Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
IDEAL MINI AND RELATED IDEAL VARIANTS (1 PCB)
GLOBALLY REPLACED
OBSERVATION BOILER STANDBY
ENSURE NO DEMAND FOR
OBSERVATION PUMP RUNS
DHW TEMPERATURE SELECTOR SET TO MAX
OBSERVATION FAN RUNS
DHW TEMPERATURE SELECTOR SET TO MAX
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
OBSERVATION BURNER IGNITION
DHW TEMPERATURE SELECTOR SET TO MAX
PRESSURE BURNER MIN
ATTACH PRESSURE GAUG
OPERATION DHW
DHW TEMPERATURE SELECTOR SET TO MAX
SEQUENCE OF OPERATION
NO LONGER USED
INFORMATION PCB MODIFICATION
PLEASE NOTE THAT THE
FUSE FURTHER INVESTIGATION
OUTSIDE MODEL
FAULT CODE 202 - DHW OPERATION
OUTSIDE MODEL
FAULT CODE 202 - CH OPERATION
OUTSIDE MODEL
FAULT CODE 220 - FROST PROTECTION
OUTSIDE MODEL
FAULT CODE 122 - OVERHEAT LOCKOUT
OUTSIDE MODEL
FAULT CODE 221 - APS FAULT
OUTSIDE MODEL
FAULT CODE 210 - PUMP PROVING FAULT
OUTSIDE MODEL
FAULT CODE 021 - FAULTY DHW THERMISTOR
OUTSIDE MODEL
FAULT CODE 022 - FAULTY CH THERMISTOR
OUTSIDE MODEL
FAULT CODE 111 - PCB FAULT
OUTSIDE MODEL
OBSERVATION DHW MODULATION
ADJUST DHW FLOW RATE
OPERATION CH
CH TEMPERATURE CONTROL SET TO MAX
OBSERVATION CH MODULATION
CH TEMPERATURE CONTR
FAULT CODE 020 - FALSE FLAME DETECTED
OUTSIDE MODEL
PRESSURE BURNER MAXIMUM
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
DHW TEMPERATURE SELECTOR SET TO MAX
PRESSURE IGNITION
ATTACH PRESSURE GAUG
FAULT CODE 222 - NEW PCB FAULT
INTENTIONALLY BLANK - HEADER FOR FAULT CODE
FAULT CODE 002
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
OPERATION CH RADS DO NOT HEAT
SYSTEM PRESSURE
OPERATION CH RADS DO NOT HEAT
TAP 3/4IN - CH
OPERATION CH RADS DO NOT HEAT
MOTOR - PUMP
OPERATION CH RADS DO NOT HEAT
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
OPERATION CH RADS DO NOT HEAT
SERVICE KIT - DIVERTER VALVE
OPERATION CH RADS DO NOT HEAT
KIT - BY-PASS
OPERATION CH - RADS COOL
TEMPERATURE PROBE
FAULT CODE 002
HEAT EXCHANGER - MAIN
OBSERVATION FAN RUNS - FAN
CABLE - FAN
FAULT CODE 020
WATER INGRESS
FAULT CODE 020
ELECTRODE - DETECTION
OBSERVATION BOILER STANDBY - STANDBY LED DOES NOT ILLUMINATE
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OBSERVATION FAN RUNS
MOTOR - PUMP
OBSERVATION BOILER RESPONDS TO CH DEMAND - OPEN CIRCUIT TO EXT CONTROLS
CABLE - POWER SUPPLY & EXT CONTROL
OBSERVATION BOILER RESPONDS TO CH DEMAND - WITHOUT INTEGRAL TIMER
CABLE - POWER SUPPLY & EXT CONTROL
OBSERVATION FAN RUNS
DIAPHRAGM - PRESSURE SWITCH - CH
OBSERVATION BOILER RESPONDS TO CH DEMAND - WITH INTEGRAL TIMER
CABLE - TIME SWITCH
FAULT CODE 221
TEST POINT - AIR PRESSURE SWITCH
OBSERVATION BURNER IGNITION - NO SPARKING
SWITCH - AIR PRESSURE
OBSERVATION BURNER IGNITION - NO SPARKING
CABLE - FAN
OBSERVATION FAN RUNS
KIT - MICROSWITCH
OBSERVATION BURNER IGNITION - NO SPARKING
TUBE (AIR PRESSURE SWITCH)
OBSERVATION BURNER IGNITION - NO SPARKING
TEST POINT - AIR PRESSURE SWITCH
OBSERVATION BURNER IGNITION - NO SPARKING
HEAT EXCHANGER - MAIN
OBSERVATION FAN RUNS - PRIMARY SENSOR
TEMPERATURE PROBE
OBSERVATION PUMP RUNS - FLOW SWITCH
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OBSERVATION FAN RUNS - DHW SENSOR
TEMPERATURE PROBE
PRESSURE BURNER MAX AND MIN
INLET PRESSURE
PRESSURE IGNITION
PCB - IGNITION RATE
PRESSURE BURNER MAX - DHW SENSOR
TEMPERATURE PROBE
PRESSURE BURNER MAX
KNOB
PRESSURE BURNER MAXIMUM
INLET PRESSURE
PRESSURE BURNER MAX
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OBSERVATION FAN RUNS
THERMOSTAT 105DEG C - OVERHEAT
OPERATION DHW - DHW COOL RADS COOL
INLET PRESSURE
OPERATION DHW - DHW COOL RADS COOL
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OPERATION DHW - DHW TOO COOL DHW SENSOR
TEMPERATURE PROBE
PRESSURE MIN
Z REDIRECT
OBSERVATION BURNER IGNITION - NOT ESTABLISHING
ELECTRODE - DETECTION
OBSERVATION BURNER IGNITION - NOT ESTABLISHING
CABLE - FLAME DETECTION ELECTRODE
OBSERVATION BURNER IGNITION - NOT ESTABLISHING - SHORTING TO EARTH
ELECTRODE - DETECTION
OBSERVATION BURNER IGNITION - IGNITES BUT BAFFLES
INLET PRESSURE
OBSERVATION BURNER IGNITION - IGNITES BUT BAFFLES
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OBSERVATION BURNER IGNITION - IGNITES BUT BAFFLES
