Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER 24 & 28 SI 2 UP TO S/N FD 387 (2 GAS VALVE CONNECTORS AT REAR)
GLOBALLY REPLACED
DHW FAN RUNS
DHW TEMPERATURE CONTROL SET TO MAXIMUM
ENSURE NO DEMAND FOR CH
WORCESTER 24 & 28 SI 2 UP TO S/N FD 387 (2 GAS VALVE CONNECTORS AT REAR)
{ISOLATEMAINSPOWER}<
CH OPERATION
CH TEMPERATURE CONTROL SET TO MAXIMUM
DHW OPERATION
DHW TEMPERATURE CONTROL SET TO MAXIMUM
BURNER FULL RATE
{ISOLATEMAINSPOWER}<
DHW BURNER IGNITES
DHW TEMPERATURE CONTROL SET TO MAXIMUM
CH DEMAND
CH TEMPERATURE CONTR
FAULT CODE SLOW FLASH
OUTSIDE MODEL
FAULT CODE FAST FLASH
OUTSIDE MODEL
FURTHER INVESTIGATION MELTED APS
OUTSIDE MODEL
OBSERVATION BOILER STANDBY
ENSURE NO DEMANDS
PRESSURE BURNER MINIMUM RATE
{ISOLATEMAINSPOWER}<
OBSERVATION DHW MODULATION
{ISOLATEMAINSPOWER}<
PUMP DOES NOT RUN
CONTROL BOARD
PUMP DOES NOT RUN
HARNESS PUMP
CH DEMAND PROGRAMMER FITTED
CONTROL BOARD
CH OPERATION CH NOISY OPERATION
PIPE - BYPASS
CH OPERATION CH NOISY OPERATION
NTC / THERMISTOR CH
CH OPERATION CH NOISY OPERATION
CONTROL BOARD
SLOW FLASH CUTTING OUT ON RAMP UP
GAS INLET PRESSURE
SLOW FLASH POOR CONDITION OR GAP
SET - ELECTRODES - FLAME AND IGNITION
SLOW FLASH OPEN CCT
SET - ELECTRODES - FLAME AND IGNITION
SLOW FLASH NOT ESTABLISHING
MANIFOLD BURNER
SLOW FLASH NOT ESTABLISHING
GAS INLET PRESSURE
SLOW FLASH NOT IGNITING
SET - ELECTRODES - FLAME AND IGNITION
SLOW FLASH OVERHEAT INVESTIGATION
SYSTEM PRESSURE
SLOW FLASH NO POWER TO EXT CONTROLS
CONTROL BOARD
SLOW FLASH NO POWER TO PUMP
CONTROL BOARD
SLOW FLASH BOTH PRESSURES OUT
GAS INLET PRESSURE
SLOW FLASH MINIMUM OUT
GAS INLET PRESSURE
SLOW FLASH NOT MODULATING DHW
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
SLOW FLASH NOT MODULATING
NTC / THERMISTOR CH
SLOW FLASH OVERHEAT INVESTIGATION
PIPE - BYPASS
FAST FLASH FIRES WITH NO DEMAND
CONTROL BOARD SERVICE POTENTIOMETER
FAST FLASH
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
FAST FLASH
NTC / THERMISTOR CH
FAST FLASH POSITIONING
HARNESS - MAIN
FAST FLASH OPEN CCT
SWITCH - AIR - PRESSURE
FAST FLASH NOT RECOGNISING APS SWITCHING
CONTROL BOARD
FAST FLASH OPEN CCT
PROBE - AIR PRESSURE SENSING
FAST FLASH OPEN CCT
FLUE
DHW FLOW RATE
VALVE - DCW IN
DHW FLOW RATE
FLOW REGULATOR C/W FILTER
DHW FLOW RATE
FLOW REGULATOR
DHW FLOW RATE
WATER SUPPLY
FAST FLASH RESISTANCE
HARNESS FAN
FAST FLASH SHORT CCT
PROBE - AIR PRESSURE SENSING
FAST FLASH SHORT CCT
SWITCH - AIR - PRESSURE
FAST FLASH
CODE PLUG
SLOW FLASH PUMP DOES NOT RUN
HARNESS PUMP
SLOW FLASH NOT RESETTING
THERMOSTAT OVERHEAT
SLOW FLASH NO SPARKING
SET - ELECTRODES - FLAME AND IGNITION
SLOW FLASH NO SPARKING
WIRE - IGNITION
SLOW FLASH
CODE PLUG
SLOW FLASH NOT IGNITING
GAS INLET PRESSURE
SLOW FLASH NO POWER TO GAS VALVE
CONTROL BOARD
SLOW FLASH MAXIMUM OUT
GAS INLET PRESSURE
