Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
IDEAL LOGIC MAX COMBI C AND KESTON COMBI C
GLOBALLY REPLACED
POWER ON SELF TEST
{ALLDEMANDOFF}
PR
PUMP AND FAN RUN DHW DEMAND
SELECTOR SWITCH TO HOT WATER POSITION
DHW TEMPERATURE CONTROL SET TO MAX
PREHEAT OFF
HOT WATER OPERATION
PREHEAT OFF
BURNER IGNITES AND ESTABLISHES DHW DEMAND
PREHEAT OFF
ENSURE BOILER IS COOL
SELECTOR SWITCH IN HOT WATER POSITION
HEATING OPERATION
PREHEAT OFF
ENSURE THE HEATING FLOW AND RETURN VALVES ARE FULLY OPEN
CH THERMOSTAT SET TO MAX
PUMP AND FAN OVER RUN
PREHEAT OFF
APPLY A DEMAND FOR HEATING OR HOT WATER
L1
INTENTIONALLY BLANK - HEADER FOR L1 FAULT CODE
F1
INTENTIONALLY BLANK - HEADER FOR F1 FAULT CODE
F4 / L4
INTENTIONALLY BLANK - HEADER FOR F4/L4 FAULT CODES
F5 / L5
INTENTIONALLY BLANK - HEADER FOR F5/L5 FAULT CODES
OBSERVATION BOILER REACTS TO CH DEMAND
PREHEAT OFF
SELECTOR SWITCH TO HEATING AND HOT WATER POSITION
FURTHER INVESTIGATION FUSES
INTENTIONALLY BLANK - HEADER FOR FUSE INVESTIGATION
F7
INTENTIONALLY BLANK - HEADER FOR F7 FAULT CODE
LC
INTENTIONALLY BLANK - HEADER FOR LC FAULT CODE
FA
INTENTIONALLY BLANK - HEADER FOR FA FAULT CODE
F2 / FN / LN
INTENTIONALLY BLANK - HEADER FOR F2/FN/LN FAULT CODES
L6
INTENTIONALLY BLANK - HEADER FOR FAULT CODE L6
F9 / L9 / F8 / L8
INTENTIONALLY BLANK - HEADER FOR F9/L9/F8/L8 FAULT CODES
F6
INTENTIONALLY BLANK - HEADER FOR F6 FAULT CODE
FU / FJ - FJ SKIPS FIRST TEST
OUTSIDE MODEL
DU
INTENTIONALLY BLANK - HEADER FOR DU FAULT CODE
PCB COMPONENT FOR HYPERLINK
INTENTIONALLY BLANK - HEADER FOR PCB COMPONENT
HEADER FOR QUICK ACCESS DATA RETURN THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FLOW THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP / FAN MAINS VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN RESISTANCE
OUTSIDE MODEL
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW
DIAGNOSTICS LITE
DIAGNOSIS RELIES ON
HEADER FOR QUICK ACCESS DATA PUMP RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA DIVERTER VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA DIVERTER RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA DHW TURBINE VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR RESISTANCE
OUTSIDE MODEL
FT
HEADER FOR FAULT CODE - OUTSIDE MODEL
INFORMATION BOILER FAULT CODE HISTORY
TO ACCESS THE FAULT CODE HISTORY STORED ON THIS APPLIANCE:
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - NO FLOW
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - CONTROL - RETURN
FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
F4 - FLOW SENSOR FAULT
THERMISTOR - NO FLOW
F5 - RETURN SENSOR FAULT
THERMISTOR - CONTROL - RETURN
CASE REMOVAL
Z DIRECTION CHOICE OR CONTINUE
TO FAN POWER - PUMP SHORT TIME START UP
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
BOILER TO TEMP RADS COOL
KIT - PUMP HEAD
DHW OPERATION BOILER NOISY
THERMISTOR - NO FLOW
DHW NOISEY KETTLING
KIT - SIPHON TRAP
CH OPERATION BOILER NOISY
THERMISTOR - NO FLOW
WONT RESET L5
PCB
FAULT CODE FA
THERMISTOR - CONTROL - RETURN
FAULT CODE FA
THERMISTOR - NO FLOW
POOR FLOW RATE
PACK - DHW
FLOW RATE
COLD WATER SUPPLY
BURNER DOES NOT IGNITE
KIT - SIPHON TRAP
BURNER DOES NOT IGNITE
INJECTOR ASSEMBLY
BURNER DOES NOT IGNITE
KIT - BURNER
BURNER DOES NOT IGNITE
HEAT ENGINE
NEW MODELBLOCKED OR DAMAGED
KIT - BURNER
SPARKING BUT NO LIGHTING
HEAT ENGINE
FAN DOES NOT RUN
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
KIT - SIPHON TRAP
BURNER BAFFLES OR NOISY
INJECTOR ASSEMBLY
MECHANICAL PHYSICAL OPERATION
KIT - FAN
NEW MODEL FLUEWAYS
HEAT ENGINE
IGNITES BUT BAFFLES OR NOISY
KIT - BURNER
DHW OPERATION BOILER NOISY
KIT - PUMP HEAD
DHW OPERATION BOILER NOISY
THERMISTOR - CONTROL - RETURN