HEAT EXCHANGER - MAIN
FAULT CODE 112
CABLE - FAN
FAULT CODE 120
Z REDIRECT
FUSE INVESTIGATION
ACTUATOR - DIVERTER VALVE
FUSE INVESTIGATION - SHORT CIRCUIT
MOTOR - PUMP
FUSE INVESTIGATION - SHORT CIRCUIT
GAS VALVE
OBSERVATION BURNER IGNITION - NO SPARKING
ELECTRODE - IGNITION
INFORMATION CASE REMOVAL
Z REDIRECT
OBSERVATION BURNER IGNITION - NOT ESTABLISHING
INLET PRESSURE
OBSERVATION BURNER IGNITION - NOT IGNITING
ELECTRODE - IGNITION
OBSERVATION BURNER IGNITION - NOT IGNITING - LOW PRESSURE
INLET PRESSURE
OBSERVATION BURNER IGNITION - NOT IGNITING - NO PRESSURE
INLET PRESSURE
OBSERVATION BURNER IGNITION - NOT IGNITING
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
OBSERVATION BOILER STANDBY - FAULT CODES 2
Z REDIRECT
OBSERVATION BOILER STANDBY - STANDBY LED DOES NOT FLASH
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
OPERATION DHW - DHW RUNS HOT COLD
MOTOR - PUMP
OPERATION DHW - DHW RUNS HOT COLD DHW SENSOR
TEMPERATURE PROBE
OPERATION DHW - DHW RUNS HOT COLD PRIMARY SENSOR
TEMPERATURE PROBE
OPERATION DHW - DHW TOO HOT DHW SENSOR
TEMPERATURE PROBE
OPERATION DHW - DHW TOO COOL
MOTOR - PUMP
SEQUENCE OF OPERATION
Z REDIRECT
OBSERVATION BOILER SELF CHECK - PUMP RUNS WITH NO DEMAND
OPEN TAP OR LEAK
INFORMATION PCB MODIFICATION
Z REDIRECT
OBSERVATION RESET CLOCK
Z REDIRECT
OBSERVATION BOILER SELF CHECK - PUMP RUNS WITH NO DEMAND
CLOCK BATTERY
OBSERVATION BOILER SELF CHECK - PUMP RUNS WITH NO DEMAND
CABLE - TIME SWITCH
OBSERVATION DHW FLOW RATE
TAP 1/2IN - DHW
OBSERVATION FAN RUNS
TUBE (AIR PRESSURE SWITCH)
OBSERVATION FAN RUNS
VENTURI
OBSERVATION FAN RUNS - APS
CABLE - FAN
OBSERVATION PUMP RUNS - PRIMARY SENSOR
TEMPERATURE PROBE
OBSERVATION PUMP RUNS
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
OBSERVATION BOILER STANDBY - PUMP RUNS WITH NO DEMAND
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
FAULT CODE 202 DHW
OPEN TAP OR LEAK
FAULT CODE 202 DHW
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OBSERVATION BOILER STANDBY - PUMP RUNS WITH NO DEMAND
FROST PROTECTION
FAULT CODE 202 CH
Z REDIRECT
FAULT CODE 202 CH
CLOCK BATTERY
FAULT CODE 202 CH
CABLE - TIME SWITCH
FAULT CODE 220
FROST PROTECTION
FAULT CODE 220 - PRIMARY SENSOR
TEMPERATURE PROBE
FAULT CODE 111
PCB
OBSERVATION BOILER STANDBY - PRIMARY SENSOR - PUMP RUNS WITH NO DEMAND
TEMPERATURE PROBE
FAULT CODE 002 - PRIMARY SENSOR - WILL NOT RESET
TEMPERATURE PROBE
FAULT CODE 002
MOTOR - PUMP
FAULT CODE 002 - DHW SENSOR - CUTS OUT
TEMPERATURE PROBE
FAULT CODE 002
INLET PRESSURE
FAULT CODE 002
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
FAULT CODE 002 - DHW SENSOR - DOES NOT MODULATE
TEMPERATURE PROBE
FAULT CODE 022
PCB
FAULT CODE 021
PCB
FAULT CODE 212
Z REDIRECT
FAULT CODE 122 - OPEN CIRCUIT
THERMOSTAT 105DEG C - OVERHEAT
FAULT CODE 122 - RUNNING SLOW
MOTOR - PUMP
FAULT CODE 122
HEAT EXCHANGER - MAIN
FAULT CODE 122 - PRIMARY SENSOR
TEMPERATURE PROBE
FAULT CODE 021 - DHW SENSOR
TEMPERATURE PROBE
FAULT CODE 022 - PRIMARY SENSOR
TEMPERATURE PROBE
FAULT CODE 221 - APS SHORT CIRCUIT
CABLE - FAN
FAULT CODE 221 - FAN DOES NOT RUN
TUBE (AIR PRESSURE SWITCH)
FAULT CODE 221 - FAN
CABLE - FAN
FAULT CODE 221 - FAN RUNS
SWITCH - AIR PRESSURE
FAULT CODE 221 - APS OPEN CIRCUIT
CABLE - FAN
FAULT CODE 221 - FAN RUNS
TUBE (AIR PRESSURE SWITCH)
FAULT CODE 221
FLUE
FAULT CODE 221
HEAT EXCHANGER - MAIN
FAULT CODE 122
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
FAULT CODE 210
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
FAULT CODE 210 - RUNNING SLOW
MOTOR - PUMP
TYPE OF DIAGNOSTIC PROCEDURE
Z REDIRECT
FAULT CODE 210
DIAPHRAGM - PRESSURE SWITCH - CH
FAULT CODE 210
KIT - MICROSWITCH
OPERATION DHW - DHW TOO COOL
HEAT EXCHANGER - MAIN
OBSERVATION DHW FLOW RATE
MAINS WATER SUPPLY / TAP
OPERATION DHW - DHW RUNS HOT COLD
HEAT EXCHANGER - MAIN
OBSERVATION DHW MODULATION - DHW SENSOR
TEMPERATURE PROBE
OBSERVATION CH MODULATION - PRIMARY SENSOR
TEMPERATURE PROBE
OBSERVATION DHW FLOW RATE
FLOW SWITCH - MAGNETIC
FUSE INVESTIGATION - LEAK
ACTUATOR AND KIT - DIVERTER VALVE
OBSERVATION BURNER IGNITION - NOT IGNITING
PCB AND GAS VALVE
EXCESSIVE SYSTEM PRESSURE
EXPANSION VESSEL
