Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
HEATLINE C24/C28
GLOBALLY REPLACED
OBSERVATION DISPLAY OPERATES AND SELF CHECK
ENSURE NO DEMANDS ARE PRESENT
FUSE INVESTIGATION TREE
OUTSIDE MODEL
30 DEG FLASHING - CH SENSOR
OUTSIDE MODEL
80 DEG FLASHING - OVERHEAT
OUTSIDE MODEL
70 DEG FLASHING - APS FAULT
OUTSIDE MODEL
60 DEG FLASHING - LOW PRESSURE
OUTSIDE MODEL
50 DEG FLASHING - OUTDOOR SENSOR
OUTSIDE MODEL
40 DEG FLASHING - DHW SENSOR
OUTSIDE MODEL
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
OBSERVATION PUMP RUNS DHW DEMAND
FLOW RATE SET TO 3 LITRES/MIN
OBSERVATION FAN RUNS DHW DEMAND
DHW TEMPERATURE SET TO MAX
ENSURE BOILER IS COOL
PRESSURE GAS VALVE MAXIMUM AND MINIMUM
DISCONNECT ONE LEAD
OPERATION DHW
DHW TEMPERATURE SET TO MAX
OBSERVATION DHW MODULATION
DHW FLOW RATE APPROX. 9 LITRES/MIN
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
OPERATION CH
CH TEMPERATURE CONTROL SET TO MAX
OBSERVATION CH MODULATION
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
OBSERVATION PUMP OVERRUN
ENSURE NO DEMANDS ARE PRESENT
80 DEG FLASHING - NO POWER TO PUMP
PCB - MAIN CONTROL BOARD
FUSE INVESTIGATION
SENSOR - FLOW (WATER DAMAGE)
TYPE OF DIAGNOSTIC PROCEDURE
Z REDIRECT
PRESSURE BURNER MAXIMUM AND MINIMUM
GAS INLET PRESSURE
PRESSURE BURNER MAXIMUM AND MINIMUM - MINIMUM WRONG
GAS INLET PRESSURE
OBSERVATION DHW FLOW RATE
WATER SUPPLY
PRESSURE GAS VALVE MAXIMUM AND MINIMUM
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
PRESSURE GAS VALVE MAXIMUM AND MINIMUM
SENSOR - 5 TO 105 DEG C - NTC - SURFACE TYPE
PRESSURE BURNER MAXIMUM AND MINIMUM
KNOB - SELECTOR
PRESSURE BURNER MAXIMUM AND MINIMUM
PCB - INTERFACE
OBSERVATION DHW FLOW RATE
SET - VALVES
PRESSURE BURNER MAXIMUM AND MINIMUM
GAS VALVE
OBSERVATION BURNER IGNITES AND ESTABLISHES - BAFFLES
HEAT EXCHANGER (FLUEWAYS)
OBSERVATION DHW FLOW RATE
LIMITER / HYDROBLOCK TURBINE AND MAGNET
OBSERVATION BURNER IGNITES AND ESTABLISHES - BAFFLES
DIAPHRAGM (RESTRICTOR)
PRESSURE GAS VALVE MAXIMUM AND MINIMUM
CABLE - MAIN BOARD TO INTERFACE BOARD
OBSERVATION DHW MODULATION
CABLE - MAIN BOARD TO INTERFACE BOARD
OBSERVATION CH MODULATION
CABLE - MAIN BOARD TO INTERFACE BOARD
OPERATION DHW - DHW TOO HOT
CABLE - MAIN BOARD TO INTERFACE BOARD
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH
GAS INLET PRESSURE
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH - BAFFLES
HEAT EXCHANGER (FLUEWAYS)
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH - BAFFLES
DIAPHRAGM (RESTRICTOR)
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH - DAMAGED
ELECTRODE - CONTROL - FLAME
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH - RESISTANCE
ELECTRODE - CONTROL - FLAME
OBSERVATION BOILER RESPONDS TO CH DEMAND
SPINDLE - GREY - PACK OF 10
OBSERVATION PUMP RUNS DHW DEMAND
SPINDLE - GREY - PACK OF 10
BURNER DOES NOT IGNITE
TRAP - CONDENSING
BURNER DOES NOT ESTABLISH
TRAP - CONDENSING
BURNER BAFFLES
TRAP - CONDENSING
70 DEG FLASHING - FAN
HARNESS - WIRING C/W BASIC TIMER
70 DEG FLASHING - SHORTED
SWITCH - PRESSURE - AIR
50 DEG FLASHING
PCB - MAIN CONTROL BOARD
OBSERVATION PUMP RUNS DHW DEMAND - NO VOLTAGE TO TURBINE
PCB - MAIN CONTROL BOARD
OBSERVATION PUMP RUNS DHW DEMAND - TURBINE
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION DISPLAY ILLUMINATES
FUSE F1 / F2
OBSERVATION PUMP RUNS DHW DEMAND
