Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
POWER ON SELF TEST
{ALLDEMANDOFF}
PR
PUMP AND FAN RUN DHW DEMAND
SELECTOR SWITCH TO HOT WATER POSITION
DHW TEMPERATURE CONTROL SET TO MAX
PREHEAT OFF
HOT WATER OPERATION
PREHEAT OFF
BURNER IGNITES AND ESTABLISHES DHW DEMAND
PREHEAT OFF
ENSURE SELECTOR SWITCH IS IN HOT WATER POSITION
HEATING OPERATION
PREHEAT OFF
ENSURE THE HEATING FLOW AND RETURN VALVES ARE FULLY OPEN
CH THERMOSTAT SET TO MAX
PUMP AND FAN OVER RUN
PREHEAT OFF
APPLY A DEMAND FOR HEATING OR HOT WATER
OPERATIONAL SEQUENCE
NO LONGER USED
L1
OK TO BE BLANK
F1
OK TO BE BLANK
F4
OK TO BE BLANK
F5
OK TO BE BLANK
C2 BCC ERROR
OK TO BE BLANK
FAN RUNS CH DEMAND
PREHEAT OFF
SELECTOR SWITCH TO HEATING AND HOT WATER POSITION
FURTHER INVESTIGATION FUSES
OK TO BE BLANK
F7
OK TO BE BLANK
L5
OK TO BE BLANK
FA
OK TO BE BLANK
F2
OK TO BE BLANK
L6
OK TO BE BLANK
NEW QADAI OPTIONS
INTENTIONALLY BLANK HEADER
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - NO FLOW
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - CONTROL - RETURN
OPERATION CH OK NO REFIRE
THERMISTOR - CONTROL - RETURN
OPERATION CH OK NO REFIRE
THERMISTOR - NO FLOW
PREHEAT SATISFACTORY3
PCB - PRIMARY
TO LOW WATER PRESSURE SWITCH
HARNESS - LOW VOLTAGE
LOW WATER ON START UP
TRANSDUCER - WATER PRESSURE (BLOCKED)
OPS SEQ
Z DIRECTION CHOICE OR CONTINUE
FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
TO LWPS F1 - LOW WATER FAULT
HARNESS - LOW VOLTAGE
F1 - LOW WATER FAULT
TRANSDUCER - WATER PRESSURE
F4 - FLOW SENSOR FAULT
THERMISTOR - NO FLOW
F5 - RETURN SENSOR FAULT
THERMISTOR - CONTROL - RETURN
PUMP SU FAN RUNS SPARKING DOES NOT OCCURTEMP
PCB - PRIMARY
C2 BCC ERROR
PCB - PRIMARY
FOR TYPE DIAG PROCEDURE
Z DIRECTION CHOICE OR CONTINUE
CASE REMOVAL
Z DIRECTION CHOICE OR CONTINUE
TO FAN POWER - PUMP SHORT TIME START UP
HARNESS - MAINS VOLTAGE
BLOWN STAND BY MODE AT POWER UP
MAIN FUSE FUSED SPUR F1
BLOWN STANDBY MODE AT POWER UP
FUSE - PCB
TO DIVERTER - RADS NOT POOR HOT WATER
HARNESS - MAINS VOLTAGE
DHW OPERATION BOILER NOISY
THERMISTOR - NO FLOW
DHW NOISEY KETTLING
KIT - SIPHON TRAP
CH OPERATION BOILER NOISY
THERMISTOR - NO FLOW
NO FAN AT START UP
PCB - PRIMARY
WONT RESET L5
PCB - PRIMARY
FA
KIT - PUMP HEAD
FAULT CODE FA
THERMISTOR - CONTROL - RETURN
FAULT CODE FA
THERMISTOR - NO FLOW
PCB DAMAGED
PCB - PRIMARY AND LEAK OR SHORT
POOR FLOW RATE
PACK - DHW
FLOW RATE
COLD WATER SUPPLY
BURNER DOES NOT IGNITE
KIT - SIPHON TRAP
TO GAS VALVE - NO POWER ON IGN
HARNESS - MAINS VOLTAGE
NOT OPENING - MECHANICAL
KIT - GAS VALVE
BURNER DOES NOT IGNITE
INJECTOR ASSEMBLY
BURNER DOES NOT IGNITE
KIT - BURNER
BURNER DOES NOT IGNITE
HEAT ENGINE
NEW MODELBLOCKED OR DAMAGED
KIT - BURNER
SPARKING BUT NO LIGHTING
HEAT ENGINE
FAN RUNS DHW
THERMISTOR - NO FLOW
SENSOR TEMP RETURN FAN RUNS
HARNESS - LOW VOLTAGE
DHW POT FAULTY
CUI BOARD
FAN DOES NOT RUN
HARNESS - MAINS VOLTAGE
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CONDENSATE PIPE
BURNER BAFFLES OR NOISY
INJECTOR ASSEMBLY
MECHANICAL PHYSICAL OPERATION
KIT - FAN
NEW MODEL FLUEWAYS
HEAT ENGINE
IGNITES BUT BAFFLES OR NOISY
KIT - BURNER
FUSE FURTHER INVESTIGATION
VALVE HEAD DIVERTER - CARTRIDGE DIVERTER
FURTHER INVESTIGATION FUSE F1
KIT - PUMP HEAD
FURTHER INVESTIGATION FUSE F1
KIT - FAN
FURTHER INVESTIGATION FUSE F1
VALVE HEAD - DIVERTER
FURTHER INVESTIGATION FUSE F1
KIT - GAS VALVE
FURTHER INVESTIGATION FUSE F1
UNIT - IGNITOR
F1 - LOW WATER FAULT
SYSTEM PRESSURE
F1 FAULT CODE
PRESSURE GAUGE
DHW OPERATION BOILER NOISY
KIT - PUMP HEAD
DHW OPERATION BOILER NOISY
THERMISTOR - CONTROL - RETURN
BOILR SHUTS DOWN PREMATURELY CHOPERATION
KIT - PUMP HEAD
CH OPERATION BOILER NOISY
THERMISTOR - CONTROL - RETURN
SPARKING OCCURS BURNER DOES NOT IGNITE