BOILR SHUTS DOWN PREMATURELY CHOPERATION
KIT - PUMP HEAD
CH OPERATION BOILER NOISY
THERMISTOR - CONTROL - RETURN
SPARKING OCCURS BURNER DOES NOT IGNITE
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
SPARKING OCCURS BURNER DOES NOT IGNITE
LEAD - IGNITION
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS PRESSURE INLET
BURNER IGNITES
ELECTRODE - DETECTION
CALIBRATION LOW BOILER TEMP LOW OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
THERMISTOR - NO FLOW
DHW COOL RADS COOL
THERMISTOR - CONTROL - RETURN
BOILER TEMP LOW SYSTEM TEMP LOWOPERATION DHW DHW COOL RADS COOL
GAS PRESSURE INLET
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
INJECTOR ASSEMBLY
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - SIPHON TRAP
F2 FAULT CODE
GAS PRESSURE INLET
F2 FAULT CODE
ELECTRODE - DETECTION
F2 FAULT CODE
KIT - SIPHON TRAP
F2 FAULT CODE
INJECTOR ASSEMBLY
NO CH DEMAND 1
HARNESS TIMER OPTION LINK
FAN RUNS CH DEMAND
KNOB POTENTIOMETER - WHITE
L6 FAULT CODE
ELECTRODE - DETECTION
L6 - STICKING OPEN
GAS VALVE KIT
L6 FAULT CODE
PCB
L1 - OVERHEAT FAULT
THERMISTOR - NO FLOW
L1 - OVERHEAT FAULT
THERMISTOR - CONTROL - RETURN
F6
HARNESS PELV (LOW VOLTAGE)
F9
PCB
DU
PCB
FU - SHOWING FAULT
THERMISTOR - CONTROL - RETURN
FU - SHOWING FAULT
THERMISTOR - NO FLOW
BLOWN STAND BY MODE AT POWER UP
MAIN FUSE FUSED SPUR F1
BLOWN STANDBY MODE AT POWER UP
FUSE - PCB
PCB DAMAGED
PCB + LEAK OR SHORT
POWER UP
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
PREHEAT SATISFACTORY3
DIVERTOR VALVE - MINEBEA PADDLE BODY KIT (NEW STYLE)
POWER UP
OPEN TAP OR LEAK
POWER UP
KIT - FLOW SENSOR C/W TURBINE
ON WITH NO DEMAND - FROST
THERMISTOR - NO FLOW
PUMP RUNS
REGULATOR - FLOW
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - BURNER
DOES NOT ESTABLISH
ELECTRODE - IGNITION
POOR GAS RATE
KIT - BURNER
F2 FAULT CODE
KIT - BURNER
F2 FAULT CODE
HEAT ENGINE
F2 FAULT CODE
ELECTRODE - IGNITION
F2 FAULT CODE
FLUE
FAN RUNS DHW DEMAND
KNOB POTENTIOMETER - WHITE
FAN RUNS DHW
THERMISTOR - NO FLOW
FAN RUNS DHW
THERMISTOR - CONTROL - RETURN
TO FLOW SWITCH - NO HOT WATER DEMAND
HARNESS PELV (LOW VOLTAGE)
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTOR - NO FLOW
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTOR - CONTROL - RETURN
FURTHER INVESTIGATION FUSE F1
KIT - PUMP HEAD
RADS COLD BOILER HOT
DIVERTOR VALVE - MINEBEA PADDLE BODY KIT (NEW STYLE)
FURTHER INVESTIGATION FUSE F1
KIT - FAN
FURTHER INVESTIGATION FUSE F1
UNIT - IGNITOR
TO PUMP - NO POWER AT PUMP
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
FOR TYPE DIAG PROCEDURE
Z DIRECTION CHOICE OR CONTINUE
FAULT CODES 3
Z DIRECTION CHOICE OR CONTINUE
HYPERLINK
PCB
FAN RUNS DHW DEMAND - PUMP RUNNING CONTINUALLY
HARNESS PELV (LOW VOLTAGE)
CH TEMP LOW
OUTDOOR SENSOR
FIRES WITH NO DEMAND
FROST PROTECTION (INTERNAL)
OPERATION CH UP TO TEMP RADS COOL
PACK - CH FLOW / RETURN
BOILER HOT RADS COLD
THERMISTOR - NO FLOW
BOILER HOT RADS COLD
THERMISTOR - CONTROL - RETURN
BURNER DOES NOT IGNITE - BAFFLES
GAS PRESSURE INLET
OUT OF RANGE (QADAI)
THERMISTOR - CONTROL - RETURN
OUT OF RANGE (QADAI)
THERMISTOR - NO FLOW
RESISTANCE INCORRECT (QADAI)
KIT - FAN
BLANK FOR QUICK ACCESS DATA AND INFORMATION
Z DIRECTION
BLANK FOR DIAGNOSICS LITE
Z DIRECTION
NO POWER TO GAS VALVE (QADAI)
HARNESS PELV (LOW VOLTAGE)
TO GAS VALVE - NO POWER ON IGN
HARNESS PELV (LOW VOLTAGE)
RESISTANCE INCORRECT (QADAI) PUMP
KIT - PUMP HEAD
TO FAN POWER - PUMP SHORT TIME START UP (QADAI)
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
TO LWPS F1 - LOW WATER FAULT
HARNESS PELV (LOW VOLTAGE)
F1 - LOW WATER FAULT
SWITCH - PRESSURE - WATER
FU - BOILER RESET
THERMISTOR - NO FLOW
FU - BOILER RESET
THERMISTOR - CONTROL - RETURN
