Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER GREENSTAR RI COMPACT
GLOBALLY REPLACED
OBSERVATION BOILER SELF CHECK
ENSURE NO DEMANDS
OBSERVATION FAN RUNS
ENSURE APPLIANCE IS COOL
TEMPERATURE CONTROL SET TO MAX
OBSERVATION DEMAND LED ILLUMINATED
TEMPERATURE CONTROL SET TO MAX
OBSERVATION BURNER IGNITION
TEMPERATURE CONTROL SET TO MAX
OPERATION CH
TEMPERATURE CONTROL TO MAX
OPERATION DHW
TEMPERATURE CONTROL SET TO MAX
OBSERVATION PUMP OVERRUN
TEMPERATURE CONTROL SET TO MAX
COMBUSTION TEST MAX AND MINIMUM
REFIT OUTER CASE IF IT HAS BEEN REMOVED
FAULT CODE 2
OUTSIDE MODEL
FAULT CODE 6
OUTSIDE MODEL
FAULT CODE 11
OUTSIDE MODEL
FAULT CODE 12
OUTSIDE MODEL
FAULT CODE 13
OUTSIDE MODEL
FAULT CODE 15
OUTSIDE MODEL
FAULT CODE 14
OUTSIDE MODEL
OBSERVATION SPARKING HEARD
TEMPERATURE CONTROL
FURTHER INVESTIGATION FUSE PCB DUMMY
OUTSIDE MODEL
FURTHER INVESTIGATION MAINS FUSE DUMMY
OUTSIDE MODEL
FAULT CODE 3
OUTSIDE MODEL
FAULT CODE 7
OUTSIDE MODEL
FAULT CODE 8 DUMMY - GO TO FAULT 14
OUTSIDE MODEL
FAULT CODE 10
OUTSIDE MODEL
FAULT CODE 9
OUTSIDE MODEL
FAULT CODE 5
OUTSIDE MODEL
OBSERVATION PUMP RUNS
TEMPERATURE CONTROL SET TO MAX
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QADAI SENSOR SAFETY
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI SENSOR FLOW
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI FAN RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI FAN VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI SPARK GEN RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI SENSOR RETURN
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI PUMP VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI SPARK GEN VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
DAMAGED OR RESTRICTED AFFECTING FLAME STABILITY
MIXING UNIT ASSEMBLY
DAMAGED OR RESTRICTED AFFECTING OUTPUT
MIXING UNIT ASSEMBLY
DAMAGED OR RESTRICTED AFFECTING IGNITION FAULT CODE
MIXING UNIT ASSEMBLY
DAMAGED OR RESTRICTED CAUSING INTERMITTENT IGNITION FAULT
MIXING UNIT ASSEMBLY
DAMAGED OR RESTRICTED CAUSING INTERMITTENT FLAME ESTABLISH
MIXING UNIT ASSEMBLY
DAMAGED OR RESTRICTED CAUSING BAFFLING FAULT CODE
MIXING UNIT ASSEMBLY
BLANK FOR LITE DIAGNOSTIC
Z REDIRECT
BLANK FOR QADAI
Z REDIRECT
OBSERVATION BURNER IGNITION BAFFLES OR NOISY
HOUSING - BURNER
QADAI
SENSOR - NTC MAX (OVERHEAT)
QADAI
SENSOR 18MM (FLOW)
QADAI
FAN
QADAI
TRANSFORMER - IGNITION
RESISTANCE INCORRECT QADAI
GAS VALVE
QADAI
SENSOR 18MM (RETURN)
FAULT CODES F
Z REDIRECT
OBSERVATION BURNER IGNITION NO SPARKING
GAS VALVE
OBSERVATION BURNER IGNITION HARNESS TO SPARK GENERATOR NO SPARKING
HARNESS ASSEMBLY - HIGH VOLTAGE
OBSERVATION BURNER IGNITION IGNITION LEAD NO SPARKING
HARNESS ASSEMBLY - HIGH VOLTAGE
OBSERVATION BURNER IGNITION DOES NOT IGNITE
SYPHON - LCS
OBSERVATION BURNER IGNITION DOES NOT IGNITE
VALVE - GAS-AIR (BEARING PLATE)
OBSERVATION BURNER IGNITION
BURNER
OBSERVATION BURNER IGNITION
PCB AND GAS VALVE
OBSERVATION BURNER IGNITION TO GAS VALVE SPARK NO IGNITION
HARNESS ASSEMBLY - HIGH VOLTAGE
OBSERVATION BURNER IGNITION NO IGNITION
PIPE - SUCTION (AIR INTAKE)
OBSERVATION BURNER IGNITION IGNITION LEAD
HARNESS ASSEMBLY - HIGH VOLTAGE
OBSERVATION BURNER IGNITION IGNITES BUT CUTS OUT
SENSOR - NTC MAX (OVERHEAT)
OBSERVATION BURNER IGNITION IGNITES BUT CUTS OUT
SENSOR 18MM (FLOW)
OBSERVATION BURNER IGNITION DOES NOT ESTABLISH
VALVE - GAS-AIR (BEARING PLATE)
OBSERVATION BURNER IGNITION DOES NOT ESTABLISH
PIPE - SUCTION (AIR INTAKE)
OBSERVATION BOILER SELF CHECK FAN PULSES
HARNESS ASSEMBLY - HIGH VOLTAGE
OBSERVATION BURNER IGNITION RECTIFICATION GROUND
HARNESS - LOW VOLTAGE
OBSERVATION BURNER IGNITION RECTIFICATION LEAD
HARNESS - LOW VOLTAGE
INFORMATION CASE REMOVAL
Z REDIRECT
OPERATION CH UP TO TEMP RADS DO NOT HEAT
SYSTEM PRESSURE
OBSERVATION BOILER SELF CHECK
CODE PLUG
OPERATION CH SHUTS DOWN BEFORE TEMP
SYSTEM PRESSURE
OBSERVATION BOILER SELF CHECK CODE PLUG
HARNESS - LOW VOLTAGE
OPERATION CH SHUTS DOWN BEFORE TEMP
SENSOR 18MM (FLOW)
OPERATION CH SHUTS DOWN BEFORE TEMP
SENSOR - NTC MAX (OVERHEAT)
OPERATION CH SHUTS DOWN BEFORE TEMP
SENSOR 18MM (RETURN)