PCB - PRIMARY
SPARKING OCCURS BURNER DOES NOT IGNITE
HARNESS - MAINS VOLTAGE
SPARKING OCCURS BURNER DOES NOT IGNITE
LEAD - IGNITION
VOLTS TO TURBINE (DHW BURNER IGN) 2
PCB - PRIMARY
TO FLOW SWITCH - NO HOT WATER DEMAND
HARNESS - LOW VOLTAGE
FAN DOES NOT RUN
FLOW TURBINE
PUMP ONLY RUNS FOR A FEW SECS
PRESSURE GAUGE
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS PRESSURE INLET
BURNERIGNITES
HARNESS - DETECTION LEAD
BURNER IGNITES
ELECTRODE - DETECTION
GAS VALVE INLET FILTER RESTRICTED
KIT - GAS VALVE
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - BURNER
CALIBRATION LOW BOILER TEMP LOW OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
THERMISTOR - NO FLOW
DHW COOL RADS COOL
THERMISTOR - CONTROL - RETURN
BOILER TEMP LOW SYSTEM TEMP LOWOPERATION DHW DHW COOL RADS COOL
GAS PRESSURE INLET
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
INJECTOR ASSEMBLY
RESTICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
CONDENSATE PIPE
GAS VALVE FILTER RESTRICTED
KIT - GAS VALVE
POOR GAS RATE
KIT - BURNER
F2 FAULT CODE
GAS PRESSURE INLET
F2 FAULT CODE
HARNESS - DETECTION LEAD
F2 FAULT CODE
ELECTRODE - DETECTION
F2 FAULT CODE
KIT - SIPHON TRAP
F2 FAULT CODE
INJECTOR ASSEMBLY
F2 FAULT CODE
KIT - GAS VALVE
F2 FAULT CODE
KIT - BURNER
F2 FAULT CODE
HEAT ENGINE
F2 FAULT CODE
ELECTRODE - IGNITION
F2 FAULT CODE
FLUE
NO CH DEMAND
PLUG - TIMER LINK
NOT RESPONDING TO HEATING
CUI BOARD
NOT RESPONDING TO CH
CUI BOARD
NO CH DEMAND
INTERNAL TIMER
NOT RESPONDING TO CH 1
CUI BOARD
NOT RESPONDING TO CH 2
CUI BOARD
NO CH DEMAND 2
PLUG - TIMER LINK
NOT RESPONDING TO HEATING 1
CUI BOARD
NOT RESPONDING TO CH 7
CUI BOARD
NO CH DEMAND 2
INTERNAL TIMER
NOT RESPONDING TO CH 5
CUI BOARD
NOT RESPONDING TO CH 6
CUI BOARD
DOES NOT ESTABLISH
ELECTRODE - IGNITION
CH BOILER TEMP LOW SYSTEM TEMP LOW
KNOB - WHITE / GREY - POTENTIOMETERS
DHW COOL RADS COOL
KNOB - WHITE / GREY - POTENTIOMETERS
NO CH DEMAND 1
PLUG - TIMER LINK
NOT RESPONDING TO HEATING 2
CUI BOARD
NOT RESPONDING TO CH 8
CUI BOARD
NO CH DEMAND 1
INTERNAL TIMER
NOT RESPONDING TO CH 3
CUI BOARD
NOT RESPONDING TO CH 4
CUI BOARD
FAN RUNS CH DEMAND
KNOB - WHITE / GREY - POTENTIOMETERS
FAN RUNS DHW DEMAND
KNOB - WHITE / GREY - POTENTIOMETERS
BOILER FIRES WITH NO DEMAND
KNOB - WHITE / GREY - POTENTIOMETERS
L6 FAULT CODE
HARNESS - DETECTION LEAD
L6 FAULT CODE
ELECTRODE - DETECTION
L6 - STICKING OPEN
KIT - GAS VALVE
L6 FAULT CODE
PCB - PRIMARY
L1 - OVERHEAT FAULT
THERMISTOR - NO FLOW
L1 - OVERHEAT FAULT
THERMISTOR - CONTROL - RETURN
FAULT CODE L3
SYSTEM PRESSURE
L3 NO WATER FLOW
PRESSURE GAUGE
L1 OR L3 FAULT
THERMISTOR - NO FLOW
L1 OR L3 FAULT
THERMISTOR - CONTROL - RETURN
BLANK FOR L1 FAULT CODE 2
Z DIRECTION CHOICE OR CONTINUE
PREHEAT SATISFACTORY4
PCB - PRIMARY
TO DIVERTER - RADS NOT POOR HOT WATER2
HARNESS - MAINS VOLTAGE
RADS COLD BOILER HOT 2
PCB - PRIMARY
RADS COLD BOILER HOT2
HARNESS - MAINS VOLTAGE
FAULT CODE L3
CARTRIDGE - DIVERTER VALVE
VOLTS TO TURBINE (DHW BURNER IGN) 2 QADAI
PCB - PRIMARY
TO FLOW SWITCH - NO HOT WATER DEMAND QADAI
HARNESS - LOW VOLTAGE
FAN DOES NOT RUN QADAI
FLOW TURBINE
NO VOLTAGE TO DIVERTER (QADAI)
PCB - PRIMARY
INCORRECT RESISTANCE (QADAI)
VALVE HEAD - DIVERTER
NO VOLTAGE TO SPARK GEN (QADAI)
PCB - PRIMARY
INCORRECT RESISTANCE (QADAI)
UNIT - IGNITOR
NO FAN AT START UP QADAI
PCB - PRIMARY
TO FAN POWER - PUMP SHORT TIME START UP QADAI
HARNESS - MAINS VOLTAGE
INCORRECT RESISTANCE (QADAI)
KIT - FAN
NO POWER TO PUMP (QADAI)
PCB - PRIMARY
INCORRECT RESISTANCE (QADAI)
KIT - PUMP HEAD
RESISTANCE WRONG (QADAI)
KIT - GAS VALVE
NO POWER TO GAS VALVE (QADAI)
PCB - PRIMARY
QADAI
THERMISTOR - CONTROL - RETURN
OUT OF RANGE (QADAI)
THERMISTOR - NO FLOW
BLANK FOR QUICK ACCESS DATA AND INFORMATION
