Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
VOKERA COMPACT / SABRE (NON HE)
GLOBAL PAGE
POWER UP
SELECTOR SWITCH SET TO OFF/RESET
FAN RUNS BURNER IGNITES AND ESTABLISHES DHW DEMAND
SELECTOR SWITCH SET TO CH/DHW
OPERATION DHW
SET SELECTOR SWITCH
DHW MODULATION
SET SELECTOR SWITCH
OPERATION CH
SELECTOR SWITCH SET TO CH/DHW
FLOW AND RETURN VALVES FULLY OPEN
CH THERMOSTAT SET TO MAX
CH MODULATION
{CHTEMPCONTMAX}
S
OVERRUN PUMP
{CHTEMPCONTMAX}
SELECTOR SWITCH SET TO CH/DHW
ANTI-CYCLE OPERATION (CH ONLY)
{CHTEMPCONTMAX}
BOILER ENTERS STAND-BY MODE
SELECTOR SWITCH SET TO OFF/RESET
ENSURE NO DEMANDS
PUMP RUNS CH DEMAND
{CHTEMPCONTMAX}
SELECTOR SWITCH SET TO CH/DHW POSITION
BURNER PRESSURE ADJUSTMENT
NOT USED ANYMORE
FURTHER INVESTIGATION FUSE BLOWN
NOT USED
LOCKOUT IGNITION/ PRIMARY THERMISTOR
ENSURE BOILER IS COOL
ENSURE NO DEMANDS
LOCKOUT LOW PRESSURE/ON WITH NO DEMAND
OK TO BE BLANK
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
DHW THERMISTOR
OK TO BE BLANK
DHW BURNER PRESSURE MAX & MIN
SELECTOR SWITCH SET
BOILER NOISY
PUMP
BOILER UPTO TEMP
SYSTEM PRESSURE
DHW KETTLING
SENSOR - NTC (DHW)
OPERATION CH OK NO REFIRE
SENSOR - NTC (PRIMARY)
CH OPERATION BOILER NOISY
SENSOR - NTC (PRIMARY)
CH MODULATION
SENSOR - NTC (PRIMARY)
PUMP OVER RUN
PCB
ANTI-CYCLE
PCB
FROST PROTECTION
SENSOR - NTC (PRIMARY)
OVERHEAT
THERMOSTAT - HIGH LIMIT
BAFFLES OR ROLLS OR LIFT OFF
BURNER
CONTAMINATION COMBSTION AIR
FLUE SEALS
AIR INTAKE CONTAMINATION
COMBUSTION CHAMBER
BOILER TO TEMP
VALVE 22MM - HEATING
FAN RUNS
SYSTEM PRESSURE
FAN RUNS
ACTUATOR - DHW
FAN RUNS
SWITCH - PRESSURE
FAN DOES NOT RUN
THERMOSTAT - HIGH LIMIT
FAN RUNS APS
KIT - PRESSURE DIFFERENTIAL SWITCH
FAN RUNS
SENSOR - NTC (DHW)
FAN RUNS
SENSOR - NTC (PRIMARY)
BLOWN STANDBY MODE
FUSE MAIN PCB F3
MAINS INPUT 1
FUSE MAIN PCB
BLOWN STAND BY MODE AT POWER UP
MAIN FUSE FUSED SPUR F1
DHW HOT-COLD
GAS SUPPLY
DHW HOT-COLD 1
VALVE - GAS (PRESSURE GAS BURNER ADJUSTMENT)
DHW HOT-COLD
SENSOR - NTC (DHW)
OPERATION DHW DHW RUNS HOT THEN COLD
SENSOR - NTC (DHW)
OPERATION DHW DHW RUNS HOT THEN COLD
SENSOR - NTC (PRIMARY)
OPERATION DHW DHW RUNS HOT THEN COLD
THERMOSTAT - HIGH LIMIT
OPERATION DHW DHW RUNS HOT THEN COLD
HEAT EXCHANGER DHW
HOT-COLD 1
SENSOR - NTC (DHW)
DHW KETTLING
GAS SUPPLY
DHW NOISY KETTLING 1
SENSOR - NTC (DHW)
PUMP
HARNESS - WIRING
PUMP RUNS
DHW TAP-LEAK
CALIBBRATION
SENSOR - NTC (PRIMARY)
INFORMATION
JP2 LINK FITTED
GAS VALVE
BURNER PRESSURE ADJUSTMENT
PUMP RUNS1
TIMER
NEW MODELBLOCKED OR DAMAGED
BURNER
GAP DAMAGE
ELECTRODE - SPARK
PUMP RUNS 1
TIMER
PUMP RUNS 4
TIMER
POWER UP 4
TIMER
OPEN OR SHORT CIRCUITFURTHER INVESTIGATION FUSE F1
VALVE - GAS (SOLENOID MODULATING)
CH MODULATION
GAS SUPPLY
CH MODULATION 2
SENSOR - NTC (PRIMARY)
OPERATION CH OK TOO COLD BEFORE REFIRE
