Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
CASE OFF
OUTER CASE REMOVA
DOES FAN RUN ON DHW DEMAND
SELECTOR SWITCH TO HOT WATER AND HEATING
BURNER IGNITES AND ESTABLISHES
{SELHWCHON}
OPERATION CH
{SELHWCHON}
FLOW AND RETURN VALVES FULLY OPEN
CH THERMOSTAT SET TO MAX
OVERHEAT INVESTIGATION
OUT OF MODEL
E20 FAULT CODE
OUT OF MODEL
E50 FAULT CODE
OUT OF MODEL
E119 FAULT CODE
OUT OF MODEL
E125 FAULT CODE
OUT OF MODEL
E160 FAULT CODE
OUT OF MODEL
FUSE FURTHER INVESTIGATION
OUT OF MODEL
E168 FAULT CODE
E168 FAULT CODE
T
POWER UP
{SELHWCHON}
ENSURE THERE ARE NO DEMANDS
BOILER ENTERS STANDBY MODE
{SELHWCHON}
ENSURE THERE ARE NO DEMANDS
E164 FAULT CODE
OUT OF MODEL
E28 FAULT CODE
NOT USED - HEADER FOR F28 FAULT CODE OUTSIDE MODEL
E130 FAULT CODE
OUT OF MODEL
SF OR P CALIBRATION FUNCTION
INTENTIONALLY BLANK - HEADER FOR FAULT CODE
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QADAI FLOW THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI SPARK GENERATOR RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI PUMP RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI PUMP VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI FAN AC VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI FAN AC RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR DIVERTER VALVE RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI DHW SENSOR
INTENTIONALLY BLANK - HEADER FOR QADAI
TEMP LOW
SENSOR NTC - FLOW
E156
MAINS VOLTAGE LESS THAN 180VAC
OPEN CIRCUIT
CABLE - ELECTRODE - FLAME SENSING
NO MOVEMENT
FLOW REGULATOR
NO AC VOLTAGESTANDY BY MODE
WIRING -FAN/IGNITER
FAN SUPPLY DC
HARNESS FAN OH STAT FLUE THERMISTOR
NO FAN DC
PCB
FAN DOES NOT RUN
PCB
NO PRESSURE E119E164
SYSTEM PRESSURE
BLOCKED E119E164
SWITCH - PRESSURE - HEATING
E164 - RUNNING SLOW
PUMP
NO SIGNAL
WIRING - DHW PRIORITY/SENSOR
STANDBY
FAN ASSEMBLY
POOR FLOW RATE
FLOW REGULATOR
FROST PROTECTION
SENSOR NTC - DHW
MAKING FLOW SWITCH
HOT WATER TAP OR PIPEWORK
STUCK MADE
FLOW REGULATOR
STUCK MADE
SENSOR - HALL EFFECT
SHORTED GIVING DEMAND
WIRING - DHW PRIORITY/SENSOR
FROST PROTECTION
SENSOR NTC - FLOW
CH NO DEMAND
PCB
BLOWN STAND BY MODE AT POWER UPB4 OP SEQ
FUSE 3AMP
BLOWN STANDBY MODE AT POWER UPFAN DOESNT RUNB4 OP SEQ
FUSE 2 AMP (LIVE)
BLOWNB4 OP SEQ
FUSE 2 AMP (NEUTRAL)
BLANK DISPLAYB4 OP SEQ
SENSOR - HALL EFFECT
BLANK DISPLAYB4 OP SEQ
WIRING - DHW PRIORITY/SENSOR
BLACK DISPLAYB4 OP SEQ
FAN ASSEMBLY
ERRATIC TEMPERATURE DISPLAY
SENSOR NTC - FLOW
FAN NOT RUNNING
HARNESS FAN OH STAT FLUE THERMISTOR
FAN NOT RUNNING E160
HARNESS FAN OH STAT FLUE THERMISTOR
NO AC VOLTAGESTANDY BY MODE BLANK DISPLAY
WIRING -FAN/IGNITER
FAN NOT RUNNING BLANK DISPLAY
HARNESS FAN OH STAT FLUE THERMISTOR
FAN SUPPLY DC BLANK DISPLAY
HARNESS FAN OH STAT FLUE THERMISTOR
STANDBY BLANK DISPLAY
FAN ASSEMBLY
E168
GAS VALVE
E168
MOTOR (DIVERTER)
E168
SPARK GENERATOR
E168 AC
FAN ASSEMBLY
E168 DC
FAN ASSEMBLY
FAN RUNS DHWNO SUPPLY VOLTAGEFANE168
SENSOR NTC - FLOW
FAN RUNSNO SUPPLY VOLTAGEFANE168
DEVICE - SAFETY - FLUE
FAN RUNS DHWNO SUPPLY VOLTAGEFANE168
THERMOSTAT - LIMIT
NO FANNO SUPPLY VOLTAGEFANE168
SENSOR NTC - DHW
NO PRESSUREE168
SYSTEM PRESSURE
BLOCKEDE168
SWITCH - PRESSURE - HEATING
E168