KIT - REPAIR - SENSOR FLOW C/W IMPELLOR AND FILTER
OBSERVATION FAN RUNS DHW DEMAND - SHORTED
SWITCH - PRESSURE - AIR
OBSERVATION FAN RUNS DHW DEMAND
SENSOR - 5 TO 105 DEG C - NTC - SURFACE TYPE
OBSERVATION FAN RUNS DHW DEMAND
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
OBSERVATION FAN RUNS DHW DEMAND - FAN
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO SPARKING
PCB - MAIN CONTROL BOARD
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - NO PRESSURE
GAS INLET PRESSURE
INFORMATION CASE REMOVAL
Z REDIRECT
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - NO PRESSURE
PCB - MAIN CONTROL BOARD AND GAS VALVE
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - LOW PRESSURE
GAS INLET PRESSURE
OBSERVATION DISPLAY ILLUMINATES
FUSE (MAINS)
OPERATION DHW - DHW COOL RADS WARM
PCB - MAIN CONTROL BOARD
OPERATION DHW - DHW COOL RADS WARM
HARNESS - WIRING C/W BASIC TIMER
DHW COOL RADS COOL
PUMP ASSEMBLY
DHW COOL RADS COOL
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
DHW COOL RADS COOL
SENSOR - 5 TO 105 DEG C - NTC - SURFACE TYPE
FUSE INVESTIGATION
PUMP ASSEMBLY
FUSE INVESTIGATION
GAS VALVE
OPERATION DHW - DHW COOL RADS COOL
KNOB - SELECTOR
FUSE INVESTIGATION
MOTOR - 3-WAY VALVE / KIT - SERVICE - 3 WAY VALVE
OPERATION DHW - DHW COOL RADS COOL
PCB - INTERFACE
DHW COOL RADS COOL
BURNER
DHW COOL RADS COOL
INJECTOR
OPERATION CH - EXCESSIVE SYSTEM PRESSURE RISE
EXPANSION VESSEL 7LTR
OPERATION DHW - DHW TOO HOT
KNOB - SELECTOR
OPERATION DHW - DHW TOO HOT
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
OPERATION DHW - DHW TOO HOT
PCB - INTERFACE
OPERATION DHW - DHW RUNS HOT COLD
KNOB - SELECTOR
OPERATION DHW - DHW RUNS HOT COLD
PUMP ASSEMBLY
FUSE INVESTIGATION
MOTOR - 3 - WAY VALVE
OPERATION DHW - DHW RUNS HOT COLD
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
OPERATION DHW - DHW RUNS HOT COLD
SENSOR - 5 TO 105 DEG C - NTC - SURFACE TYPE
OPERATION DHW - DHW COOL RADS COOL
HEAT EXCHANGER - SECONDARY- WATERWAYS
OPERATION DHW - DHW RUNS HOT COLD
HEAT EXCHANGER - SECONDARY- WATERWAYS
OBSERVATION DHW MODULATION
KNOB - SELECTOR
OBSERVATION DHW MODULATION
PCB - INTERFACE
OBSERVATION DHW MODULATION
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
80 DEG FLASHING
THERMOSTAT 98/70 DEG C - SAFETY (LIMIT)
80 DEG FLASHING
THERMOSTAT - OVERHEAT SAFETY
80 DEG FLASHING - STUCK IN FAULT
PCB - MAIN CONTROL BOARD
80 DEG FLASHING
PUMP ASSEMBLY
80 DEG FLASHING
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
80 DEG FLASHING
SENSOR - 5 TO 105 DEG C - NTC - SURFACE TYPE
90 DEG FLASHING
Z REDIRECT
80 DEG FLASHING
HEAT EXCHANGER - SECONDARY- WATERWAYS
80 DEG FLASHING - TRIPPING EARLY
THERMOSTAT 98/70 DEG C - SAFETY (LIMIT)
80 DEG FLASHING - NO PUMP OVERRUN
PCB - MAIN CONTROL BOARD
OBSERVATION PUMP OVERRUN
PCB - MAIN CONTROL BOARD
OBSERVATION CH MODULATION
PCB - INTERFACE
OBSERVATION CH MODULATION
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
OBSERVATION CH MODULATION
KNOB - SELECTOR
60 DEG FLASHING
PCB - MAIN CONTROL BOARD
BOILER COOL RADS COOL
PCB DIP SWITCHES
FAULT CODE 2
Z REDIRECT
60 DEG FLASHING
SWITCH - LOW WATER
OBSERVATION BOILER RESPONDS TO CH DEMAND - LOW VOLTAGE
CONNECTOR X20
OBSERVATION BOILER RESPONDS TO CH DEMAND - LOW VOLTAGE
TIMER - PROGRAMME
OBSERVATION BOILER RESPONDS TO CH DEMAND - LOW VOLTAGE - EXT CONTROLS