FU / FJ TO PUMP - NO POWER AT PUMP
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
FUFO-L3 - NO FLOW FAULT - STICKING
KIT - PUMP HEAD
FU
PACK - CH FLOW / RETURN
FUFAULT CODE L3
HEAT ENGINE
DHW COOL RADS COOL
INTERNAL BYPASS
DHW RUNS HOT COLD
INTERNAL BYPASS
FU
INTERNAL BYPASS
DHW NOISY KETTLING
INTERNAL BYPASS
BURNERIGNITES
HARNESS - DETECTION LEAD
F2 FAULT CODE
HARNESS - DETECTION LEAD
L6 FAULT CODE
HARNESS - DETECTION LEAD
DOES NOT RECOGNISE CH DEMAND OLD STYLE TIMER
HARNESS PELV (LOW VOLTAGE)
FAN RUNS CH DEMAND DHW COOL RADS COOL
KNOB POTENTIOMETER - WHITE
NO CH DEMAND 1 DHW COOL RADS COOL
HARNESS TIMER OPTION LINK
FAN RUNS CH DEMAND DHW NOISY
KNOB POTENTIOMETER - WHITE
NO CH DEMAND 1 DHW NOISY
HARNESS TIMER OPTION LINK
DIVERTER - DHW COOL RADS HOT
HARNESS PELV (LOW VOLTAGE) - OLD DIVERTER
PREHEAT SATISFACTORY3
DIVERTOR VALVE - PADDLE AND BODY KIT (OLD STYLE)
BLOCKED PREHEAT SAT3 OLD DIVERTER
KIT - PLATE HEAT EXCHANGER
BOILER HOT RADS COLDOLD DIVERTER
THERMISTOR - NO FLOW
BOILER HOT RADS COLDOLD DIVERTER
THERMISTOR - CONTROL - RETURN
RADS COLD BOILER HOT
DIVERTOR VALVE - PADDLE AND BODY KIT (OLD STYLE)
DIVERTER - OPERATION CH UP TO TEMP RADS COOL
HARNESS PELV (LOW VOLTAGE) - OLD DIVERTER
L1
PACK - CH FLOW / RETURN
L1 - OUT OF CALIB
THERMISTOR - NO FLOW
L1 - OUT OF CALIB
THERMISTOR - CONTROL - RETURN
L1
DIVERTOR VALVE - MINEBEA PADDLE BODY KIT (NEW STYLE)
L1 - NO POWER TO PUMP
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
L1 RUNNING SLOW
KIT - PUMP HEAD
L1
HEAT ENGINE
L1
KIT - PLATE HEAT EXCHANGER
L1 - NO POWER TO PUMP OLD DIVERTER
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
L1 RUNNING SLOW OLD DIVERTER
KIT - PUMP HEAD
L1 OLD DIVERTER
HEAT ENGINE
L1 OLD DIVERTER
KIT - PLATE HEAT EXCHANGER
DIVERTER - L1
HARNESS PELV (LOW VOLTAGE) - OLD DIVERTER
L1
DIVERTOR VALVE - PADDLE AND BODY KIT (OLD STYLE)
DIVERTER - L1
HARNESS PELV (LOW VOLTAGE) - NEW DIVERTER
DIVERTER - DHW COOL RADS HOT
HARNESS PELV (LOW VOLTAGE) - NEW DIVERTER
QADAI DIVERTER RESISTANCE
24 VOLT DIVERTOR MOTOR (OLD STYLE)
DIVERTER - OPERATION CH UP TO TEMP RADS COOL
HARNESS PELV (LOW VOLTAGE) - NEW DIVERTER
QADAI DIVERTER RESISTANCE
DIVERTOR VALVE - MOTOR KIT MINEBEA 24V (NEW STYLE)
DOES NOT RECOGNISE CH DEMAND
HARNESS PELV (LOW VOLTAGE)
DOES NOT RECOGNISE CH DEMANDDHW NOISY OLD STYLE TIMER
HARNESS PELV (LOW VOLTAGE)
DOES NOT RECOGNISE CH DEMAND DHW NOISY
HARNESS PELV (LOW VOLTAGE)
DOES NOT RECOGNISE CH DEMAND OLD STYLE TIMER DHW COOL RADS COOL
HARNESS PELV (LOW VOLTAGE)
DOES NOT RECOGNISE CH DEMAND DHW COOL RADS COOL
HARNESS PELV (LOW VOLTAGE)
RESISTANCE WRONG QADAI
UNIT - IGNITOR
QADAI
KIT - FLOW SENSOR C/W TURBINE
FT
INTERNAL TIMER
FA
KIT - PUMP HEAD
FA - NO POWER AT PUMP
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
INFORMATION BOILER FAULT CODE HISTORY
Z DIRECTION CHOICE OR CONTINUE
CH BOILER TEMP LOW SYSTEM TEMP LOW
KNOB POTENTIOMETER - WHITE
OPERATION CH - BOILER AND SYSTEM TEMP LOW
PCB SETTINGS
DHW COOL RADS COOL
KNOB POTENTIOMETER - WHITE
TO SPARK GEN - NO SPARK
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
NOT SPARKING
LEAD - IGNITION
UNDER PRESSURE
KIT - EXPANSION VESSEL
BOILER TEMP LOW SYSTEM TEMP LOW
GAS PRESSURE INLET
HOT WATER CYCLING
THERMISTOR - CONTROL - RETURN
BLOCKED PREHEAT SAT3
KIT - PLATE HEAT EXCHANGER
HOT WATER CYCLING
THERMISTOR - NO FLOW
NO FAN AT START UP
HARNESS PELV (LOW VOLTAGE)
LOW GAS RATE CH OPERATION
INJECTOR ASSEMBLY
EXTERNAL FROST PROTECT
EXTERNAL FROST PROTECT
NO OVERRUNS
PCB
HOT WATER TOO HOT
THERMISTOR - CONTROL - RETURN
HOT WATER TOO HOT
THERMISTOR - NO FLOW
TO FLOW SENSOR F4 - FLOW SENSOR FAULT
HARNESS PELV (LOW VOLTAGE)
TO RETURN SENSOR F5 - RETURN SENSOR FAULT