OPERATION DHW - TOO COOL RADS HEAT
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
FAULT CODE 002
ACTUATOR - DIVERTER VALVE
OPERATION CH RADS DO NOT HEAT
ACTUATOR - DIVERTER VALVE
FAULT CODE 002
HEAT EXCHANGER - DHW
FAULT CODE 020
CABLE - FLAME DETECTION ELECTRODE
FAULT CODE 020 - NOT SHUTTING
GAS VALVE
OBSERVATION BOILER STANDBY - STANDBY LED DOES NOT ILLUMINATE
FLOW SWITCH - DHW
OBSERVATION FAN RUNS
KIT - FLOW GROUP
OBSERVATION FAN RUNS - PUMP PROVING MICROSWITCH
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OBSERVATION BURNER IGNITION - NO SPARKING
GASKET - FLUE ELBOW
OBSERVATION PUMP RUNS
FLOW SWITCH - MAGNETIC
OBSERVATION PUMP RUNS
FLOW SWITCH - DHW
PRESSURE BURNER MAXIMUM
GAS VALVE ADJUSTMENT
PRESSURE BURNER MAXIMUM - MINIMUM OUT
GAS VALVE
PRESSURE BURNER MAX - MAXIMUM OUT
GAS VALVE
OBSERVATION FAN RUNS - OVERHEAT STAT
CABLE - FAN
OPERATION DHW - DHW COOL
INJECTOR
OPERATION DHW - DHW COOL RADS COOL]
GAS VALVE ADJUSTMENT
OPERATION DHW - DHW COOL RADS COOL
GAS VALVE
PRESSURE BURNER MAX AND MIN
GAS VALVE ADJUSTMENT
OBSERVATION BURNER IGNITION - NOT ESTABLISHING - SHORTING TO EARTH
CABLE - FLAME DETECTION ELECTRODE
OBSERVATION BURNER IGNITION - IGNITES BUT BAFFLES
GAS VALVE ADJUSTMENT
OBSERVATION BURNER IGNITES - IGNITES BUT BAFFLES
GASKET - FLUE ELBOW
FAULT CODE 112
PCB
FAULT CODE 222
PCB FAULT THREE LIGHTS FLASHING
FUSE INVESTIGATION - SHORT TO DIVERTER VALVE
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
FUSE INVESTIGATION - SHORT CIRCUIT TO PUMP
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
FUSE INVESTIGATION - SHORT CIRCUIT TO FAN
CABLE - FAN
FURTHER INVESTIGATION
FUSE BLOWN
FUSE INVESTIGATION - SHORT CIRCUIT TO GAS VALVE
CABLE - PUMP TO DIVERTER VALVE TO GAS VALVE
OBSERVATION BOILER STANDBY - STANDBY LED DOES NOT FLASH
CABLE - POWER SUPPLY & EXT CONTROL
OBSERVATION BURNER IGNITION - NO SPARKING
CABLE - IGNITION ELECTRODE
OBSERVATION BOILER STANDBY - FAULT CODES 1
Z REDIRECT
OBSERVATION FAN RUNS
GAUGE - TEMPERATURE PRESSURE
OBSERVATION FAN RUNS
SYSTEM PRESSURE
OPERATION DHW - DHW RUNS HOT COLD
GAUGE - TEMPERATURE PRESSURE
OPERATION DHW - DHW RUNS HOT / COLD
SYSTEM PRESSURE
OPERATION DHW - DHW RUNS HOT COLD
HEAT EXCHANGER - DHW
OPERATION DHW - DHW TOO COOL
GAUGE - TEMPERATURE PRESSURE
OPERATION DHW - DHW TOO COOL
SYSTEM PRESSURE
OPERATION DHW - DHW TOO COOL
HEAT EXCHANGER - DHW
OBSERVATION FAN RUNS
SWITCH - AIR PRESSURE
OBSERVATION PUMP RUNS - PRIMARY SENSOR
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OBSERVATION PUMP RUNS
MOTOR - PUMP
OBSERVATION BOILER STANDBY - PUMP RUNS WITH NO DEMAND
FLOW SWITCH - DHW
FAULT CODE 202 DHW
FLOW SWITCH - MAGNETIC
FAULT CODE 202 DHW
FLOW SWITCH - DHW
FAULT CODE 202 CH - WITH INTEGRAL TIMER BLANK
TIME SWITCH
FAULT CODE 202 CH - PUMP RUNS WITH NO DEMAND
TIME SWITCH
FAULT CODE 220
PCB
FAULT CODE 111
Z REDIRECT
FAULT CODE 002
GAS VALVE ADJUSTMENT
FAULT CODE 002 - MINIMUM OUT
GAS VALVE
FAULT CODE 002 - MAXIMUM OUT
GAS VALVE
FAULT CODE 002
NO FAULT FOUND
FAULT CODE 022
Z REDIRECT
FAULT CODE 021
Z REDIRECT
FAULT CODE 122
CABLE - FAN
OBSERVATION BOILER STANDBY - PUMP RUNS WITH NO DEMAND
FLOW SWITCH - MAGNETIC
FAULT CODE 122
GAUGE - TEMPERATURE PRESSURE
FAULT CODE 122
SYSTEM PRESSURE
FAULT CODE 122
HEAT EXCHANGER - DHW
FAULT CODE 122
NO FAULT FOUND
FAULT CODE 122 - TRIPPING EARLY
THERMOSTAT 105DEG C - OVERHEAT
FAULT CODE 022
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
FAULT CODE 021
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
FAULT CODE 221 - FAN DOES NOT RUN
SWITCH - AIR PRESSURE
FAULT CODE 221
GASKET - FLUE ELBOW
FAULT CODE 221 - FAN RUNS
VENTURI
FAULT CODE 122 - NOT RUNNING
MOTOR - PUMP
FAULT CODE 210 - NOT RUNNING
MOTOR - PUMP
FAULT CODE 210
GAUGE - TEMPERATURE PRESSURE
FAULT CODE 210
SYSTEM PRESSURE
FAULT CODE 210
KIT - FLOW GROUP
FAULT CODE 210
CABLE - FLOW SWITCHES TO TEMPERATURE PROBE TO MODULATOR
OBSERVATION DHW FLOW RATE
HEAT EXCHANGER - DHW
OBSERVATION BURNER IGNITION - NOT IGNITING - LOW PRESSURE
GAS VALVE ADJUSTMENT
OBSERVATION BURNER IGNITION - NOT ESTABLISHING
GAS VALVE ADJUSTMENT
OBSERVATION BURNER IGNITION
PCB AND CABLE - PUMP TO DIVERTER VALVE TO...