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION BOILER RESPONDS TO CH DEMAND - MAINS VOLTAGE
TIMER - PROGRAMME
OBSERVATION BOILER RESPONDS TO CH DEMAND - MAINS VOLTAGE - EXT CONTROLS
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION BOILER RESPONDS TO CH DEMAND - INTERNAL ONLY
CONNECTOR X20
OBSERVATION BOILER RESPONDS TO CH DEMAND - INTERNAL ONLY
TIMER - PROGRAMME
OBSERVATION BOILER RESPONDS TO CH DEMAND - INTERNAL ONLY - EXT CONTROLS
HARNESS - WIRING C/W BASIC TIMER
OPERATION CH - BOILER AND RADS COOL
KNOB - SELECTOR
OPERATION CH - BOILER AND RADS COOL
PCB - INTERFACE
BOILER TO TEMP RADS DO NOT HEAT
SET - VALVES
BOILER TO TEMP RADS DO NOT HEAT
PUMP ASSEMBLY
BOILER TO TEMP RADS DO NOT HEAT
PCB - MAIN CONTROL BOARD
BOILER TO TEMP RADS DO NOT HEAT
HARNESS - WIRING C/W BASIC TIMER
BOILER TO TEMP RADS DO NOT HEAT
3 WAY VALVE SERVICE KIT
40 DEG FLASHING
PCB - MAIN CONTROL BOARD
40 DEG FLASHING
HARNESS - WIRING C/W BASIC TIMER
INFORMATION BOILER SETUP
Z REDIRECT
INSPECTION WIRING HARNESS
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION DISPLAY ILLUMINATES - FIRING NO DEMAND - CH
PCB - MAIN CONTROL BOARD
OBSERVATION DISPLAY ILLUMINATES
FROST PROTECTION
OBSERVATION DISPLAY ILLUMINATES - FIRING NO DEMAND
SENSOR - 5 TO 105 DEG C - NTC - SURFACE TYPE
OBSERVATION DISPLAY ILLUMINATES - FIRING NO DEMAND
SENSOR - FLOW
BOILER COOL RADS COOL
SENSOR - 5 TO 105 DEG C - NTC - SURFACE TYPE
70 DEG FLASHING - NOT SWITCHING
SWITCH - PRESSURE - AIR
70 DEG FLASHING - DIFFERENTIAL OK
AIR PRESSURE SWITCH TUBE
70 DEG FLASHING - DIFFERENTIAL LOW
AIR PRESSURE SWITCH TUBE
70 DEG FLASHING
HEAT EXCHANGER (FLUEWAYS)
30 DEG FLASHING
SENSOR - 5 TO 105 DEG C - NTC - SURFACE TYPE
70 DEG FLASHING
FLUE
70 DEG FLASHING
DIAPHRAGM (RESTRICTOR)
30 DEG FLASHING
PCB - MAIN CONTROL BOARD
OBSERVATION DISPLAY ILLUMINATES - NO LIGHTS
PCB - MAIN CONTROL BOARD
OBSERVATION DISPLAY ILLUMINATES
CABLE - MAIN BOARD TO INTERFACE BOARD
FUSE INVESTIGATION
TIMER - PROGRAMME
INFORMATION DIP SWITCHES
Z REDIRECT
80 DEG FLASHINGOBSERVATION PUMP RUNS DHW DEMAND
PUMP ASSEMBLY
OBSERVATION PUMP RUNS DHW DEMAND
PCB - INTERFACE
OBSERVATION BOILER RESPONDS TO CH DEMAND
PCB - INTERFACE
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - LOW PRESSURE
HARNESS - WIRING C/W BASIC TIMER
PRESSURE BURNER MAXIMUM AND MINIMUM
HARNESS - WIRING C/W BASIC TIMER
PRESSURE BURNER MAXIMUM AND MINIMUM
GAS VALVE (ADJUSTMENT)
OBSERVATION DHW FLOW RATE
HEAT EXCHANGER - PLATE
OBSERVATION BURNER IGNITES AND ESTABLISHES - BAFFLES
FAN (CHECK CONDENSING HEAT EXCHANGER)
PRESSURE BURNER MAXIMUM AND MINIMUM
PCB - MAIN CONTROL BOARD
OBSERVATION DHW MODULATION
PCB - MAIN CONTROL BOARD
OBSERVATION CH MODULATION
PCB - MAIN CONTROL BOARD
OPERATION DHW - DHW TOO HOT
PCB - MAIN CONTROL BOARD
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH - LOW PRESSURE
PCB - MAIN CONTROL BOARD
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH - LOW PRESSURE
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH - BAFFLES
FAN (CHECK CONDENSING HEAT EXCHANGER)
OBSERVATION BURNER IGNITES AND ESTABLISHES - DOES NOT ESTABLISH - RECTIFICATION
PCB - MAIN CONTROL BOARD
OBSERVATION PUMP RUNS DHW DEMAND
PUMP ASSEMBLY
70 DEG FLASHING - IGNORING APS
PCB - MAIN CONTROL BOARD
FUSE INVESTIGATION F1 F2
Z REDIRECT
70 DEG FLASHING - STUCK IN FAULT
PCB - MAIN CONTROL BOARD
70 DEG FLASHING - APS SHORT