VALVE - BYPASS - AUTO
CH OPERATION
VALVE - BYPASS - AUTO
FAN RUNS NO IGNITION
VALVE - GAS (SOLENOID MODULATING)
SPARKING NO IGNITION
MODULE - IGNITION & GAS VALVE
SPARKING DOES NOT OCCUR
ELECTRODE - SPARK
SPARKING OCCURS
ELECTRODE (SPARK GAP)
FAN RUNS
TIMER
FAN RUNS 2
TIMER
COMBUSTION MODE
PCB
DHW TO HOT1
VALVE - GAS (PRESSURE GAS BURNER ADJUSTMENT)
DHW TO HOT
SENSOR - NTC (DHW)
DHW MODULATION 1
SENSOR - NTC (DHW)
OPEN OR SHORT CIRCUITFURTHER INVESTIGATION FUSE F1
VALVE - GAS (SOLENOID MAIN)
SYS TEMP LOW
SENSOR - NTC (PRIMARY)
CH LOW
PCB (POTENTIOMETER BURNER ADJUSTMENT)
CH MODULATION 2
PCB (POTENTIOMETER BURNER ADJUSTMENT)
VOLTAGE OUTPUT SPARK GEN
MODULE - IGNITION
INCORRECTLY FITTED
MODULE - IGNITION
BURNER DROPS OUT
TUBE - SILICONE
BURNER DROPS OUT
KIT - PRESSURE DIFFERENTIAL SWITCH
BURNER DROPS OUT
HEAT EXCHANGER PRIMARY
BURNER DROPS OUT
FLUE
SPARKING DOES NOT OCCUR
MODULE - IGNITION
BURNER DROPS OUT
PCB
OVERHEAT
SENSOR - NTC (PRIMARY)
OVERHEAT
PUMP
OVERHEAT
SENSOR - NTC (DHW)
OVERHEAT
SYSTEM PRESSURE
FOR TYPE DIAG PROCEDURE
DIRECTION CHOICE OR CONTINUE
LOCKOUT LOW PRESSURE
SYSTEM PRESSURE
LOCKOUT LOW PRESSURE
SWITCH - PRESSURE
FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
DHW THERMISTOR FAULT CODE
SENSOR - NTC (DHW)
BURNER IGNITES BUT DOES NOT ESTABLISH
SENSOR - NTC (DHW)
BURNER IGNITES BUT DOES NOT ESTABLISH
SENSOR - NTC (PRIMARY)
DOES NOT ESTABLISH
ELECTRODE - SPARK
RESISTANCE SPARK GENERATOR
MODULE - IGNITION
BURNER ESTABLISHES
ELECTRODE - SPARK
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS SUPPLY
BURNER IGNITES BUT DOES NOT ESTABLISH
BURNER INJECTOR
DHW COOL
GAS SUPPLY
DHW COOL 1
SENSOR - NTC (DHW)
DHW COOL 2
SENSOR - NTC (DHW)
DHW COOL
HEAT EXCHANGER DHW
DHW POOR TEMP
KNOB CONTROL
BLOCKED OR DAMAGED
VENTURI
BLOCKED OR DAMAGED FAN RUNS SPARKING DOES NOT OCCUR
TUBE - SILICONE
FAN RUNS SPARKING DOES NOT OCCUR
KIT - PRESSURE DIFFERENTIAL SWITCH
FLUEWAYS
HEAT EXCHANGER PRIMARY
BLOCKED OR DAMAGED
FLUE
OVERHEAT FAULT CODE
ACTUATOR - DHW
FIRES NO DEMAND
ACTUATOR - DHW
FROST PROTECTION 1
SENSOR - NTC (PRIMARY)
DHW TOO COOL RADIATORS COOL WITH NO CH DEMAND 1
VALVE - GAS (SOLENOID MODULATING)
DHW BURNER PRESSURE MAX & MIN
GAS VALVE - ADJUSTMENT
BLOCKED OR DAMAGED
BURNER
DHW COOL 2 LPG
SENSOR - NTC (DHW)
DHW COOL LPG
HEAT EXCHANGER DHW
BLOCKED OR DAMAGED LPG
BURNER
BLOCKED OR DAMAGED LPG
BURNER INJECTOR
SOLID RED LOCKOUT
SENSOR - NTC (PRIMARY)
SOLID RED LOCKOUT
SYSTEM PRESSURE
SOLID RED LOCKOUT
SWITCH - PRESSURE
BOILER SHUTS DOWN PREMATURLEY BOILER NOISY
VALVE - BYPASS - AUTO
LOCKOUT FLASHING GREEN
THERMOSTAT - HIGH LIMIT
CASE REMOVAL
DIRECTION CHOICE OR CONTINUE
POOR FLOW RATE
COCK ADJUSTABLE - COLD WATER INLET
FLOW RATE
FLOW - REGULATOR
FLOW RATE
ACTUATOR - DHW
NEW MODEL FLUEWAYS
HEAT EXCHANGER PRIMARY
POOR SUPPLY
GAS SUPPLY