EXCESSIVE SYSTEM PRESSURE
PIPE - CONNECTION - EXPANSION VESSEL
OPERATION DHW - TOO COOL RADS HEAT
ACTUATOR - DIVERTER VALVE
OPERATION DHW - TOO COOL RADS HEAT
SERVICE KIT - DIVERTER VALVE
FAULT CODE 002
SERVICE KIT - DIVERTER VALVE
BOILER REACHES TEMPERATURE RADIATORS DO NOT HEAT SUFFICIENTLY
CHARACTERISTIC TEST FROM OPERATION CH
PUMP AND FAN RUN BUT SPARKING DOES NOT OCCUR THEN FAULT REAPPEARS
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET - FALSE FLAME
FAULT CODE REAPPEARS WITHOUT PUMP OR FAN RUNNING
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET - FALSE FLAME
VOLTAGE PRESENT ON TEST 1 BUT DOES NOT DROP ON TEST 2
CHARACTERISTIC TEST FROM VOLTAGE PUMP PROVING SWITCH AT PCB
VOLTAGE ABSENT ON TEST 1
CHARACTERISTIC TEST FROM VOLTAGE PUMP PROVING SWITCH AT PCB
FAN CLOGGED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
NO SPARKING OBSERVED
CHARACTERISTIC TEST FROM OBSERVATION SPARKING AT PCB
SPARKING PRESENT BUT WEAK OR INTERMITTENT
CHARACTERISTIC TEST FROM OBSERVATION SPARKING AT PCB
FAN OUTLET SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
FAN VENTURI DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
FAN CLOGGED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
VOLTAGE AS ABOVE ON TEST 1 BUT WRONG ON TEST 2
CHARACTERISTIC TEST FROM VOLTAGE FLOW SWITCH AT PCB
VOLTAGE ABSENT ON TEST 1
CHARACTERISTIC TEST FROM VOLTAGE PUMP PROVING SWITCH AT PCB
UNABLE TO SET MINIMUM PRESSURE CORRECTLY
CHARACTERISTIC TEST FROM ADJUSTMENT PRESSURE MAX AND MIN
MINIMUM SET CORRECTLY BUT UNABLE TO SET MAXIMUM
CHARACTERISTIC TEST FROM ADJUSTMENT PRESSURE MAX AND MIN
PRESSURE REACHES MAXIMUM BUT THEN MODULATES DOWN
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
PRESSURE NEVER REACHES MAXIMUM
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
UNABLE TO SET MINIMUM PRESSURE CORRECTLY
CHARACTERISTIC TEST FROM ADJUSTMENT PRESSURE MAX AND MIN
MINIMUM SET CORRECTLY BUT UNABLE TO SET MAXIMUM
CHARACTERISTIC TEST FROM ADJUSTMENT PRESSURE MAX AND MIN
NO SPARKING PRESENT
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
VOLTAGE ABSENT
CHARACTERISTIC TEST FROM VOLTAGE RECTIFICATION CIRCUIT
VOLTAGE PRESENT BUT DOES NOT DROP
CHARACTERISTIC TEST FROM VOLTAGE RECTIFICATION CIRCUIT
UNABLE TO SET MINIMUM PRESSURE CORRECTLY
CHARACTERISTIC TEST FROM ADJUSTMENT PRESSURE MAX AND MIN
MINIMUM SET CORRECTLY BUT UNABLE TO SET MAXIMUM
CHARACTERISTIC TEST FROM ADJUSTMENT PRESSURE MAX AND MIN
FAN OUTLET SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
FAN VENTURI DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
FAN CLOGGED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
BURNER IGNITES SMOOTHLY BUT DOES NOT ESTABLISH (SPARKING CONTINUES)
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
SPARKING PRESENT BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
PRESSURE PRESENT BUT LOW
CHARACTERISTIC TEST FROM OBSERVATION SPARKING AT PCB
PRESSURE REMAINS AT 0MBAR
CHARACTERISTIC TEST FROM OBSERVATION SPARKING AT PCB
BURNER IGNITES BUT BAFFLES AND/OR FLAME LIFTS OFF
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
SYSTEM PRESSURE READS CORRECTLY BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
DHW COOL, RADIATORS REMAIN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL, RADIATORS BEGIN TO HEAT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT / COLD
CHARACTERISTIC TEST FROM OPERATION DHW
SYSTEM PRESSURE READS CORRECTLY BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
NO LEDS ILLUMINATED
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
SYSTEM PRESSURE READS CORRECTLY BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
NO EXTERNAL CONTROLS FITTED AND INTEGRAL TIMER DISPLAY IS ILLUMINATED