Z DIRECTION
BLANK FOR DIAGNOSTICS LITE 2
Z DIRECTION
POWER UP - PUMP DOES NOT RUN
HARNESS (MAIN) - ERP PUMP HARNESS
POWER UP - PUMP DOES NOT RUN NO PUMP AT STATR UP2
HARNESS - MAINS VOLTAGE
PUMP RUNS DHW DEMAND
HARNESS (MAIN) - ERP PUMP HARNESS
NO PUMP AT STATR UP2
HARNESS - MAINS VOLTAGE
FO-L3 - NO FLOW FAULT - STICKING
KIT - PUMP HEAD
FAULT CODE L3
HEAT ENGINE
PREHEAT SATISFACTORY3
CARTRIDGE - DIVERTER VALVE
L1
HARNESS (MAIN) - ERP PUMP HARNESS
NO PUMP AT STATR UP2 L1
HARNESS - MAINS VOLTAGE
NO VOLTAGE TO PUMP L1
PCB - PRIMARY
L1
PACK - CH FLOW / PACK - RETURN CH
FURTHER INVESTIGATION FUSE F1 ERP PUMP
KIT - FAN
FURTHER INVESTIGATION FUSE F1 ERP PUMP
VALVE HEAD - DIVERTER
FURTHER INVESTIGATION FUSE F1 ERP PUMP
KIT - GAS VALVE
FURTHER INVESTIGATION FUSE F1 ERP PUMP
UNIT - IGNITOR
INCORRECT RESISTANCE ERP (QADAI)
KIT - PUMP HEAD
FURTHER INVESTIGATION FUSE F1 ERP PUMP
KIT - PUMP HEAD
OPERATION CH - UP TO TEMP RADS COLD
SYSTEM PRESSURE
OPERATION CH - UP TO TEMP RADS COLD
PRESSURE GAUGE
OPERATION CH - UP TO TEMP RADS COLD
PACK - CH FLOW / PACK - RETURN CH
BOILER TO TEMP RADS COOL
KIT - PUMP HEAD
RADS COLD BOILER HOT
CARTRIDGE - DIVERTER VALVE
BOILER HOT RADS COLD
THERMISTOR - NO FLOW
BOILER HOT RADS COLD
THERMISTOR - CONTROL - RETURN
BOILER HOT RADS COLD
CUI BOARD
RADS COLD BOILER HOT
PCB - PRIMARY
RADS COLD BOILER HOT
HARNESS - MAINS VOLTAGE
TO SPARK GEN - NO SPARK
HARNESS - MAINS VOLTAGE
FAN RUNS SPARKING DOES NOT OCCUR
PCB - PRIMARY
NOT SPARKING
LEAD - IGNITION
LOW AT START UP
SYSTEM PRESSURE
UNDER PRESSURE
KIT - EXPANSION VESSEL
BOILER TEMP LOW SYSTEM TEMP LOW
GAS PRESSURE INLET
HOT WATER CYCLING
THERMISTOR - CONTROL - RETURN
HOT WATER CYCLING
KIT - PLATE HEAT EXCHANGER
TEMPERATURE CONTROL DHW
CUI BOARD
BLOCKED PREHEAT SAT3
KIT - PLATE HEAT EXCHANGER
NO DISPLAY AT START UP
HARNESS - CUI TO PRIMARY
HOT WATER CYCLING
THERMISTOR - NO FLOW
NO FAN AT START UP
HARNESS - LOW VOLTAGE
LOW GAS RATE CH OPERATION
INJECTOR ASSEMBLY
ON WITH NO DEMAND - FROST
THERMISTOR - CONTROL - RETURN
ON WITH NO DEMAND - FROST
THERMISTOR - NO FLOW
EXTERNAL FROST PROTECT
EXTERNAL FROST PROTECT
NO OVERRUNS
PCB - PRIMARY
HOT WATER TOO HOT
THERMISTOR - CONTROL - RETURN
HOT WATER TOO HOT
THERMISTOR - NO FLOW
PREHEAT SATISFACTORY3
VALVE HEAD - DIVERTER
LOW WATER FAULT
PCB - PRIMARY
LOW WATER ON START UP
TRANSDUCER - WATER PRESSURE
F1 - LOW WATER FAULT
PCB - PRIMARY
F1 - LOW WATER FAULT
TRANSDUCER - WATER PRESSURE (BLOCKED)
TO FLOW SENSOR F4 - FLOW SENSOR FAULT
HARNESS - LOW VOLTAGE
F4 - FLOW SENSOR FAULT
PCB - PRIMARY
TO RETURN SENSOR F5 - RETURN SENSOR FAULT
HARNESS - LOW VOLTAGE
F5 - RETURN SENSOR FAULT
PCB - PRIMARY
OPERATION CH OK NO REFIRE FAN DOES NOT RUN
PCB - PRIMARY
C2 BCC ERROR
Z DIRECTION CHOICE OR CONTINUE
NO MAINS TO FAN AT START UP
PCB - PRIMARY
ELECTRICAL OVER 15V ON N
KIT - FAN
FURTHER INVESTIGATION F1
Z DIRECTION CHOICE OR CONTINUE
FURTHER IN VESTIGATION F2
Z DIRECTION CHOICE OR CONTINUE
DHW NOISY KETTLING
KIT - PLATE HEAT EXCHANGER
CH OPERATION NOISY
HEAT ENGINE
LETBY PREHEAT3
CARTRIDGE - DIVERTER VALVE (PASSING)
FALSE LOW VOLTAGE
PCB - PRIMARY
L5 - RESTART FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
FAULT CODE FA
HARNESS - LOW VOLTAGE
FAULT CODE FA - FLOW SENSOR
HARNESS - LOW VOLTAGE
FAULT CODE FA
PCB - PRIMARY
POWER OK PCB DEAD
PCB - PRIMARY
INTEGRAL FUSE FATIGUED
PCB - PRIMARY
POOR FLOW - RESTRICTED
KIT - PLATE HEAT EXCHANGER
PUMP RUNS
REGULATOR - FLOW
PUMP RUNS
DHW INLET FILTER
POOR SUPPLY
GAS PRESSURE INLET
VOLTAGE TO GAS VALVE
PCB - PRIMARY
SPARK BUT NOT LIGHTING
KIT - GAS VALVE
SPARKING BUT NOT LIGHTING
ELECTRODE - IGNITION
SPARK BUT NOT LIGHTING
ELECTRODE - IGNITION (SPARK GAP)
BURNER DOES NOT IGNITE
KIT - GAS VALVE