OPEN OR SHORT CIRCUIT
VALVE - GAS (SOLENOID MAIN)
LED AT POWER UP
PCB
DHW KETTLING
VALVE - GAS (PRESSURE GAS BURNER ADJUSTMENT)
UNDER PRESSURE
EXPANSION VESSEL
CPERATION CH OK NO REFIRE FAN RUNS
THERMOSTAT - HIGH LIMIT
SYS PRESSURE
PIPE ASSEMBLY - EXPANSION VESSEL
CH MODULATION
VALVE - GAS
CH MODULATION
PCB
FROST PROTECTION
ANTIFROST ACTIVATED
FROST PROTECTION
PCB
FROST PROTECTION
HARNESS - WIRING
OVERHEAT
PCB
OVERHEAT
HARNESS - WIRING
FAN RUNS
FAN
FAN RUNS
HARNESS - WIRING
FLOW SWITCH
HARNESS - WIRING
FAN RUNS1
HARNESS - WIRING
OVERHEAT STAT FAN RUNS
HARNESS - WIRING
FAN RUNS
Z DIRECTION CHOICE OR CONTINUE
FAN RUNS APS
HARNESS - WIRING
HARNESS DHW SENSOR
HARNESS - WIRING
FAN RUNS
PCB
PRIMARY SENSOR
HARNESS - WIRING
FURTHER IN VESTIGATION F3
DIRECTION CHOICE OR CONTINUE
MAINS INPUT
HARNESS - WIRING
FURTHER INVESTIGATION F2
Z REDIRECTS BY HTML LINK
FURTHER INVESTIGATION F1
Z DIRECTION CHOICE OR CONTINUE
DHW HOT-COLD
VALVE - GAS
DHW HOT-COLD
PCB
DHW HOT THEN COLD
Z REDIRECTS BY HTML LINK
DHW HOT-COLD
VALVE - GAS (PRESSURE GAS BURNER ADJUSTMENT)
DHW HOT-COLD 1
PCB
DHW KETTLING 1
VALVE - GAS (PRESSURE GAS BURNER ADJUSTMENT)
PUMP RUNS
PUMP
PUMP RUNS
ACTUATOR - DHW
PUMP RUNS 2
PCB
PUMP RUNS 2
HARNESS - WIRING
BOCKED OR DAMAGED SPARKING OCCURS BURNER DOESNOT IGNITE
BURNER INJECTOR
PUMP RUNS 3
HARNESS - WIRING
PUMP RUNS 4
HARNESS - WIRING
FUERTER INVESTIGATION FUSE F1 MODULATING SOLENOID
HARNESS - GAS VALVE
FURTHER INVESTIGATION FUSE F1
HARNESS - WIRING
FURTHER INVESTIGATION FUSE F1 FAN
HARNESS - WIRING
POWER UP
PCB
FUSE BLOWN
PCB (FUSE BLOWN)
CH MODULATION 2
PCB
BURNER DOES NOT IGNITE
VALVE - GAS (MECHANICAL)
SPARKING NO IGNITION
HARNESS - WIRING
SPARKING NO IGNITION
MODULE - IGNITION
SPARKING NO IGNITION
MODULE IGNITION & GAS VALVE HARNESS
SPARKING OCCURS
ELECTRODE - SPARK
PCB CH PUMP
PCB
CH PUMP 2
PCB
COMBUSTION MODE RESET
Z REDIRECTS BY HTML LINK
DHW TOO HOT
DHW TEMPERATURE CONTROL
DHW TO HOT
PCB
DHW MODULATION 1
PCB
FURTHER INVESTIGATION FUSE F1 MAIN SOLENOID 2
HARNESS - GAS VALVE
CH MODULATION
PCB (POTENTIOMETER BURNER ADJUSTMENT)
SPARKING DOES NOT OCCURR INPUT CORRECT
TRANSFORMER - IGNITION
OVERHEAT 1
PCB
OVERHEAT 1
THERMOSTAT - HIGH LIMIT
OVERHEAT
NORMAL OPERATION
LOCKOUT LOW PRESSURE
HARNESS - WIRING
FAULT CODES
Z REDIRECTS BY HTML LINK
DHW THERMISTOR FAULT CODE
HARNESS - WIRING
BURNER IGNITES DOES NOT ESTABLISH
MODULE - IGNITION
DOES NOT ESTABLISH
TRANSFORMER - IGNITION
DOES NOT ESTABLISH
VALVE - GAS (PRESSURE GAS BURNER ADJUSTMENT)
DHW COOL
VALVE - GAS (PRESSURE GAS BURNER ADJUSTMENT)
DHW COOL
PCB
DHW COOL 1
PCB
OVERHEAT FAULT CODE
HARNESS - WIRING
FIRES NO DEMAND
HARNESS - WIRING
FROST PROTECTION 1
ANTIFROST ACTIVATED
FROST PROTECTION 1
HARNESS - WIRING
UNABLE TO SET UP MINIMUM 1
VALVE - GAS
DHW TOO COOL RADIATORS COOL WITH NO CH DEMAND 1