HARNESS - WIRING C/W BASIC TIMER
50 DEG FLASHING
Z REDIRECT
OBSERVATION PUMP RUNS DHW DEMAND
SENSOR - FLOW
OBSERVATION FAN RUNS DHW DEMAND - APS SHORT
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION FAN RUNS DHW DEMAND
PCB - MAIN CONTROL BOARD
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO SPARKING
IGNITION ELECTRODE
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - NO PRESSURE
PCB - MAIN CONTROL BOARD
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - NO PRESSURE
PCB - MAIN CONTROL BOARD - WIRING
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - LOW PRESSURE
PCB - MAIN CONTROL BOARD
FUSE INVESTIGATION MAINS
Z REDIRECT
OBSERVATION PUMP RUNS DHW DEMAND - IGNORING DEMAND
PCB - MAIN CONTROL BOARD
OPERATION DHW - DHW COOL RADS WARM
3 WAY VALVE SERVICE KIT
OPERATION DHW - DHW COOL RADS WARM
MOTOR - 3 - WAY VALVE
DHW COOL RADS COOL
HEAT EXCHANGER - PLATE
FUSE INVESTIGATION - GAS VALVE
HARNESS - WIRING C/W BASIC TIMER
OPERATION DHW - DHW COOL RADS COOL
MANOMETER - WHITE
DHW COOL RADS COOL
SYSTEM PRESSURE
DHW COOL RADS COOL
PCB - MAIN CONTROL BOARD
DHW COOL RADS COOL
HEAT EXCHANGER (WATERWAYS)
OPERATION CH - EXCESSIVE SYSTEM PRESSURE RISE
HOSE STAINLESS STEEL- FLEXIBLE BRAIDED
FUSE INVESTIGATION - DIVERTER
HARNESS - WIRING C/W BASIC TIMER
OPERATION DHW - DHW RUNS HOT COLD
MANOMETER - WHITE
OPERATION DHW - DHW RUNS HOT COLD
SYSTEM PRESSURE
OPERATION DHW - DHW RUNS HOT COLD
PCB - MAIN CONTROL BOARD
OPERATION DHW - DHW RUNS HOT COLD
HEAT EXCHANGER - PLATE
OPERATION DHW - DHW RUNS HOT COLD
HEAT EXCHANGER (WATERWAYS)
80 DEG FLASHING - SAFETY CIRCUIT
HARNESS - WIRING C/W BASIC TIMER
FUSE INVESTIGATION - FAN
HARNESS - WIRING C/W BASIC TIMER
80 DEG FLASHING
MANOMETER - WHITE
80 DEG FLASHING
SYSTEM PRESSURE
FAULT CODE 1
Z REDIRECT
80 DEG FLASHING
HEAT EXCHANGER - PLATE
80 DEG FLASHING
HEAT EXCHANGER (WATERWAYS)
80 DEG FLASHING - TRIPPING EARLY
THERMOSTAT - OVERHEAT SAFETY
80 DEG FLASHING
OVERHEAT - SHUTS DOWN AT TEMP
80 DEG FLASHING - NOT SHUTTING DOWN
PCB - MAIN CONTROL BOARD
60 DEG FLASHING
Z REDIRECT
60 DEG FLASHING
HARNESS - WIRING C/W BASIC TIMER
60 DEG FLASHING
MANOMETER - WHITE
OBSERVATION BOILER RESPONDS TO CH DEMAND - LOW VOLTAGE - TIMER
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION BOILER RESPONDS TO CH DEMAND - LOW VOLTAGE
PCB - MAIN CONTROL BOARD
OBSERVATION BOILER RESPONDS TO CH DEMAND - MAINS VOLTAGE - TIMER
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION BOILER RESPONDS TO CH DEMAND - MAINS VOLTAGE
PCB - MAIN CONTROL BOARD
60 DEG FLASHING
SYSTEM PRESSURE
OBSERVATION BOILER RESPONDS TO CH DEMAND - INTERNAL ONLY - TIMER
HARNESS - WIRING C/W BASIC TIMER
OBSERVATION BOILER RESPONDS TO CH DEMAND - INTERNAL ONLY
PCB - MAIN CONTROL BOARD
BOILER TO TEMP RADS DO NOT HEAT
MOTOR - 3 - WAY VALVE
40 DEG FLASHING
Z REDIRECT
BOILER TO TEMP RADS DO NOT HEAT
VALVE BLOCK - 3 WAY - W/O FILLING VALVE
OPERATION CH - BOILER UP TO TEMP RADS COLD
MANOMETER - WHITE
OPERATION CH - BOILER UP TO TEMP RADS COLD
SYSTEM PRESSURE
40 DEG FLASHING
SENSOR 40 TO 110 DEG C - NTC - IMMERSION TYPE
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - NO PRESSURE
HARNESS - WIRING C/W BASIC TIMER
80 DEG FLASHING
Z REDIRECT
OBSERVATION DISPLAY ILLUMINATES - FIRING NO DEMAND - DHW
PCB - MAIN CONTROL BOARD
OBSERVATION DISPLAY ILLUMINATES - FIRING NO DEMAND
OPEN TAP OR LEAK