HARNESS PELV (LOW VOLTAGE)
ELECTRICAL OVER 15V ON N
KIT - FAN
CH OPERATION NOISY
HEAT ENGINE
LETBY PREHEAT3
DIVERTOR VALVE - MINEBEA PADDLE BODY KIT (NEW STYLE)
L5 - RESTART FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
FAULT CODE FA
HARNESS PELV (LOW VOLTAGE)
FAULT CODE FA - FLOW SENSOR
HARNESS PELV (LOW VOLTAGE)
FAULT CODE FA
PCB
POOR FLOW - RESTRICTED
KIT - PLATE HEAT EXCHANGER
POOR SUPPLY
GAS PRESSURE INLET
SPARK BUT NOT LIGHTING
GAS VALVE KIT
SPARKING BUT NOT LIGHTING
ELECTRODE - IGNITION
SPARK BUT NOT LIGHTING
ELECTRODE - IGNITION
BURNER DOES NOT IGNITE
GAS VALVE KIT
NO FAN AT START UP
KIT - FAN
IGNITES BUT BAFLLES OR NOISY
GAS VALVE KIT
DHW NOISY KETTLING
HEAT ENGINE
SPARKING OCCURS BURNER DOES NOT IGNITE
UNIT - IGNITOR
DHW COOL RADS COOL
HEAT ENGINE
DHW COOL RADS COOL
EXTERNAL HOT WATER FAULT
NO CH 2
HARNESS PELV (LOW VOLTAGE)
BLANK FOR L6 FAULT CODE RESET
Z DIRECTION CHOICE OR CONTINUE
F6
PCB
F6
OUTDOOR SENSOR
F9
PCB INITIAL SETUP
DU
Z DIRECTION CHOICE OR CONTINUE
FU
PCB
FURTHER INVESTIGATION F1
Z DIRECTION CHOICE OR CONTINUE
FURTHER IN VESTIGATION F2
Z DIRECTION CHOICE OR CONTINUE
F2 FAULT CODE
PCB
FAN DOES NOT RUN
KIT - FLOW SENSOR C/W TURBINE
TO FAN - FURTHER INVESTIGATION FUSE F1
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
TO SPARK GEN - FURTHER INVESTIGATION FUSE F1
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
DHW DEMAND STOPS QUICKLY
KIT - PUMP HEAD
NOT OPENING - MECHANICAL
GAS VALVE KIT
RADS COLD BOILER HOT - MECHANICAL FAULT
DIVERTOR VALVE - MOTOR KIT MINEBEA 24V (NEW STYLE)
RADS HEAT WITH NO DEMAND - MECHANICAL FAULT
DIVERTOR VALVE - MOTOR KIT MINEBEA 24V (NEW STYLE)
RADS HEAT WITH NO DEMAND
DIVERTOR VALVE - MOTOR KIT MINEBEA 24V (NEW STYLE)
FAULT CODES 2
Z DIRECTION CHOICE OR CONTINUE
FAN RUNS DHW DEMAND - PUMP RUNNING CONTINUALLY
KIT - PUMP HEAD
BURNER DOES NOT IGNITELEAKING POC
KIT - REPLACEMENT - SUMP & COVER
BURNER DOES NOT IGNITELEAKING POC
MANIFOLD - FLUE
RETURN THERMISTOR SATISFACTORY
RESULT AS EXPECTED
FLOW THERMISTOR SATISFACTORY
RESULT AS EXPECTED
GAS VALVE VOLTAGE SATISFACTORY
RESULT AS EXPECTED
GAS VALVE RESISTANCE SATISFACTORY
RESULT AS EXPECTED
PUMP VOLTAGE SATISFACTORY
RESULT AS EXPECTED
FAN SATISFACTORY
RESULT AS EXPECTED
RESISTANCE WRONG (QADAI)
GAS VALVE KIT
PUMP SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (LV)
RESULT AS EXPECTED
PUMP VOLTAGE (LV)
RESULT AS EXPECTED
ELECTRICAL OVER 15V ON N (QADAI)
KIT - FAN
OPERATION DHW DHW COOL RADS COOL
PRESSURE GAUGE
OPERATION DHW NOISY
PRESSURE GAUGE
OPERATION DHW NOISY
SYSTEM PRESSURE
OPERATION DHW DHW COOL RADS COOL
SYSTEM PRESSURE
OPERATION DHW RUNS HOT COLD
PRESSURE GAUGE
OPERATION DHW RUNS HOT COLD
SYSTEM PRESSURE
OPERATION CH UO TEMP RADS COOL
PRESSURE GAUGE
OPERATION CH
SYSTEM PRESSURE
F1 FAULT CODE
PRESSURE GAUGE
F1 - LOW WATER FAULT
SYSTEM PRESSURE
F1 - LOW WATER FAULT
SWITCH - PRESSURE - WATER (BLOCKED)
FU
PRESSURE GAUGE
FU
SYSTEM PRESSURE
FU / FJ PUMP
PCB
FU / FJ - NOT RUNNING
KIT - PUMP HEAD
FU
NO FAULT - DIFFERENTIAL FAULT
L3 NO WATER FLOW
PRESSURE GAUGE
FAULT CODE L3
SYSTEM PRESSURE
DHW COOL RADS COOL
KIT - PLATE HEAT EXCHANGER
HOT WATER CYCLING
KIT - PLATE HEAT EXCHANGER
FUFAULT CODE L3
KIT - PLATE HEAT EXCHANGER
DHW NOISY KETTLING
KIT - PLATE HEAT EXCHANGER
BURNER IGNITES AND ESTABLISHES - FLAME SENSE
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
F2 FAULT CODE - FLAME SENSE
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
L6 FAULT CODE - FLAME SENSE
HARNESS MAINS - BOILER MAINS VOLTAGE HARNESS
NO CH DEMAND 1
INTERNAL TIMER
NO CH 2 DHW COOL RADS COOL
HARNESS PELV (LOW VOLTAGE)
NO CH 2 DHW NOISY
HARNESS PELV (LOW VOLTAGE)
RADS HEAT WITH NO DEMAND - MECHANICAL FAULT