SENSOR PRIMARY FAN RUNS
HARNESS - LOW VOLTAGE
FAN RUNS DHW
THERMISTOR - CONTROL - RETURN
FAN DOES NOT RUN DHW
PCB - PRIMARY
NO FAN AT START UP
KIT - FAN
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
KIT - SIPHON TRAP
IGNITES BUT BAFLLES OR NOISY
KIT - GAS VALVE
TO PUMP - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
TO FAN - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
TO DIVERTER - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
TO GASVALVE - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE F1
PCB - PRIMARY
TO SPARK GEN - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
DHW NOISY KETTLING
HEAT ENGINE
SPARKING OCCURS BURNER DOES NOT IGNITE
UNIT - IGNITOR
NOT RESPONDING TO DEMAND
FLOW SENSOR - HALL EFFECT
FLAME SENSE BURNER IGNITES DOES NOT ESTABLISH
PCB - PRIMARY
DHW COOL RADS COOL
KIT - PLATE HEAT EXCHANGER
DHW COOL RADS COOL
HEAT ENGINE
DHW COOL RADS COOL
EXTERNAL HOT WATER FAULT
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - SIPHON TRAP
DHW COOL RADS COOL
PCB - PRIMARY
F2 FAULT CODE
PCB - PRIMARY
NO CH 1
HARNESS INTERNAL TIMER
NOT RESPONDING TO HEATING
PCB - PRIMARY
DOES NOT RECOGNISE CH DEMAND 1
HARNESS INTERNAL TIMER
NOT RESPONDING TO CH
PCB - PRIMARY
NO CH
HARNESS INTERNAL TIMER
NOT RESPONDING TO HEATING 1
PCB - PRIMARY
DOES NOT RECOGNISE CH DEMAND 2
HARNESS INTERNAL TIMER
NOT RESPONDING TO CH 2
PCB - PRIMARY
NO CH 2
HARNESS INTERNAL TIMER
NOT RESPONDING TO HEATING 2
PCB - PRIMARY
DOES NOT RECOGNISE CH DEMAND
HARNESS INTERNAL TIMER
NOT RESPONDING TO CH 1
PCB - PRIMARY
ON WITH NO DEMAND - FROST
PCB - PRIMARY
BLANK FOR L6 FAULT CODE RESET
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR L1 FAULT CODE
Z DIRECTION CHOICE OR CONTINUE
PREHEAT SATISFACTORY4
VALVE HEAD - DIVERTER
RADS COLD BOILER HOT2
VALVE HEAD - DIVERTER
STOPPING PRESEQ BREAKING
Z DIRECTION
DHW FLOW TURBINE SATISFACTORY
RESULT AS EXPECTED
NOT RESPONDING TO DEMAND QADAI
FLOW SENSOR - HALL EFFECT
DIVERTER VOLTAGE SATISFACTORY
RESULT AS EXPECTED
DIVERTER RESISTANCE SATISFACTORY
RESULT AS EXPECTED
SPARK GENERATOR VOLTAGE SATISFACTORY
RESULT AS EXPECTED
SPARK GENERATOR SATISFACTORY
RESULT AS EXPECTED
FAN SPEED CONTROL VOLTAGE SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE SATISFACTORY
RESULT AS EXPECTED
NO MAINS TO FAN AT START UP QADAI
PCB - PRIMARY
ELECTRICAL OVER 15V ON N QADAI
KIT - FAN
FAN RESISTANCE SATISFACTORY
RESULT AS EXPECTED
PUMP VOLTAGE SATISFACTORY
RESULT AS EXPECTED
PUMP RESISTANCE SATISFACTORY
RESULT AS EXPECTED
GAS VALVE RESISTANCE SATISFACTORY
RESULT AS EXPECTED
GAS VALVE VOLTAGE SATISFACTORY
RESULT AS EXPECTED
RETURN THERMISTOR SATISFACTORY
RESULT AS EXPECTED
FLOW THERMISTOR SATISFACTORY
RESULT AS EXPECTED
BLANK FOR QUICK ACCESS DATA AND INFORMATION 2
Z DIRECTION
BLANK FOR DIAGNOSICS LITE
Z DIRECTION
POWER UP - PUMP DOES NOT RUN ERP PUMP
KIT - PUMP HEAD
POWER UP - PUMP DOES NOT RUN START- UP2
KIT - PUMP HEAD
PUMP RUNS DHW DEMAND ERP PUMP
KIT - PUMP HEAD
START- UP2
KIT - PUMP HEAD
FAULT CODE L3
KIT - PLATE HEAT EXCHANGER
ALL CHECKS OK RETEST MODEL
OVERHEAT NO FAULT FOUND
LEAKING POC
KIT - REPLACEMENT - SUMP & COVER
LEAKING POC
MANIFOLD - FLUE
FAULT CODE L1 ERP
KIT - PUMP HEAD
START- UP2 L1
KIT - PUMP HEAD
TO FAN - FURTHER INVESTIGATION FUSE F1 ERP PUMP
HARNESS - MAINS VOLTAGE
TO DIVERTER - FURTHER INVESTIGATION FUSE F1 ERP PUMP
HARNESS - MAINS VOLTAGE
TO GASVALVE - FURTHER INVESTIGATION FUSE F1 ERP PUMP
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE F1 ERP PUMP
PCB - PRIMARY
TO SPARK GEN - FURTHER INVESTIGATION FUSE F1 ERP PUMP
HARNESS - MAINS VOLTAGE
ERP PUMP RESISTANCE SATISFACTORY
RESULT AS EXPECTED
TO PUMP - FURTHER INVESTIGATION FUSE F1 ERP PUMP
HARNESS - MAINS VOLTAGE
