !f869

MODE OF FAN OPERATION

{ONOFFSWITCHON}

Next: p408, ?386, ?394

VOLTAGE AT PCB

GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)

Next: p898, f1411

CONDENSATE

Next: p328, !f329

INLET PRESSURE

ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT ON GAS VALVE

Next: p1617, !f331

THERMOSTAT RESISTANCE (FLUE/OVERHEAT)

REMOVE CONTROL BOX C

Next: !p388, f389

FLUE THERMOSTAT RESISTANCE

DISCONNECT THE RED LEADS FROM THE FLUE TEMPERATURE THERMOSTAT

Next: !p392, !f393

CONDENSATE

Next: p49, !f428

GAS VALVE VOLTS AT PCB

REMOVE THE GAS VALVE

Next: p1532, f1554

INSPECTION PRESSURE SYSTEM

Next: p1172, !f481

DHW SPARKING

REMOVE SPARK LEADS F

Next: p61, !f400

INSPECTION PRESSURE SYSTEM

Next: p584, !f583

PUMP LIMPET TEST

Next: p585, !f588

DHW SENSOR

REMOVE ORANGE WIRES FROM DHW SENSOR

Next: p586, !f589

PRIMARY SENSOR

REMOVE ORANGE WIRES FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: p587, !f590

DIFFERENTIAL PLATE HEAT EXCHANGER

ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
DHW THERMOSTAT TO MAX

Next: !p591, !f593

INSPECTION PRESSURE SYSTEM

Next: p612, !f603

PRIMARY SENSOR

REMOVE ORANGE WIRES FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: p597, !f605

DIFFERENTIAL FLOW RETURN CH OPERATION

ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS

Next: !p598, ?599, ?601

PRIMARY SENSOR

REMOVE ORANGE WIRES FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: !p610, !f611

PRESSURE GAS INLET DROP

ATTACH U GAUGE TO INLET PRESSURE TEST POINT

Next: p1344, ?441, ?443

PUMP LIMPET TEST

Next: p595, !f629

PUMP LIMPET TEST

Next: p609, !f628

INSPECTION VESSEL PRESSURE

BOILER DRAINED AND DISCHARGED

Next: !p635, !f636

INSPECTION PRESSURE SYSTEM

Next: p1575, !f682

DHW INLET SERVICE VALVE

Next: !p16, !f17

INSPECTION PRESSURE SYSTEM

Next: p716, !f717

FLUE THERMOSTAT RESISTANCE

DISCONNECT THE RED LEADS FROM THE FLUE TEMPERATURE THERMOSTAT

Next: !p714, !f715

PUMP RUNS

Next: p718, f719

PUMP LIMPET TEST

Next: p730, !f731

PUMP HARNESS CONTINUITY

DISCONNECT THE PUMP HARNESS AT THE PUMP AND THE PCB

Next: !p779, !f768

DIFFERENTIAL PLATE HEAT EXCHANGER

ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
DHW THERMOSTAT TO MAX

Next: p732, f733

OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR

ATTACH TEMPERATURE P

Next: p738, f739

PRIMARY SENSOR

REMOVE ORANGE WIRES FROM PRIMARY SENSOR
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C

Next: !p742, !f743

INSPECTION KEYED PLUG

LOWER THE FACIA PANEL

Next: p900, !f899

VOLTS FROM TURBINE

TURN HOT WATER TAP ON WITH A FLOW RATE OF APPROXIMATELY 3 L/MIN

Next: p901, f902

RESISTANCE SENSOR TEMP FLOW AND HARNESS

REMOVE ST9 CONNECTOR

Next: p907, f908

RESISTANCE DHW SENSOR AND HARNESS

REMOVE ST9 CONNECTOR

Next: p1765, f911

OBSERVATION BOILER RESET FOR FD

NO DEMANDS

Next: !p992, !f993

CONDENSATE

Next: p1634, !f972

HARNESS CONTINUITY (SPARKING)

REMOVE THE IGNITION HARNESS FROM THE PCB
AND THE SPARK ELECTRODES

Next: p981, !f984

HARNESS CONTINUITY (FLAME SENSE)

REMOVE THE BLUE LEAD

Next: !p1428, !f985

System Information

  • Total Tests: 713
  • Sequence Logic: Decoded from encrypted .seq file
  • Navigation: Dynamic based on pass/fail results
  • Source: 4731307 GW SWIFTFLOW 100 SIT Control

XSol Diagnostic System - Generated from extracted test data