CHARACTERISTIC TEST FROM OBSERVATION ARE EXTERNAL CONTROLS FITTED
NO EXTERNAL CONTROLS FITTED AND INTEGRAL TIMER DISPLAY IS BLANK
CHARACTERISTIC TEST FROM OBSERVATION ARE EXTERNAL CONTROLS FITTED
PUMP DOES NOT RUN ON EITHER TEST
CHARACTERISTIC TEST FROM OBSERVATION PUMP RUNS (NO DEMAND)
PUMP RUNS ON TEST 1
CHARACTERISTIC TEST FROM OBSERVATION PUMP RUNS (NO DEMAND)
NO EXTERNAL CONTROLS FITTED AND INTEGRAL TIMER DISPLAY IS ILLUMINATED
CHARACTERISTIC TEST FROM OBSERVATION ARE EXTERNAL CONTROLS FITTED
NO EXTERNAL CONTROLS FITTED AND INTEGRAL TIMER DISPLAY IS BLANK
CHARACTERISTIC TEST FROM OBSERVATION ARE EXTERNAL CONTROLS FITTED
ADDITIONAL LIGHTS FLASHING OR ILLUMINATED / FAULT CODE SHOWING
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
CH FLOW PIPE BEGINS TO HEAT
CHARACTERISTIC TEST FROM OPERATION DHW (FAULT CODE)
BURNER CUTS OUT AND/OR FAULT CODE REAPPEARS
CHARACTERISTIC TEST FROM OPERATION DHW (FAULT CODE)
UNABLE TO SET MINIMUM PRESSURE CORRECTLY
CHARACTERISTIC TEST FROM ADJUSTMENT PRESSURE MAX AND MIN
MINIMUM SET CORRECTLY BUT UNABLE TO SET MAXIMUM
CHARACTERISTIC TEST FROM ADJUSTMENT PRESSURE MAX AND MIN
SYSTEM PRESSURE READS CORRECTLY BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
BOILER GOES TO OVERHEAT - TEMPERATURE BELOW 82°C
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
BOILER FLOW TEMPERATURE EXCEEDS 86°C AND BOILER STILL FIRED
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
PUMP RUNS WITH NO DEMAND OR BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
FAN OUTLET SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
FAN VENTURI DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION VENTURI AND FAN SEALS
SYSTEM PRESSURE READS CORRECTLY BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION PRESSURE SYSTEM
VOLTAGE PRESENT ON TEST 1 BUT DOES NOT DROP ON TEST 2
CHARACTERISTIC TEST FROM VOLTAGE PUMP PROVING SWITCH AT PCB
VOLTAGE ABSENT ON TEST 1
CHARACTERISTIC TEST FROM VOLTAGE PUMP PROVING SWITCH AT PCB
BOILER AND RADIATOR TEMPERATURE LOW
CHARACTERISTIC TEST FROM OPERATION CH
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
05/02/2021 15:27:18 2108_1_50_1 23/09/2021 09:50:03
15/09/2021 12:21:01
VOLTAGE MAINS IN AT CONNECTOR
{GAINPCBACS}
VOLTAGE DIVERTER VALVE CH AT PCB
{GAINPCBACS}
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE P
RESISTANCE FUSE (MAINS)
REMOVE THE FUSE FROM THE FUSED SPUR
VOLTAGE GAS VALVE AT PCB AFTER DEMAND
{GAINPCBACS}
OBSERVATION DISCONNECT DHW FLOW SWITCH
RECONNECT CONNECTOR
INSPECTION CH POTENTIOMETER
{GAINPCBACS}
VOLTAGE CH DEMAND FROM BOILER
{GAINPCBACS}
RESISTANCE HARNESS X1 TO EXTERNAL CONTROLS BLOCK
DISCONNECT CONNECTOR
RESISTANCE HARNESS AIR PRESSURE SWITCH
DISCONNECT CONNECTOR X4 FROM THE PCB
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT CONNECTOR FROM FLOW SWITCH
DISCONNECT CONNECTOR X2 FROM THE PCB
PRESSURE GAS INLET
ATTACH U-GAUGE TO INLET PRESSURE TEST POINT
ENSURE APPLIANCE IS COOL
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
RESISTANCE OVERHEAT THERMOSTAT
GAIN ACCESS TO INNER COMBUSTION CHAMBER
DISCONNECT WIRES FROM OVERHEAT THERMOSTAT
PRESSURE GAS INLET
ATTACH U-GAUGE TO INLET PRESSURE TEST POINT
ENSURE APPLIANCE IS COOL
RESISTANCE 10K RESISTOR
DISCONNECT CONNECTOR X4 FROM THE PCB
OBSERVATION RESET NEW PCB WITH AIR PRESSURE SWITCH
CONNECT THE AIR PRES
RESISTANCE DIVERTER VALVE ACTUATOR
REMOVE DIVERTER VALVE ACTUATOR AND DISCONNECT ELECTRICAL CONNECTOR
RESISTANCE PUMP
REMOVE PLUG FROM TOP OF PUMP
RESISTANCE FAN
DISCONNECT WIRES TO THE FAN
RESISTANCE GAS VALVE SOLENOIDS WITH EARTH CHECK
DISCONNECT LEAD FROM GAS VALVE
PRESSURE GAS INLET
ATTACH U-GAUGE TO INLET PRESSURE TEST POINT
ENSURE APPLIANCE IS COOL
RESISTANCE GAS VALVE AT GAS VALVE