OPERATION CH - BOILER AND RADS COOL
PCB - MAIN CONTROL BOARD (CH OUTPUT)
30 DEG FLASHING
HARNESS - WIRING C/W BASIC TIMER
70 DEG FLASHING - APS - OPEN
HARNESS - WIRING C/W BASIC TIMER
70 DEG FLASHING
FAN (CHECK CONDENSING HEAT EXCHANGER)
30 DEG FLASHING
Z REDIRECT
OBSERVATION DISPLAY ILLUMINATES - NO LIGHTS
PCB - INTERFACE
OBSERVATION DISPLAY ILLUMINATES - FIRING NO DEMAND
HEATING CONTROLS STUCK ON
FUSE INVESTIGATION
NO FAULT FOUND - FUSE INVESTIGATION
FUSE INVESTIGATION - TIMER
HARNESS - WIRING C/W BASIC TIMER
BOILER ATTEMPTS TO FIRE WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES AND SELF CHECK
MAXIMUM PRESSURE INCORRECT
CHARACTERISTIC TEST FROM PRESSURE GAS VALVE MAXIMUM AND MINIMUM
MINIMUM PRESSURE INCORRECT
CHARACTERISTIC TEST FROM PRESSURE GAS VALVE MAXIMUM AND MINIMUM
BURNER NOT CROSS LIGHTING
CHARACTERISTIC TEST FROM OBSERVATION BURNER
BURNER BAFFLES AND / OR LIFTS OFF
CHARACTERISTIC TEST FROM OBSERVATION BURNER
NO SPARKING, BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
SPARKING PRESENT BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT BAFFLES AND / OR FLAME LIFTS OFF
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
LOW PRESSURE ON IGNITION
CHARACTERISTIC TEST FROM PRESSURE GAS VALVE - IGNITION
ZERO PRESSURE ON IGNITION
CHARACTERISTIC TEST FROM PRESSURE GAS VALVE - IGNITION
DHW COOL, RADIATORS HEAT WITH NO DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL, RADIATORS COOL
CHARACTERISTIC TEST FROM OPERATION DHW
FAULT CODE SHOWING
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES AND SELF CHECK
PRESSURE DOES NOT INCREASE WHEN WATER ADDED TO SYSTEM
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COOL
CHARACTERISTIC TEST FROM OPERATION DHW
PRESSURE DOES NOT INCREASE WHEN WATER ADDED TO SYSTEM
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
PRESSURE DOES NOT INCREASE WHEN WATER ADDED TO SYSTEM
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
BOILER GOES TO OVERHEAT - TEMPERATURE BELOW 82°C
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP
FLOW TEMPERATURE EXCEEDS 88°C AND BOILER STILL FIRING
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP
BOILER AND RADIATOR TEMPERATURE LOW
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE OK BUT DOES NOT INCREASE WHEN WATER ADDED
CHARACTERISTIC TEST FROM OBSERVATION BURNER
MAINS VOLTAGE EXTERNAL CONTROLS AND TIMER FITTED
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF CONTROLS
LOW VOLTAGE EXTERNAL CONTROLS AND TIMER FITTED
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF CONTROLS
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
BOILER REACHES TEMPERATURE RADIATORS DO NOT HEAT SUFFICIENTLY
CHARACTERISTIC TEST FROM OPERATION CH
NO LIGHTS ILLUMINATED
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES AND SELF CHECK
PRESSURE DOES NOT INCREASE WHEN WATER ADDED TO SYSTEM
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM OBSERVATION SYSTEM PRESSURE
19/06/2019 13:39:03 1904_1_50_1 01/07/2019 09:58:14
25/06/2019 08:31:25
VOLTAGE PUMP AT PCB
{GAINPCBACS}
FLOW RATE SET TO 3 LITRES/MIN
RESISTANCE GAS VALVE MODUREG
REMOVE MODUREG LEADS FROM GAS VALVE
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
RESISTANCE GAS VALVE MODUREG
REMOVE MODUREG LEADS FROM GAS VALVE
VOLTAGE PUMP AT PCB
{GAINPCBACS}
FLOW RATE SET TO 3 LITRES/MIN