OPERATION CH SHUTS DOWN BEFORE TEMP
FLUEWAYS
OPERATION CH INSUFFICIENT HEAT
INLET PRESSURE
OPERATION CH INSUFFICIENT HEAT
VALVE - GAS-AIR (BEARING PLATE)
OBSERVATION BOILER SELF CHECK FAN DOES NOT RUN
HARNESS ASSEMBLY - HIGH VOLTAGE
COMBUSTION TEST
ELECTRODE
COMBUSTION TEST
PIPE - SUCTION (AIR INTAKE)
COMBUSTION TEST
SYPHON - LCS
OBSERVATION DISPLAY ILLUMINATES BOILER SELF CHECK
FROST PROTECTION
COMBUSTION TEST FAILED
FLUEWAYS
OBSERVATION BOILER SELF CHECK FROST PROTECTION
SENSOR 18MM (FLOW)
FAULT CODE 2 BAFFLES
SYPHON - LCS
FAULT CODE 2 BAFFLES
FLUE
FAULT CODE 2 BAFFLES
VALVE - GAS-AIR (BEARING PLATE)
FAULT CODE 2 BAFFLES
FLUEWAYS
FAULT CODE 2 BAFFLES
PIPE - SUCTION (AIR INTAKE)
FAULT CODE 2 BAFFLES OR NOISY
HOUSING - BURNER
FAULT CODE 2 DOES NOT ESTABLISH
VALVE - GAS-AIR (BEARING PLATE)
FAULT CODE 2 DOES NOT ESTABLISH
PIPE - SUCTION (AIR INTAKE)
FAULT CODE 2 RECTIFICATION GROUND
HARNESS - LOW VOLTAGE
FAULT CODE 2 RECTIFICATION LEAD
HARNESS - LOW VOLTAGE
FAULT CODE 2 NOT ESTABLISHING NO CURRENT
ELECTRODE
FAULT CODE 2 DOES NOT IGNITE
SYPHON - LCS
FAULT CODE 2 DOES NOT IGNITE
VALVE - GAS-AIR (BEARING PLATE)
FAULT CODE 2
BURNER
FAULT CODE 2 DOES NOT IGNITE
FLUEWAYS
TYPE OF DIAGNOSTIC PROCEDURE
Z REDIRECT
FAULT CODE 2
PCB AND GAS VALVE
FAULT CODE 2 TO GAS VALVE SPARK NO IGNITION
HARNESS ASSEMBLY - HIGH VOLTAGE
FAULT CODE 2 NO IGNITION
PIPE - SUCTION (AIR INTAKE)
FAULT CODE 2 IGNITION LEAD
HARNESS ASSEMBLY - HIGH VOLTAGE
FAULT CODE 2 SPARK BUT NO IGNITION
ELECTRODE
FAULT CODE 2 IGNITES OK
VALVE - GAS-AIR (BEARING PLATE)
FAULT CODE 2 IGNITES OK
INLET PRESSURE
FAULT CODE 2 IGNITION OK
ELECTRODE
FAULT CODE 2 IGNITES OK
PIPE - SUCTION (AIR INTAKE)
FAULT CODE 2 IGNITES OK
SYPHON - LCS
FAULT CODE 6
SENSOR 18MM (FLOW)
FAULT CODE 6
SENSOR - NTC MAX (OVERHEAT)
FAULT CODE 6
SENSOR 18MM (RETURN)
FAULT CODE 11
CODE PLUG
FAULT CODE 11
HARNESS - LOW VOLTAGE
FAULT CODE 12
PCB
FAULT CODE 12
HARNESS ASSEMBLY - HIGH VOLTAGE
FAULT CODE 13
PCB
FAULT CODE 14
PCB
OBSERVATION BOILER SELF CHECK
SENSOR 18MM (FLOW)
OBSERVATION BOILER SELF CHECK SENSOR OVERHEAT
SENSOR - NTC MAX (OVERHEAT)
OBSERVATION BOILER SELF CHECK NO DISPLAY
WATER INGRESS
OBSERVATION BOILER SELF CHECK
GAS VALVE
FAULT CODE 15
LIMITER - TEMPERATURE (FLUE STAT)
OBSERVATION BOILER SELF CHECK
FUSE (FUSED SPUR)
OBSERVATION BOILER SELF CHECK
FUSE INTERNAL 5A
OBSERVATION SPARKING HEARD
Z REDIRECT
FURTHER INVESTIGATION FUSE PCB
GAS VALVE
FURTHER INVESTIGATION FUSE PCB
TRANSFORMER - IGNITION
FURTHER INVESTIGATION MAINS FUSE
GAS VALVE
FURTHER INVESTIGATION MAINS FUSE
TRANSFORMER - IGNITION
OBSERVATION FAN RUNS
SENSOR 18MM (RETURN)
FAULT CODE 1
Z REDIRECT
FAULT CODE 3
WATER INGRESS
OBSERVATION FAN RUNS
SENSOR 18MM (FLOW)
FAULT CODE 3
GAS VALVE
FAULT CODE 7
SENSOR - NTC MAX (OVERHEAT)
FAULT CODE 7
Z REDIRECT
FAULT CODE 7
SYSTEM PRESSURE
OBSERVATION FAN RUNS NOT FIRING FOR DHW
SENSOR - NTC MAX (OVERHEAT)
FAULT CODE 10
SENSOR 18MM (FLOW)
FAULT CODE 10
Z REDIRECT
FAULT CODE 10
SYSTEM PRESSURE
FAULT CODE 8
Z REDIRECT
FAULT CODE 15
CODE PLUG
FAULT CODE 15 CODE PLUG
HARNESS - LOW VOLTAGE
OBSERVATION FAN RUNS
LIMITER - TEMPERATURE (FLUE STAT)
FAULT CODE 15
SENSOR - NTC MAX (OVERHEAT)
FAULT CODE 15
SENSOR 18MM (RETURN)
FAULT CODE 15
SENSOR 18MM (FLOW)
FAULT CODE 9
Z REDIRECT
FAULT CODE 9
SYSTEM PRESSURE
FAULT CODE 9
SENSOR 18MM (RETURN)
FAULT CODE 4
Z REDIRECT
OBSERVATION BURNER IGNITION NOT ESTABLISHING
SYPHON - LCS
FAULT CODE 2 - BAFFLES
BURNER
OBSERVATION BURNER IGNITION BAFFLES
SYPHON - LCS
FAULT CODE 9
PUMP WIRING
FAULT CODE 9
PUMP
FAULT CODE 9
SENSOR - NTC MAX (OVERHEAT)
FAULT CODE 9
SENSOR 18MM (FLOW)
FAULT CODE 10
PUMP WIRING
FAULT CODE 10
PUMP
OBSERVATION BURNER IGNITION BAFFLES
VALVE - GAS-AIR (BEARING PLATE)
FAULT CODE 10 WILL NOT RESET
SENSOR - NTC MAX (OVERHEAT)
FAULT CODE 10
SENSOR 18MM (RETURN)
FAULT CODE 7
PUMP WIRING
FAULT CODE 7
PUMP
FAULT CODE 7
SENSOR 18MM (FLOW)
FAULT CODE 7
SENSOR 18MM (RETURN)
OBSERVATION PUMP RUNS
PUMP WIRING
OBSERVATION BURNER IGNITION BAFFLES
FLUEWAYS
FAULT CODE 5 FAULTY SOLENOID
GAS VALVE
OBSERVATION BURNER IGNITION BAFFLES
