Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
SIME FRIENDLY, SUPER FORMAT AND SUPER MK2 (TURQUOISE CONTROL BOX)
GLOBALLY REPLACED
OBSERVATION LED ILLUMINATED
SELECTOR SWITCH TO DHW AND CH POSITION
ENSURE NO DEMANDS
OBSERVATION PUMP RUNS WITH DHW DEMAND
TURN ON THE HOT TAP WITH A FLOW RATE OF 3 L/MIN
OBSERVATION FAN RUNS
ENSURE APPLIANCE IS COOL
OBSERVATION BURNER IGNITION AND ESTABLISH
REMOVE WIRES FROM THE MODUREG AND MAKE SAFE
PRESSURE BURNER MINIMUM
ATTACH U GAUGE TO BURNER PRESSURE TEST POINT
REMOVE WIRES FROM THE MODUREG AND MAKE SAFE
OPERATION DHW OUTPUT
BOILER DHW THERMOSTAT SET TO MAX
BOTH WIRES CONNECTED TO MODUREG
OPERATION DHW MODULATION
BOILER DHW THERMOSTA
OPERATION CH
CH THERMOSTAT SET TO MAX
HEADER FOR LOCKOUT INVESTIGATION
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
OBSERVATION BOILER STANDBY
ENSURE NO DEMANDS
PRESSURE BURNER MAXIMUM
ATTACH U GAUGE TO BU
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
HEADER FOR SENSOR RESISTANCE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
HEADER FOR GAS VALVE SOLENOID RESISTANCE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
HEADER FOR GAS VALVE MODUREG RESISTANCE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
HEADER FOR PUMP VOLTAGE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
HEADER FOR FAN VOLTAGE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
HEADER FOR GAS VALVE VOLTAGE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
HEADER FOR MODUREG VOLTAGE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
HEADER FOR FAN RESISTANCE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
HEADER FOR PUMP RESISTANCE (QADAI)
INTENTIONALLY BLANK - HEADER FOR QADAI TEST
NO MODULATION
TEMPERATURE SENSOR ELMWOOD
DAMAGED RESTRICTED OR BLOCKED AT MAX
MAIN BURNER ASSEMBLY
FLUEWAYS BLOCKED AT MAX
PRIMARY HEAT EXCHANGER
RESTRICTED BLOCKED OR SPLIT
AIR PRESSURE SWITCH TUBE
NOT MAKING AT CORRECT PRESSURE
SWITCH - AIR PRESSURE
SPARK GAP INCORRECT
ELECTRODE - IGNITION
TYPE DIAG PROCEDURE
DIRECTION CHOICE OR CONTINUE
NOT SWITCHING ON
KNOB 40MM DIA
BLOWN STAND BY MODE AT POWER UP
FUSE (MAINS)
BLANK FOR PCB INVESTIGATION 2
Z DIRECTION CHOICE OR CONTINUE
FUSE F1
FUSE F1
OUT OF RANGE
TEMPERATURE SENSOR ELMWOOD
NO MAINS SUPPLY TO PCB
SWITCH ROTARY
CORRECTLY ACTIVATED
FROST PROTECTION
ACTIVATED INCORRECTLY
THERMOSTAT 16 DEG C FROST ELMWOOD
FIRING WITH NO DEMAND
PCB CONTROL
FILTER DHW
FILTER
STUCK MADE
SWITCH - AIR PRESSURE
RESTRICTED OR BLOCKED
AIR PRESSURE SWITCH TUBE
OPEN CIRCUIT DEMAND TO IGNITION CONTROL BOX
CABLE CONNECTOR SIT (J2)
OPEN CIRCUIT PERMANENT SUPPLY
CABLE CONNECTOR SIT (J2)
STOPPING DEMAND
TEMPERATURE SENSOR ELMWOOD
RESTRICTED OR BLOCKED
NIPPLE M6 - VENTURI PRESSURE
NOT SUPPLYING CH
PCB CONTROL
NOT SWITCHING
TIMER
NOT SWITCHING CH
SWITCH ROTARY
NOT SUPPLYING CH 2
PCB CONTROL
NOT SWITCHING 2
TIMER
NOT SWITCHING CH 2
SWITCH ROTARY
NOT SUPPLYING CH 3
PCB CONTROL
NOT SWITCHING 3
TIMER
NOT SWITCHING CH 3
SWITCH ROTARY
NO POWER TO PUMP FAULT CODE
PCB CONTROL
OVERHEAT
TEMPERATURE SENSOR ELMWOOD
CAUSING FUSE TO BLOW
PUMP
CAUSING FUSE TO BLOW
FAN ASSEMBLY
IGNITION CONTROL BOX BLOWING FUSE