BOILER HOT RADS COLD
PCB - PRIMARY
RADS COLD BOILER HOT
VALVE HEAD - DIVERTER
NO SPARKING
UNIT - IGNITOR
POOR CONDITION - NO SPARK
ELECTRODE - IGNITION
EXPANSION CONNECTION
SYSTEM BLOCKAGES
HOT WATER CYCLING
PCB - PRIMARY
TO RETURN SENSOR - HOT WATER CYCLING
HARNESS - LOW VOLTAGE
TO HEATING SENSOR - HOT WATER CYCLING
HARNESS - LOW VOLTAGE
DHW TOO HOT
PCB - PRIMARY
LED AT POWER UP
CUI BOARD
LOW SYSTEM TEMP POT
CUI BOARD
TO FLOW SENSOR - FROST
HARNESS - LOW VOLTAGE
TO RETURN SENSOR - FROST
HARNESS - LOW VOLTAGE
MIXING - HOT WATER CYCLING
EXTERNAL HOT WATER FAULT
NO DISPLAY SEEN
CHARACTERISTIC TEST FROM POWER UP
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
PUMP ONLY RUNS FOR A SHORT TIME AND FAN DOES NOT RUN
CHARACTERISTIC TEST FROM POWER UP
BOILER DOES NOT REACT TO CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION (FOR HEAT EX DIAG)
BOILER KETTLES
CHARACTERISTIC TEST FROM CH OPERATION (FOR HEAT EX DIAG)
FAN RUNS BUT PUMP DOES NOT
CHARACTERISTIC TEST FROM POWER UP
DIFFERENTIAL OK
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
TEMP DIFF CORRECT LOCAL BOILING
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
DHW FLOW LIMITER DAMAGED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION FILTER DHW INLET
DHW INLET FILTER DAMAGED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION FILTER DHW INLET
INLET PRESSURE DOES NOT CHANGE
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
INLET PRESSURE DROPS AWAY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
SPARK ELECTRODE IN POOR CONDITION
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
SPARK GAP INCORRECT
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
TEMPERATURE DIFFERENTIAL EXCESSIVELY HIGH
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS COLD
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS HOT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW NOISY KETTLING
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
DIVERTER VALVE HEAD DOES NOT OPERATE CH
CHARACTERISTIC TEST FROM INSPECTION DIVERTER VALVE HEAD OPERATION
DIVERTER VALVE HEAD DOES NOT OPERATE DHW
CHARACTERISTIC TEST FROM INSPECTION DIVERTER VALVE HEAD OPERATION
DIAGNOSTICS LITE OPTION
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
QUICK ACCESS DATA AND INFORMATION OPTION
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA FLOW THERMISTOR
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA RETURN THERMISTOR
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA PUMP RESISTANCE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA PUMP VOLTAGE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA FAN RESISTANCE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA FAN SPEED CONTROL
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR RESISTANCE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR VOLTAGE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA DIVERTER RESISTANCE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR QUICK ACCESS DATA DIVERTER VOLTAGE
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
NEEDED OR PRESEQ MESSES UP DIVERTER VOLTAGE FOR SOME REASON
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
HEADER FOR DHW FLOW SWITCH
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
HEADER FOR QUICK ACCESS DATA PUMP RESISTANCE (ERP)
CHARACTERISTIC TEST FROM NEW QADAI OPTIONS
FAN RUNS SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
FAN RUNS SPARKING OCCURS BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
FAN RUNS AS DESCRIBED BUT PUMP ONLY RUNS FOR A FEW SECONDS
CHARACTERISTIC TEST FROM POWER UP
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REACHES TEMPERATURE AND/OR SHUTS DOWN RADS COLD OR COOL
CHARACTERISTIC TEST FROM OPERATION CH