PIPE - SUCTION (AIR INTAKE)
FAULT CODE 5
ELECTRODE
FAULT CODE 306 FA
FLUE
FAULT 306 FA
SYPHON - LCS
FAULT CODE 5 PASSING
GAS VALVE
CASUING GAS VALVE FAULT CODE
WATER INGRESS
DAMAGED OR RESTRICTED AFFECTING FLAME ESTABLISH
MIXING UNIT ASSEMBLY
DAMAGED OR RESTRICTED AFFECTING IGNITION
MIXING UNIT ASSEMBLY
OBSERVATION BURNER IGNITION BURNER BAFFLES
NOZZLE (INJECTOR)
OBSERVATION BURNER IGNITION BURNER BAFFLES
HOSE - GAS
SENSOR SAFETY
RESULT AS EXPECTED
SENSOR FLOW
RESULT AS EXPECTED
FAN RESISTANCE
RESULT AS EXPECTED
OBSERVATION BURNER IGNITION BAFFLES
GAS VALVE
FAN VOLTAGE
RESULT AS EXPECTED
SPARK GEN RESISTANCE
RESULT AS EXPECTED
GAS VALVE RESISTANCE
RESULT AS EXPECTED
SENSOR RETURN
RESULT AS EXPECTED
GAS VALVE VOLTAGE
RESULT AS EXPECTED
PUMP VOLTAGE
RESULT AS EXPECTED
SPARK GEN VOLTAGE
RESULT AS EXPECTED
FAULT CODES P
Z REDIRECT
OBSERVATION BURNER IGNITION TO GAS VALVE NO SPARKING
HARNESS ASSEMBLY - HIGH VOLTAGE
OBSERVATION BURNER IGNITION NO SPARKING
TRANSFORMER - IGNITION
OBSERVATION BURNER IGNITION NO SPARKING
ELECTRODE
OBSERVATION BURNER IGNITION NO IGNITION
INLET PRESSURE
OBSERVATION BURNER IGNITION NO IGNITION NO DROP
NOZZLE (INJECTOR)
OBSERVATION BURNER IGNITION
PCB AND HARNESS HIGH VOLTAGE
OBSERVATION BURNER IGNITION SPARKING NO IGNITION
NOZZLE (INJECTOR)
OBSERVATION BURNER IGNITION NO IGNITION
TRANSFORMER - IGNITION
OBSERVATION BURNER IGNITION RECTIFICATION SHORTING
HARNESS - LOW VOLTAGE
OPERATION CH SHUTS DOWN BEFORE TEMP
LIMITER - TEMPERATURE (FLUE STAT)
OPERATION CH INSUFFICIENT HEAT
FLUEWAYS
OPERATION CH INSUFFICIENT HEAT
NOZZLE (INJECTOR)
OPERATION CH INSUFFICIENT HEAT
HOSE - GAS
COMBUSTION TEST DROPS ON MINIMUM
GAS VALVE
COMBUSTION TEST FAILED AIR INTEGRITY FAILED
SEAL - CONDENSATE COLLECTOR
COMBUSTION TEST FAILED AIR INTEGRITY FAILED
SEAL - FLUE
COMBUSTION TEST FAILED AIR INTEGRITY OK
SEAL - CONDENSATE COLLECTOR
COMBUSTION TEST FAILED AIR INTEGRITY OK
SEAL - FLUE
COMBUSTION TEST
NOZZLE (INJECTOR)
COMBUSTION TEST
HOSE - GAS
COMBUSTION TEST FAILS COMBUSTION
GAS VALVE
FAULT CODE 2 BURNER BAFFLES
NOZZLE (INJECTOR)
FAULT CODE 2 IGNITION BURNER BAFFLES
HOSE - GAS
FAULT CODE 2 BAFFLES
GAS VALVE
FAULT CODE 2 DOES NOT ESTABLISH
FLUEWAYS
FAULT CODE 2 RECTIFICATION SHORTING
HARNESS - LOW VOLTAGE
FAULT CODE 2 NO IGNITION
INLET PRESSURE
FAULT CODE 2 NO IGNITION NO DROP
NOZZLE (INJECTOR)
FAULT CODE 2 NO IGNITION NO DROP
HOSE - GAS
FAULT CODE 2
PCB AND HARNESS HIGH VOLTAGE
FAULT CODE 2 NO PRESSURE DROP
GAS VALVE
FAULT CODE 2 SPARKING NO IGNITION
NOZZLE (INJECTOR)
FAULT CODE 2 NO IGNITION PRESSURE DROP
HOSE - GAS
FAULT CODE 2 NO IGNITION
TRANSFORMER - IGNITION
FAULT CODE 2 PRESSURE DROP SEEN
GAS VALVE
FAULT CODE 2 IGNITES OK
FLUEWAYS
FAULT CODE 2
NO FAULT FOUND
FAULT CODE 2 IGNITES OK DROPS ON MINIMUM
GAS VALVE
FAULT CODE 2 COMBUSTION TEST FAILED AIR INTEGRITY FAILED
SEAL - CONDENSATE COLLECTOR
FAULT CODE 2 COMBUSTION TEST FAILED AIR INTEGRITY OK
SEAL - CONDENSATE COLLECTOR
FAULT CODE 2 IGNITES OK FAILS COMBUSTION
GAS VALVE
FAULT CODE 2 IGNITES OK
NOZZLE (INJECTOR)
FAULT CODE 2 IGNITES OK
HOSE - GAS
FAULT CODE 6
Z REDIRECT
FAULT CODE 6 FLOW SENSOR
HARNESS - LOW VOLTAGE
FAULT CODE 6 SAFETY SENSOR
HARNESS - LOW VOLTAGE
FAULT CODE 6
PCB
FAULT CODE 6 RETURN SENSOR
HARNESS - LOW VOLTAGE
FAULT CODE 11
PCB
FAULT CODE 12
FAN
FAULT CODE 13
Z REDIRECT
FAULT CODE 14
Z REDIRECT
OBSERVATION BOILER SELF CHECK FLOW SENSOR
HARNESS - LOW VOLTAGE
OBSERVATION BOILER SELF CHECK SAFETY SENSOR
HARNESS - LOW VOLTAGE
OBSERVATION BOILER SELF CHECK FAN RUNS CONSTANT SPEED
HARNESS ASSEMBLY - HIGH VOLTAGE
FAULT CODE 15 FLUE STAT
HARNESS - LOW VOLTAGE
OBSERVATION FAN RUNS
Z REDIRECT
OBSERVATION BOILER SELF CHECK MAINS FUSE
Z REDIRECT
OBSERVATION BOILER SELF CHECK INTERNAL FUSE
Z REDIRECT
FURTHER INVESTIGATION FUSE PCB PUMP
HARNESS ASSEMBLY - HIGH VOLTAGE
FURTHER INVESTIGATION FUSE PCB GAS VALVE
HARNESS ASSEMBLY - HIGH VOLTAGE
FURTHER INVESTIGATION FUSE PCB FAN
HARNESS ASSEMBLY - HIGH VOLTAGE
FURTHER INVESTIGATION
FUSE INTERNAL 5A FURTHER INVESTIGATION
FURTHER INVESTIGATION FUSE PCB SPARK GENERATOR
HARNESS ASSEMBLY - HIGH VOLTAGE