SLOW FLASH NO POWER TO MODUREG
CONTROL BOARD
SLOW FLASH GAS VALVE MODUREG
HARNESS - MAIN
FURTHER INF MELTED APS
HARNESS FAN + APS
MELTED APS STIFF
FAN + AIR PRESSURE SWITCH
MELTED FAN MOTOR FAULTY
FAN + AIR PRESSURE SWITCH
DHW FLOW SWITCH DHW FAN RUNS
HARNESS - MAIN
DHW FLOW SWITCH GREEN WIRE
HARNESS - MAIN
DHW FAN RUNS (FAN DOES NOT RUN)
PROBE - AIR PRESSURE SENSING
DHW FAN RUNS (FAN DOES NOT RUN)
NTC / THERMISTOR CH
FAN DOES NOT RUN
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
DHW FAN RUNS (FAN DOES NOT RUN)
CODE PLUG
DHW BURNER IGNITES
HEAT EXCHANGER FLUE WAYS
BURNER ESTABLISHES
SET - ELECTRODES - FLAME AND IGNITION
BURNER ESTABLISHES
HARNESS - END FLAME SENSE
BURNER ESTABLISHES
NTC / THERMISTOR CH
BURNER ESTABLISH
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
BURNER ESTABLISHES
GAS INLET PRESSURE
BURNER ESTABLISHES
HEAT EXCHANGER FLUE WAYS
BURNER ESTABLISHES
FLUE
BURNER ESTABLISHESIGNITES BUT BAFFLES
GAS INLET PRESSURE
BURNER ESTABLISHESIGNITES BUT BAFFLES
HEAT EXCHANGER FLUE WAYS
BURNER IGNITES BUT BAFFLES
BURNER
SLOW FLASH FAN DOES NOT RUN
PROBE - AIR PRESSURE SENSING
FAN RUNS FOR 35 SECONDS SHORT TIME
HEAT EXCHANGER FLUE WAYS
OBSERVATION BOILER STANDBY - FAULT CODE 2
Z REDIRECTION
OBSERVATION BOILER STANDBY - FIRES WITH NO DEMAND
CONTROL BOARD SERVICE POTENTIOMETER
OBSERVATION BOILER STANDBY
FROST PROTECTION
OBSERVATION BOILER STANDBY
TAP OPEN OR LEAK
PRESSURE BURNER MINIMUM RATE
GAS VALVE ADJUSTMENT
OBSERVATION DHW MODULATION
NTC / THERMISTOR CH
OBSERVATION DHW MODULATION
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
DHW OPERATION DHW RUNS HOT THEN COLD
THERMOSTAT OVERHEAT
DHW OPERATION DHW RUNS HOT THEN COLD
NTC / THERMISTOR CH
DHW OPERATION DHW RUNS HOT THEN COLD
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
DHW BURNER IGNITES (SPARKING)
CONTROL BOARD
BURNER FULL RATE
HARNESS - MAIN
BURNER FULL RATE
NTC / THERMISTOR CH
BURNER FULL RATE
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
GAS VALVE NO IGNITION
HARNESS - MAIN
OBSERVATION BOILER STANDBY - FIRES NO DEMAND
NTC / THERMISTOR CH
OBSERVATION BOILER STANDBY
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
ELECTRICAL SAFETY CHECKS
ELECTRICAL SAFETY CHECKS
OBSERVATION BOILER STANDBY - FAN RUNS CONTINUALLY
CONTROL BOARD SERVICE POTENTIOMETER
OBSERVATION BOILER STANDBY - FAN RUNS CONTINUALLY
NTC / THERMISTOR CH
DHW COOL RADS HEAT
NTC / THERMISTOR CH
DHW COOL RADS HEAT
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
FAN RUNS FOR 2 SECONDS
HARNESS FAN
SYSTEM PRESSURE RISE
EXPANSION VESSEL
OVERRUNS
NTC / THERMISTOR CH
BURNER FULL RATE
GAS INLET PRESSURE
DHW OPERATION
NTC / THERMISTOR CH
DHW OPERATION
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
DHW OPERATION
MANIFOLD BURNER
DHW OPERATION DHW TOO HOT