CONTROL BOX SIT 537 (BLOWING FUSE)
FAULTY STUCK MADE
DIVERTER VALVE ASSEMBLY
STICKING MADE
MICROSWITCH - FLOWMETER
MOTOR SHORTED
TIMER
BLANK FOR LITE DIAGNOSTIC
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR QUICK ACCESS DATA AND INFORMATION
Z DIRECTION CHOICE OR CONTINUE
FIRING WITH NO DEMAND 2
PCB CONTROL
LOCKOUT NOT SHOWING
LOCKOUT LED FAULTY
FAULTY ON DIAGNOSTIC READINGS
TEMPERATURE SENSOR ELMWOOD
BLOWING FUSE
MODULATION COIL
FOR DIAGNOSTIC READINGS
MODULATION COIL
FOR DIAGNOSTIC READINGS
CONTROL BOX - SIT 537 (TURQUOISE)
NOT ACTIVATING FLOW SWITCH
DIVERTER VALVE ASSEMBLY
NOT MAKING
MICROSWITCH - FLOWMETER
PUMP NOT RUNNING OUT OF RANGE
TEMPERATURE SENSOR ELMWOOD
NO DHW DEMAND
KNOB 40MM DIA
OPEN CIRCUIT SUPPLIES TO IGNITION CONTROL BOX
CABLE CONNECTOR SIT (J2)
OPEN CIRCUIT TO RESET SWITCH
CABLE CONNECTOR SIT (J2)
RESET FUNCTION NOT WORKING
SWITCH ROTARY
BLANK FOR CASE OFF
Z DIRECTION CHOICE OR CONTINUE
FOR QUICK ACCESS DATA AND INFORMATION
FAN ASSEMBLY
OPEN CIRCUIT
MICROSWITCH - FLOWMETER
SHORTED TO EARTH
MICROSWITCH - FLOWMETER
LOW 4
INLET PRESSURE
UNABLE TO SET MINIMUM 2
GAS VALVE - SIT - SIGMA
BLANK FOR UNABLE TO SET MINIMUM 2
Z DIRECTION CHOICE OR CONTINUE
LOW 3
INLET PRESSURE
UNABLE TO SET MINIMUM PRESSURE ESTABLISH
GAS VALVE - SIT - SIGMA
BLANK FOR MINIMUM MODUREG ADJUSTMENT NOT ESTABLISHING
Z DIRECTION CHOICE OR CONTINUE
LOW 6
INLET PRESSURE
RESISTANCE WRONG NOT OPENING PROPERLY 3
MODULATION COIL
NOT ENOUGH VOLTAGE TO MODUREG
PCB CONTROL
NOT GOING TO MAXIMUM PRESSURE
GAS VALVE - SIT - SIGMA
BLANK FOR MAXIMUM ADJUSTMENT
Z DIRECTION CHOICE OR CONTINUE
NO MAX BP
TEMPERATURE SENSOR ELMWOOD
INCORRECT MAXIMUM
INLET PRESSURE
RESISTANCE WRONG NOT OPENING PROPERLY
MODULATION COIL
INCORRECT MAXIMUM
PCB CONTROL
INCORRECT MAXIMUM
GAS VALVE - SIT - SIGMA
INCORRECT MAXIMUM
Z DIRECTION CHOICE OR CONTINUE
LOW 6 BAFFLING
INLET PRESSURE
RESISTANCE WRONG NOT OPENING PROPERLY 2
MODULATION COIL
NOT ENOUGH VOLTAGE TO MODUREG BAFFLING
PCB CONTROL
NOT GOING TO MAXIMUM PRESSURE BAFFLING
GAS VALVE - SIT - SIGMA
BLANK FOR MAXIMUM ADJUSTMENT BAFFLING
Z DIRECTION CHOICE OR CONTINUE
UNABLE TO SET MINIMUM
GAS VALVE - SIT - SIGMA
BLANK FOR UNABLE TO SET MINIMUM
Z DIRECTION CHOICE OR CONTINUE
UNABLE TO SET MINIMUM PRESSURE 2
GAS VALVE - SIT - SIGMA
BLANK FOR MINIMUM ADJUSTMENT NOT IGNITING
Z DIRECTION CHOICE OR CONTINUE
LOW
INLET PRESSURE
UNABLE TO SET MINIMUM PRESSURE NOT IGNITING
GAS VALVE - SIT - SIGMA
BLANK FOR MINIMUM MODUREG ADJUSTMENT
Z DIRECTION CHOICE OR CONTINUE
RESTRICTED OR BLOCKED
PRIMARY CIRCUIT FILTER
RESTRICTED OR BLOCKED 2
PRIMARY CIRCUIT FILTER
RESTRICTED OR BLOCKED 3
PRIMARY CIRCUIT FILTER
RESTRICTED OR BLOCKED 4
PRIMARY CIRCUIT FILTER
RESTRICTED OR BLOCKED 5
PRIMARY CIRCUIT FILTER
RESTRICTED OR BLOCKED 6
PRIMARY CIRCUIT FILTER
OPENING WHEN SHOULD NOT OR STUCK OPEN
MANIFOLD CH FLOW/RETURN
OPEN TOO MUCH
INTEGRAL BYPASS SETTING
CLOSED TOO MUCH
DHW FLOW ADJUSTMENT
IGNITION CONTROL BOX AND GAS VALVE
IGNITION CONTROL BOX AND GAS VALVE
BLOWING FUSE
GAS VALVE - SIT - SIGMA
FOR DIAGNOSTIC READINGS 3
GAS VALVE - SIT - SIGMA
NO VOLTAGE TO MODUREG FROM PCB QADAI
PCB CONTROL