HARNESS - WIRING
FAULTY MAX ADJUSTMENT 1
VALVE - GAS
DHW BURNER PRESSURE MAX & MIN
Z DIRECTION CHOICE OR CONTINUE
BLOCKED OR DAMAGED
BURNER INJECTOR
DHW COOL 1 LPG
PCB
BURNER DROPS OUT
MODULE - IGNITION
SOLID RED LOCKOUT - PRIMARY SENSOR
HARNESS - WIRING
SOLID RED LOCKOUT - LWPS
HARNESS - WIRING
BURNER DROPS OUT
VENTURI
BURNER DROPS OUT
FAN
CH OPERATION NOISY
HEAT EXCHANGER PRIMARY
LOCKOUT FLASHING GREEN
HARNESS - WIRING
POOR FLOW RATE
HEAT EXCHANGER DHW
FLAME LIFT OFF
FLUE SEALS
FURTHER INVESTIGATION FUSE F1 MAIN SOLENOID
HARNESS - GAS VALVE
FURTHER INVESTIGATION LED PCB FAULT TO FAN RUNS BURNER IGNITES AND ESTABLISHES
Z REDIRECTS BY HTML LINK
DHW TO HOT2
VALVE - GAS
DHW KETTLING
PCB
DHW KETTLING
HEAT EXCHANGER PRIMARY
OPERATION CH OPERATION OK GOES TO OVER HEAT
Z REDIRECTS BY HTML LINK
PUMP RUNS (NO DEMAND)
CHARACTERISTIC TEST FROM BOILER ENTERS STAND-BY MODE
BOILER FIRES (NO DEMAND)
CHARACTERISTIC TEST FROM BOILER ENTERS STAND-BY MODE
LED FAULT CODE SHOWN
CHARACTERISTIC TEST FROM BOILER ENTERS STAND-BY MODE
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM FAN RUNS BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES AND ESTABLISHES BUT DROPS OUT, ATTEMPTS REIGNITION STRAIGHTAWAY
CHARACTERISTIC TEST FROM FAN RUNS BURNER IGNITES AND ESTABLISHES DHW DEMAND
BOILER OVERHEATS BEFORE 85°C IS REACHED
CHARACTERISTIC TEST FROM OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
BOILER REACHES TEMPERATURE AND SHUTS DOWN CORRECTLY
CHARACTERISTIC TEST FROM OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
UNABLE TO SET MINIMUM
CHARACTERISTIC TEST FROM SETTING UP MAX & MIN BURNER PRESSURES
UNABLE TO SET MAXIMUM
CHARACTERISTIC TEST FROM SETTING UP MAX & MIN BURNER PRESSURES
VENTURI UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION FAN AND VENTURI
FAN UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION FAN AND VENTURI
TEMP DIFF CORRECT LOCAL BOILING
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
DIFFERENTIAL OK
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
FAN RUNS SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM FAN RUNS BURNER IGNITES AND ESTABLISHES DHW DEMAND
FAN RUNS SPARKING OCCURS BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM FAN RUNS BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES BUT DOES NOT ESTABLISH (SPARKING CONTINUES UNTIL LOCKOUT)
CHARACTERISTIC TEST FROM FAN RUNS BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES BUT BAFFLES OUT OR LIFTS OFF
CHARACTERISTIC TEST FROM FAN RUNS BURNER IGNITES AND ESTABLISHES DHW DEMAND
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL / TEMP RISE POOR
CHARACTERISTIC TEST FROM OPERATION DHW
DHW NOISY KETTLING
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER UP TO TEMPERATURE BUT RADIATORS COLD