NTC / THERMISTOR CH
DHW OPERATION DHW TOO HOT
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
CH OPERATION BOILER COOL RADIATORS COOL
NTC / THERMISTOR CH
DHW FAN RUNS (FAN RUNS FOR VERY SHORT TIME)
CONTROL BOARD
OPERATIONAL SEQUENCE
SYSTEM CHECKS
DHW FAN RUNS (FAN DOES NOT RUN)
FUSE F1
DHW FAN RUNS (FAN DOES NOT RUN)
FUSE F2
DHW FAN RUNS (FAN DOES NOT RUN)
TRANSFORMER
FAN2
HARNESS FAN
DHW FAN RUNS (FAN RUNS)
SWITCH - AIR - PRESSURE
DHW FAN RUNS (FAN RUNS)
PROBE - AIR PRESSURE SENSING
DHW BURNER IGNITES (NO SPARKING)
SET - ELECTRODES - FLAME AND IGNITION
DHW BURNER IGNITES (NO SPARKING)
WIRE - IGNITION
DHW FAN RUNS (NO SPARKING)
PROBE - AIR PRESSURE SENSING
DHW FAN RUNS (NO SPARKING)
SWITCH - AIR - PRESSURE
DHW FAN RUNS (FAN RUNS)
KIT THERMISTOR SENSOR - PRIMARY / DOMESTIC
DHW FAN RUNS (FAN RUNS)
THERMOSTAT OVERHEAT
FAN RUNS SHORT TIME
NTC / THERMISTOR CH
DHW BURNER IGNITES SPARKING PRESENT
THERMOSTAT OVERHEAT
DHW BURNER IGNITES (SPARKING)
GAS INLET PRESSURE
DHW BURNER IGNITES (SPARKING)
SET - ELECTRODES - FLAME AND IGNITION
PUMP DOES NOT RUN
PUMP
CH DEMAND PROGRAMMER FITTED
INTEGRAL PROGRAMMER
CH OPERATION CH NOISY OPERATION
HEAT EXCHANGER
SLOW FLASH INCORRECT PRESSURE
GAS VALVE
SLOW FLASH NOT RECOGNISING FLAME
CONTROL BOARD
SLOW FLASH CUTTING OUT
GAS VALVE
SLOW FLASH NOT IGNITING
MANIFOLD BURNER
SLOW FLASH BOTH PRESSURES OUT
GAS VALVE
SLOW FLASH WRONG VOLTAGE TO MODUREG
CONTROL BOARD
SLOW FLASH MINIMUM OUT
GAS VALVE
SLOW FLASH NOT MODULATING ON DHW
CONTROL BOARD
SLOW FLASH NOT MODULATING ON CH
CONTROL BOARD
SLOW FLASH OVERHEAT INVESTIGATION
HEAT EXCHANGER
SLOW FLASH NO FAULT
NORMAL OPERATION
SLOW FLASH STUCK ON
CONTROL BOARD
SLOW FLASH CUTTING OUT EARLY
THERMOSTAT OVERHEAT
FAST FLASH FIRING WITH NO DEMAND
CONTROL BOARD
FAST FLASH DHW THERMISTOR
HARNESS - MAIN
FAST FLASH CH THERMISTOR
HARNESS - MAIN
FAST FLASH STUCK IN FAULT
CONTROL BOARD
FAST FLASH APS OPEN CCT
Z REDIRECTION
FAST FLASH RUNNING SLOW
FAN ASSEMBLY
DHW FLOW RATE
HEAT EXCHANGER (DHW FLOW RATE)
FAST FLASH NEUTRAL FAULT FAN
CONTROL BOARD
FAST FLASH INCORRECT RESISTANCE
FAN ASSEMBLY
FAST FLASH NO POWER TO FAN
CONTROL BOARD
FAST FLASH APS SHORT CCT
HARNESS - MAIN
FAST FLASH APS SHORTED
Z REDIRECTION
SLOW FLASH STUCK IN FAULT
CONTROL BOARD
SLOW FLASH SAFETY CIRCUIT
HARNESS - MAIN
SLOW FLASH NO SPARKING
CONTROL BOARD
SLOW FLASH NOT OPENING
GAS VALVE
SLOW FLASH OPEN CIRCUIT TO GAS VALVE
HARNESS - MAIN
SLOW FLASH MAXIMUM OUT
GAS VALVE
MELTED APS
CONTROL BOARD + AIR PRESSURE SWITCH
DHW FAN RUNS (FAN DOES NOT RUN)
SENSOR FLOW
DHW FAN RUNS FLOW SWITCH VOLTAGE IN
CONTROL BOARD
APS DHW FAN RUNS
HARNESS - MAIN
DHW FAN RUNS (FAN DOES NOT RUN)
SWITCH - AIR - PRESSURE
PRIMARY SENSOR DHW FAN RUNS
HARNESS - MAIN
DHW SENSOR FAN DOES NOT RUN
HARNESS - MAIN
DHW FAN RUNS
CONTROL BOARD