FURTHER INVESTIGATION MAINS FUSE PUMP
HARNESS ASSEMBLY - HIGH VOLTAGE
FURTHER INVESTIGATION MAINS FUSE GAS VALVE
HARNESS ASSEMBLY - HIGH VOLTAGE
FURTHER INVESTIGATION MAINS FUSE FAN
HARNESS ASSEMBLY - HIGH VOLTAGE
FURTHER INVESTIGATION
FUSE (FUSED SPUR) FURTHER INVESTIGATION
FURTHER INVESTIGATION MAINS FUSE SPARK GENERATOR
HARNESS ASSEMBLY - HIGH VOLTAGE
OBSERVATION FAN RUNS RETURN SENSOR
HARNESS - LOW VOLTAGE
FAULT CODE 3
HARNESS ASSEMBLY - HIGH VOLTAGE
OBSERVATION FAN RUNS FLUE SENSOR
HARNESS - LOW VOLTAGE
FAULT CODE 15
PCB
FAULT CODE 15 SAFETY SENSOR
HARNESS - LOW VOLTAGE
FAULT CODE 15 RETURN SENSOR
HARNESS - LOW VOLTAGE
FAULT CODE 15 FLOW SENSOR
HARNESS - LOW VOLTAGE
OPERATION CH SHUTS DOWN BEFORE TEMP
SYSTEM RESTRICTION OR BLOCKAGE
OPERATION CH SHUTS DOWN BEFORE TEMP
FLOW AND RETURN CROSSED
FAULT CODE 9
SYSTEM RESTRICTION OR BLOCKAGE
FAULT CODE 9
FLOW AND RETURN CROSSED
FAULT CODE 9
PCB
FAULT CODE 10
PCB
FAULT CODE 10
SYSTEM RESTRICTION OR BLOCKAGE
FAULT CODE 10
FLOW AND RETURN CROSSED
FAULT CODE 7
PCB
FAULT CODE 7
SYSTEM RESTRICTION OR BLOCKAGE
FAULT CODE 7
FLOW AND RETURN CROSSED
FAULT CODE 5
HARNESS ASSEMBLY - HIGH VOLTAGE
FAULT CODE 5
HARNESS - LOW VOLTAGE
FAULT CODE 5
PCB
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED, RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
DEMAND LED ILLUMINATES AFTER SELF CHECK OR BOILER ATTEMPTS TO FIRE WITH NO DEMAND
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
NO PRESSURE DROP OBSERVED
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
PRESSURE DROPS BELOW 16.5MB
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED, RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED, RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
APPROX 90V AC MEASURED
CHARACTERISTIC TEST FROM VOLTAGE RECTIFICATION CIRCUIT
VOLTAGE LESS THAN 30V AC MEASURED
CHARACTERISTIC TEST FROM VOLTAGE RECTIFICATION CIRCUIT
BOILER REACHES TEMPERATURE, RADIATORS DO NOT HEAT OR ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
BOILER SHUTS DOWN BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REMAINS LIT BUT BOILER AND RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED, RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
BOILER DOES NOT RESPOND TO DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
PUMP OVERRUNS EXCESSIVELY
CHARACTERISTIC TEST FROM OBSERVATION PUMP OVERRUN
PUMP OVERRUNS FOR LESS THAN 3 MINUTES OR DOES NOT OVERRUN
CHARACTERISTIC TEST FROM OBSERVATION PUMP OVERRUN
COMBUSTION TEST FAILED
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BOILER DROPS OUT ON MINIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
LOWER CONDENSATE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
UPPER CONDENSATE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
INNER FLUE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
LOWER CONDENSATE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
UPPER CONDENSATE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
INNER FLUE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
SPARKING HEARD BUT NO IGNITION OR IGNITION INTERMITTENT
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION FAULT CODE 2
BURNER IGNITES SMOOTHLY BUT DOES NOT ESTABLISH OR ESTABLISHES INTERMITTENTLY
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION FAULT CODE 2
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED, RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
APPROX 90V AC MEASURED
CHARACTERISTIC TEST FROM VOLTAGE RECTIFICATION CIRCUIT
VOLTAGE LESS THAN 30V AC MEASURED
CHARACTERISTIC TEST FROM VOLTAGE RECTIFICATION CIRCUIT
NO PRESSURE DROP OBSERVED
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
PRESSURE DROPS BELOW 16.5MB
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED, RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED, RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
COMBUSTION TEST FAILED
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BOILER DROPS OUT ON MINIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
LOWER CONDENSATE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