NO POWER TO PUMP QADAI
PCB CONTROL
NO POWER TO FAN QADAI
CONTROL BOX - SIT 537 (TURQUOISE)
LOW 2
INLET PRESSURE
SPARK GAP OR ALIGNTMENT INCORRECT
ELECTRODE - IGNITION
RESTRICTED OR BLOCKED
MAIN BURNER ASSEMBLY
NOT RECTIFYING
ELECTRODE - IONISATION
DAMAGED RESTRICTED OR BLOCKED
MAIN BURNER ASSEMBLY
FLUEWAYS BLOCKED
PRIMARY HEAT EXCHANGER
LOW 5
INLET PRESSURE
READING HOT WHEN COLD 2
TEMPERATURE SENSOR ELMWOOD
NOT TURING POT ON PCB
KNOB 40MM DIA
READING HOT WHEN COLD 3
TEMPERATURE SENSOR ELMWOOD
NOT TURNING POT ON PCB 2
KNOB 40MM DIA
FLAT
EXPANSION VESSEL
NOT TURNING POT ON PCB
KNOB 40MM DIA
READING HOT WHEN COLD 4
TEMPERATURE SENSOR ELMWOOD
KEEPING DIVERTER IN WRONG POSITION
DRIPPING TAP OR LEAK ON PIPEWORK
OPEN CIRCUIT
THERMOSTAT 100 DEG C SAFETY
CLOSED
BALL COCK 3/4 IN X 22MM
POOR DHW FLOW
BALL COCK 1/2IN X 15MM
INADEQUATE WATER SUPPLY
WATER SUPPLY TO PREMISES
FURTHER INVESTIGATION MAINS FUSE
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR PCB INVESTIGATION
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION FUSE F1
Z DIRECTION CHOICE OR CONTINUE
NO RESPONSE FROM BOILER
CONNECTOR CABLE 6 POLE FEMALE (J5)
OPEN CIRCUIT TO PCB
CONNECTOR CABLE 11 POLE FEMALE (J3)
SHORTED TOGETHER
CONNECTOR CABLE 11 POLE FEMALE (J3)
DHW SIDE RESTRICTED
HEAT EXCHANGER - DHW
NO POWER TO FAN
CONTROL BOX - SIT 537 (TURQUOISE)
NO DEMAND TO IGNITION CONTROL BOX
PCB CONTROL
OPEN CIRCUIT 2
CONNECTOR CABLE 2 POLE FEMALE (J1)
BLOCKED KEEPING APS MADE
NIPPLE M6 - VENTURI PRESSURE
OPEN CIRCUIT TO SAFETY THERMOSTAT
CABLE CONNECTOR SIT (J2)
RUNNING BUT SLOW OR DIRTY
FAN ASSEMBLY
RESTRICTED OR BLOCKED
HEAT EXCHANGER - DHW
RESTRICTED OR BLOCKED 2
INJECTOR MAIN BURNER
HOT AND COLD DHW - MODULATION
PCB CONTROL
RESTRICTED OR BLOCKED 2
HEAT EXCHANGER - DHW
NOT MODULATING
PCB CONTROL
NOT RECOGNISING CH DEMAND
PCB CONTROL
CH WIRING FAULTY
CONNECTOR CABLE 11 POLE FEMALE (J3)
NOT RECOGNISING CH DEMAND 2
PCB CONTROL
CH WIRING FAULTY 2
CONNECTOR CABLE 11 POLE FEMALE (J3)
NOT RECOGNISING CH DEMAND 3
PCB CONTROL
CH WIRING FAULTY 3
CONNECTOR CABLE 11 POLE FEMALE (J3)
NOT RUNNING OVERHEAT
PUMP
NO POWER TO PUMP FAULT CODE
CONNECTOR CABLE 11 POLE FEMALE (J3)
RESTRICTED OR BLOCKED OVERHEAT
HEAT EXCHANGER - DHW
FAULT CODE
OVERHEAT INFORMATION PAGE
NO POWER TO GAS VALVE
CONTROL BOX - SIT 537 (TURQUOISE)
TRIPPING EARLY
THERMOSTAT 100 DEG C SAFETY
CAUSING FUSE TO BLOW
CONNECTOR CABLE 11 POLE FEMALE (J3)
CAUSING FUSE TO BLOW
CABLE CONNECTOR SIT (J2)
TEMPERATURE CONTROL FAULTY
PCB CONTROL
PCB BLOWING FUSE
PCB BLOWING FUSE
NOT RECTIFYING
CONTROL BOX - SIT 537 (TURQUOISE)
NOT SPARKING
CONTROL BOX - SIT 537 (TURQUOISE)
WATER FLOW WHEN SHOULDNT BE
DRIPPING TAP OR LEAK ON PIPEWORK
DHW MICROSWITCH SECTION SHORTED
CONNECTOR CABLE 11 POLE FEMALE (J3)
APS HARNESS SHORTED
CABLE CONNECTOR SIT (J2)
APS WIRING OPEN CIRCUIT
CABLE CONNECTOR SIT (J2)
NO PERMANENT SUPPLY TO IGNITION CONTROL BOX
PCB CONTROL
SHORTED TO EARTH
CONNECTOR CABLE 2 POLE FEMALE (J1)
THERMISTOR PRIMARY
RESULT AS EXPECTED
GAS VALVE SOLENOID
RESULT AS EXPECTED
MODUREG SECTION BLOWING FUSE
CONNECTOR CABLE 6 POLE FEMALE (J5)
MODUREG
RESULT AS EXPECTED
FOR DIAGNOSTIC READINGS