BURNER ESTABLISHES
CONTROL BOARD
IGNITES BUT BAFFLES
GAS VALVE
SLOW FLASH FAN DOES NOT RUN
HARNESS - MAIN
SLOW FLASH FAN DOES NOT RUN
SWITCH - AIR - PRESSURE
SLOW FLASH FAN DOES NOT RUN
CONTROL BOARD
OBSERVATION BOILER STANDBY - FAULT CODE 1
Z REDIRECTION
OBSERVATION DHW MODULATION
GAS VALVE
OBSERVATION DHW MODULATION
CONTROL BOARD
DHW OPERATION DHW RUNS HOT THEN COLD
CONTROL BOARD
BURNER FULL RATE
GAS VALVE
BURNER FULL RATE
GAS VALVE ADJUSTMENT
BURNER FULL RATE
CONTROL BOARD
OBSERVATION BOILER STANDBY PRIMARY SENSOR FIRES NO DEMAND
HARNESS - MAIN
OBSERVATION BOILER STANDBY DHW SENSOR
HARNESS - MAIN
OBSERVATION BOILER STANDBY
CONTROL BOARD
OBSERVATION BOILER RESET - FAN RUNS CONTINUALLY
CONTROL BOARD
DHW COOL RADS HEAT PRIMARY SENSOR
HARNESS - MAIN
DHW COOL RADS HEAT
CONTROL BOARD
DHW COOL RADS HEAT DHW SENSOR
HARNESS - MAIN
DHW FAN RUNS (FAN RUNS FOR VERY SHORT TIME)
FAN ASSEMBLY
DHW FAN RUNS (FAN DOES NOT RUN)
TUBING 5M LONG SILICONE
FAULTY
TEE PIECE
FAN RUNS CH (FAN RUNS)
TUBING 5M LONG SILICONE
FAULTY 2
TEE PIECE
NO SPARKING
TUBING 5M LONG SILICONE
FAULTY 3
TEE PIECE
FAST FLASH OPEN CCT
TUBING 5M LONG SILICONE
FAULTY 4
TEE PIECE
FAST FLASH SHORT CCT
TUBING 5M LONG SILICONE
FAULTY 5
TEE PIECE
SLOW FLASH FAN DOES NOT RUN
TUBING 5M LONG SILICONE
FAULTY 6
TEE PIECE
DHW OPERATION DHW NOISY OPERATION
HEAT EXCHANGER
OVERRUNS
CONTROL BOARD
DHW OPERATION DHW TOO COLD
HEAT EXCHANGER
DHW OPERATION DHW TOO HOT
CONTROL BOARD
CH OPERATION BOILER COOL RADIATORS COOL
CONTROL BOARD
NO NEUTRAL
CONTROL BOARD
DHW FAN RUNS 2
CONTROL BOARD
DHW FAN RUNS (FAN DOES NOT RUN)
CONTROL BOARD
DHW FAN RUNS (FAN DOES NOT RUN)
FAN ASSEMBLY
DHW FAN RUNS (FAN RUNS)
FAN ASSEMBLY
DHW BURNER IGNITES (NO SPARKING)
CONTROL BOARD
DHW FAN RUNS (NO SPARKING)
FAN ASSEMBLY
DHW FAN RUNS (FAN RUNS)
CONTROL BOARD
FAN RUNS SHORT TIME OVERHEAT
HARNESS - MAIN
DHW BURNER IGNITES (SPARKING)
MANIFOLD BURNER
OVERHEAT SPARKING
HARNESS - MAIN
PUMP DOES NOT RUN BUT BURNER IGNITES
CHARACTERISTIC TEST FROM CH DEMAND
APPLIANCE RESETS, FAN RUNS BUT EITHER DOES NOT IGNITE OR FLAME DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET SLOW FLASH
BOILER WILL NOT RESET OR RESETS AND IMMEDIATELY RETURNS TO FAULT CODE
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET SLOW FLASH
BURNER IGNITES, SPARK STOPS, FLAME DIES AWAY, SPARK RESTARTS
CHARACTERISTIC TEST FROM DHW BURNER IGNITES (FAULT CODE)
BURNER FULLY CROSSLIGHTS, SPARK DOESN T STOP, BOILER LOCKS OUT
CHARACTERISTIC TEST FROM DHW BURNER IGNITES (FAULT CODE)
MINIMUM BURNER PRESSURE INCORRECT
CHARACTERISTIC TEST FROM PRESSURE BURNER MAX AND MIN
MAXIMUM BURNER PRESSURE INCORRECT
CHARACTERISTIC TEST FROM PRESSURE BURNER MAX AND MIN
BOTH MAXIMUM AND MINIMUM INCORRECT
CHARACTERISTIC TEST FROM PRESSURE BURNER MAX AND MIN