24 VOLT DIVERTOR MOTOR (OLD STYLE)
RADS HEAT WITH NO DEMAND
24 VOLT DIVERTOR MOTOR (OLD STYLE)
LETBY PREHEAT3
DIVERTOR VALVE - PADDLE AND BODY KIT (OLD STYLE)
RADS COLD BOILER HOT - MECHANICAL FAULT
24 VOLT DIVERTOR MOTOR (OLD STYLE)
RADS COLD BOILER HOT
24 VOLT DIVERTOR MOTOR (OLD STYLE)
L1 - MECH FAULT
DIVERTOR VALVE - MOTOR KIT MINEBEA 24V (NEW STYLE)
L1 - ELEC FAULT
DIVERTOR VALVE - MOTOR KIT MINEBEA 24V (NEW STYLE)
L1 - NO PUMP
PCB
L1 - NOT RUNNING
KIT - PUMP HEAD
L1
INTERNAL BYPASS
ALL CHECKS OK RETEST MODEL
NO FAULT - OVERHEAT
LEAKING POC
KIT - REPLACEMENT - SUMP & COVER
LEAKING POC
MANIFOLD - FLUE
L1 - NOT RUNNING OLD DIVERTER
KIT - PUMP HEAD
L1 OLD DIVERTER
INTERNAL BYPASS
ALL CHECKS OK RETEST MODEL OLD DIVERTER
NO FAULT - OVERHEAT
LEAKING POC OLD DIVERTER
KIT - REPLACEMENT - SUMP & COVER
LEAKING POC OLD DIVERTER
MANIFOLD - FLUE
L1 - ELEC FAULT
24 VOLT DIVERTOR MOTOR (OLD STYLE)
L1 - MECH FAULT
24 VOLT DIVERTOR MOTOR (OLD STYLE)
QADAI DIVERTER VOLTAGE
24 VOLT DIVERTOR MOTOR (OLD STYLE)
DIVERTER VOLTAGE OLD VALVE
RESULT AS EXPECTED
DIVERTER RESISTANCE OLD VALVE
RESULT AS EXPECTED
DIVERTER RESISTANCE
RESULT AS EXPECTED
QADAI DIVERTER VOLTAGE
DIVERTOR VALVE - MOTOR KIT MINEBEA 24V (NEW STYLE)
DIVERTER VOLTAGE
RESULT AS EXPECTED
RADS COLD BOILER HOT
DIVERTOR VALVE - MOTOR KIT MINEBEA 24V (NEW STYLE)
NO CH DEMAND 1 NEW
INTERNAL TIMER
NO CH DEMAND 1DHW NOISY
INTERNAL TIMER
NO CH DEMAND 1 NEWDHW NOISY
INTERNAL TIMER
NO CH DEMAND 1DHW NOISY DHW COOL RADS COOL
INTERNAL TIMER
NO CH DEMAND 1 NEW DHW COOL RADS COOL
INTERNAL TIMER
SPARK GENERATOR RESISTANCE
RESULT AS EXPECTED
SPARK GENERATOR VOLTAGE
RESULT AS EXPECTED
FLOW TURBINE VOLTAGE
RESULT AS EXPECTED
FT
PCB
BURNER DOES NOT IGNITELEAKING POCBAFFLES
MANIFOLD - FLUE
BURNER DOES NOT IGNITELEAKING POCBAFFLES
KIT - REPLACEMENT - SUMP & COVER
OPERATION CH NOISY
PRESSURE GAUGE
OPERATION CH NOISY
SYSTEM PRESSURE
FA PUMP
PCB
FA - NOT RUNNING
KIT - PUMP HEAD
NO SPARKING
UNIT - IGNITOR
POOR CONDITION - NO SPARK
ELECTRODE - IGNITION
DHW TOO HOT
PCB
EXPANSION CONNECTION
KIT - PIPE - EXPANSION VESSEL
TO RETURN SENSOR - HOT WATER CYCLING
HARNESS PELV (LOW VOLTAGE)
TO HEATING SENSOR - HOT WATER CYCLING
HARNESS PELV (LOW VOLTAGE)
MIXING - HOT WATER CYCLING
EXTERNAL HOT WATER FAULT
NO DISPLAY SEEN
CHARACTERISTIC TEST FROM POWER UP
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM POWER UP
BOILER DOES NOT REACT TO CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION (FOR HEAT EX DIAG)
BOILER KETTLES
CHARACTERISTIC TEST FROM CH OPERATION (FOR HEAT EX DIAG)
DIFFERENTIAL OK
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
TEMP DIFF CORRECT LOCAL BOILING
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
INLET PRESSURE DOES NOT CHANGE
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
INLET PRESSURE DROPS AWAY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
SPARK ELECTRODE IN POOR CONDITION
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
SPARK GAP INCORRECT
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
TEMPERATURE DIFFERENTIAL EXCESSIVELY HIGH
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS COLD
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS HOT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW NOISY KETTLING
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
DHW DEMAND
CHARACTERISTIC TEST FROM OBSERVATION WHICH DEMAND IS SHOWING
FROST PROTECTION
CHARACTERISTIC TEST FROM OBSERVATION WHICH DEMAND IS SHOWING
DISPLAY SHOWS BOILER OFF OR OFF NEXT TO RADIATOR SYMBOL
CHARACTERISTIC TEST FROM POWER UP
DISPLAY DOES NOT CHANGE AND NEITHER THE FAN NOR THE PUMP RUN
CHARACTERISTIC TEST FROM FAN RUN DHW DEMAND
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM POWER UP