GAS VALVE - SIT - SIGMA
NOT RUNNING
PUMP
NO POWER TO PUMP
CONNECTOR CABLE 11 POLE FEMALE (J3)
DHW MICROSWITCH SECTION OPEN CIRCUIT
CONNECTOR CABLE 11 POLE FEMALE (J3)
NO POWER TO PUMP WITH DEMAND
PCB CONTROL
OPEN CIRCUIT TO PRIMARY THERMISTOR
CONNECTOR CABLE 6 POLE FEMALE (J5)
STUCK IN LOCKOUT
CONTROL BOX - SIT 537 (TURQUOISE)
RESTRICTED OR BLOCKED 3
INJECTOR MAIN BURNER
BLOCKED OR FAULTY
HYDROMETER
LOW CAUSING POOR DHW
SYSTEM PRESSURE
BLOCKED OR FAULTY 2
HYDROMETER
LOW CAUSING HOT AND COLD DHW
SYSTEM PRESSURE
BLOCKED OR FAULTY 3
HYDROMETER
OVERHEAT FAULT CODE
SYSTEM PRESSURE
BLOCKED OR FAULTY 4
HYDROMETER
POOR HEATING
SYSTEM PRESSURE
AIR PRESSURE SWITCH
RESULT AS EXPECTED
PUMP RESISTANCE
RESULT AS EXPECTED
NO LED NO OPERATION
PCB CONTROL
IGNITES BUT BAFFLES
GAS VALVE MINIMUM ADJUSTMENT
IGNITING BUT NOT ESTABLISHING
GAS VALVE MINIMUM ADJUSTMENT
MODUREG
CONNECTOR CABLE 6 POLE FEMALE (J5)
POOR HOT WATER
GAS VALVE MAXIMUM ADJUSTMENT
INCORRECT MAXIMUM
CONNECTOR CABLE 6 POLE FEMALE (J5)
INCORRECT MAXIMUM
GAS VALVE MAXIMUM ADJUSTMENT
MODUREG BAFFLING
CONNECTOR CABLE 6 POLE FEMALE (J5)
POOR HOT WATER BAFFLING
GAS VALVE MAXIMUM ADJUSTMENT
MINIMUM SET TOO HIGH
GAS VALVE MINIMUM ADJUSTMENT
MINIMUM TOO LOW
GAS VALVE MINIMUM ADJUSTMENT
NOT IGNITING
GAS VALVE MINIMUM ADJUSTMENT
SEIZED OR BURNT OUT
FAN ASSEMBLY
NOT MAKING
SWITCH - WATER FLOW - SPARE PARTS
RESTRICTED OR BLOCKED 2
PRIMARY HEAT EXCHANGER
RESTRICTED OR BLOCKED 3
PRIMARY HEAT EXCHANGER
RESTRICTED OR BLOCKED OVERHEAT
PRIMARY HEAT EXCHANGER
OPEN CIRCUIT FAN SECTION
CABLE CONNECTOR SIT (J2)
NO IGNITION PRESSURE
GAS VALVE - SIT - SIGMA
MODUREG VOLTAGE OK FROM PCB
RESULT AS EXPECTED
VOLTAGE TO PUMP FROM PCB
RESULT AS EXPECTED
VOLTAGE TO FAN
RESULT AS EXPECTED
RESTRICTED OR BLOCKED
INJECTOR MAIN BURNER
PASSING TO RADIATORS
DIVERTER VALVE ASSEMBLY
BLOCKED
PIPE EXPANSION VESSEL
NOT CONTROLING CH TEMP CORRECTLY
PCB CONTROL
STUCK IN DHW POSITION
DIVERTER VALVE ASSEMBLY
BURNER BAFFLES DURING DHW OPERATION
CHARACTERISTIC TEST FROM OPERATION DHW OUTPUT
TEMPERATURE DIFFERENTIAL STILL EXCESSIVE
CHARACTERISTIC TEST FROM OBSERVATION RUN APPLIANCE TO MAX TEMP
BOILER DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM OBSERVATION RUN APPLIANCE TO MAX TEMP
TEMPERATURE DIFFERENTIAL STILL EXCESSIVE
CHARACTERISTIC TEST FROM OBSERVATION RUN APPLIANCE TO MAX TEMP
BOILER DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM OBSERVATION RUN APPLIANCE TO MAX TEMP
LOCKOUT WILL NOT RESET
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET AND IGNITION
APPLIANCE HEATS BEYOND 80 DEGREES
CHARACTERISTIC TEST FROM OBSERVATION RUN APPLIANCE TO MAX TEMP
LOCKOUT OCCURS BEFORE 80 DEGREES REACHED
CHARACTERISTIC TEST FROM OBSERVATION RUN APPLIANCE TO MAX TEMP
PRESSURE GAUGE DOES NOT RESPOND TO INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND AIR
SYSTEM PRESSURE UNSATISFACTORY/AIR IN APPLIANCE AND SYSTEM
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND AIR
PRESSURE GAUGE DOES NOT RESPOND TO INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND AIR
SYSTEM PRESSURE UNSATISFACTORY/AIR IN APPLIANCE AND SYSTEM