UPPER CONDENSATE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
INNER FLUE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
LOWER CONDENSATE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
UPPER CONDENSATE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
INNER FLUE SEAL DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
INJECTOR BLOCKED OR RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION GAS SUPPLY TUBE
GAS SUPPLY TUBE BLOCKED RESTRICTED OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION FLUE SEALS
FAN RUNS AT A CONSTANT SPEED FOR 2 MINUTES THEN STOPS
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
FAN RUNS AT A CONSTANT SPEED CONTINUALLY
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
FAULT CODE DISPLAYED (DEMAND LED FLASHING)
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
BURNER IGNITES SMOOTHLY BUT DOES NOT ESTABLISH (SPARKING CONTINUES)
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
DIFFERENTIAL EXCESSIVE
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW AND RETURN
DIFFERENTIAL OK BUT RETURN HOTTER THAN FLOW
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW AND RETURN
BURNER IGNITES SMOOTHLY AND SPARKING CEASES BUT BURNER CUTS OUT IMMEDIATELY AFTER
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
SPARKING HEARD BUT NO IGNITION
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
FAN PULSES 3 TIMES AT INCREASING SPEEDS THEN RUNS FOR 2 MINUTES AND STOPS
CHARACTERISTIC TEST FROM OBSERVATION BOILER SELF CHECK
NO SPARKING HEARD
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION
DIFFERENTIAL EXCESSIVE
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW AND RETURN
DIFFERENTIAL OK BUT RETURN HOTTER THAN FLOW
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW AND RETURN
DIFFERENTIAL EXCESSIVE
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW AND RETURN
DIFFERENTIAL OK BUT RETURN HOTTER THAN FLOW
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW AND RETURN
DIFFERENTIAL EXCESSIVE
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW AND RETURN
DIFFERENTIAL OK BUT RETURN HOTTER THAN FLOW
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW AND RETURN
09/06/2023 08:40:26 2305_2_50_1 29/11/2023 12:52:17
09/08/2023 10:34:55
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE SENSOR FLOW
REMOVE THE AIR INTAKE FROM THE FAN
DISCONNECT WIRES FROM FLOW SENSOR
RESISTANCE FAN FURTHER INVESTIGATION
DISCONNECT ELECTRICAL CONNECTOR FROM FAN ASSEMBLY
VOLTAGE FAN SELF CHECK
{GAINPCBACS}
RESISTANCE SPARK GENERATOR FURTHER INVESTIGATION
REMOVE AIR INTAKE
DISCONNECT CONNECTOR FROM SPARK GENERATOR
RESISTANCE GAS VALVE
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
RESISTANCE SENSOR RETURN
DISCONNECT WIRES FROM RETURN SENSOR
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
TEMPERATURE CONTROL SET TO MAX
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTAGE SPARK GENERATOR AT PCB
{GAINPCBACS}
TEMPERATURE CONTROL SET TO MAX
RESISTANCE GAS VALVE
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
VOLTAGE SPARK GENERATOR AT PCB
{GAINPCBACS}
TEMPERATURE CONTROL SET TO MAX
RESISTANCE GAS VALVE AND HARNESS
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE GAS VALVE
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
RESISTANCE IGNITION LEAD
DISCONNECT THE IGNIT
RESISTANCE RECTIFICATION ELECTRODE TO EARTH
DISCONNECT LEAD FROM RECTIFICATION ELECTRODE
TEMPERATURE EXHAUST GAS
TEMPERATURE CONTROL
OBSERVATION BURNER IGNITION FAULT CODE 2
TEMPERATURE CONTROL SET TO MAX
RESISTANCE RECTIFICATION ELECTRODE TO EARTH
DISCONNECT LEAD FROM RECTIFICATION ELECTRODE
RESISTANCE GAS VALVE AND HARNESS
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE GAS VALVE
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
RESISTANCE IGNITION LEAD
DISCONNECT THE IGNIT
OBSERVATION BOILER RESET FAULT 6
ENSURE APPLIANCE IS COOL
ENSURE NO DEMANDS
RESISTANCE SENSOR FLOW AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE SENSOR FLOW
REMOVE THE AIR INTAKE FROM THE FAN
DISCONNECT WIRES FROM FLOW SENSOR