CHARACTERISTIC TEST FROM OPERATION CH
BOILER AND SYSTEM TEMPERATURE LOW
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM HEATS SATISFACTORILY BUT BOILER GOES TO OVER HEAT
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM HEATS SATISFACTORILY BUT THEN GETS TOO COOL BEFORE REFIRING
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
21/03/2022 15:07:09 2203_1_50_1 01/06/2022 12:28:04
26/05/2022 13:21:36
EXTERNAL CONTROLS (IN)
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
PRESSURE GAS BURNER (CH MAX)
{CHTEMPCONTMAX}
S
PRESSURE GAS INLET
ATTACH PRESSURE GAU
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG FROM PRIMARY SENSOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR CN8 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT CONNECTOR FROM PRIMARY SENSOR
BOILER RESET
ENSURE BOILER IS COOL
RESISTANCE OVERHEAT STAT AND HARNESS
DISCONNECT CONNECTOR CN8 FROM THE PCB
RESISTANCE SENSOR OVERHEAT STAT
DISCONNECT THE CONNECTOR FROM THE OVERHEAT STAT
VOLTAGE FAN POWER (AT PCB)
SELECTOR SWITCH TO CH/DHW
RESISTANCE FLOW SWITCH
REMOVE LEADS FROM DHW FLOW SWITCH
DHW FLOW SWITCH IS LOCATED BOTTOM RIGHT HAND SIDE OF BOILER
RESISTANCE SWITCH-PRESSURE
DISCONNECTED LEADS TO LOW WATER PRESSURE SWITCH
RESISTANCE OVERHEAT STAT
DISCONNECT CONNECTOR TO OVERHEAT STAT
RESISTANCE AIR PRESSURE SWITCH (NO AIR)
REMOVE AND DISCONNECT THE LEADS FROM THE AIR PRESSURE SWITCH
MAKE A NOTE OF THEIR POSITIONS
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT CONNECTOR FROM PRIMARY SENSOR
VOLTAGE MAINS POWER INPUT TO APPLIANCE (TERMINAL BLOCK)
REMOVE CONTROL BOX COVER
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
PRESSURE GAS BURNER MAXIMUM
DHW TEMPERATURE CONT
PRESSURE GAS INLET
ATTACH PRESSURE GAU
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
VOLTAGE PUMP AT (PCB)
SELECTOR SWITCH SET TO CH/DHW
EXTERNAL CONTROLS (IN)
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG FROM PRIMARY SENSOR
RESISTANCE INTEGRAL CLOCK
HINGE DOWN PCB
DISCONNECT THE TWO LEADS FROM THE TIMERS MICRO SWITCH ASSY.
RESISTANCE INTEGRAL CLOCK
HINGE DOWN PCB
DISCONNECT THE TWO LEADS FROM THE TIMERS MICRO SWITCH ASSY.
RESISTANCE INTEGRAL CLOCK
HINGE DOWN PCB
DISCONNECT THE TWO LEADS FROM THE TIMERS MICRO SWITCH ASSY.
RESISTANCE GAS VALVE SOLENOID MAIN AND HARNESS
DISCONNECT PLUG MARKED CN5 FROM THE PCB
RESISTANCE GAS VALVE SOLENOID MAIN
REMOVE THE LEAD FROM THE GAS VALVE
RESISTANCE GAS VALVE SOLENOID MODULATING
REMOVE THE LEADS FROM THE GAS VALVE
RESISTANCE PUMP
REMOVE THE PUMP COVER
DISCONNECT THE ELECTRICAL CONNECTIONS TO THE PUMP
RESISTANCE FAN
REMOVE ELECTRICAL CONNECTIONS TO FAN ASSEMBLY
RESISTANCE GAS VALVE AND HARNESS (PCB)
DISCONNECT PLUG MARKED CN5 FROM THE PCB
RESISTANCE GAS VALVE SOLENOID MAIN
REMOVE THE LEAD FROM THE GAS VALVE