KIT - ELECTRODE - IGNITION
E168
KIT - ELECTRODE - IONISATION
INSUFFICIENT
WATER SUPPLY
OPERATION CH - NOISY
RETURN FILTER
COOL HW
SENSOR NTC - DHW
DHW COOL RADS COOL
SENSOR NTC - FLOW
BLOCKAGE
DIVERTER VALVE BODY
DOES FAN RUN ON DHW DEMAND
SWITCH - AIR PRESSURE
OPERATION DHW - FAULT CODE
SYSTEM PRESSURE
OPERATION DHW - FAULT CODE
SENSOR NTC - FLOW
E168
SWITCH - AIR PRESSURE
FUSE INVESTIGATION
RELAY - PCB
OPERATION DHW - FAULT CODE - WATERWAYS
HEAT EXCHANGER PRIMARY
POWER UP
RELAY - PCB
NO FANB4 OP SEQ
SWITCH - SELECTOR 4 POSITION
BLOCKED
PIPE - PRESSURE SWITCH
GAS VALVE DAMAGED PCB
PCB AND GAS VALVE
FAULTY SOLENOIDS
GAS VALVE
NO DROP
PRESSURE SENSING VENTURI
BURNER DOES NOT ESTABLISH
GAS INLET PRESSURE
BLOCKEDBLOCKED
BODY - CONDENSER SIPHON/PRIMER
SPARKING WRONG POSITION
KIT - ELECTRODE - IGNITION
CHOKEDBLOCKED
BURNER
BURNER DOES NOT IGNITEBLOCKED
HEAT EXCHANGER PRIMARY
BLOCKED OR RESTRICTED
PRESSURE SENSING VENTURI
NO SPARKING
LEAD - IGNITION ELECTRODE AND EARTH
NO SPARK
WIRING -FAN/IGNITER
NO RESET OVERHEAT
SWITCH - SELECTOR 4 POSITION
FAN RUNS DHWNO SUPPLY VOLTAGEFANOH
THERMOSTAT - LIMIT
F5 FAULT CODE
PUMP
OVERHEAT
SENSOR NTC - FLOW
OVERHEAT
SENSOR NTC - DHW
CASE REMOVAL
DIRECTION CHOICE OR CONTINUE
NO CH VOLTAGE
PCB
DIVERTER CH
WIRING - PUMP/GAS VALVE
OVERHEAT
RETURN FILTER
DIVERTER CH DHW DIFF OK
WIRING - PUMP/GAS VALVE
OVERHEAT DHW DIFF OK
RETURN FILTER
E125
DEVICE - SAFETY - FLUE
BURNER BAFFLES OUT
GAS INLET PRESSURE
E125 FAULT CODE
RETURN FILTER
RESRICTIONE125
HEAT EXCHANGER 20 PLATES - DHW
DHW COOL
DIVERTER VALVE BODY
POOR DHW
BURNER
OPERATION DHW - DHW COOL RADS COOL - FLUEWAYS
HEAT EXCHANGER PRIMARY
BLOCKED 2
BODY - CONDENSER SIPHON/PRIMER
EXPLOSIVE IGNITIOJN
GAS INLET PRESSURE
EXPLOSIVE IGNITION
LEAD - IGNITION ELECTRODE
EXPLOSIVE IGNITION
PIPE - PRESSURE SWITCH
EXPLOSIVE IGNITION
BODY - CONDENSER SIPHON/PRIMER
EXPLOSIVE IGNITION
FLUE
EXPLOSIVE IGNITION
KIT - ELECTRODE - IGNITION
EXPLOSIVE IGNITION
BURNER
EXPLOSIVE IGNITION
HEAT EXCHANGER PRIMARY
EXPLOSIVE IGNITION
PRESSURE SENSING VENTURI
BURNER BAFFLES OUT
BURNER
NOT ESTABLISHING
BODY - CONDENSER SIPHON/PRIMER
OBSERVATION PUMP RUNS - OPEN TO PUMP PCB
WIRING - PUMP/GAS VALVE
BURNER BAFFLES OUT
FLUE
OBSERVATION PUMP RUNS - OPEN TO PUMP
WIRING - PUMP/GAS VALVE
OBSERVATION PUMP RUNS
RELAY - PCB
OBSERVATION PUMP RUNS - OPEN TO PUMP PCB OVERHEAT
WIRING - PUMP/GAS VALVE
OBSERVATION PUMP RUNS - OPEN TO PUMP OVERHEAT
WIRING - PUMP/GAS VALVE
OBSERVATION PUMP RUNS OVERHEAT
RELAY - PCB
OBSERVATION PUMP RUNS - OPEN TO PUMP PCB E125
WIRING - PUMP/GAS VALVE
OBSERVATION PUMP RUNS - OPEN TO PUMP E125
WIRING - PUMP/GAS VALVE
OBSERVATION PUMP RUNS E125
RELAY - PCB
FUSE2
WIRING - PUMP/GAS VALVE
E168
WIRING - PUMP/GAS VALVE
OBSERVATION PUMP RUNS - OPEN TO PUMP PCB E164
WIRING - PUMP/GAS VALVE
OBSERVATION PUMP RUNS - OPEN TO PUMP E164
WIRING - PUMP/GAS VALVE
OBSERVATION PUMP RUNS E164
RELAY - PCB
NO CH SWITCH
SWITCH - SELECTOR 4 POSITION
E28
DEVICE - SAFETY - FLUE
E28 TRAP BACKED UP
BODY - CONDENSER SIPHON/PRIMER
E28
HOSE - PRESSURE SWITCH
E28 FAULT CODE
DEVICE - SAFETY - FLUE
E28
SWITCH - AIR PRESSURE
FAULT CODE DHW OP
DEVICE - SAFETY - FLUE
FAULT CODE DHW OP
SWITCH - AIR PRESSURE