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT WIRES FROM RETURN SENSOR
INSPECTION CODE PLUG
{GAINPCBACS}
VOLTAGE CH DEMAND INTO BOILER
GAIN ACCESS TO LOWER PCB PANEL
VOLTAGE FAN SELF CHECK
{GAINPCBACS}
OBSERVATION BOILER RESET FAULT 13
ENSURE NO DEMANDS
OBSERVATION BOILER RESET FAULT 15
ENSURE NO DEMANDS
VOLTAGE CH DEMAND OUT OF BOILER
{GAINPCBACS}
OBSERVATION BOILER RESET FAULT 8 & 14
ENSURE BOILER IS COOL
ENSURE NO DEMANDS
RESISTANCE SENSOR FLOW
REMOVE THE AIR INTAKE FROM THE FAN
DISCONNECT WIRES FROM FLOW SENSOR
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE GAS VALVE TO EARTH
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
RESISTANCE SENSOR FLUE
DISCONNECT WIRES FROM FLUE SENSOR
RESISTANCE FUSE (MAINS FUSE)
REMOVE THE FUSE FROM THE FUSED SPUR
RESISTANCE SENSOR RETURN AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE MAINS IN FURTHER INVESTIGATION
GAIN ACCESS TO THE LOWER PANEL OF THE PCB
RESISTANCE PUMP FURTHER INVESTIGATION
GAIN ACCESS TO PUMP WIRING CONNECTIONS
DISCONNECT WIRES FROM THE PUMP OR REMOVE CONNECTOR
RESISTANCE GAS VALVE FURTHER INVESTIGATION
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
RESISTANCE FAN FURTHER INVESTIGATION
DISCONNECT ELECTRICAL CONNECTOR FROM FAN ASSEMBLY
RESISTANCE SENSOR RETURN
DISCONNECT WIRES FROM RETURN SENSOR
RESISTANCE SPARK GENERATOR FURTHER INVESTIGATION
REMOVE AIR INTAKE
DISCONNECT CONNECTOR FROM SPARK GENERATOR
RESISTANCE MAINS IN FURTHER INVESTIGATION
GAIN ACCESS TO THE LOWER PANEL OF THE PCB
RESISTANCE PUMP FURTHER INVESTIGATION
GAIN ACCESS TO PUMP WIRING CONNECTIONS
DISCONNECT WIRES FROM THE PUMP OR REMOVE CONNECTOR
RESISTANCE GAS VALVE FURTHER INVESTIGATION
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
RESISTANCE FAN FURTHER INVESTIGATION
DISCONNECT ELECTRICAL CONNECTOR FROM FAN ASSEMBLY
RESISTANCE SPARK GENERATOR FURTHER INVESTIGATION
REMOVE AIR INTAKE
DISCONNECT CONNECTOR FROM SPARK GENERATOR
RESISTANCE GAS VALVE FURTHER INVESTIGATION
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE SENSOR FLOW AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE SENSOR FLUE
DISCONNECT WIRES FROM FLUE SENSOR
RESISTANCE SENSOR SAFETY AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT WIRES FROM RETURN SENSOR
RESISTANCE SENSOR FLOW
REMOVE THE AIR INTAKE FROM THE FAN
DISCONNECT WIRES FROM FLOW SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT WIRES FROM RETURN SENSOR
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RESISTANCE GAS VALVE FURTHER INVESTIGATION
DISCONNECT ELECTRICAL CONNECTOR FROM GAS VALVE
RESISTANCE RECTIFICATION ELECTRODE TO EARTH
DISCONNECT LEAD FROM RECTIFICATION ELECTRODE
INSPECTION MIXING UNIT ASSEMBLY
DISCONNECT THE FAN C
INSPECTION MIXING UNIT ASSEMBLY
DISCONNECT THE FAN C
INSPECTION MIXING UNIT ASSEMBLY
DISCONNECT THE FAN C
INSPECTION MIXING UNIT ASSEMBLY
DISCONNECT THE FAN C
INSPECTION MIXING UNIT ASSEMBLY
DISCONNECT THE FAN C
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
OBSERVATION DISCONNECT SPARK ELECTRODE LEAD
TEMPERATURE CONTROL
RESISTANCE IGNITION LEAD (OPEN CIRCUIT CHECK)
DISCONNECT THE IGNIT
RESISTANCE HARNESS PCB TO SPARK GENERATOR
DISCONNECT PLUG FROM THE SPARK GENERATOR
PRESSURE GAS INLET AND DROP
ATTACH U-GAUGE TO GAS INLET PRESSURE TEST POINT
TEMPERATURE CONTROL SET TO MAX
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
INSPECTION AIR INTAKE FAN
REMOVE THE FAN AIR INTAKE FROM THE FAN
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
TEMPERATURE CONTROL SET TO MAX
VOLTAGE FAN SELF CHECK
{GAINPCBACS}
RESISTANCE HARNESS GAS VALVE
DISCONNECT THE PLUG FROM THE GAS VALVE
RESISTANCE HARNESS FAN
DISCONNECT ELECTRICAL CONNECTOR FROM FAN ASSEMBLY
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
OBSERVATION SPARK GENERATOR OUTPUT
REMOVE THE AIR INTAK
INSPECTION ELECTRODE ASSEMBLY
SLIDE THE SPARK GENE
RESISTANCE SENSOR FLOW
REMOVE THE AIR INTAKE FROM THE FAN
DISCONNECT WIRES FROM FLOW SENSOR
INSPECTION AIR INTAKE FAN
REMOVE THE FAN AIR INTAKE FROM THE FAN
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
VOLTAGE RECTIFICATION CIRCUIT