DISCONNECT LEAD FROM GAS VALVE
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE P
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE P
RESISTANCE HARNESS FLOW SWITCH (OPEN CIRCUIT)
DISCONNECT THE FLOW SWITCH CONNECTOR FROM THE FLOW SWITCH
DISCONNECT CONNECTOR X2 FROM THE PCB
INSPECTION HARNESS CLOCK
REMOVE CLOCK HARNESS FROM PCB
RESISTANCE AIR PRESSURE SWITCH (NORMALLY OPEN)
DISCONNECT WIRES FROM AIR PRESSURE SWITCH
RESISTANCE SENSOR PRIMARY AND HARNESS
DISCONNECT CONNECTOR X2 FROM THE PCB
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
OBSERVATION ISOLATE DHW
ISOLATE COLD MAINS SUPPLY TO APPLIANCE BY TURNING THE BLUE ISOLATION VALVE 90° CLOCKWISE
OBSERVATION DISCONNECT FLOW SWITCH
LIFT THE FLOW SWITCH AWAY FROM ITS HOUSING AND MAKE SAFE
RESISTANCE HARNESS FLOW SWITCH (OPEN CIRCUIT)
DISCONNECT THE FLOW SWITCH CONNECTOR FROM THE FLOW SWITCH
DISCONNECT CONNECTOR X2 FROM THE PCB
OBSERVATION ARE EXTERNAL CONTROLS FITTED
DOES THE SYSTEM HAVE
INSPECTION HARNESS CLOCK
REMOVE CLOCK HARNESS FROM PCB
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
VOLTAGE FLOW SWITCH AT PCB
{GAINPCBACS}
PRESSURE GAS INLET
ATTACH U-GAUGE TO INLET PRESSURE TEST POINT
ENSURE APPLIANCE IS COOL
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
RESISTANCE SENSOR PRIMARY AND HARNESS
DISCONNECT CONNECTOR X2 FROM THE PCB
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
OBSERVATION DISCONNECT FLOW SWITCH
LIFT THE FLOW SWITCH AWAY FROM ITS HOUSING AND MAKE SAFE
RESISTANCE SENSOR DHW AND HARNESS
DISCONNECT CONNECTOR X2 FROM THE PCB
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
OBSERVATION BOILER RESET - OVERHEAT FAULT
ENSURE BOILER IS COOL
RESISTANCE OVERHEAT THERMOSTAT AND HARNESS
DISCONNECT CONNECTOR X4 AT THE PCB
RESISTANCE OVERHEAT THERMOSTAT
GAIN ACCESS TO INNER COMBUSTION CHAMBER
DISCONNECT WIRES FROM OVERHEAT THERMOSTAT
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE P
OBSERVATION FAN RUNS
DHW TEMPERATURE SELECTOR SET TO MAX
RESISTANCE AIR PRESSURE SWITCH (NORMALLY OPEN)
DISCONNECT WIRES FROM AIR PRESSURE SWITCH
RESISTANCE HARNESS AIR PRESSURE SWITCH
DISCONNECT CONNECTOR X4 FROM THE PCB
OBSERVATION PUMP RUNS (FAULT CODE)
DHW TEMPERATURE SELECTOR SET TO MAX
CH TEMPERATURE SELECTOR SET TO MAX
OBSERVATION MAINS WATER FLOW RATE
TURN COLD WATER TAP ON
INSPECTION DHW POTENTIOMETER
{GAINPCBACS}
INSPECTION CH POTENTIOMETER
{GAINPCBACS}
INSPECTION DIVERTER VALVE ACTUATOR
REMOVE DIVERTER VALV
RESISTANCE GAS VALVE AT PCB
DISCONNECT CONNECTOR X6 FROM THE PCB
VOLTAGE DIVERTER VALVE DHW AT PCB
{GAINPCBACS}
VOLTAGE DIVERTER VALVE DHW AT PCB
{GAINPCBACS}
OBSERVATION DIVERTER VALVE MOVEMENT (CH)
REMOVE DIVERTER VALV
INSPECTION DIVERTER VALVE SPINDLE
REMOVE DIVERTER VALV
RESISTANCE HARNESS DIVERTER VALVE
DISCONNECT CONNECTOR X6 FROM THE PCB
TEMPERATURE DIFFERENTIAL INTERNAL BYPASS
ENSURE RADIATORS ARE
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
RESISTANCE HARNESS FAN
DISCONNECT CONNECTOR X7 FROM THE PCB
DISCONNECT WIRES FROM THE FAN
VOLTAGE PUMP PROVING SWITCH AT PCB
{GAINPCBACS}
HOT WATER TAP OFF
OBSERVATION FLAME SHUT OFF DELAY
ENSURE NO CH DEMAND
INSPECTION PCB AND CONNECTIONS
{GAINPCBACS}
OBSERVATION DISCONNECT RECTIFICATION LEAD
DISCONNECT RECTIFICATION LEAD FROM THE PCB AND MAKE SAFE
INSPECTION RECTIFICATION ELECTRODE
GAIN ACCESS TO BURNER
OBSERVATION DISCONNECT X2
DISCONNECT CONNECTOR X2 FROM THE PCB
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
INSPECTION PUMP PROVING DIAPHRAGM
DRAIN BOILER PRIMARY CIRCUIT
UNCLIP PUMP PROVING SWITCH
VOLTAGE CH DEMAND INTO BOILER
{GAINPCBACS}
RESISTANCE HARNESS X1 TO EXTERNAL CONTROLS BLOCK
DISCONNECT CONNECTOR
OBSERVATION IS INTERNAL CLOCK FITTED
IS AN INTEGRAL CLOCK FITTED TO THE BOILER?