OPERATION DHW - FAULT CODE
SWITCH - AIR PRESSURE
FAULT CODE DHW
BODY - CONDENSER SIPHON/PRIMER
FAULT CODE DHW OP
HOSE - PRESSURE SWITCH
FAULT CODE DHW
FLUE
FAULT CODE DHW
BURNER
FAULT CODE DHW OP
HEAT EXCHANGER PRIMARY
NO RESET E130
SWITCH - SELECTOR 4 POSITION
FAN RUNSNO SUPPLY VOLTAGEFANE130
DEVICE - SAFETY - FLUE
E130
BODY - CONDENSER SIPHON/PRIMER
CHOKEDBLOCKEDE130
BURNER
BURNER DOES NOT IGNITEBLOCKEDE130
HEAT EXCHANGER PRIMARY
E130 FAULT CODE
SWITCH - SELECTOR 4 POSITION
E130
DEVICE - SAFETY - FLUE
E130
SWITCH - AIR PRESSURE
E130 FAULT CODE
SWITCH - AIR PRESSURE
E130 FAULT CODE
BODY - CONDENSER SIPHON/PRIMER
E130
HOSE - PRESSURE SWITCH
E130
BURNER
E130
HEAT EXCHANGER PRIMARY
DHW OP FAULT CODE
FLUE
DHW OP FAULT CODE
BURNER
DHW OP FAULT CODE
HEAT EXCHANGER PRIMARY
FAULT CODE DHW
DEVICE - SAFETY - FLUE
E28
FLUE
BLANK FOR LITE DIAGNOSTIC
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR QADAI
Z DIRECTION CHOICE OR CONTINUE
QADAI
SENSOR NTC - FLOW
QADAI
GAS VALVE
QADAI
SPARK GENERATOR
QADAI
PUMP
QADAI AC
FAN ASSEMBLY
QADAI
MOTOR (DIVERTER)
QADAI
SENSOR NTC - DHW
QADAI
DEVICE - SAFETY - FLUE
QADAI NO POWER TO PUMP
RELAY - PCB
OPERATION DHW DHW RUNS HOT THEN COLD
SENSOR NTC - DHW
OPERATION DHW DHW RUNS HOT THEN COLD
SENSOR NTC - FLOW
PREHEAT SATISFACTORY3
DIVERTER VALVE BODY
BLOCKED PREHEAT SAT3
HEAT EXCHANGER 20 PLATES - DHW
FAN RUNSDHW OPERATION DHW TOO HOT
SENSOR NTC - DHW
FLAME BAFFLES
HEAT EXCHANGER PRIMARY
DHW HOT THEN COLD
PUMP
UNDER PRESSURE
VESSEL 8L
CLOSED
TAP - ISOLATION - FLOW / RETURN
RADS COOL
PUMP
FOR TYPE DIAG PROCEDURE
DIRECTION CHOICE OR CONTINUE
BYPASS
DIVERTER VALVE BODY
BLOCKED
RETURN FILTER
NOISY BOILER
DIVERTER VALVE BODY
BOILER NOISY
SENSOR NTC - FLOW
NO CH 2
PCB
MISSING
CABLE - INTEGRAL TIMER
LOW TEMP
GAS INLET PRESSURE
UNABLE TO SET
GAS VALVE
DIVERTER CHTEST
WIRING - PUMP/GAS VALVE
DIVERTOR
WIRING - PUMP/GAS VALVE
VOLTAGE DIVERTER
PCB
FAN RUNS DHWNO SUPPLY VOLTAGEFANE20
SENSOR NTC - FLOW
NO FANNO SUPPLY VOLTAGEFANE50
SENSOR NTC - DHW
NO PRESSURE E119
SYSTEM PRESSURE
BLOCKED E119
SWITCH - PRESSURE - HEATING
E125 - RUNNING SLOW
PUMP
E125
SENSOR NTC - FLOW
E125
SENSOR NTC - DHW
NO RESET
SWITCH - SELECTOR 4 POSITION
FAN RUNS DHWNO SUPPLY VOLTAGEFAN
SENSOR NTC - FLOW
NO FANNO SUPPLY VOLTAGEFAN
SENSOR NTC - DHW
NO PRESSURE
SYSTEM PRESSURE
BLOCKED
SWITCH - PRESSURE - HEATING
FAN RUNSNO SUPPLY VOLTAGEFAN
DEVICE - SAFETY - FLUE
FAN RUNS DHWNO SUPPLY VOLTAGEFAN
THERMOSTAT - LIMIT
E160
WIRING -FAN/IGNITER
E160
PCB
E160
HARNESS FAN OH STAT FLUE THERMISTOR
FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
FAN SIGNAL E160
FAN ASSEMBLY
FUSE FURTHER INVESTIGATION
GAS VALVE
DC HARNESS
FAN ASSEMBLY
FUSE BLOWING
MOTOR (DIVERTER)
FUSE BLOWING
FAN ASSEMBLY
POOR FLOW RATE
TAP - ISOLATION - DHW INLET
WATER PRESSURE E119
WIRING - DHW PRIORITY/SENSOR
FAULTY
KIT - ELECTRODE - IONISATION
NO RETIFICATION
PCB
NO MOVEMENT
SENSOR - HALL EFFECT
VOLTS TO TURBINE
PCB
NO FANSTANDY BY MODE
SWITCH - SELECTOR 4 POSITION
E119 FAULTE164
PCB
WATER PRESSURE E119E164
WIRING - DHW PRIORITY/SENSOR
DHW
FROST PROTECTION
NO DEMAND
INTEGRAL TIMER / WIRELESS CONTROLS
FURTHER INVESTIGATION F1B4 OP SEQ
Z DIRECTION CHOICE OR CONTINUE