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND AIR
PRESSURE GAUGE DOES NOT RESPOND TO INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND AIR
SYSTEM PRESSURE UNSATISFACTORY/AIR IN APPLIANCE AND SYSTEM
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND AIR
PRESSURE GAUGE DOES NOT RESPOND TO INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND AIR
SYSTEM PRESSURE UNSATISFACTORY/AIR IN APPLIANCE AND SYSTEM
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND AIR
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
BURNER IGNITES SMOOTHLY BUT DOES NOT ESTABLISH (SPARKING CONTINUES)
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
BURNER IGNITES BUT BAFFLES OUT
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION AND ESTABLISH
NO PRESSURE MEASURED
CHARACTERISTIC TEST FROM PRESSURE BURNER IGNITION
PRESSURE PRESENT BUT INCORRECT
CHARACTERISTIC TEST FROM PRESSURE BURNER IGNITION
PRESSURE EXCESSIVE
CHARACTERISTIC TEST FROM PRESSURE BURNER MINIMUM
PRESSURE LOW
CHARACTERISTIC TEST FROM PRESSURE BURNER MINIMUM
TEMP RISE UNSATISFACTORY RADS BEGIN TO HEAT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW OUTPUT
TEMP RISE UNSATISFACTORY RADS DO NOT BEGIN TO HEAT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW OUTPUT
DHW RUNS HOT AND COLD
CHARACTERISTIC TEST FROM OPERATION DHW OUTPUT
BOILER DOES NOT REACT TO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION CH
EXCESSIVE SYSTEM PRESSURE RISE AS TEMPERATURE INCREASES
CHARACTERISTIC TEST FROM OPERATION CH
BOILER AND RADIATOR TEMPERATURE REMAINS LOW
CHARACTERISTIC TEST FROM OPERATION CH
BOILER UP TO TEMPERATURE BUT RADIATORS DO NOT HEAT SUFFICIENTLY OR REMAIN COLD
CHARACTERISTIC TEST FROM OPERATION CH
25/11/2022 10:16:29 2212_1_46_1 28/12/2022 08:05:34
12/12/2022 10:24:54
RESISTANCE APS AND HARNESS USING TEST KIT
REMOVE THE 12 PIN CO
RESISTANCE APS USING TEST KIT
DISCONNECT LEADS FRO
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO PCB
RESISTANCE FUSE MAIN
GAIN ACCESS TO THE INCOMING MAINS FUSE
RESISTANCE THERMISTOR PRIMARY AND HARNESS
REMOVE CONNECTOR J5 FROM THE PCB
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
OBSERVATION DISCONNECT EXTERNAL CONTROLS OR LINK
REMOVE CONNECTOR J4 FROM THE PCB AND MAKE SAFE
OBSERVATION ISOLATE WATER SUPPLY TO BOILER
ISOLATE THE DHW SUPPLY TO THE APPLIANCE
RESISTANCE HARNESS CONTROL PCB TO IGNITION CONTROL BOX
REMOVE THE 12 PIN CONNECTOR FROM THE IGNITION CONTROL BOX
REMOVE CONNECTOR J2 FROM THE PCB
RESISTANCE AIR PRESSURE SWITCH AT REST
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
RESISTANCE APS TUBE DISCONNECTED
DISCONNECT AIR PRESSURE PIPES FROM APS
RESISTANCE HARNESS CONTROL PCB TO IGNITION CONTROL BOX
REMOVE THE 12 PIN CONNECTOR FROM THE IGNITION CONTROL BOX
REMOVE CONNECTOR J2 FROM THE PCB
RESISTANCE PRIMARY FLOW MICROSWITCH
REMOVE THE MICROSWITCH FROM THE HYDROBLOCK
REMOVE THE WIRES FROM THE TERMINALS
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE C
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE C
VOLTAGE PUMP AT PUMP
RUN THE HOT TAP AT 3 L/MIN
REMOVE THE COVER FROM THE PUMP ASSEMBLY
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RUN HOT WATER TAP AT 3 L/MIN