OBSERVATION DISCONNECT CLOCK
DISCONNECT CONNECTOR X11 FROM THE PCB
INSPECTION HARNESS CLOCK
REMOVE CLOCK HARNESS FROM PCB
RESISTANCE PUMP PROVING MICROSWITCH AT MICROSWITCH
REMOVE THE MICROSWITCH FROM ITS HOUSING AND DISCONNECT WIRES FROM PUMP PROVING MICROSWITCH
RESISTANCE AIR PRESSURE SWITCH WITH KIT
DISCONNECT WIRES AND
OBSERVATION SPARKING WITH APS PROVEN
APS TEST KIT STILL C
INSPECTION HEAT EXCHANGER
GAIN ACCESS TO PRIMARY HEAT EXCHANGER
INSPECTION VENTURI AND FAN SEALS
REMOVE FAN FROM APPLIANCE
(WILL REQUIRE REMOVAL OF HOOD IF ACCESS TO RIGHT OF APPLIANCE IS POOR)
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
OBSERVATION PUMP RUNS WITH FLOW SWITCH MADE
UNCLIP THE FLOW SWIT
RESISTANCE OVERHEAT THERMOSTAT AND HARNESS
DISCONNECT CONNECTOR X4 AT THE PCB
ADJUSTMENT PRESSURE MIN
ATTACH PRESSURE GAUG
INSPECTION DHW POTENTIOMETER
{GAINPCBACS}
PRESSURE GAS INLET
ATTACH U-GAUGE TO INLET PRESSURE TEST POINT
ENSURE APPLIANCE IS COOL
ADJUSTMENT PRESSURE MAX AND MIN
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
VOLTAGE GAS VALVE MODUREG MAXIMUM AT PCB
{GAINPCBACS}
DISCONNECT WIRES TO GAS VALVE MODUREG
RESISTANCE HARNESS GAS VALVE MODUREG
DISCONNECT CONNECTOR X2 FROM THE PCB
PRESSURE BURNER MAXIMUM
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
DHW TEMPERATURE SELECTOR SET TO MAX
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
PRESSURE GAS INLET
ATTACH U-GAUGE TO INLET PRESSURE TEST POINT
ENSURE APPLIANCE IS COOL
ADJUSTMENT PRESSURE MAX AND MIN
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
VOLTAGE GAS VALVE MODUREG MAXIMUM AT PCB
{GAINPCBACS}
DISCONNECT WIRES TO GAS VALVE MODUREG
RESISTANCE HARNESS GAS VALVE MODUREG
DISCONNECT CONNECTOR X2 FROM THE PCB
OBSERVATION ADDITIONAL FAULT MINIMUM PRESSURE
NOW THAT THE BURNER
VOLTAGE RECTIFICATION CIRCUIT
{GAINPCBACS}
SET THE DVM TO MANUAL RANGE MODE WITH 2 DECIMAL PLACES
(I.E. DISPLAYS 0.00V DC)
OBSERVATION SPARKING AT PCB
LIFT ONE SPARK ELECTRODE LEAD APPROX. 5MM AWAY FROM THE SPADE CONNECTION AS SHOWN
VOLTAGE RECTIFICATION CIRCUIT WITHOUT LEAD
{GAINPCBACS}
INSPECTION RECTIFICATION ELECTRODE
GAIN ACCESS TO BURNER
RESISTANCE RECTIFICATION LEAD
DISCONNECT FLAME SEN
INSPECTION BURNER
GAIN ACCESS TO BURNER
INSPECTION RECTIFICATION ELECTRODE (SHORT)
GAIN ACCESS TO BURNER
PRESSURE BURNER MAX AND MIN
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
DHW TEMPERATURE SELECTOR SET TO MAX
INSPECTION HEAT EXCHANGER
GAIN ACCESS TO PRIMARY HEAT EXCHANGER
ADJUSTMENT PRESSURE MAX AND MIN
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
VOLTAGE GAS VALVE MODUREG MAXIMUM AT PCB
{GAINPCBACS}
DISCONNECT WIRES TO GAS VALVE MODUREG
RESISTANCE HARNESS GAS VALVE MODUREG
DISCONNECT CONNECTOR X2 FROM THE PCB
INSPECTION VENTURI AND FAN SEALS
REMOVE FAN FROM APPLIANCE
(WILL REQUIRE REMOVAL OF HOOD IF ACCESS TO RIGHT OF APPLIANCE IS POOR)
INSPECTION BURNER
GAIN ACCESS TO BURNER
RESISTANCE DIVERTER VALVE ACTUATOR AND HARNESS
DISCONNECT CONNECTOR X6 FROM THE PCB
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X6 FROM THE PCB
RESISTANCE FAN AND HARNESS
DISCONNECT CONNECTOR X7 FROM THE PCB
RESISTANCE GAS VALVE SOLENOIDS AND HARNESS WITH EARTH CHECK
DISCONNECT CONNECTOR X6 FROM THE PCB
RESISTANCE FUSES (PCB)
REMOVE BOTH FUSES FROM THE PCB
INSPECTION SPARK ELECTRODES
GAIN ACCESS TO BURNER
PRESSURE IGNITION (FAULT)
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
ADJUSTMENT PRESSURE MIN FOR BURNER ESTABLISH
ATTACH PRESSURE GAUG
PRESSURE IGNITION (FAULT)
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
INSPECTION SPARK ELECTRODES
GAIN ACCESS TO BURNER
INFORMATION FAULTY LED
TESTS CARRIED OUT HA
PRESSURE GAS INLET
ATTACH U-GAUGE TO INLET PRESSURE TEST POINT
ENSURE APPLIANCE IS COOL
PRESSURE GAS INLET
ATTACH U-GAUGE TO INLET PRESSURE TEST POINT
ENSURE APPLIANCE IS COOL
INSPECTION BURNER
GAIN ACCESS TO BURNER
ADJUSTMENT PRESSURE MIN FOR BURNER IGNITION
ATTACH PRESSURE GAUG
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
RESISTANCE HARNESS GAS VALVE
DISCONNECT CONNECTOR AT GAS VALVE
OBSERVATION PUMP RUNS (BOTH DEMANDS)
DHW TEMPERATURE SELECTOR SET TO MAX
CH TEMPERATURE SELECTOR SET TO MAX
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR AT TOP OF PUMP
VOLTAGE FLOW SWITCH AT PCB (NO DEMAND)
{GAINPCBACS}
ENSURE NO DHW DEMAND
INSPECTION DHW POTENTIOMETER