PUMP RUNNING CONTINUALLY WITHOUT DEMAND
CHARACTERISTIC TEST FROM FAN RUN DHW DEMAND
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
FAN RUNS SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
FAN RUNS SPARKING OCCURS BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES BUT DOES NOT ESTABLISH - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION WHICH DEMAND IS SHOWING
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION WHICH DEMAND IS SHOWING
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION WHICH DEMAND IS SHOWING
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION WHICH DEMAND IS SHOWING
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION WHICH DEMAND IS SHOWING
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT GAUGE DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT GAUGE DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM OBSERVATION WHICH DEMAND IS SHOWING
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
DISPLAY DOES NOT CHANGE WHEN KNOB ADJUSTED
CHARACTERISTIC TEST FROM OBSERVATION CH TEMPERATURE SETTING
MAX FLOW TEMPERATURE SET TOO LOW
CHARACTERISTIC TEST FROM OBSERVATION CH TEMPERATURE SETTING
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REACHES TEMPERATURE BUT SYSTEM DOES NOT HEAT
CHARACTERISTIC TEST FROM OPERATION CH
BOILER TEMPERATURE AND SYSTEM TEMPERATURE LOW
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER FIRES WITH NO HEATING OR HOT WATER DEMAND
CHARACTERISTIC TEST FROM POWER UP
DISPLAY CHANGES TO SHOW ON/TEMPERATURE BUT PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM FAN RUN DHW DEMAND
DISPLAY CHANGES TO SHOW ON/TEMPERATURE BUT FAN DOES NOT RUN
CHARACTERISTIC TEST FROM FAN RUN DHW DEMAND
04/05/2023 11:21:23 2211_1_50_2 21/06/2023 10:44:32
05/05/2023 14:34:10
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK (LOW VOLTAGE)
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
POWER OFF RESET BOILER
PREHEAT OFF
WAIT APPROXIMATELY 15 SECONDS
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE FAN / PUMP AND HARNESS
REMOVE CONNECTOR X1 FROM THE PCB
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
PREHEAT OFF
GAIN
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE BYPASSED EXTERNAL CONTROLS AND HARNESS
DISCONNECT PLUG X8 FROM PCB
ENSURE LINK ON "OPENTHERM" TERMINALS IS STILL FITTED
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
OBSERVATION BYPASS INTERNAL TIMER (OLD STYLE)
DISCONNECT THE TIMER
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2 FROM THE PCB
RESET BOILER
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE OUTDOOR SENSOR AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X8 FROM PCB
OBSERVATION IS BOILER SHOWING DIFFERENTIAL FAULT
ENSURE BOILER IS COOL
RESISTANCE HARNESS OUTDOOR SENSOR
DISCONNECT X8 FROM THE PCB
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE PUMP
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
VOLTAGE DIVERTER VALVE
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
VOLTAGE DIVERTER VALVE
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
VOLTAGE GAS VALVE AT PCB
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE FAN / PUMP AT PCB
GAIN ACCESS TO PCB (
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
RESISTANCE PUMP
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY AND MAKE SAFE
VOLTAGE PUMP SPEED CONTROL
DISCONNECT PUMP SPEE
RESISTANCE ELECTRODE SENSE HARNESS CONNECTOR
DISCONNECT FLAME SEN
RESISTANCE ELECTRODE SENSE HARNESS CONNECTOR
DISCONNECT FLAME SEN
RESISTANCE ELECTRODE SENSE HARNESS CONNECTOR
DISCONNECT FLAME SEN
RESISTANCE LOW WATER PRESSURE SWITCH
DISCONNECT WIRES FROM LOW WATER PRESSURE SWITCH