BOILER TEMP ABOVE 85 DEGREES, BOILER STILL FIRING
CHARACTERISTIC TEST FROM INSPECTION LOCKOUT TEMPERATURE
BOILER GOES TO LOCKOUT UNDER 85 DEGREES
CHARACTERISTIC TEST FROM INSPECTION LOCKOUT TEMPERATURE
BOILER DOES NOT FIRE BUT REMAINS IN FAULT CODE
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET FAST FLASH
BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET FAST FLASH
MAINS VOLTAGE ABSENT BOTH TESTS
CHARACTERISTIC TEST FROM VOLTAGE TO FAN HIGH SPEED
MAINS VOLTAGE PRESENT BOTH TESTS
CHARACTERISTIC TEST FROM VOLTAGE TO FAN HIGH SPEED
Sparking present BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM DHW BURNER IGNITES
No sparking
CHARACTERISTIC TEST FROM DHW BURNER IGNITES
BURNER IGNITES BUT SPARKING CONTINUES UNTIL LOCKOUT
CHARACTERISTIC TEST FROM DHW BURNER IGNITES
BURNER IGNITES AND ESTABLISHES BUT BAFFLES
CHARACTERISTIC TEST FROM DHW BURNER IGNITES
FAN DOES NOT RUN, FAULT CODE REOCCURS IN APPROX 30 SECONDS
CHARACTERISTIC TEST FROM OBSERVATION BOILER RESET SLOW FLASH
FAN RUNS CONTINUALLY AS SOON AS POWER IS TURNED ON
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
PUMP RUNS OR BOILER FIRES WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
FAULT INDICATOR LIGHT FLASHING
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
DHW TOO COLD, RADIATORS BEGIN TO HEAT
CHARACTERISTIC TEST FROM DHW OPERATION
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TUBES UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
TEE UNSATISFACTORY
CHARACTERISTIC TEST FROM AIR PRESSURE SWITCH TUBES
DHW noisy operation
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO COLD, RADIATORS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
DHW too hot
CHARACTERISTIC TEST FROM DHW OPERATION
CH noisy operation
CHARACTERISTIC TEST FROM CH OPERATION
Boiler to temperature, radiators cool
CHARACTERISTIC TEST FROM CH OPERATION
Boiler and radiators cool
CHARACTERISTIC TEST FROM CH OPERATION
Fan does not run
CHARACTERISTIC TEST FROM DHW FAN RUNS
DHW runs hot then cold
CHARACTERISTIC TEST FROM DHW OPERATION
Fan runs for approximately 2 seconds then stops
CHARACTERISTIC TEST FROM DHW FAN RUNS
Fan runs for approximately 35 seconds then stops
CHARACTERISTIC TEST FROM DHW FAN RUNS
MAINS VOLTAGE ABSENT BOTH TESTS
CHARACTERISTIC TEST FROM VOLTAGE TO FAN HIGH SPEED
MAINS VOLTAGE PRESENT BOTH TESTS
CHARACTERISTIC TEST FROM VOLTAGE TO FAN HIGH SPEED
PUMP DOES NOT RUN AND BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM CH DEMAND
29/08/2018 13:21:52 1808_1_50_1 20/09/2018 11:02:00
30/08/2018 11:33:56
RESISTANCE OVERHEAT THERMOSTAT AT PCB
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR ST16 FROM THE PCB
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
EXTERNAL CONTROLS VOLTAGE OUTPUT
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED.