BOILER TEMP LOW SYSTEM TEMP LOW
CHARACTERISTIC TEST FROM OPERATION CH
OPERATION SATISFACTORY SYSTEM REACHES TEMP BUT GETS TOO COOL BEFORE REFIRING
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER FIRES WITH NO HEATING OR HOT WATER DEMAND
CHARACTERISTIC TEST FROM POWER UP
DISPLAY SHOWS D AND FAN RUNS BUT PUMP DOES NOT
CHARACTERISTIC TEST FROM FAN RUN DHW DEMAND
DISPLAY SHOWS 0 AND NEITHER THE FAN NOR THE PUMP RUN
CHARACTERISTIC TEST FROM FAN RUN DHW DEMAND
15/01/2024 16:00:45 2305_3_50_1 22/02/2024 11:18:55
14/02/2024 14:26:17
RESISTANCE HARNESS LOW WATER PRESSURE SENSOR
DISCONNECT CONNECTOR X8 FROM THE PCB AND THE CONNECTOR FROM THE LOW WATER PRESSURE SENSOR
VOLTAGE MAINS POWER SUPPLY
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE HARNESS LOW WATER PRESSURE SENSOR
DISCONNECT CONNECTOR X8 FROM THE PCB AND THE CONNECTOR FROM THE LOW WATER PRESSURE SENSOR
FLOW SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
VOLTAGE MAINS POWER SUPPLY
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
POWER OFF RESET BOILER
PREHEAT OFF
WAIT APPROXIMATELY 15 SECONDS
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
GAS VALVE RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB (
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
INSPECTION DIVERTER VALVE & ACTUATOR - FUSE INVESTIGATION
REMOVE DIVERTER VALV
RESISTANCE PUMP
UNPLUG THE HARNESS FROM THE SIDE OF THE PUMP AND REMOVE THE PUMPS ELECTRICAL COVER
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE DIVERTER VALVE HEAD
DISCONNECT THE HARNE
GAS VALVE RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK - NO TIMER FITTED
REMOVE CONNECTOR X1A FROM THE PCB
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTOR X1A FROM THE PCB
RESISTANCE INTERNAL TIMER
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTIONS 3 AND 4 FROM THE INTERNAL TIMER
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK - NO TIMER FITTED
REMOVE CONNECTOR X1A FROM THE PCB
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTOR X1A FROM THE PCB
RESISTANCE INTERNAL TIMER
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTIONS 3 AND 4 FROM THE INTERNAL TIMER
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK - NO TIMER FITTED
REMOVE CONNECTOR X1A FROM THE PCB
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTOR X1A FROM THE PCB
RESISTANCE INTERNAL TIMER
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTIONS 3 AND 4 FROM THE INTERNAL TIMER
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2B FROM THE PCB
RESET BOILER
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
VOLTAGE TO DIVERTER VALVE (DHW)
PREHEAT OFF
BOILER MAINS SWITCH ON
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE PUMP HARNESS (ERP)
DISCONNECT MAINS VOL
RESISTANCE PUMP HARNESS (ERP)
DISCONNECT MAINS VOL
VOLTAGE PUMP AT PCB
PREHEAT OFF
APPLY DEMAND
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
RESISTANCE PUMP HARNESS (ERP)
DISCONNECT MAINS VOL
RESISTANCE PUMP AND HARNESS (ERP)
GAIN ACCESS TO PCB
DISCONNECT PLUG X1C FROM PCB (3 WAY PLUG 3RD FROM LEFT)
RESISTANCE PUMP (ERP)
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE DIVERTER VALVE HEAD
DISCONNECT THE HARNE
GAS VALVE RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
INSPECTION DIVERTER VALVE SPINDLE
UNCLIP AND REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
RESISTANCE HARNESS DIVERTER VALVE
REMOVE HARNESS FROM THE DIVERTER VALVE
REMOVE X1D (4TH FROM LEFT) FROM THE PCB
FAN AND PUMP RUN ON START UP
{ALLDEMANDOFF}
PREHEAT OFF
INSPECT LOW WATER PRESSURE SENSOR (BLOCKAGE)
ISOLATE BOILER FROM THE HEATING CIRCUIT AND DRAIN BOILER
REMOVE LOW WATER PRESSURE SENSOR
VOLTAGE SENSOR LOW WATER PRESSURE (AT PCB)
PREHEAT OFF