FURTHER IN VESTIGATION F2FAN DOESNT RUNB4 OP SEQ
Z DIRECTION CHOICE OR CONTINUE
FURTHER INVESTIGATION F3B4 OP SEQ
Z DIRECTION CHOICE OR CONTINUE
BLANK DISPLAYB4 OP SEQ
HARNESS FAN OH STAT FLUE THERMISTOR
FURTHER INVESTIGATION LED PCB FAULT
Z DIRECTION CHOICE OR CONTINUE
ERRATIC TEMPERATURE DISPLAY
HARNESS FAN OH STAT FLUE THERMISTOR
RUNNING SLOW
FAN ASSEMBLY
VOLTAGE NO MOVEMENTSTANDY BY MODE
FAN ASSEMBLY
VOLTAGE NO MOVEMENTSTANDY BY MODE E160
FAN ASSEMBLY
VOLTAGE NO MOVEMENTSTANDY BY MODE BLANK DISPLAY
FAN ASSEMBLY
E168 GAS VALVE
WIRING - PUMP/GAS VALVE
DIVERTOR E168
WIRING - PUMP/GAS VALVE
E168 IGNITER
WIRING -FAN/IGNITER
E168 AC
WIRING -FAN/IGNITER
E168 FAN DC
HARNESS FAN OH STAT FLUE THERMISTOR
PRIMARYNO SUPPLY VOLTAGEFANE168
HARNESS FAN OH STAT FLUE THERMISTOR
OH STATE168
HARNESS FAN OH STAT FLUE THERMISTOR
DHW SENSORNO SUPPLY VOLTAGEFANE168
WIRING - DHW PRIORITY/SENSOR
WATER PRESSURE SWITCHE168
WIRING - DHW PRIORITY/SENSOR
BLOCKED
HEAT EXCHANGER 20 PLATES - DHW
OPERATION DHW - HOT COLD
HEAT EXCHANGER PRIMARY
FLUE STAT
HARNESS FAN OH STAT FLUE THERMISTOR
FLUE STATE168
HARNESS FAN OH STAT FLUE THERMISTOR
FUSE INVESTIGATION
CABLE - POWER SUPPLY
OPERATION DHW - FAULT CODE
THERMOSTAT - LIMIT
OPERATION DHW - FAULT CODE
HEAT EXCHANGER 20 PLATES - DHW
DISPLAY DOES NOT ILLUMINATE
CABLE - POWER SUPPLY
POWER UP
WIRING - CONNECTOR/SELECTOR SWITCH
SPARKING NO IGNITION
GAS INLET PRESSURE
NO GV VOLTAGE
PCB
GAS VALVE HARNESS DAMAGED PCB
PCB AND WIRING - PUMP/GAS VALVE
GV VOLTAGEPASS
WIRING - PUMP/GAS VALVE
NOT OPENING RESISTANCE OK
GAS VALVE
MECHANICALPASS
GAS VALVE
SPARKING OCCURS
KIT - ELECTRODE - IGNITION
NO SPARK - RESISTANCE
SPARK GENERATOR
NO SPARK
SPARK GENERATOR
OH STATOH
HARNESS FAN OH STAT FLUE THERMISTOR
RESRICTION
HEAT EXCHANGER 20 PLATES - DHW
NOT MOVING TO CH
MOTOR (DIVERTER)
NOT MOVING TO CH DHW DIFF OK
MOTOR (DIVERTER)
OVERHEAT
TEMPERATURE OVERHEAT
EXCESSIVE TEMP
PCB
CUTTING OFF
THERMOSTAT - LIMIT
E125 FLUE STAT
HARNESS FAN OH STAT FLUE THERMISTOR
RESTRICTEDE125
HEAT EXCHANGER PRIMARY
ALL OKAY
BOILER LOCKOUT
DHW TEMP LOW
HEAT EXCHANGER 20 PLATES - DHW
OPERATION DHW - DHW COOL RADS COOL - WATERWAYS
HEAT EXCHANGER PRIMARY
INCORRECT GAS RATE
GAS VALVE
EXPLOSIVE IGNITION
SPARK GENERATOR
EXPLOSIVE IGNITION
GAS VALVE
FLAME BAFFLING
GAS VALVE
E168
PUMP
E28 FAULT CODE
PCB
E28
HARNESS FAN OH STAT FLUE THERMISTOR
E28 FAULT CODE
HARNESS FAN OH STAT FLUE THERMISTOR
DHW OP FAULT CODE
HARNESS FAN OH STAT FLUE THERMISTOR
NO RESETE130
PCB
E130
HARNESS FAN OH STAT FLUE THERMISTOR
E130
FLUE
E130 FAULT CODE
PCB
E130 FAULT CODE
HARNESS FAN OH STAT FLUE THERMISTOR
E130 FAULT CODE
FLUE
FAULT CODE DHW
HARNESS FAN OH STAT FLUE THERMISTOR
E28
PCB
NORMAL OPERATION
CALIBRATION FUNCTION
SENSOR TEMP FLOW
RESULT AS EXPECTED
GAS VALVE
RESULT AS EXPECTED
PCB POWER TO GAS VALVE
RESULT AS EXPECTED
SPARK GENERATOR
RESULT AS EXPECTED
PUMP
RESULT AS EXPECTED
PCB POWER TO PUMP
RESULT AS EXPECTED
PCB POWER TO FAN AC
RESULT AS EXPECTED
FAN AC
RESULT AS EXPECTED
DIVERTER VALVE HEAD
RESULT AS EXPECTED
DHW SENSOR
RESULT AS EXPECTED
SENSOR FLUE
RESULT AS EXPECTED
LETBY PREHEAT3
DIVERTER VALVE BODY
EXPANSION CONNECTION
BLOCKAGE
NO CH
PCB
NO SWITCH BACK
INTEGRAL TIMER / WIRELESS CONTROLS