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE C
RESISTANCE PUMP AND HARNESS AND TO EARTH
REMOVE CONNECTOR J3 FROM THE PCB
RESISTANCE PUMP AND TO EARTH
REMOVE THE COVER FROM THE PUMP ASSEMBLY
REMOVE THE WIRES FROM THE PUMP ASSEMBLY
RESISTANCE FAN AND TO EARTH
REMOVE THE WIRES FROM THE FAN ASSEMBLY
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
RESISTANCE GAS VALVE
REMOVE THE IGNITION CONTROL BOX FROM THE GAS VALVE
RESISTANCE MODUREG
REMOVE BOTH ORANGE WIRES FROM THE MODUREG
RESISTANCE MODUREG
REMOVE BOTH ORANGE WIRES FROM THE MODUREG
VOLTAGE PUMP AT PUMP
RUN THE HOT TAP AT 3 L/MIN
REMOVE THE COVER FROM THE PUMP ASSEMBLY
VOLTAGE TO GAS VALVE AT IGNITION CONTROL BOX
REMOVE THE IGNITION CONTROL BOX COVER
VOLTAGE MODUREG
HOT WATER TAP ON AND FULLY OPEN
VOLTAGE PUMP AT PUMP
RUN THE HOT TAP AT 3 L/MIN
REMOVE THE COVER FROM THE PUMP ASSEMBLY
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RUN HOT WATER TAP AT 3 L/MIN
INSPECTION DIVERTER VALVE SPINDLE (DEMAND)
SET FLOW RATE TO 3 LITRES A MINUTE
RESISTANCE DHW MICROSWITCH
REMOVE THE MICROSWIT
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
RESISTANCE FAN AND TO EARTH
REMOVE THE WIRES FROM THE FAN ASSEMBLY
RESISTANCE PUMP AND TO EARTH
REMOVE THE COVER FROM THE PUMP ASSEMBLY
REMOVE THE WIRES FROM THE PUMP ASSEMBLY
PRESSURE GAS INLET
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
PRESSURE GAS INLET
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
PRESSURE GAS INLET BURNER ESTABLISHED
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
RESISTANCE MODUREG
REMOVE BOTH ORANGE WIRES FROM THE MODUREG
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
RESISTANCE MODUREG
REMOVE BOTH ORANGE WIRES FROM THE MODUREG
PRESSURE GAS INLET BURNER ESTABLISHED
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
RESISTANCE MODUREG
REMOVE BOTH ORANGE WIRES FROM THE MODUREG
VOLTAGE FAN AT IGNITION CONTROL BOX
{GAINPCBACS}
INSPECTION PRIMARY FILTER
PRIMARY SYSTEM WATER DRAINED AND DISCHARGED
REMOVE THE PUMP HEAD
INSPECTION PRIMARY FILTER
PRIMARY SYSTEM WATER DRAINED AND DISCHARGED
REMOVE THE PUMP HEAD
INSPECTION DHW TEMPERATURE CONTROL KNOB
GAIN ACCESS TO PCB
INSPECTION DIVERTER VALVE SPINDLE (NO DEMAND) WATER ISOLATED
ISOLATE THE INCOMING DHW SUPPLY TO THE APPLIANCE
RESISTANCE SAFETY THERMOSTAT AND HARNESS
REMOVE CONNECTOR J2 FROM THE PCB
REMOVE THE 2 PIN CONNECTOR FROM THE IGNITION CONTROL BOX
RESISTANCE SAFETY THERMOSTAT
REMOVE BOTH WIRES FROM THE SAFETY THERMOSTAT
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
PRESSURE BURNER MAXIMUM
ATTACH U GAUGE TO BU
INSPECTION BURNER ASSEMBLY
GAIN ACCESS TO BURNER ASSEMBLY
OBSERVATION SPARKING OCCUR WITH APS MADE
REMOVE TUBE FROM RIGHT CONNECTOR OF APS
INSPECTION IGNITION ELECTRODE AND LEAD
REMOVE THE SPARK ELECTRODE LEAD FROM THE IGNITION CONTROL BOX
VOLTAGE MAINS INTO APPLIANCE AT PCB
{GAINPCBACS}
FURTHER INVESTIGATION LED FAULTY
TESTS SO FAR HAVE PR
RESISTANCE FUSE F1
REMOVE THE FUSE FROM THE PCB
RESISTANCE DHW MICROSWITCH AND HARNESS (NO DEMAND)
REMOVE CONNECTOR J3 FROM THE PCB
RESISTANCE FROST THERMOSTAT AND HARNESS