{GAINPCBACS}
INSPECTION DHW POTENTIOMETER
{GAINPCBACS}
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
TEMPERATURE DIFFERENTIAL DHW
ATTACH TEMPERATURE P
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
TEMPERATURE DIFFERENTIAL DHW
ATTACH TEMPERATURE P
OBSERVATION ISOLATE DHW
ISOLATE COLD MAINS SUPPLY TO APPLIANCE BY TURNING THE BLUE ISOLATION VALVE 90° CLOCKWISE
VOLTAGE CLOCK BATTERY
UNCLIP AND REMOVE THE BATTERY AT THE BACK OF THE TIMER
VOLTAGE CLOCK AT PCB (NO DEMAND)
{GAINPCBACS}
ENSURE CLOCK SET TO OFF
INSPECTION FAN VENTURI
REMOVE FAN FROM APPLIANCE
(WILL REQUIRE REMOVAL OF HOOD IF ACCESS TO RIGHT OF APPLIANCE IS POOR)
OBSERVATION ARE EXTERNAL CONTROLS FITTED
DOES THE SYSTEM HAVE
VOLTAGE MAINS IN AT PCB
{GAINPCBACS}
VOLTAGE CH DEMAND INTO BOILER (NO DEMAND)
{GAINPCBACS}
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR AT TOP OF PUMP
VOLTAGE FLOW SWITCH AT PCB (NO DEMAND)
{GAINPCBACS}
ENSURE NO DHW DEMAND
VOLTAGE CH DEMAND INTO BOILER (NO DEMAND)
{GAINPCBACS}
VOLTAGE CLOCK AT PCB (NO DEMAND)
{GAINPCBACS}
ENSURE CLOCK SET TO OFF
VOLTAGE CLOCK BATTERY
UNCLIP AND REMOVE THE BATTERY AT THE BACK OF THE TIMER
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
OBSERVATION BOILER RESET - EXCESSIVE TEMP ON DHW OPERATION
ENSURE BOILER IS COOL
OPERATION DHW (FAULT CODE)
SET FLOW RATE AS PER THE TABLE
OBSERVATION DIVERTER VALVE MOVEMENT (DHW)
REMOVE DIVERTER VALV
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
TEMPERATURE DIFFERENTIAL DHW
ATTACH TEMPERATURE P
PRESSURE BURNER MAX AND MIN
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
DHW TEMPERATURE SELECTOR SET TO MAX
ADJUSTMENT PRESSURE MAX AND MIN
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
VOLTAGE GAS VALVE MODUREG MAXIMUM AT PCB
{GAINPCBACS}
DISCONNECT WIRES TO GAS VALVE MODUREG
RESISTANCE HARNESS GAS VALVE MODUREG
DISCONNECT CONNECTOR X2 FROM THE PCB
OBSERVATION DHW MODULATION
ADJUST DHW FLOW RATE
OBSERVATION BOILER RESET - SENSOR FAULT
ENSURE BOILER IS COOL
FAULT CODES
PLEASE USE THE DROPD
OBSERVATION BOILER RESET - SENSOR FAULT
ENSURE BOILER IS COOL
OBSERVATION PUMP RUNS
DHW TEMPERATURE SELECTOR SET TO MAX
TEMPERATURE DIFFERENTIAL DHW
ATTACH TEMPERATURE P
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE P
OBSERVATION RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
ATTACH TEMPERATURE CLAMP TO PRIMARY HEAT EXCHANGER
FLOW PIPE AS ILLUSTRATED
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
INSPECTION FAN VENTURI
REMOVE FAN FROM APPLIANCE
(WILL REQUIRE REMOVAL OF HOOD IF ACCESS TO RIGHT OF APPLIANCE IS POOR)
RESISTANCE HARNESS FAN
DISCONNECT CONNECTOR X7 FROM THE PCB
DISCONNECT WIRES FROM THE FAN
RESISTANCE AIR PRESSURE SWITCH WITH KIT
DISCONNECT WIRES AND
OBSERVATION SPARKING WITH APS PROVEN
APS TEST KIT STILL C
INSPECTION HEAT EXCHANGER
GAIN ACCESS TO PRIMARY HEAT EXCHANGER
INSPECTION VENTURI AND FAN SEALS
REMOVE FAN FROM APPLIANCE
(WILL REQUIRE REMOVAL OF HOOD IF ACCESS TO RIGHT OF APPLIANCE IS POOR)
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR AT TOP OF PUMP
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR AT TOP OF PUMP
VOLTAGE PUMP PROVING SWITCH AT PCB
{GAINPCBACS}
HOT WATER TAP OFF
INSPECTION PUMP PROVING DIAPHRAGM
DRAIN BOILER PRIMARY CIRCUIT
UNCLIP PUMP PROVING SWITCH
RESISTANCE PUMP PROVING MICROSWITCH AT MICROSWITCH
REMOVE THE MICROSWITCH FROM ITS HOUSING AND DISCONNECT WIRES FROM PUMP PROVING MICROSWITCH
RESISTANCE SENSOR DHW
DISCONNECT CONNECTOR FROM THE DHW THERMISTOR (RED WIRES)
OBSERVATION PUMP RUNS (NO DEMAND)
ENSURE NO DEMAND FOR CH OR DHW
SET THE CH TEMPERATURE CONTROL TO 'O' POSITION
INSPECTION DHW FILTER
ISOLATE AND DRAIN DHW CIRCUIT
REMOVE FLOW SWITCH FROM ITS HOUSING
RESISTANCE SENSOR PRIMARY
DISCONNECT CONNECTOR FROM THE PRIMARY THERMISTOR
OBSERVATION DIVERTER VALVE MOVEMENT (DHW)
REMOVE DIVERTER VALV
OBSERVATION ADDITIONAL FAULT BURNER IGNITION
NOW THAT THE BURNER
OBSERVATION ADDITIONAL FAULT BURNER ESTABLISH
NOW THAT THE BURNER
INSPECTION CH POTENTIOMETER
{GAINPCBACS}
PRESSURE EXPANSION VESSEL
DISCHARGE PRIMARY SYSTEM WATER
RESISTANCE HARNESS DIVERTER VALVE
DISCONNECT CONNECTOR X6 FROM THE PCB
RESISTANCE HARNESS DIVERTER VALVE
DISCONNECT CONNECTOR X6 FROM THE PCB
System Information
- Total Tests: 650
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control