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG FROM PRIMARY SENSOR
INSPECTION AUTO BYPASS
FLOW AND RETURN VALV
INSPECTION AUTO BYPASS
FLOW AND RETURN VALV
RESISTANCE GAS VALVE SOLENOID MODULATING
REMOVE THE LEADS FROM THE GAS VALVE
LINK INTEGRAL CLOCK
FIT A WIRE LINK BETWEEN THE TERMINALS ILLUSTRATED
LINK INTEGRAL CLOCK
FIT A WIRE LINK BETWEEN THE TERMINALS ILLUSTRATED
PRESSURE GAS BURNER MINIMUM
DHW TEMPERATURE CONT
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
OBSERVATION - IS IGNITION PCB FITTED ON TO THE MAIN PCB
GAIN ACCESS TO PCB
RESISTANCE BETWEEN IGNITION PCB CONNECTING PINS
REMOVE THE IGNITION PCB
RESISTANCE SWITCH-PRESSURE
DISCONNECTED LEADS TO LOW WATER PRESSURE SWITCH
RESISTANCE SENSOR TEMP DHW AND HARNESS
DISCONNECT CONNECTOR CN9 FROM THE PCB
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
INSPECTION ELECTRODE SPARK GAP
REMOVE BURNER INSULATION COVER
PRESSURE GAS INLET
ATTACH PRESSURE GAU
PRESSURE GAS INLET
ATTACH PRESSURE GAU
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
INSPECTION VENTURI
WITH FAN REMOVED REMOVE THE FAN VENTURI (LOCATED IN FAN OUTLET)
RESISTANCE FLOW SWITCH
REMOVE LEADS FROM DHW FLOW SWITCH
DHW FLOW SWITCH IS LOCATED BOTTOM RIGHT HAND SIDE OF BOILER
RESISTANCE DHW FLOW SWITCH AND HARNESS
DISCONNECT CN9 FROM THE PCB
RESISTANCE FLOW SWITCH
REMOVE LEADS FROM DHW FLOW SWITCH
DHW FLOW SWITCH IS LOCATED BOTTOM RIGHT HAND SIDE OF BOILER
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR CN8 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT CONNECTOR FROM PRIMARY SENSOR
SETTING UP MAX & MIN BURNER PRESSURES
SELECTOR SWITCH SET
RESISTANCE GAS VALVE SOLENOID MODULATING
REMOVE THE LEADS FROM THE GAS VALVE
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR CN8 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT CONNECTOR FROM PRIMARY SENSOR
RESISTANCE SWITCH-PRESSURE
DISCONNECTED LEADS TO LOW WATER PRESSURE SWITCH
RESISTANCE SENSOR OVERHEAT STAT
DISCONNECT THE CONNECTOR FROM THE OVERHEAT STAT
VOLTAGE MAINS POWER INPUT TO APPLIANCE
REMOVE CONTROL BOX COVER
PRESSURE GAS INLET
ATTACH PRESSURE GAU
RESISTANCE GAS VALVE SOLENOID MAIN
REMOVE THE LEAD FROM THE GAS VALVE
PRESSURE GAS BURNER MAXIMUM
DHW TEMPERATURE CONT
PRESSURE GAS INLET
ATTACH PRESSURE GAU
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
INSPECTION BYPASS INTEGRAL
{CHTEMPCONTMAX}
E
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG FROM PRIMARY SENSOR
INSPECTION BYPASS INTEGRAL
{CHTEMPCONTMAX}
E
PRESSURE GAS BURNER CH (MAX)
{CHTEMPCONTMAX}
S
PRESSURE GAS BURNER (CH MIN)
{CHTEMPCONTMAX}
S
VOLTAGE GAS VALVE CH (GV2 MODULATING SOLENOID AT GV)
{CHTEMPCONTMAX}
SET SELECTOR SWITCH TO CH/DHW
ANTI-FROST PROTECTION (BELOW 7 DEGREES)
CONNECT TEMP PROBE TO PIPE WORK JUST BELOW FLOW THERMISTOR
INSPECTION BURNER