NO CH3
PCB
NOT MOVING TO CHTEST
MOTOR (DIVERTER)
PREHEAT SATISFACTORY3
MOTOR (DIVERTER)
CH OPERATION NOISY
HEAT EXCHANGER PRIMARY
PRIMARYNO SUPPLY VOLTAGEFANE20
HARNESS FAN OH STAT FLUE THERMISTOR
E20
PCB
DHW SENSORNO SUPPLY VOLTAGEFANE50
WIRING - DHW PRIORITY/SENSOR
E50
PCB
E119 FAULT
PCB
E125 NO RESET
PCB
PRIMARYNO SUPPLY VOLTAGEFAN
HARNESS FAN OH STAT FLUE THERMISTOR
DHW SENSORNO SUPPLY VOLTAGEFAN
WIRING - DHW PRIORITY/SENSOR
WATER PRESSURE SWITCH
WIRING - DHW PRIORITY/SENSOR
OH STAT
HARNESS FAN OH STAT FLUE THERMISTOR
PCB FUSE BLOWING
FUSE GONE PCB
FUSE
WIRING - PUMP/GAS VALVE
FUSE
HARNESS FAN OH STAT FLUE THERMISTOR
FUSE GAS VALVE
WIRING - PUMP/GAS VALVE
FUSE
WIRING -FAN/IGNITER
POOR FLOW RATE
HEAT EXCHANGER 20 PLATES - DHW
NO VOLTAGE PRESENT
CHARACTERISTIC TEST FROM DHW FLOW SWITCH OPERATION
FAN RUNS CONTINUALLY
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
FAN DOES NOT RUN ON SELF CHECK
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
VOLTAGE STAYS THE SAME
CHARACTERISTIC TEST FROM DHW FLOW SWITCH OPERATION
DHW OR CH DEMAND LED ILLUMINATED
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
DISPLAY DOES NOT ILLUMINATE
CHARACTERISTIC TEST FROM POWER UP
DISPLAY ILLUMINATES BUT TEMPERATURE DISPLAYED ERRATIC
CHARACTERISTIC TEST FROM POWER UP
FAN RUNS CONTINUOUSLY AT HIGH SPEED
CHARACTERISTIC TEST FROM FAN RUNS SELF CHECK
FAN DOESN'T RUN
CHARACTERISTIC TEST FROM FAN RUNS SELF CHECK
FAULT CODE OCCURS DURING OPERATION
CHARACTERISTIC TEST FROM OPERATION DHW
DIFFERENTIAL OK BUT TEMPERATURE ON FLOW ABOVE 90 DEGREES
CHARACTERISTIC TEST FROM DIFFERENTIAL HEAT EXCHANGER ON DHW
DIFFERENTIAL NOT OK
CHARACTERISTIC TEST FROM DIFFERENTIAL HEAT EXCHANGER ON DHW
SPARKING OCCURS BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
FAN RUNS SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT BAFFLES OUT OR LIFTS OFF
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
GAS INLET PRESSURE LOW OR DROPS BELOW MINIMUM
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
GAS INLET PRESSURE OK BUT DOES NOT DROP
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
BOILER TEMP GOES ABOVE 90 DEGREES AND DOESNT CUT OFF
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
BOILER LOCKS OUT ON OVERHEAT BEFORE REACHING 85 DEGREES
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
EXPLOSIVE OR DELAYED IGNITION
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS COOL
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS HOT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER UP TO TEMP RADS COLD
CHARACTERISTIC TEST FROM OPERATION CH
BOILER TEMP LOW SYSTEM TEMP LOW
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION CH
VOLTAGE MISSING
CHARACTERISTIC TEST FROM VOLTAGE FROM INTEGRAL TIMER
NO INTEGRAL TIMER FITTED
CHARACTERISTIC TEST FROM VOLTAGE FROM INTEGRAL TIMER
TEMP DIFFERENTIAL NOT OK LOCAL BOILING
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
27/06/2022 15:35:05 2205_1_50_1 20/10/2022 11:25:09
23/08/2022 14:22:17
RESISTANCE DETECTION LEAD
REMOVE BOTH ENDS OF THE FLAME SENSE HARNESS, FROM THE ELECTRODE AND FROM X501 ON THE PCB
DHW FLOW SWITCH OPERATION
SELECTOR SWITCH TO HOT WATER AND HEATING