REMOVE CONNECTOR J3 FROM THE PCB
RESISTANCE FROST THERMOSTAT
REMOVE BOTH WIRES FROM THE FROST THERMOSTAT
INSPECTION FILTER
ISOLATE INCOMING WATER SUPPLY TO APPLIANCE
RESISTANCE AIR PRESSURE SWITCH AND HARNESS AT REST
REMOVE THE COVER FROM THE IGNITION CONTROL BOX
REMOVE THE 12 PIN CONNECTOR
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
RESISTANCE PRIMARY FLOW MICROSWITCH AND HARNESS
REMOVE CONNECTOR J1
TEMPERATURE DIFFERENTIAL DHW
FLOW RATE AT HOT TAP
PRESSURE BURNER MAXIMUM
ATTACH U GAUGE TO BU
TEMPERATURE DIFFERENTIAL DHW
FLOW RATE AT HOT TAP
RESISTANCE INTEGRAL TIMER SWITCH
REMOVE THE WIRES FROM TERMINALS 3 AND 4 ON THE INTEGRAL TIMER
RESISTANCE SELECTOR SWITCH CH
REMOVE THE WIRES FROM THE SELECTOR SWITCH NOTING THEIR LOCATIONS
SELECTOR SWITCH IN WINTER MODE
OBSERVATION LINK EXTERNAL CONTROLS
REMOVE THE EXTERNAL CONTROLS WIRING FROM THE TERMINALS AT CONNECTOR J4 AND FIT A WIRE LINK
RESISTANCE INTEGRAL TIMER SWITCH
REMOVE THE WIRES FROM TERMINALS 3 AND 4 ON THE INTEGRAL TIMER
RESISTANCE SELECTOR SWITCH CH
REMOVE THE WIRES FROM THE SELECTOR SWITCH NOTING THEIR LOCATIONS
SELECTOR SWITCH IN WINTER MODE
OBSERVATION LINK EXTERNAL CONTROLS
REMOVE THE EXTERNAL CONTROLS WIRING FROM THE TERMINALS AT CONNECTOR J4 AND FIT A WIRE LINK
RESISTANCE INTEGRAL TIMER SWITCH
REMOVE THE WIRES FROM TERMINALS 3 AND 4 ON THE INTEGRAL TIMER
RESISTANCE SELECTOR SWITCH CH
REMOVE THE WIRES FROM THE SELECTOR SWITCH NOTING THEIR LOCATIONS
SELECTOR SWITCH IN WINTER MODE
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
TEMPERATURE DIFFERENTIAL DHW
FLOW RATE AT HOT TAP
TEMPERATURE DIFFERENTIAL CH
ATTACH TEMPERATURE C
OBSERVATION RUN APPLIANCE TO MAX TEMP
BOILER CH THERMOSTAT
RESISTANCE FAN AND HARNESS AND TO EARTH
REMOVE THE 12 PIN CONNECTOR FROM THE IGNITION CONTROL BOX
RESISTANCE GAS VALVE
REMOVE THE IGNITION CONTROL BOX FROM THE GAS VALVE
OBSERVATION DISCONNECT IGNITION CONTROL BOX
REMOVE THE CONNECTOR J2 FROM THE PCB AND MAKE SAFE
REPLACE THE FUSE (CORRECTLY RATED)
RESISTANCE DHW MICROSWITCH
REMOVE THE MICROSWIT
RESISTANCE INTEGRAL TIMER MOTOR
REMOVE THE WIRES FROM TERMINALS 1 AND 2 ON THE INTEGRAL TIMER
RESISTANCE PRIMARY FLOW MICROSWITCH AND HARNESS TO EARTH
REMOVE CONNECTOR J1 FROM THE PCB
VOLTAGE IGNITION CONTROL BOX LOCKOUT
{GAINPCBACS}
RESISTANCE MODUREG AND HARNESS
REMOVE CONNECTOR J5 FROM THE PCB
RESISTANCE DHW MICROSWITCH AND HARNESS (DEMAND)
REMOVE CONNECTOR J3 FROM THE PCB
TURN HOT WATER TAP ON AT A FLOW RATE OF 2 L/MIN
RESISTANCE THERMISTOR PRIMARY AND HARNESS
REMOVE CONNECTOR J5 FROM THE PCB
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO PCB
RESISTANCE HARNESS CONTROL PCB TO IGNITION CONTROL BOX
REMOVE THE 12 PIN CONNECTOR FROM THE IGNITION CONTROL BOX
REMOVE CONNECTOR J2 FROM THE PCB
RESISTANCE HARNESS IGNITION CONTROL BOX TO RESET SWITCH
REMOVE THE 12 PIN CO
RESISTANCE SELECTOR SWITCH RESET FUNCTION
{GAINPCBACS}
REMO
OBSERVATION PRIMARY FLOW MICROSWITCH RELEASED
ALLOW THE PUMP TO RUN
PRESSURE GAS MINIMUM ADJUSTMENT
REMOVE WIRES FROM THE MODUREG AND MAKE SAFE
ATTACH U GAUGE TO BURNER PRESSURE TEST POINT
PRESSURE GAS MINIMUM ADJUSTMENT NOT ESTABLISHING