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
DHW THERMISTOR SENSOR (MODULATION)
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
INTEGRAL BYPASS
{ISOLATEMAINSPOWER}
DRAIN AND DISCHARGE APPLIANCE
OBSERVATION BOILER RESET FAST FLASH
ENSURE NO DEMANDS
CH TEMPERATURE SELECTOR SET TO MIN
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
VOLTAGE TO FAN (HIGH SPEED)
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED.
OBSERVATION COLD MAINS SUPPLY
TURN COLD WATER TAP ON
AIR PRESSURE SWITCH N/O
{ISOLATEMAINSPOWER}
REMOVE THE BLUE WIRE FROM THE AIR PRESSURE SWITCH
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
OVERHEAT THERMOSTAT
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
IGNITION ELECTRODE
{ISOLATEMAINSPOWER}
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
VOLTAGE GAS VALVE AT PCB
{ISOLATEMAINSPOWER}<
RESISTANCE FAN
{ISOLATEMAINSPOWER}
DISCONNECT LEADS FROM FAN ASSEMBLY (NOTE CONNECTIONS FOR REINSTATEMENT)
RESISTANCE HARNESS DHW FLOW SWITCH
{ISOLATEMAINSPOWER}
DISCONNECT INLINE CONNECT FROM FLOW SENSOR
DISCONNECT ST16 PLUG FROM PCB
AIR PRESSURE SWITCH N/O
{ISOLATEMAINSPOWER}
REMOVE THE BLUE WIRE FROM THE AIR PRESSURE SWITCH
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
AIR PRESSURE SWITCH N/O
{ISOLATEMAINSPOWER}
REMOVE THE BLUE WIRE FROM THE AIR PRESSURE SWITCH
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VOLTAGE MODULATING SOLENOID AT PCB (MODULATION)
{ISOLATEMAINSPOWER}<
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE HARNESS GAS VALVE (MAIN SOLENOID)
{ISOLATEMAINSPOWER}<
RESISTANCE HARNESS GAS VALVE (MODULATION SOLENOID)
{ISOLATEMAINSPOWER}<
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
MAINS POWER SUPPLY
{ISOLATEMAINSPOWER}
IGNITION ELECTRODE
{ISOLATEMAINSPOWER}
RESISTANCE PRIMARY SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
OVERHEAT THERMOSTAT
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
OVERHEAT THERMOSTAT
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
EXTERNAL CONTROLS VOLTAGE OUTPUT
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED.