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE SELECTOR SWITCH
SELECTOR SWITCH TO HOT WATER AND HEATING
VOLTAGE SELECTOR SWITCH INPUT
SELECTOR SWITCH TO HOT WATER AND HEATING
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT THE WIRES
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
VOLTAGE FROM SWITCH LIVE
{SELHWCHON}
NO DEMANDS FOR CH
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FUSE F2 ( APPLIANCE)
REMOVE CONTROL BOX COVER
REMOVE THE FUSE AND HOLDER FROM THE LIVE (BROWN)
RESISTANCE FAN (DC)_FUSE
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE DIVERTER VALVE HEAD
REMOVE DIVERTER VALVE HEAD FROM BODY
RESISTANCE IGNITER
REMOVE THE FLAME IGNITION HARNESS FROM THE SPARK GENERATOR
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
RESISTANCE FAN DC
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR OVERHEAT STAT
UNPLUG THE LEAD FROM THE OVERHEAT STAT
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
TEMPERATURE DIFFERENTIAL CH
{SELHWCHON}
TURN
DIVERTER VALVE BLOCKAGE
ISOLATE COLD MAINS I
RESISTANCE PUMP PCB
DISCONNECT WIRES FROM PUMP PCB
VOLTAGE CONTROL PCB TO PUMP PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE MAINS INTO CONTROL PCB
{SELHWCHON}
VOLTAGE MAINS IN PUMP PCB
SELECTOR SWITCH TO HOT WATER AND HEATING
RESISTANCE SELECTOR SWITCH MAINS
DISCONNECT THE BROWN WIRES FROM THE SELECTOR SWITCH
SELECTOR SWITCH IN CH & HW MODE
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE SPARK GENERATOR AND LEADS
REMOVE SPARK LEAD AND EARTH WIRE FROM ELECTRODE
RESISTANCE ELECTRODE LEAD
REMOVE SPARK AND EARTH LEADS FROM ELECTRODE AND SPARK GENERATOR
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
RESISTANCE SENSOR OVERHEAT STAT
UNPLUG THE LEAD FROM THE OVERHEAT STAT
TEMPERATURE DIFFERENTIAL CH
{SELHWCHON}
TURN
INSPECTION DIVERTER VALVE POSITION CH
{SELHWCHON}
ALL HEATING CONTROLS CALLING
REMOVE DIVERTER VALVE MOTOR/ACTUATOR
VOLTAGE DIVERTER VALVE PCB CH
SELECTOR SWITCH TO H
INSPECTION DIVERTER VALVE POSITION CH
{SELHWCHON}
ALL HEATING CONTROLS CALLING
REMOVE DIVERTER VALVE MOTOR/ACTUATOR
VOLTAGE DIVERTER VALVE PCB CH
SELECTOR SWITCH TO H
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
TEMPERATURE DIFFERENTIAL CH
{SELHWCHON}
TURN
DIVERTER VALVE BLOCKAGE
ISOLATE COLD MAINS I
RESISTANCE ELECTRODE LEAD
REMOVE SPARK AND EARTH LEADS FROM ELECTRODE AND SPARK GENERATOR
VOLTAGE CONTROL PCB TO PUMP PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE CONTROL PCB TO PUMP PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE CONTROL PCB TO PUMP PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
GAS VALVE VOLTAGE (PCB)
SELECTOR SWITCH TO HOT WATER AND HEATING
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE IGNITER
REMOVE THE FLAME IGNITION HARNESS FROM THE SPARK GENERATOR
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
RESISTANCE DIVERTER VALVE HEAD
REMOVE DIVERTER VALVE HEAD FROM BODY
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
VOLTAGE DIVERTER VALVE PCB
SELECTOR SWITCH TO HOT WATER AND HEATING
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE DIVERTER VALVE PCB CH
SELECTOR SWITCH TO H
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB.