REMOVE WIRES FROM THE MODUREG AND MAKE SAFE
ATTACH U GAUGE TO BURNER PRESSURE TEST POINT
RESISTANCE MODUREG AND HARNESS
REMOVE CONNECTOR J5 FROM THE PCB
VOLTAGE MODUREG
HOT WATER TAP ON AND FULLY OPEN
PRESSURE GAS MAXIMUM ADJUSTMENT
ATTACH U GAUGE TO BU
PRESSURE GAS INLET BURNER ESTABLISHED
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
RESISTANCE MODUREG AND HARNESS
REMOVE CONNECTOR J5 FROM THE PCB
VOLTAGE MODUREG
HOT WATER TAP ON AND FULLY OPEN
PRESSURE GAS MAXIMUM ADJUSTMENT
ATTACH U GAUGE TO BU
RESISTANCE MODUREG AND HARNESS
REMOVE CONNECTOR J5 FROM THE PCB
VOLTAGE MODUREG
HOT WATER TAP ON AND FULLY OPEN
PRESSURE GAS MAXIMUM ADJUSTMENT
ATTACH U GAUGE TO BU
PRESSURE GAS MINIMUM ADJUSTMENT
REMOVE WIRES FROM THE MODUREG AND MAKE SAFE
ATTACH U GAUGE TO BURNER PRESSURE TEST POINT
PRESSURE GAS MINIMUM ADJUSTMENT
REMOVE WIRES FROM THE MODUREG AND MAKE SAFE
ATTACH U GAUGE TO BURNER PRESSURE TEST POINT
PRESSURE GAS INLET
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
PRESSURE GAS MINIMUM ADJUSTMENT NOT IGNITING
REMOVE WIRES FROM THE MODUREG AND MAKE SAFE
ATTACH U GAUGE TO BURNER PRESSURE TEST POINT
INSPECTION PRIMARY FILTER
PRIMARY SYSTEM WATER DRAINED AND DISCHARGED
REMOVE THE PUMP HEAD
INSPECTION PRIMARY FILTER
PRIMARY SYSTEM WATER DRAINED AND DISCHARGED
REMOVE THE PUMP HEAD
INSPECTION PRIMARY FILTER
PRIMARY SYSTEM WATER DRAINED AND DISCHARGED
REMOVE THE PUMP HEAD
INSPECTION PRIMARY FILTER
PRIMARY SYSTEM WATER DRAINED AND DISCHARGED
REMOVE THE PUMP HEAD
INSPECTION INTEGRAL BYPASS
APPLIANCE DRAINED AND DISCHARGED
REMOVE THE INTEGRAL BYPASS ADJUSTER
PRESSURE BURNER IGNITION
ATTACH U GAUGE TO THE BURNER PRESSURE TEST POINT
REMOVE WIRES FROM MODUREG AND MAKE SAFE
PRESSURE BURNER IGNITION
ATTACH U GAUGE TO THE BURNER PRESSURE TEST POINT
REMOVE WIRES FROM MODUREG AND MAKE SAFE
INSPECTION BURNER ASSEMBLY
GAIN ACCESS TO BURNER ASSEMBLY
PRESSURE GAS INLET
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
INSPECTION BURNER ASSEMBLY
GAIN ACCESS TO BURNER ASSEMBLY
INSPECTION ELECTRODE DETECTION AND LEAD
DISCONNECT THE DETECTION LEAD FROM THE IGNITION CONTROL BOX
PRESSURE BURNER IGNITION
ATTACH U GAUGE TO THE BURNER PRESSURE TEST POINT
REMOVE WIRES FROM MODUREG AND MAKE SAFE
PRESSURE GAS INLET BURNER ESTABLISHED
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
INSPECTION DHW TEMPERATURE CONTROL KNOB
GAIN ACCESS TO PCB
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
PRESSURE EXPANSION VESSEL
APPLIANCE PRIMARY CIRCUIT DRAINED AND DISCHARGED
INSPECTION CH TEMPERATURE CONTROL KNOB
GAIN ACCESS TO PCB
OBSERVATION LINK EXTERNAL CONTROLS
REMOVE THE EXTERNAL CONTROLS WIRING FROM THE TERMINALS AT CONNECTOR J4 AND FIT A WIRE LINK
RESISTANCE THERMISTOR PRIMARY
REMOVE THE CONNECTOR FROM THE PRIMARY THERMISTOR
TEMPERATURE DIFFERENTIAL FLOW PIPE EXTERNAL AND RETURN
ATTACH 1 TEMPERATURE
VOLTAGE TO GAS VALVE AT IGNITION CONTROL BOX
REMOVE THE IGNITION CONTROL BOX COVER
RESISTANCE GAS VALVE
REMOVE THE IGNITION CONTROL BOX FROM THE GAS VALVE
OBSERVATION WATER SUPPLY TO PREMISES
TURN ON A COLD WATER TAP
System Information
- Total Tests: 480
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control