VOLTAGE DHW FLOW TURBINE - DEMAND
{GAINPCBACS}
FLOW RATE SET TO 3 LITRES/MIN
OBSERVATION FAN RUNS DHW DEMAND
DHW TEMPERATURE SET TO MAX
ENSURE BOILER IS COOL
VOLTAGE FAN AT PCB
{GAINPCBACS}
RESISTANCE APS AT PCB (OPEN CIRCUIT)
REMOVE CONNECTOR X16 FROM THE PCB
RESISTANCE APS AT APS (OPEN CIRCUIT)
REMOVE TUBES FROM APS NOTING THEIR CONNECTIONS
RESISTANCE APS AT PCB (OPEN CIRCUIT)
REMOVE CONNECTOR X16 FROM THE PCB
RESISTANCE APS AT APS (OPEN CIRCUIT)
REMOVE TUBES FROM APS NOTING THEIR CONNECTIONS
VOLTAGE FAN AT PCB
{GAINPCBACS}
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X17 FROM THE PCB
RESISTANCE GAS VALVE
REMOVE ELECTRICAL CONNECTOR FROM THE GAS VALVE
RESISTANCE GAS VALVE MODUREG
REMOVE MODUREG LEADS FROM GAS VALVE
RESISTANCE MAINS FUSE
REMOVE FUSE FROM FUSED SPUR
VOLTAGE DIVERTER AT PCB - DHW
{GAINPCBACS}
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER VALVE ACTUATOR
AND MAKE SAFE
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - CH
CH TEMPERATURE SET TO MAX
ATTACH TEMPERATURE CLAMP TO FLOW PIPE OF THE PRIMARY HEAT EXCHANGER
RESISTANCE PUMP AND HARNESS
REMOVE CONNECTOR X12 FROM THE PCB
RESISTANCE GAS VALVE
REMOVE ELECTRICAL CONNECTOR FROM THE GAS VALVE
INSPECTION CONDENSING HEAT EXCHANGER WATERWAYS
DRAIN BOILERS PRIMARY SYSTEM
REMOVE RIGHT HAND SIDE PANEL
RESISTANCE DIVERTER VALVE
REMOVE DIVERTER VALVE ACTUATOR AND DISCONNECT ELECTRICAL CONNECTOR
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - CH
CH TEMPERATURE SET TO MAX
ATTACH TEMPERATURE CLAMP TO FLOW PIPE OF THE PRIMARY HEAT EXCHANGER
INSPECTION CONDENSING HEAT EXCHANGER WATERWAYS
DRAIN BOILERS PRIMARY SYSTEM
REMOVE RIGHT HAND SIDE PANEL
RESISTANCE FAN
DISCONNECT FAN LEADS
RESISTANCE OVERHEAT STAT
REMOVE RIGHT HAND SIDE PANEL
REMOVE LEADS FROM HEAT EXCHANGER OVERHEAT STAT
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - CH
CH TEMPERATURE SET TO MAX
ATTACH TEMPERATURE CLAMP TO FLOW PIPE OF THE PRIMARY HEAT EXCHANGER
INSPECTION CONDENSING HEAT EXCHANGER WATERWAYS
DRAIN BOILERS PRIMARY SYSTEM
REMOVE RIGHT HAND SIDE PANEL
RESISTANCE SAFETY CIRCUIT
REMOVE CONNECTOR X9 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT LEADS TO THE LOW WATER PRESSURE SWITCH
(MAKE A NOTE OF THEIR CONNECTIONS)
RESISTANCE SELECTOR SWITCH POTENTIOMETER
DISCONNECT X1 (RIBBO
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
RESISTANCE SWITCH TIMER PROGRAMMER
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE LEADS 4 & 3 FROM THE TIMER PROGRAMMER
OBSERVATION BOILER RESET
ENSURE NO DEMANDS ARE PRESENT
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
VOLTAGE DIVERTER AT PCB - CH
{GAINPCBACS}
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER VALVE ACTUATOR
AND MAKE SAFE
INSPECTION FILTER RETURN
DRAIN PRIMARY CIRCUIT
REMOVE SYSTEM FILTER FROM RETURN ISOLATION VALVE
OBSERVATION HAS OVERHEAT TRIPPED
ENSURE BOILER IS COOL
RESISTANCE HARNESS DHW THERMISTOR
REMOVE CONNECTOR X9 FROM THE PCB
REMOVE CONNECTOR FROM DHW THERMISTOR
RESISTANCE GAS VALVE
REMOVE ELECTRICAL CONNECTOR FROM THE GAS VALVE
OBSERVATION DISCONNECT 24V CONTROLS
REMOVE WIRES / LINK
RESISTANCE PRIMARY THERMISTOR
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
RESISTANCE PRIMARY THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
RESISTANCE PRIMARY THERMISTOR
REMOVE LEFT HAND SIDE PANEL
REMOVE LEADS TO FLOW THERMISTOR