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP DHW AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT THE WIRES
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
IS FAN RUNNING
{SELHWCHON}
RESISTANCE FAN HARNESS AC
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN ASSEMBLY
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
RESISTANCE SENSOR FLUE OVERHEAT STAT
REMOVE THE FLUE SENSOR FROM THE TOP OF THE HEAT EXCHANGER
(TWIST BAYONET FITTING)
RESISTANCE SENSOR OVERHEAT STAT
UNPLUG THE LEAD FROM THE OVERHEAT STAT
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
RESISTANCE FAN DC
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
RESISTANCE DIVERTER VALVE HEAD
REMOVE DIVERTER VALVE HEAD FROM BODY
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
INSPECTION FLOW SWITCH ASSEMBLY
ISOLATE MAINS WATER
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS AC
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN ASSEMBLY
REMOVE CONNECTOR X2 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE DHW FLOW SWITCH HARNESS
REMOVE CONNECTOR X400 FROM PCB AND CONNECTOR FROM THE HALL SENSOR ON THE FLOW SWITCH
OBSERVATION ISOLATE DHW DOES DHW DEMAND STOP
ISOLATE THE COLD WATER SUPPLY TO THE APPLIANCE
OBSERVATION REMOVE HALL SENSOR DOES DHW DEMAND STOP
REMOVE DHW HALL SENSOR FROM FLOW VALVE
OBSERVATION DISCONNECT HALL SENSOR DOES DHW DEMAND STOP
REMOVE DHW HALL SENSOR FROM FLOW VALVE
REMOVE CONNECTOR FROM THE HALL SENSOR AND MAKE SAFE
RESISTANCE DHW FLOW SWITCH HARNESS
REMOVE CONNECTOR X400 FROM PCB AND CONNECTOR FROM THE HALL SENSOR ON THE FLOW SWITCH
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
IS VOLTAGE PRESENT FROM INTEGRAL TIMER
{SELHWCHON}
GAIN
VOLTAGE MAINS POWER INPUT TO APPLIANCE
REMOVE CONTROL BOX COVER
VOLTAGE AT PCB MAINS
REMOVE CONTROL BOX COVER
REMOVE DHW FLOW SWITCH DOES DISPLAY NOW WORK
REMOVE DHW HALL SENS
REMOVE CONNECTOR X400 DOES DISPLAY NOW WORK
REMOVE CONNECTOR X400 FROM PCB
FAN RUNS SELF CHECK
SELECTOR SWITCH TO HOT WATER AND HEATING
REMOVE FAN CONNECTOR DOES DISPLAY NOW WORK
REMOVE CONNECTOR X401 FROM PCB
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB.
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS AC
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN ASSEMBLY
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
RESISTANCE DIVERTER VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
REMOVE DIVERTER VALVE HEAD FROM BODY
RESISTANCE IGNITER AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB.
RESISTANCE FAN AND HARNESS AC
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN AND HARNESS DC
DISCONNECT CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB.
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP DHW AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT THE WIRES
INSPECTION ELECTRODE SPARK GAP
REMOVE THE BURNER ASSEMBLY FROM THE BOILER
INSPECTION DETECTION ELECTRODE
REMOVE DETECTION ELECTRODE FROM BURNER.
WATER SUPPLY TO PREMISES
TURN ON A COLD WATER TAP
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
TEMPERATURE DIFFERENTIAL DHW
ATTACH FGA TEMPERATURE CLAMPS
ON FLOW AND RETURN PIPES AS SHOWN
DHW THERMOSTAT ON MAX
RESISTANCE AIR PRESSURE SWITCH
DISCONNECT WIRES FROM APS
NOTE: APS FITTED TOP RIGHT ON 40KW APPLIANCES
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE AIR PRESSURE SWITCH
DISCONNECT WIRES FROM APS
NOTE: APS FITTED TOP RIGHT ON 40KW APPLIANCES
RESISTANCE PUMP PCB AND HARNESS
DISCONNECT CONNECTORS X1 AND X3 FROM THE MAIN PCB
DIFFERENTIAL HEAT EXCHANGER ON DHW
ALLOW BOILER TO COOL
DIFFERENTIAL HEAT EXCHANGER ON CH
{SELHWCHON}
ATTAC
GAS INLET PRESSURE
{SELHWCHON}
SET D
VOLTAGE MAINS OUT PUMP PCB
SELECTOR SWITCH TO HOT WATER AND HEATING
PRESSURE GAS INLET AND DROP
{SELHWCHON}
SET D
GAS INLET PRESSURE
{SELHWCHON}
SET D
GAS VALVE VOLTAGE (PCB)
SELECTOR SWITCH TO HOT WATER AND HEATING
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
VOLTAGE RECTIFICATION ON PCB
{SELHWCHON}
REMOVE THE FLAME SENSE LEAD FROM TERMINAL X501
INSPECTION PRESSURE SENSING VENTURI
REMOVE THE COMPENSATION TUBE FROM THE FAN ASSEMBLY
INSPECTION ELECTRODE SPARK GAP
REMOVE THE BURNER ASSEMBLY FROM THE BOILER
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION PRESSURE SENSING VENTURI
REMOVE THE COMPENSATION TUBE FROM THE FAN ASSEMBLY
FLAME SENSE VOLTAGE AT PCB
{SELHWCHON}
CAN SPARKING BE SEEN
{SELHWCHON}
REMOV
RESISTANCE SPARK GENERATOR HARNESS
REMOVE CONNECTOR FROM SPARK GENERATOR
REMOVE CONNECTOR X2 FROM THE PCB
VOLTAGE SPARK GENERATOR
{SELHWCHON}
GAIN
VOLTAGE SPARK GENERATOR WITH LEAD
{SELHWCHON}
GAIN
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
TEMPERATURE DIFFERENTIAL DHW
ATTACH FGA TEMPERATURE CLAMPS
ON FLOW AND RETURN PIPES AS SHOWN