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
VOLTAGE DIVERTER VALVE
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
RESISTANCE HARNESS INTERNAL TIMER
DISCONNECT PLUG X8 FROM PCB
ALL LINKS FROM PREVIOUS TESTS STILL FITTED
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE BYPASSED EXTERNAL CONTROLS AND HARNESS
DISCONNECT PLUG X8 FROM PCB
ENSURE LINK ON "OPENTHERM" TERMINALS IS STILL FITTED
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE BYPASSED EXTERNAL CONTROLS AND HARNESS
DISCONNECT PLUG X8 FROM PCB
ENSURE LINK ON "OPENTHERM" TERMINALS IS STILL FITTED
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
INSPECTION DIVERTER VALVE HEAD DHW POSITION
PREHEAT OFF
REMOV
VOLTAGE DIVERTER VALVE
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
INSPECTION DIVERTER VALVE HEAD HEATING POSITION
PREHEAT OFF
REMOV
VOLTAGE DIVERTER VALVE
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
INSPECTION DIVERTER VALVE HEAD OPERATION
SELECTOR SWITCH SET
VOLTAGE DIVERTER VALVE
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
VOLTAGE DIVERTER VALVE
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE DIVERTER VALVE AND HARNESS (OLD VALVE)
DISCONNECT X4 FROM THE PCB
OBSERVATION TYPE OF TIMER CONNECTION
UNCLIP TIMER FROM THE FRONT OF THE APPLIANCE
RESISTANCE HARNESS INTERNAL TIMER
DISCONNECT PLUG X8 FROM PCB
ALL LINKS FROM PREVIOUS TESTS STILL FITTED
OBSERVATION TYPE OF TIMER CONNECTION
UNCLIP TIMER FROM THE FRONT OF THE APPLIANCE
OBSERVATION BYPASS INTERNAL TIMER (OLD STYLE)
DISCONNECT THE TIMER
RESISTANCE HARNESS INTERNAL TIMER
DISCONNECT PLUG X8 FROM PCB
ALL LINKS FROM PREVIOUS TESTS STILL FITTED
RESISTANCE HARNESS INTERNAL TIMER
DISCONNECT PLUG X8 FROM PCB
ALL LINKS FROM PREVIOUS TESTS STILL FITTED
OBSERVATION TYPE OF TIMER CONNECTION
UNCLIP TIMER FROM THE FRONT OF THE APPLIANCE
OBSERVATION BYPASS INTERNAL TIMER (OLD STYLE)
DISCONNECT THE TIMER
RESISTANCE HARNESS INTERNAL TIMER
DISCONNECT PLUG X8 FROM PCB
ALL LINKS FROM PREVIOUS TESTS STILL FITTED
RESISTANCE HARNESS INTERNAL TIMER
DISCONNECT PLUG X8 FROM PCB
ALL LINKS FROM PREVIOUS TESTS STILL FITTED
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
PREHEAT OFF
GAIN
VOLTAGE FROM HOT WATER FLOW TURBINE
PULL CONNECTOR X6 BACK SLIGHTLY TO EXPOSE TEST POINTS
SET FLOW RATE TO 3 LITRES/MIN
OBSERVATION DISCONNECT INTERNAL TIMER
REMOVE AND DISCONNEC
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOL
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
PREHEAT OFF
GAIN
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (
CHECK FOR NOISE ON HEATING DEMAND
PREHEAT OFF
ENSURE HEATING FLOW AND RETURN VALVES ARE FULLY OPEN
CH THERMOSTAT SET TO MAX
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
HEATING FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTACH TEMP PROBES TO THE FLOW AND RETURN PIPES AS CLOSE TO THE BOILER AS POSSIBLE
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY AND MAKE SAFE
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN
PULL X5 BACK SLIGHTLY TO EXPOSE TEST PINS
INSPECTION DIVERTER VALVE HEAD HEATING POSITION
PREHEAT OFF
REMOV
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
INSPECTION REGULATOR / FILTER DHW INLET
ISOLATE AND DRAIN THE MAINS WATER SUPPLY
REMOVE REGULATOR / FILTER FROM CARTRIDGE ASSEMBLY
PRESSURE GAS INLET (BLIP TEST)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE BURNER
VOLTAGE GAS VALVE AT PCB
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION ELECTRODE SPARK GAP
CAREFULLY REMOVE BURNER FROM BOILER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE CONNECTOR FROM SPARK GENERATOR
PULL X1 AND X2 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE ELECTRODE SPARK HARNESS