PRESSURE DIFFERENTIAL APS
ENSURE COMBUSTION CO
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
ADJUSTMENT PRESSURE MIN
DISCONNECT ONE LEAD
RESISTANCE GAS VALVE MODUREG AND HARNESS
REMOVE X9 CONNECTOR FROM THE PCB
INSPECTION FLOW VALVE ASSEMBLY
ISOLATE COLD FEED TO BOILER
DRAIN DHW CIRCUIT
DISASSEMBLE DHW FLOW MANIFOLD
RESISTANCE PRIMARY THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
RESISTANCE DHW POTENTIOMETER
DISCONNECT X1 (RIBBO
OBSERVATION SET BOILER TO DHW ONLY
TURN SELECTOR SWITCH TO DHW ONLY
ADJUSTMENT PRESSURE MAX AND MIN
DISCONNECT ONE LEAD
INSPECTION FLUEWAYS MAIN HEAT EXCHANGER
GAIN ACCESS TO COMBUSTION CHAMBER
INSPECTION FAN
REMOVE FAN ASSEMBLY
INSPECTION RESTRICTOR
GAIN ACCESS TO THE OUTLET OF THE FAN ASSEMBLY
INSPECTION INJECTOR
REMOVE BURNER ASSEMBLY
RESISTANCE HARNESS DISPLAY PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
RESISTANCE HARNESS DISPLAY PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
RESISTANCE HARNESS DISPLAY PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
RESISTANCE HARNESS DISPLAY PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
PRESSURE GAS VALVE - IGNITION
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
PRESSURE GAS VALVE - MINIMUM
REMOVE ONE LEAD FROM
RESISTANCE FUSES F1 AND F2
REMOVE BOTH FUSES FROM PCB
RESISTANCE GAS VALVE MODUREG AND HARNESS
REMOVE X9 CONNECTOR FROM THE PCB
INSPECTION DETECTION ELECTRODE
GAIN ACCESS TO COMBUSTION CHAMBER
INSPECTION FLUEWAYS MAIN HEAT EXCHANGER
GAIN ACCESS TO COMBUSTION CHAMBER
INSPECTION INJECTOR
REMOVE BURNER ASSEMBLY
INSPECTION FAN
REMOVE FAN ASSEMBLY
INSPECTION RESTRICTOR
GAIN ACCESS TO THE OUTLET OF THE FAN ASSEMBLY
RESISTANCE DETECTION ELECTRODE AND LEAD
REMOVE CONNECTOR X2 (DETECTION ELECTRODE LEAD) FROM THE PCB
RESISTANCE HARNESS DHW FLOW TURBINE
REMOVE CONNECTOR X10 FROM THE PCB
REMOVE CONNECTOR FROM THE DHW FLOW SENSOR
INSPECTION DHW FLOW TURBINE
ISOLATE COLD FEED TO BOILER
DRAIN DHW CIRCUIT
DISASSEMBLE DHW FLOW MANIFOLD
RESISTANCE PRIMARY THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
OBSERVATION SPARKING AT PCB
{GAINPCBACS}
DISCONNECT SPARK LEADS FROM SPARK GENERATOR ON PCB
PRESSURE GAS VALVE - IGNITION
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO GAS VALVE PRESSURE OUTLET TEST POINT
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X17 FROM THE PCB
PRESSURE GAS VALVE - MINIMUM
REMOVE ONE LEAD FROM
RESISTANCE GAS VALVE MODUREG AND HARNESS
REMOVE X9 CONNECTOR FROM THE PCB
RESISTANCE SELECTOR SWITCH POTENTIOMETER
DISCONNECT X1 (RIBBO
OBSERVATION DIVERTER VALVE ACTUATOR - DHW
REMOVE DIVERTER VALV
RESISTANCE HARNESS DIVERTER VALVE
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER VALVE ACTUATOR AND CONNECTOR X19 FROM THE PCB
RESISTANCE DHW POTENTIOMETER
DISCONNECT X1 (RIBBO
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE PRIMARY THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - DHW
DHW TEMPERATURE SET TO MAX
ATTACH TEMPERATURE CLAMP TO FLOW PIPE OF THE PRIMARY HEAT EXCHANGER
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X17 FROM THE PCB
INSPECTION DIVERTER VALVE
REMOVE DIVERTER VALV
RESISTANCE DIVERTER VALVE AND HARNESS
REMOVE CONNECTOR X19 FROM THE PCB
INSPECTION INJECTOR
REMOVE BURNER ASSEMBLY
RESISTANCE FAN AND HARNESS
REMOVE CONNECTOR X12 FROM THE PCB
PRESSURE EXPANSION VESSEL
DISCHARGE PRIMARY SYSTEM WATER