DHW THERMOSTAT ON MAX
TEMPERATURE DIFFERENTIAL CH
{SELHWCHON}
TURN
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
RESISTANCE DIVERTER HARNESS
REMOVE CONNECTOR X3 FROM PCB
REMOVE DIVERTER HEAD FROM ITS CONNECTOR
CH TEST OVERHEAT
{SELHWCHON}
TURN
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
RESISTANCE DIVERTER HARNESS
REMOVE CONNECTOR X3 FROM PCB
REMOVE DIVERTER HEAD FROM ITS CONNECTOR
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
CH TEST LOCKOUT
{SELHWCHON}
TURN
HW TEST LOCKOUT
SELECTOR SWITCH TO H
TEMPERATURE DIFFERENTIAL DHW
ATTACH FGA TEMPERATURE CLAMPS
ON FLOW AND RETURN PIPES AS SHOWN
DHW THERMOSTAT ON MAX
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
GAS INLET PRESSURE
{SELHWCHON}
SET D
CAN SPARKING BE SEEN (EXPLOSIVE IGN)
{SELHWCHON}
REMOV
INSPECTION ELECTRODE SPARK GAP
REMOVE THE BURNER ASSEMBLY FROM THE BOILER
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION PRESSURE SENSING VENTURI
REMOVE THE COMPENSATION TUBE FROM THE FAN ASSEMBLY
RESISTANCE HARNESS CONTROL PCB TO PUMP PCB
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
RESISTANCE HARNESS CONTROL PCB TO PUMP PCB
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
RESISTANCE HARNESS CONTROL PCB TO PUMP PCB
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
RESISTANCE HARNESS CONTROL PCB TO PUMP PCB
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE HARNESS PUMP
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
DISCONNECT THE PLUG FROM THE PUMP
VOLTAGE AC PUMP AT RELAY PCB
UNSCREW THE PUMP REL
RESISTANCE HARNESS EXTERNAL CONTROLS TO PCB
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
INSPECTION APS TUBE
REMOVE TUBE FROM THE APS
RESISTANCE AIR PRESSURE SWITCH
DISCONNECT WIRES FROM APS
NOTE: APS FITTED TOP RIGHT ON 40KW APPLIANCES
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
PRESSURE APS SWITCHING WITH KIT
DISCONNECT WIRES FRO
RESISTANCE AIR PRESSURE SWITCH
DISCONNECT WIRES FROM APS
NOTE: APS FITTED TOP RIGHT ON 40KW APPLIANCES
INSPECTION APS TUBE
REMOVE TUBE FROM THE APS
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
PRESSURE APS SWITCHING WITH KIT
DISCONNECT WIRES FRO
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE AIR PRESSURE SWITCH
DISCONNECT WIRES FROM APS
NOTE: APS FITTED TOP RIGHT ON 40KW APPLIANCES
INSPECTION APS TUBE
REMOVE TUBE FROM THE APS
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
GAS INLET PRESSURE
{SELHWCHON}
SET D
INSPECTION DIVERTER VALVE DHW POSITION
SELECTOR SWITCH TO HOT WATER AND HEATING
REMOVE DIVERTER VALVE MOTOR
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
INSPECTION DIVERTER VALVE SPINDLE
REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
INSPECTION HEAT EXCHANGER DHW
DRAIN BOILER PRIMARY CIRCUIT DOWN.
TURN OFF HW ISOLATION VALVE
COMBUSTION READINGS
{SELHWCHON}
REMOVE COMBUSTION TESTING POINT CAP FROM BOILER
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
EXPANSION VESSEL PRESSURE
BOILER DISCHARGED
INSPECTION DIVERTER VALVE POSITION CH
{SELHWCHON}
ALL HEATING CONTROLS CALLING
REMOVE DIVERTER VALVE MOTOR/ACTUATOR
BYPASS PIPE TEMPERATURE
{SELHWCHON}
USE T
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
DIVERTER BLOCKAGE CH
ISOLATE COLD MAINS I
VOLTAGE FROM SELECTOR SWITCH
{SELHWCHON}
CH THERMOSTAT TO MAX
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE FROM EXTERNAL CONTROLS
{SELHWCHON}
CH THERMOSTAT TO MAX
VOLTAGE FROM INTEGRAL TIMER
{SELHWCHON}
VOLTAGE TO INTEGRAL TIMER / WIRELESS RECEIVER
{SELHWCHON}
VOLTAGE LINKED CONNECTOR
{SELHWCHON}
RESISTANCE DIVERTER HARNESS
REMOVE CONNECTOR X3 FROM PCB
REMOVE DIVERTER HEAD FROM ITS CONNECTOR
RESISTANCE DIVERTER HARNESS
REMOVE CONNECTOR X3 FROM PCB
REMOVE DIVERTER HEAD FROM ITS CONNECTOR
TEMPERATURE DIFFERENTIAL FLOW RETURN
{SELHWCHON}
CH TH
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
REMOVE THE LEAD FROM THE FLOW SENSOR
RESISTANCE SENSOR TEMP DHW
REMOVE THE LEAD FROM THE DHW SENSOR
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB.
RESISTANCE SENSOR TEMP DHW AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE SENSOR FLUE OVERHEAT AND HARNESS
REMOVE THE CONNECTOR X401 FROM THE CONTROL BOX
RESISTANCE WATER PRESSURE SWITCH
DISCONNECT THE WIRES
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE DC FROM FAN
{SELHWCHON}
RESISTANCE PUMP AND HARNESS
DISCONNECT CONNECTOR X1 FROM THE PUMP PCB
RESISTANCE FAN AND HARNESS DC
DISCONNECT CONNECTOR X401 FROM THE PCB
RESISTANCE FAN AND HARNESS AC
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE DIVERTER VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
REMOVE DIVERTER VALVE HEAD FROM BODY
INSPECTION FLOW SWITCH ASSEMBLY
ISOLATE MAINS WATER
System Information
- Total Tests: 769
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control