REMOVE BURNER ASSEMBLY
INSPECTION COMBUSTION CHAMBER
REMOVE COMBUSTION FRONT INSULATION COVER
VOLTAGE FAN POWER (AT FAN)
SELECTOR SWITCH SET TO CH/DHW
RESISTANCE DHW FLOW SWITCH AND HARNESS
DISCONNECT CN9 FROM THE PCB
RESISTANCE SWITCH- PRESSURE AND HARNESS
DISCONNECT CN9 FROM THE PCB
RESISTANCE OVERHEAT STAT AND HARNESS
DISCONNECT CONNECTOR CN8 FROM THE PCB
RESISTANCE APS AND HARNESS (NO AIR)
DISCONNECT CN9 FROM THE PCB
RESISTANCE SENSOR TEMP DHW AND HARNESS
DISCONNECT CONNECTOR CN9 FROM THE PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR CN8 FROM THE PCB
RESISTANCE FUSE F3 ( APPLIANCE)
REMOVE FUSE FROM PCB
RESISTANCE FUSE F2 ( APPLIANCE)
REMOVE FUSE FROM TERMINAL BLOCK CONNECTOR
PRESSURE GAS BURNER (MODULATION)
SET SELECTOR SWITCH
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
PRESSURE GAS BURNER MINIMUM
DHW TEMPERATURE CONT
VOLTAGE GAS VALVE (GV2 MODULATING SOLENOID AT GV)
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT CONNECTOR FROM PRIMARY SENSOR
RESISTANCE SENSOR OVERHEAT STAT
DISCONNECT THE CONNECTOR FROM THE OVERHEAT STAT
INSPECTION HEAT EXCHANGER DHW
TURN OFF DHW INLET I
VOLTAGE GAS VALVE (GV2 MAX PRESSURE)
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
VOLTAGE GAS VALVE (GV2 MAX PRESSURE)
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
VOLTAGE PUMP AT (PUMP)
{CHTEMPCONTMAX}
SELECTOR SWITCH SET TO CH/DHW
REMOVE PUMP COVER
DHW ISOLATION VALVE
{CHTEMPCONTMAX}
SET SELECTOR SWITCH TO CH/DHW
ISOLATE THE COLD MAINS SUPPLY TO THE BOILER
DHW FLOW SWITCH
{CHTEMPCONTMAX}
S
COMBUSTION TEST MODE
SELECTOR SWITCH SET TO OFF/RESET
LINK EXTERNAL CONTROLS
{CHTEMPCONTMAX}
FIT A WIRE LINK BETWEEN THE TERMINALS ILLUSTRATED
LINK EXTERNAL CONTROLS
{CHTEMPCONTMAX}
FIT A WIRE LINK BETWEEN THE TERMINALS ILLUSTRATED
VOLTAGE EXTERNAL CONTROLS
HINGE DOWN THE PCB
RESISTANCE INTEGRAL CLOCK
HINGE DOWN PCB
DISCONNECT THE TWO LEADS FROM THE TIMERS MICRO SWITCH ASSY.
RESISTANCE GAS VALVE SOLENOID MODULATING AND HARNESS
DISCONNECT CN9 FROM THE PCB
RESISTANCE PUMP AND HARNESS
DISCONNECT PLUG MARKED CN2 FROM PCB
RESISTANCE FAN AND HARNESS
DISCONNECT PLUG MARKED CN4 FROM THE PCB
VOLTAGE GAS VALVE CH (GV2 MAX PRESSURE)
{CHTEMPCONTMAX}
SET SELECTOR SWITCH TO CH/DHW
VOLTAGE GAS VALVE (GV2 MAX PRESSURE)
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
RESISTANCE GAS VALVE SOLENOID MODULATING AND HARNESS
DISCONNECT CN9 FROM THE PCB
SPARK GENERATOR OUTPUT (SPARK TEST)
REMOVE ELECTRODE LEA
RESISTANCE ELECTRODE SPARK HARNESS
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION ELECTRODE AND GAP
REMOVE BURNER INSULATION COVER
RESISTANCE INTEGRAL CLOCK
HINGE DOWN PCB
DISCONNECT THE TWO LEADS FROM THE TIMERS MICRO SWITCH ASSY.
RESISTANCE INTEGRAL CLOCK
HINGE DOWN PCB
DISCONNECT THE TWO LEADS FROM THE TIMERS MICRO SWITCH ASSY.