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2 FROM THE PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2 FROM THE PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION DIVERTER VALVE HEAD DHW POSITION
PREHEAT OFF
REMOV
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DIVERTER VALVE MOTOR
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
INSPECTION FAN MECHANICAL
REMOVE THE FAN
VOLTAGE MAINS POWER SUPPLY AT PCB
GAIN ACCESS TO PCB (
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
OBSERVATION ISOLATE DHW
TURN THE DHW ISOLATION VALVE OFF
OBSERVATION DISCONNECT FLOW TURBINE
UNPLUG ELECTRICAL CONNECTOR AT FLOW TURBINE AND MAKE SAFE
VOLTAGE EXTERNAL CONTROLS (NO DEMAND)
{ALLDEMANDOFF}
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
VOLTAGE FROM HOT WATER FLOW TURBINE
PULL CONNECTOR X6 BACK SLIGHTLY TO EXPOSE TEST POINTS
SET FLOW RATE TO 3 LITRES/MIN
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT CONNECTOR FROM THE DHW FLOW TURBINE
PULL X6 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DIVERTER VALVE MOTOR
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS AND SPARK GENERATOR
REMOVE CONNECTOR X2 FROM THE PCB
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS DIVERTER VALVE
REMOVE PLUG FROM DIVERTER VALVE MOTOR
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
VOLTAGE PUMP SPEED CONTROL
DISCONNECT PUMP SPEE
RESISTANCE HARNESS PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL
RESISTANCE OUTDOOR SENSOR AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X8 FROM PCB
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
RESISTANCE LOW WATER PRESSURE SWITCH AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECT LOW WATER PRESSURE SENSOR (BLOCKAGE)
ISOLATE BOILER FROM THE HEATING CIRCUIT AND DRAIN BOILER
REMOVE LOW WATER PRESSURE SENSOR
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
INSPECTION DIVERTER VALVE HEAD OPERATION
SELECTOR SWITCH SET
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DIVERTER VALVE MOTOR
RESISTANCE HARNESS DIVERTER VALVE
REMOVE PLUG FROM DIVERTER VALVE MOTOR
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DIVERTER VALVE MOTOR
RESISTANCE HARNESS DIVERTER VALVE (OLD VALVE)
REMOVE PLUG FROM DIVERTER VALVE MOTOR
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DIVERTER VALVE MOTOR
RESISTANCE HARNESS DIVERTER VALVE (OLD VALVE)
REMOVE PLUG FROM DIVERTER VALVE MOTOR
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DIVERTER VALVE MOTOR
RESISTANCE HARNESS DIVERTER VALVE (OLD VALVE)
REMOVE PLUG FROM DIVERTER VALVE MOTOR
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
RESISTANCE DIVERTER VALVE AND HARNESS
DISCONNECT X4 FROM THE PCB
VOLTAGE DIVERTER VALVE
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS DIVERTER VALVE
REMOVE PLUG FROM DIVERTER VALVE MOTOR
PULL X4 BACK SLIGHTLY TO EXPOSE TEST PINS
OBSERVATION BYPASS INTERNAL TIMER
DISCONNECT THE TIMER
OBSERVATION BYPASS INTERNAL TIMER
DISCONNECT THE TIMER
OBSERVATION BYPASS INTERNAL TIMER
DISCONNECT THE TIMER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE CONNECTOR FROM SPARK GENERATOR
PULL X1 AND X2 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE ELECTRODE SPARK HARNESS
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
EXPANSION VESSEL PRESSURE
SYSTEM PRESSURE DISCHARGED
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
RESISTANCE SENSOR TEMP FLOW
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RESISTANCE SENSOR TEMP RETURN
DISCONNECT PLUG FROM
VOLTAGE EXTERNAL FROST STAT
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
System Information
- Total Tests: 805
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control