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE DHW POTENTIOMETER
DISCONNECT X1 (RIBBO
RESISTANCE DHW POTENTIOMETER
DISCONNECT X1 (RIBBO
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE PRIMARY THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - DHW
DHW TEMPERATURE SET TO MAX
ATTACH TEMPERATURE CLAMP TO FLOW PIPE OF THE PRIMARY HEAT EXCHANGER
RESISTANCE DHW POTENTIOMETER
DISCONNECT X1 (RIBBO
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
OBSERVATION BOILER RESET (OVERHEAT)
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE LIMIT STAT
REMOVE CONNECTORS FROM THE FLOW PIPE OVERHEAT STAT
RESISTANCE DHW THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM PCB
RESISTANCE PRIMARY THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - DHW
DHW TEMPERATURE SET TO MAX
ATTACH TEMPERATURE CLAMP TO FLOW PIPE OF THE PRIMARY HEAT EXCHANGER
TEMPERATURE DIFFERENTIAL FLOW AND RETURN - CH
CH TEMPERATURE SET TO MAX
ATTACH TEMPERATURE CLAMP TO FLOW PIPE OF THE PRIMARY HEAT EXCHANGER
OBSERVATION RUN BOILER TO MAX TEMP
ATTACH TEMPERATURE C
OBSERVATION PUMP OVERRUN
ENSURE NO DEMANDS ARE PRESENT
RESISTANCE LIMIT STAT
REMOVE CONNECTORS FROM THE FLOW PIPE OVERHEAT STAT
RESISTANCE CH POTENTIOMETER
GAIN ACCESS TO BACK
RESISTANCE PRIMARY THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE CONNECTOR X16 FROM THE PCB
OBSERVATION BOILER RESET
ENSURE NO DEMANDS ARE PRESENT
RESISTANCE CH POTENTIOMETER
GAIN ACCESS TO BACK
RESISTANCE PRIMARY THERMISTOR AND HARNESS
REMOVE CONNECTOR X9 FROM THE PCB
BYPASS MAINS VOLTAGE CONTROLS
{GAINPCBACS}
DISC
BYPASS LOW VOLTAGE CONTROLS
DISCONNECT LOW VOLTA
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
RESISTANCE TIMER PROGRAMMER AND HARNESS
ENSURE CH DEMAND IS SELECTED ON TIMER PROGRAMMER
REMOVE CONNECTOR X7 FROM THE PCB
RESISTANCE EXTERNAL CONTROL HARNESS
REMOVE CONNECTOR X7 FROM THE PCB
ENSURE EXTERNAL CONTROLS (WIRE LINK) ARE STILL LINKED OUT
OBSERVATION BOILER RESET
ENSURE NO DEMANDS ARE PRESENT
OBSERVATION DIVERTER VALVE ACTUATOR - CH
REMOVE DIVERTER VALV
INSPECTION DIVERTER VALVE SPINDLE
REMOVE DIVERTER VALVE ACTUATOR MOTOR
RESISTANCE HARNESS DIVERTER VALVE
REMOVE ELECTRICAL CONNECTOR FROM THE DIVERTER VALVE ACTUATOR AND CONNECTOR X19 FROM THE PCB
TEMPERATURE DIFFERENTIAL - INTERNAL BYPASS
ENSURE RADIATORS ARE
INSPECTION FILTER RETURN
DRAIN PRIMARY CIRCUIT
REMOVE SYSTEM FILTER FROM RETURN ISOLATION VALVE
OBSERVATION DISCONNECT FLOW SENSOR
REMOVE ELECTRICAL CONNECTOR TO DHW FLOW SENSOR AND MAKE SAFE
OBSERVATION ISOLATE DHW
ISOLATE DHW COLD FEED TO BOILER
VOLTAGE SWITCH AIR PRESSURE
{GAINPCBACS}
SELECTOR SWITCH SET TO OFF POSITION
RESISTANCE APS AT APS WITH KIT
REMOVE TUBES FROM APS NOTING THEIR CONNECTIONS
REMOVE APS FROM BOILER (TOP / REAR OF APPLIANCE)
INSPECTION FAN
REMOVE FAN ASSEMBLY
INSPECTION FLUEWAYS MAIN HEAT EXCHANGER
GAIN ACCESS TO COMBUSTION CHAMBER
INSPECTION RESTRICTOR
GAIN ACCESS TO THE OUTLET OF THE FAN ASSEMBLY
OBSERVATION BOILER RESET
ENSURE NO DEMANDS ARE PRESENT
VOLTAGE MAINS IN AT PCB
{GAINPCBACS}
VOLTAGE MAIN PCB TO DISPLAY PCB
DISCONNECT X1 FROM THE PCB
RESISTANCE HARNESS DISPLAY PCB
REMOVE RIBBON CABLE AT THE MAIN PCB
INSPECTION FLOW TURBINE SENSOR
REMOVE ELECTRICAL CONNECTOR TO DHW FLOW SENSOR
System Information
- Total Tests: 509
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control