COMBUSTION MODE RESET
REMOVE THE SELECTOR CONTROL KNOB
PRESSURE GAS BURNER (MODULATION)
SET SELECTOR SWITCH
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG FROM PRIMARY SENSOR
VOLTAGE IGNITION PCB INPUT
DHW TEMPERATURE CONTROL TO MAX
VOLTAGE SPARK GENERATOR INPUT
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
INSPECTION FAN AND VENTURI
REMOVE FAN AND THE FAN VENTURI (LOCATED IN FAN OUTLET)
INSPECTION TUBES AIR PRESSURE
REMOVE AIR PRESSURE SWITCH TUBE
AIR PRESSURE SWITCH PROVING
DISCONNECT LEADS FRO
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE BURNER FRONT INSULATION PANEL
(REFER TO ADAPT FOR GUIDANCE)
VOLTAGE AT FAN (CONSTANT)
SELECTOR SWITCH SET TO CH/DHW POSITION
BOILER DHW THERMOSTAT SET TO MAX
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR CN8 FROM THE PCB
RESISTANCE SENSOR TEMP DHW AND HARNESS
DISCONNECT CONNECTOR CN9 FROM THE PCB
OBSERVATION DOES OVERHEAT OCCUR AT MAX TEMPERATURE
{CHTEMPCONTMAX}
S
RESISTANCE SWITCH- PRESSURE AND HARNESS
DISCONNECT CN9 FROM THE PCB
PRESSURE GAS BURNER MAXIMUM
DHW TEMPERATURE CONT
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT CONNECTOR FROM PRIMARY SENSOR
INSPECTION BURNER
REMOVE BURNER ASSEMBLY
INSPECTION BURNER MANIFOLD
REMOVE BURNER ASSEMBLY AND BURNER MANIFOLD
VOLTAGE RECTIFICATION
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
RESISTANCE SPARK GENERATOR (ELECTRODE SENSE)
DISCONNECT CN6 FROM PCB
RESISTANCE ELECTRODE SPARK HARNESS
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION DHW TEMPERATURE CONTROL
GAIN ACCESS TO THE PCB
PRESSURE GAS BURNER MAXIMUM
DHW TEMPERATURE CONT
VOLTAGE GAS VALVE (GV2 MAX PRESSURE)
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
INSPECTION HEAT EXCHANGER DHW
TURN OFF DHW INLET I
INSPECTION TUBES AIR PRESSURE
REMOVE AIR PRESSURE SWITCH TUBE
AIR PRESSURE SWITCH PROVING
DISCONNECT LEADS FRO
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE BURNER FRONT INSULATION PANEL
(REFER TO ADAPT FOR GUIDANCE)
RESISTANCE DHW FLOW SWITCH AND HARNESS
DISCONNECT CN9 FROM THE PCB
ANTI-FROST PROTECTION (BELOW 5 DEGREES)
CONNECT TEMP PROBE TO PIPE WORK JUST BELOW FLOW THERMISTOR
RESISTANCE GAS VALVE SOLENOID MODULATING AND HARNESS
DISCONNECT CN9 FROM THE PCB
VOLTAGE GAS VALVE (GV2 MAX PRESSURE)
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
INSPECTION BURNER
REMOVE BURNER ASSEMBLY
RESISTANCE SENSOR TEMP DHW
DISCONNECT CONNECTOR FROM DHW SENSOR
INSPECTION HEAT EXCHANGER DHW
TURN OFF DHW INLET I
INSPECTION BURNER
REMOVE BURNER ASSEMBLY
INSPECTION BURNER MANIFOLD
REMOVE BURNER ASSEMBLY AND BURNER MANIFOLD
RESISTANCE SWITCH- PRESSURE AND HARNESS
DISCONNECT CN9 FROM THE PCB
INSPECTION BYPASS INTEGRAL
{CHTEMPCONTMAX}
E
RESISTANCE OVERHEAT STAT AND HARNESS
DISCONNECT CONNECTOR CN8 FROM THE PCB
DHW FLOW LIMITER
ISOLATE COLD MAINS I
INSPECTION FLOW SWITCH ASSEMBLY
ISOLATE COLD MAINS I
DID BURNER BAFFLE OR ROLL DOWN OR LIFT OFF
SELECTOR SWITCH SET TO CH/DHW
INSPECTION FAN MECHANICAL
REMOVE FAN
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE BURNER FRONT INSULATION PANEL
(REFER TO ADAPT FOR GUIDANCE)
BOILER OPERATES CH DEMAND
{CHTEMPCONTMAX}
SELECTOR SWITCH SET TO CH/DHW
PRESSURE GAS BURNER
DHW TEMPERATURE CONT
INSPECTION ELECTRODE AND GAP
REMOVE BURNER INSULATION COVER
VOLTAGE GAS VALVE (AT PCB)
SELECTOR SWITCH SET TO CH/DHW
DHW TEMPERATURE CONTROL SET TO MAX
RESISTANCE GAS VALVE SOLENOID MAIN AND HARNESS
DISCONNECT PLUG MARKED CN5 FROM THE PCB
INSPECTION BURNER
REMOVE BURNER ASSEMBLY
PRESSURE GAS BURNER (MODULATION)
SET SELECTOR SWITCH
PRESSURE GAS BURNER MINIMUM
DHW TEMPERATURE CONT
VOLTAGE GAS VALVE (GV2 MODULATING SOLENOID AT GV)
SET SELECTOR SWITCH TO CH/DHW
DHW TEMPERATURE CONTROL TO MAX
BOILER RESET
{CHTEMPCONTMAX}
EXTERNAL CONTROLS (IN)
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
EXPANSION VESSEL PRESSURE
CLOSE FLOW AND RETURN ISOLATION VALVES
DISCHARGE PRIMARY SYSTEM WATER
TEMPERATURE SYSTEM FLOW
SET SELECTOR SWITCH
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG FROM PRIMARY SENSOR
System Information
- Total Tests: 508
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control