ENSUR
INSPECT LOW WATER PRESSURE SENSOR (BLOCKAGE)
ISOLATE BOILER FROM THE HEATING CIRCUIT AND DRAIN BOILER
REMOVE LOW WATER PRESSURE SENSOR
RESISTANCE HARNESS FAN POWER
GAIN ACCESS TO PCB
REMOVE BOTH ENDS OF THE FAN HARNESS FROM THE FAN AND PCB X3
PCB FUSE RESISTANCE
REMOVE 4 AMP FUSE FROM PCB
MAINS VOLTAGE TO FAN FROM PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
CHECK FOR NOISE ON HEATING DEMAND
PREHEAT OFF
ENSURE HEATING FLOW AND RETURN VALVES ARE FULLY OPEN
CH THERMOSTAT SET TO MAX
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER.
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
HEATING FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTACH TEMP PROBES TO THE FLOW AND RETURN PIPES AS CLOSE TO THE BOILER AS POSSIBLE
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FAN CONTROL VOLTAGE FROM PCB
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY AND MAKE SAFE
PREHEAT OFF
RESISTANCE HARNESS FAN CONTROL
REMOVE BOTH ENDS OF THE FAN HARNESS FROM THE FAN AND PCB X8
VOLTAGE PUMP AT PCB START-UP
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RETURN SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
FLOW SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
RESISTANCE PCB INTEGRAL FUSE
DISCONNECT ALL CONNECTORS FROM THE PCB
REMOVE AND FLIP THE PCB ONTO ITS BACK
INSPECTION FILTER DHW INLET
ISOLATE MAINS WATER SUPPLY
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER.
PRESSURE GAS INLET (BLIP TEST)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE BURNER
VOLTAGE GAS VALVE (AT GAS VALVE)
PREHEAT SWITCHED OFF
GAS VALVE RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION ELECTRODE SPARK GAP
CAREFULLY REMOVE BURNER FROM BOILER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE FROM HOT WATER FLOW TURBINE
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RUN HOT WATER TAP AT 3 L/MIN
FLOW SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
RETURN SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
VOLTAGE ON/OFF SWITCH
SELECTOR SWITCH SET TO HOT WATER POSITION
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED
RESISTANCE HARNESS FAN POWER
GAIN ACCESS TO PCB
REMOVE BOTH ENDS OF THE FAN HARNESS FROM THE FAN AND PCB X3
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER.
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
RESISTANCE PUMP AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X1C FROM PCB (3WAY PLUG 3RD FROM LEFT)
RESISTANCE FAN AND HARNESS (MAINS POWER)
GAIN ACCESS TO PCB
REMOVE X3 CONNECTOR FROM THE PCB
RESISTANCE HARNESS AND DIVERTER VALVE ACTUATOR
REMOVE X1D CONNECTOR (4TH FROM LEFT) FROM THE PCB
GAS VALVE RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB (
RESISTANCE HARNESS AND SPARK GENERATOR
REMOVE CONNECTOR X2B FROM THE PCB
(5 WAY CONNECTOR 6TH FROM THE LEFT)
OBSERVATION SYSTEM PRESSURE RISE
LOCATE SYSTEM FILLING LOOP
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE BOTH ENDS OF
RESISTANCE ELECTRODE SPARK HARNESS
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT CONNECTOR
INSPECTION FLOW TURBINE
ISOLATE AND DRAIN TH
OBSERVATION SYSTEM PRESSURE RISE
LOCATE SYSTEM FILLING LOOP
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2B FROM THE PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION GAS VALVE INLET FILTER
REMOVE THE GAS VALVE ASSEMBLY
INSPECTION BURNER
REMOVE THE BURNER
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER.
HOT WATER POTENTIOMETER RESISTANCE
GAIN ACCESS TO CONTROL PCB
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION GAS VALVE INLET FILTER
REMOVE THE GAS VALVE ASSEMBLY
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2B FROM THE PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER.