{GAINPCBACS}
ATTACH A CROCODILE CLIP TO THE RECTIFICATION LEAD
TEMPERATURE CONTROL TO MAX
RESISTANCE RECTIFICATION LEAD
{GAINPCBACS}
DISC
RESISTANCE HARNESS RECTIFICATION GROUND
DISCONNECT X7 FROM THE PCB
DISCONNECT / UNCLIP THE FLAME SENSE LEAD FROM THE SAFETY SENSOR
RESISTANCE RECTIFICATION CIRCUIT TO EARTH
{GAINPCBACS}
DISCONNECT CONNECTOR X7 FROM THE PCB
INSPECTION CODE PLUG
{GAINPCBACS}
INSPECTION RECTIFICATION ELECTRODE
SLIDE THE SPARK GENE
RESISTANCE HARNESS CODE PLUG
DISCONNECT THE CONNECTOR X3 (RIGHTMOST CONNECTOR) FROM THE PCB
VOLTAGE FAN SELF CHECK
{GAINPCBACS}
RESISTANCE SENSOR FLOW
REMOVE THE AIR INTAKE FROM THE FAN
DISCONNECT WIRES FROM FLOW SENSOR
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT WIRES FROM RETURN SENSOR
TEMPERATURE DIFFERENTIAL FLOW AND RETURN
TEMPERATURE CONTROL
VOLTAGE SENSOR FLUE AT TEMPERATURE
TEMPERATURE CONTROL
RESISTANCE HARNESS FAN
DISCONNECT ELECTRICAL CONNECTOR FROM FAN ASSEMBLY
PRESSURE GAS INLET
ATTACH U-GAUGE TO GAS INLET PRESSURE TEST POINT
TEMPERATURE CONTROL SET TO MAX
PRESSURE FAN MAX RATE
ATTACH U-GAUGE TO FA
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
INSPECTION AIR INLET INTEGRITY
REFIT COMBUSTION COV
TEMPERATURE FLOW
REMOVE AIR INTAKE FROM APPLIANCE
INSPECTION RECTIFICATION ELECTRODE
SLIDE THE SPARK GENE
INSPECTION AIR INTAKE FAN
REMOVE THE FAN AIR INTAKE FROM THE FAN
RESISTANCE SENSOR FLOW
REMOVE THE AIR INTAKE FROM THE FAN
DISCONNECT WIRES FROM FLOW SENSOR
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
VOLTAGE CH AND DHW DEMAND INTO BOARD (NO DEMAND)
GAIN ACCESS TO LOWER PCB PANEL
ENSURE CENTRAL HEATING AND DHW ARE TURNED OFF
PRESSURE FAN MAX RATE
ATTACH U-GAUGE TO FA
PRESSURE FAN LOCKOUT
1. ATTACH FGA
PRESSURE FAN LOCKOUT
1. ATTACH FGA
PRESSURE FAN LOCKOUT
1. ATTACH FGA
INSPECTION AIR INTAKE FAN
REMOVE THE FAN AIR INTAKE FROM THE FAN
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
INSPECTION HOUSING BURNER
REMOVE THE BURNER HOUSING FROM THE BOILER ASSEMBLY
REMOVE THE SILENCER FROM THE BURNER HOUSING
INSPECTION AIR INTAKE FAN
REMOVE THE FAN AIR INTAKE FROM THE FAN
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
VOLTAGE RECTIFICATION CIRCUIT
{GAINPCBACS}
ATTACH A CROCODILE CLIP TO THE RECTIFICATION LEAD
TEMPERATURE CONTROL TO MAX
RESISTANCE RECTIFICATION LEAD
{GAINPCBACS}
DISC
RESISTANCE HARNESS RECTIFICATION GROUND
DISCONNECT X7 FROM THE PCB
DISCONNECT / UNCLIP THE FLAME SENSE LEAD FROM THE SAFETY SENSOR
RESISTANCE RECTIFICATION CIRCUIT TO EARTH
{GAINPCBACS}
DISCONNECT CONNECTOR X7 FROM THE PCB
INSPECTION RECTIFICATION ELECTRODE
SLIDE THE SPARK GENE
PRESSURE GAS INLET AND DROP
ATTACH U-GAUGE TO GAS INLET PRESSURE TEST POINT
TEMPERATURE CONTROL SET TO MAX
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
INSPECTION AIR INTAKE FAN
REMOVE THE FAN AIR INTAKE FROM THE FAN
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
TEMPERATURE CONTROL SET TO MAX
RESISTANCE HARNESS GAS VALVE
DISCONNECT THE PLUG FROM THE GAS VALVE
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
OBSERVATION SPARK GENERATOR OUTPUT
REMOVE THE AIR INTAK
INSPECTION ELECTRODE ASSEMBLY
SLIDE THE SPARK GENE
PRESSURE GAS INLET
ATTACH U-GAUGE TO GAS INLET PRESSURE TEST POINT
TEMPERATURE CONTROL SET TO MAX
COMBUSTION TEST MAX AND MINIMUM
REFIT OUTER CASE IF IT HAS BEEN REMOVED
INSPECTION AIR INLET INTEGRITY
REFIT COMBUSTION COV
INSPECTION RECTIFICATION ELECTRODE
SLIDE THE SPARK GENE
INSPECTION AIR INTAKE FAN
REMOVE THE FAN AIR INTAKE FROM THE FAN
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
RESISTANCE SENSOR SAFETY AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE SENSOR RETURN AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE HARNESS CODE PLUG
DISCONNECT THE CONNECTOR X3 (RIGHTMOST CONNECTOR) FROM THE PCB
RESISTANCE HARNESS FAN
DISCONNECT ELECTRICAL CONNECTOR FROM FAN ASSEMBLY
INFORMATION FAULTY LED
TESTS SHOW THAT THE
RESISTANCE SENSOR FLOW AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE SENSOR SAFETY AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS TO EARTH