PUMP VOLTAGE
{ISOLATEMAINSPOWER}<
RESISTANCE PUMP HARNESS
{ISOLATEMAINSPOWER}
INTEGRAL PROGRAMMER
{ISOLATEMAINSPOWER}<
INTEGRAL BYPASS
{ISOLATEMAINSPOWER}
DRAIN AND DISCHARGE APPLIANCE
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
CH MODULATION
{ISOLATEMAINSPOWER}<
INSPECTION SYSTEM PRESSURE
{ISOLATEMAINSPOWER}
DHW SPARKING
{ISOLATEMAINSPOWER}
REMOVE INNER CASING COVER
CH POTENTIOMETER SET TO MINIMUM
DHW BURNER IGNITES (FAULT CODE)
CH POTENTIOMETER SET TO MINIMUM
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
FLAME SENSE ELECTRODE
{ISOLATEMAINSPOWER}
FLAME SENSE ELECTRODE LEAD
{ISOLATEMAINSPOWER}<
INSPECTION BURNER
{ISOLATEMAINSPOWER}
REMOVE BURNER ASSEMBLY
INSPECTION INJECTORS
{ISOLATEMAINSPOWER}
REMOVE BURNER ASSEMBLY
IGNITION ELECTRODE
{ISOLATEMAINSPOWER}
CH DEMAND PUMP RUNS
CH TEMPERATURE CONTR
PUMP VOLTAGE
{ISOLATEMAINSPOWER}<
PRESSURE BURNER MAX AND MIN
{ISOLATEMAINSPOWER}<
DHW MODULATION
{ISOLATEMAINSPOWER}
ATTACH A U-GAUGE TO THE GAS VALVE BURNER PRESSURE TEST POINT
PRESSURE MIN SOLENOID DISCONNECTED
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
CH MODULATION
{ISOLATEMAINSPOWER}<
DIFFERENTIAL HEAT EXCHANGER
{ISOLATEMAINSPOWER}<
INSPECTION LOCKOUT TEMPERATURE
{ISOLATEMAINSPOWER}<
DHW FAN RUNS (FAULT CODE)
CH POTENTIOMETER SET TO MINIMUM
RESISTANCE DHW SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
INSPECTION SERVICE MODE POTENTIOMETER
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB
RESISTANCE PRIMARY SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
INSPECTION ST16 PLUG
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
PRESSURE APS SWITCHING
{ISOLATEMAINSPOWER}
DISCONNECT LEADS FROM THE AIR PRESSURE SWITCH NOTING THE CONNECTIONS
OBSERVATION SPARKING APS PROVEN
{ISOLATEMAINSPOWER}<
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI
{ISOLATEMAINSPOWER}
DHW STOP COCK
SET THE DHW STOP COCK TO FULLY OPEN
DHW INLET FILTER
{ISOLATEMAINSPOWER}<
DHW FLOW REGULATOR
{ISOLATEMAINSPOWER}
TURN OFF DHW STOP COCK
ENSURE APPLIANCE IS DRAINED AND DISCHARGED
CONTINUITY FAN HARNESS
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST1 FROM THE PCB.
RESISTANCE APS AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
VENTURI
{ISOLATEMAINSPOWER}
CODE PLUG
{ISOLATEMAINSPOWER}
CODE PLUG
{ISOLATEMAINSPOWER}
RESISTANCE PUMP HARNESS
{ISOLATEMAINSPOWER}
IGNITION ELECTRODE LEADS
{ISOLATEMAINSPOWER}
REMOVE THE IGNITION ELECTRODE LEADS
GAS VALVE VOLTAGE
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
VOLTAGE MODUREG (FULL) AT PCB
{ISOLATEMAINSPOWER}<
VOLTAGE MODUREG (FULL) AT GAS VALVE
{ISOLATEMAINSPOWER}<
CONTINUITY FAN HARNESS
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST1 FROM THE PCB.