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION GAS VALVE INLET FILTER
REMOVE THE GAS VALVE ASSEMBLY
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
INSPECTION DIVERTER VALVE HEAD DHW POSITION
PREHEAT OFF
UNCLIP AND REMOVE HEAD FROM DIVERTER VALVE AND PLACE IN A SAFE POSITION
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
OBSERVATION SYSTEM PRESSURE RISE
LOCATE SYSTEM FILLING LOOP
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
INSPECTION DIVERTER VALVE HEAD OPERATION
SELECTOR SWITCH SET
INSPECTION DIVERTER VALVE SPINDLE
UNCLIP AND REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
VOLTAGE DIVERTER VALVE (HEATING)
PREHEAT OFF
BOILE
VOLTAGE TO DIVERTER VALVE (DHW)
PREHEAT OFF
BOILER MAINS SWITCH ON
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE HARNESS DIVERTER VALVE
REMOVE HARNESS FROM THE DIVERTER VALVE
REMOVE X1D (4TH FROM LEFT) FROM THE PCB
RESISTANCE HARNESS DIVERTER VALVE
REMOVE HARNESS FROM THE DIVERTER VALVE
REMOVE X1D (4TH FROM LEFT) FROM THE PCB
DIAGNOSTICS LITE
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
VOLTAGE GAS VALVE (AT GAS VALVE)
PREHEAT SWITCHED OFF
GAS VALVE RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
RESISTANCE PUMP
UNPLUG THE HARNESS FROM THE SIDE OF THE PUMP AND REMOVE THE PUMPS ELECTRICAL COVER
VOLTAGE PUMP AT PCB
PREHEAT OFF
APPLY DEMAND
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
MAINS VOLTAGE TO FAN FROM PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
FAN CONTROL VOLTAGE FROM PCB
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY AND MAKE SAFE
PREHEAT OFF
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE DIVERTER VALVE HEAD
DISCONNECT THE HARNE
VOLTAGE DIVERTER VALVE AT PCB (QADAI)
PREHEAT OFF
BOILE
VOLTAGE FROM HOT WATER FLOW TURBINE
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RUN HOT WATER TAP AT 3 L/MIN
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT CONNECTOR
INSPECTION FLOW TURBINE
ISOLATE AND DRAIN TH
RESISTANCE HARNESS FAN POWER
GAIN ACCESS TO PCB
REMOVE BOTH ENDS OF THE FAN HARNESS FROM THE FAN AND PCB X3
INSPECTION DIVERTER VALVE SPINDLE
UNCLIP AND REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
RESISTANCE PUMP HARNESS
GAIN ACCESS TO PCB
REMOVE CONNECTOR FROM PUMP
RESISTANCE PUMP HARNESS
GAIN ACCESS TO PCB
REMOVE CONNECTOR FROM PUMP
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
RESISTANCE PUMP HARNESS
GAIN ACCESS TO PCB
REMOVE CONNECTOR FROM PUMP
RESISTANCE FAN AND HARNESS (MAINS POWER)
GAIN ACCESS TO PCB
REMOVE X3 CONNECTOR FROM THE PCB
RESISTANCE HARNESS AND DIVERTER VALVE ACTUATOR
REMOVE X1D CONNECTOR (4TH FROM LEFT) FROM THE PCB
GAS VALVE RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB (
RESISTANCE HARNESS AND SPARK GENERATOR
REMOVE CONNECTOR X2B FROM THE PCB
(5 WAY CONNECTOR 6TH FROM THE LEFT)
RESISTANCE PUMP (ERP)
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
OBSERVATION SYSTEM PRESSURE RISE
LOCATE SYSTEM FILLING LOOP
INSPECTION DIVERTER VALVE HEAD HEATING POSITION
PREHEAT OFF
UNCLIP AND REMOVE HEAD FROM DIVERTER VALVE AND PLACE IN A SAFE POSITION
VOLTAGE DIVERTER VALVE (HEATING)
PREHEAT OFF
BOILE
HEATING FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTACH TEMP PROBES TO THE FLOW AND RETURN PIPES AS CLOSE TO THE BOILER AS POSSIBLE
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
RESISTANCE HARNESS DIVERTER VALVE
REMOVE HARNESS FROM THE DIVERTER VALVE
REMOVE X1D (4TH FROM LEFT) FROM THE PCB
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE BOTH ENDS OF
RESISTANCE ELECTRODE SPARK HARNESS
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
VOLTAGE SENSOR LOW WATER PRESSURE (AT PCB)
PREHEAT OFF
ENSUR
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
HOT WATER POTENTIOMETER RESISTANCE
GAIN ACCESS TO CONTROL PCB
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
SWITCHED LIVE VOLTAGE INPUT
PREHEAT OFF
BOILERS HEATING TEMPERATURE CONTROL TO OFF POSITION
EXPANSION VESSEL PRESSURE
SYSTEM PRESSURE DISCHARGED
HEATING FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTACH TEMP PROBES TO THE FLOW AND RETURN PIPES AS CLOSE TO THE BOILER AS POSSIBLE
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
FLOW SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
RETURN SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
INSPECTION RIBBON CABLE
GAIN ACCESS TO PCB
REMOVE THE RIBBON CABLE JOINING THE TWO PCB'S
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FLOW SENSOR RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE FLOW SENSOR ATTACHED TO THE MAIN HEAT EXCHANGER
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
VOLTAGE EXTERNAL FROST STAT
{ALLDEMANDOFF}
PREHEAT OFF
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
FLOW SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
RETURN SENSOR RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
VOLTAGE PUMP AT PCB
PREHEAT OFF
APPLY DEMAND
System Information
- Total Tests: 705
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control