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE SENSOR FLUE AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
VOLTAGE MAINS POWER IN (FAN RUNNING)
GAIN ACCESS TO THE MAINS CONNECTORS ON THE PCB
VOLTAGE MAINS POWER IN
GAIN ACCESS TO THE MAINS CONNECTORS ON THE PCB
RESISTANCE FUSE (PCB)
REMOVE THE FUSE FROM ITS HOUSING
RESISTANCE PUMP AND HARNESS FURTHER INVESTIGATION
{GAINPCBACS}
DISCONNECT PUMP CONNECTOR (MIDDLE PLUG) FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS FURTHER INVESTIGATION
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE SENSOR FLOW AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE FAN AND HARNESS FURTHER INVESTIGATION
DISCONNECT CONNECTOR X10 FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS FURTHER INVESTIGATION
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE PUMP AND HARNESS FURTHER INVESTIGATION
{GAINPCBACS}
DISCONNECT PUMP CONNECTOR (MIDDLE PLUG) FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS FURTHER INVESTIGATION
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE FAN AND HARNESS FURTHER INVESTIGATION
DISCONNECT CONNECTOR X10 FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS FURTHER INVESTIGATION
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE GAS VALVE AND HARNESS FURTHER INVESTIGATION
DISCONNECT CONNECTOR X11 FROM THE PCB
OBSERVATION BOILER RESET
ENSURE APPLIANCE IS COOL
ENSURE NO DEMANDS
INFORMATION APPLIANCE OVERHEAT
DUE TO THE DESIGN OF
RESISTANCE SENSOR FLUE AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
OBSERVATION BOILER RESET
ENSURE APPLIANCE IS COOL
ENSURE NO DEMANDS
INFORMATION APPLIANCE OVERHEAT
DUE TO THE DESIGN OF
INSPECTION CODE PLUG
{GAINPCBACS}
RESISTANCE HARNESS CODE PLUG
DISCONNECT THE CONNECTOR X3 (RIGHTMOST CONNECTOR) FROM THE PCB
RESISTANCE SENSOR RETURN AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE SENSOR FLOW AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
OBSERVATION BOILER RESET
ENSURE APPLIANCE IS COOL
ENSURE NO DEMANDS
INFORMATION APPLIANCE OVERHEAT
DUE TO THE DESIGN OF
PRESSURE FAN LOCKOUT
1. ATTACH FGA
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
PRESSURE FAN LOCKOUT
1. ATTACH FGA
RESISTANCE GAS VALVE AND HARNESS
DISCONNECT CONNECTOR X11 FROM THE PCB
PRESSURE FAN LOCKOUT
1. ATTACH FGA
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
INSPECTION AIR INTAKE FAN
REMOVE THE FAN AIR INTAKE FROM THE FAN
OBSERVATION PUMP RUNS
TEMPERATURE CONTROL SET TO MAX
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO PUMP WIRING
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE SENSOR FLOW AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
TEMPERATURE DIFFERENTIAL FLOW AND RETURN
TEMPERATURE CONTROL
OBSERVATION PUMP RUNS
TEMPERATURE CONTROL SET TO MAX
INSPECTION BURNER ASSEMBLY
REMOVE THE FAN HOOD ASSEMBLY
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO PUMP WIRING
RESISTANCE SENSOR SAFETY
DISCONNECT WIRES FROM SAFETY SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT WIRES FROM RETURN SENSOR
TEMPERATURE DIFFERENTIAL FLOW AND RETURN
TEMPERATURE CONTROL
OBSERVATION PUMP RUNS
TEMPERATURE CONTROL SET TO MAX
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO PUMP WIRING
RESISTANCE SENSOR FLOW AND HARNESS
{GAINPCBACS}
DISCONNECT LOW VOLTAGE CONNECTOR X7 FROM THE PCB
RESISTANCE SENSOR RETURN
DISCONNECT WIRES FROM RETURN SENSOR
TEMPERATURE DIFFERENTIAL FLOW AND RETURN
TEMPERATURE CONTROL
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO PUMP WIRING
INSPECTION GAS SUPPLY TUBE
UNSCREW THE GAS SUPPLY TUBE FROM THE GAS VALVE
RESISTANCE GAS VALVE AND HARNESS FURTHER INVESTIGATION
DISCONNECT CONNECTOR X11 FROM THE PCB
RESISTANCE RECTIFICATION CIRCUIT TO EARTH
{GAINPCBACS}
DISCONNECT CONNECTOR X7 FROM THE PCB
INSPECTION HOUSING BURNER
REMOVE THE BURNER HOUSING FROM THE BOILER ASSEMBLY
REMOVE THE SILENCER FROM THE BURNER HOUSING
INSPECTION MIXING UNIT ASSEMBLY
DISCONNECT THE FAN C
INSPECTION MIXING UNIT ASSEMBLY
DISCONNECT THE FAN C
INSPECTION MIXING UNIT ASSEMBLY
DISCONNECT THE FAN C
System Information
- Total Tests: 728
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control