INSPECTION FAN ASSEMBLY FREE
{ISOLATEMAINSPOWER}
VOLTAGE DHW FLOW SWITCH OUT
{ISOLATEMAINSPOWER}
GAIN ACCESS TO DHW FLOW SWITCH MOLEX CONNECTOR
RESISTANCE HARNESS DHW FLOW SWITCH GREEN WIRE
{ISOLATEMAINSPOWER}
DISCONNECT INLINE CONNECT FROM FLOW SENSOR
DISCONNECT ST16 PLUG FROM PCB
RESISTANCE APS AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
VENTURI
{ISOLATEMAINSPOWER}
RESISTANCE PRIMARY SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
RESISTANCE DHW SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
CODE PLUG
{ISOLATEMAINSPOWER}
HEAT EXCHANGER (FLUE WAYS)
{ISOLATEMAINSPOWER}
FLAME SENSE ELECTRODE
{ISOLATEMAINSPOWER}
FLAME SENSE ELECTRODE LEAD
{ISOLATEMAINSPOWER}<
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
HEAT EXCHANGER (FLUE WAYS)
{ISOLATEMAINSPOWER}
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}
ATTACH PRESSURE GAUGE TO GAS VALVE INLET PRESSURE TEST POINT
HEAT EXCHANGER (FLUE WAYS)
{ISOLATEMAINSPOWER}
INSPECTION BURNER
{ISOLATEMAINSPOWER}
REMOVE BURNER ASSEMBLY
RESISTANCE APS AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
VENTURI
{ISOLATEMAINSPOWER}
HEAT EXCHANGER (FLUE WAYS)
{ISOLATEMAINSPOWER}
OBSERVATION DISCONNECT FLOW SWITCH
{ISOLATEMAINSPOWER}
DISCONNECT THE DHW FLOW SWITCH INLINE CONNECTOR AND MAKE SAFE
INSPECTION SERVICE MODE POTENTIOMETER
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB
EXTERNAL CONTROLS VOLTAGE OUTPUT (NO DEMAND)
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED
ENSURE NO DEMANDS
TEMPERATURE AMBIENT
{ISOLATEMAINSPOWER}
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
OVERHEAT THERMOSTAT
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
RESISTANCE GAS VALVE (MAIN SOLENOID) AND HARNESS
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
VOLTAGE GAS VALVE AT PCB
{ISOLATEMAINSPOWER}<
RESISTANCE GAS VALVE (MODULATION SOLENOID) AND HARNESS
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
VOLTAGE MODULATING SOLENOID AT PCB
{ISOLATEMAINSPOWER}<
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
RESISTANCE PRIMARY SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
RESISTANCE DHW SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
INSPECTION SERVICE MODE POTENTIOMETER
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB
RESISTANCE PRIMARY SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
EXTERNAL CONTROLS VOLTAGE OUTPUT (NO DEMAND)
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED
ENSURE NO DEMANDS
RESISTANCE PRIMARY SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
RESISTANCE DHW SENSOR AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST16 FROM THE PCB
CONTINUITY FAN HARNESS
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST1 FROM THE PCB.
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE PRIMARY SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE ONE OF THE WIRES FROM THE PRIMARY SENSOR
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
BURNER MANIFOLD
{ISOLATEMAINSPOWER}
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
VOLTAGE TO FAN (LOW SPEED)
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED
VOLTAGE TO FAN (HIGH SPEED)
{ISOLATEMAINSPOWER}
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED.
CONTINUITY FAN HARNESS
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR ST1 FROM THE PCB.
FUSE F2
{ISOLATEMAINSPOWER}
REMOVE FUSE F2 FROM THE PCB
FUSE F1
{ISOLATEMAINSPOWER}
REMOVE FUSE F1 FROM THE PCB
TRANSFORMER RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE TRANSFORMER FROM THE CONTROL BOX
PRESSURE APS SWITCHING
{ISOLATEMAINSPOWER}
DISCONNECT LEADS FROM THE AIR PRESSURE SWITCH NOTING THE CONNECTIONS
OBSERVATION SPARKING APS PROVEN
{ISOLATEMAINSPOWER}<
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
VENTURI
{ISOLATEMAINSPOWER}
PRESSURE APS SWITCHING
{ISOLATEMAINSPOWER}
DISCONNECT LEADS FROM THE AIR PRESSURE SWITCH NOTING THE CONNECTIONS
OBSERVATION SPARKING APS PROVEN
{ISOLATEMAINSPOWER}<
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
IGNITION ELECTRODE LEADS
{ISOLATEMAINSPOWER}
REMOVE THE IGNITION ELECTRODE LEADS
VENTURI
{ISOLATEMAINSPOWER}
RESISTANCE DHW SENSOR AT SENSOR
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE DHW SENSOR
RESISTANCE OVERHEAT THERMOSTAT AT PCB
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR ST16 FROM THE PCB
RESISTANCE OVERHEAT THERMOSTAT AT PCB
{ISOLATEMAINSPOWER}
REMOVE CONNECTOR ST16 FROM THE PCB
BURNER PRESSURE
{ISOLATEMAINSPOWER}<
IGNITION ELECTRODE
{ISOLATEMAINSPOWER}
System Information
- Total Tests: 478
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control