Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
IDEAL LOGIC+ COMBI² C30
GLOBALLY REPLACED
OBSERVATION BURNER IGNITES AND ESTABLISHES DHW DEMAND
SELECTOR SWITCH IN HOT WATER POSITION
OBSERVATION PUMP AND FAN OVER RUN
APPLY A DEMAND FOR HEATING OR HOT WATER
L 01
OUTSIDE MODEL
F 01
OUTSIDE MODEL
F 04 / L 04
OUTSIDE MODEL
F 05 / L 05
OUTSIDE MODEL
FURTHER INVESTIGATION FUSES
INTENTIONALLY BLANK - HEADER FOR FUSE INVESTIGATION
F 07
OUTSIDE MODEL
L 0C
OUTSIDE MODEL
F 02
OUTSIDE MODEL
L 06
OUTSIDE MODEL
F 06
OUTSIDE MODEL
DU
INTENTIONALLY BLANK - HEADER FOR DU FAULT CODE
PCB COMPONENT FOR HYPERLINK
INTENTIONALLY BLANK - HEADER FOR PCB COMPONENT
HEADER FOR QUICK ACCESS DATA RETURN THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FLOW THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP / FAN MAINS VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN RESISTANCE
OUTSIDE MODEL
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW
DIAGNOSTICS LITE
DIAGNOSIS RELIES ON
HEADER FOR QUICK ACCESS DATA PUMP RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA DIVERTER VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA DIVERTER RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA DHW TURBINE VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR RESISTANCE
OUTSIDE MODEL
F 0T
OUTSIDE MODEL
F 0C DHW THERMISTOR
OUTSIDE MODEL
F 10 SPARK GENERATOR FAULT
OUTSIDE MODEL
F12 PUMP ROTOR BLOCKED
OUTSIDE MODEL
F 13 / F 15 / F 17 PUMP FAULT CHECK PUMP WIRING
OUTSIDE MODEL
F 14 HIGH MAINS VOLTAGE
OUTSIDE MODEL
F 09 / F 16 GAS VALVE OR INTERNAL FAULT
OUTSIDE MODEL
F 0E THERMISTOR FAULT
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA DHW THERMISTOR
OUTSIDE MODEL
FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
CASE REMOVAL
Z DIRECTION CHOICE OR CONTINUE
BOILER TO TEMP RADS COOL
KIT - PUMP HEAD
DHW NOISEY KETTLING
KIT - CONDENSATE DRAIN
CH OPERATION BOILER NOISY
THERMISTER (FLOW)
WONT RESET L5
PCB MAX KIT - V4 LOGIC
POOR FLOW RATE
PACK - DHW (ISOLATION VALVE)
FLOW RATE
COLD WATER SUPPLY
BURNER DOES NOT IGNITE
KIT - CONDENSATE DRAIN
VOLTAGE TO GAS VALVE
PCB MAX KIT - V4 LOGIC
BURNER DOES NOT IGNITE
INJECTOR
BURNER DOES NOT IGNITE
KIT - BURNER
BURNER DOES NOT IGNITE
HEAT ENGINE
NEW MODELBLOCKED OR DAMAGED
KIT - BURNER
SPARKING BUT NO LIGHTING
HEAT ENGINE
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
KIT - CONDENSATE DRAIN
BURNER BAFFLES OR NOISY
INJECTOR
NEW MODEL FLUEWAYS
HEAT ENGINE
IGNITES BUT BAFFLES OR NOISY
KIT - BURNER
BOILR SHUTS DOWN PREMATURELY CHOPERATION
KIT - PUMP HEAD
CH OPERATION BOILER NOISY
THERMISTER (RETURN)
SPARKING OCCURS BURNER DOES NOT IGNITE
HARNESS - MAINS VOLTAGE
SPARKING OCCURS BURNER DOES NOT IGNITE
LEAD - IGNITION
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS PRESSURE INLET
BURNER IGNITES
ELECTRODE - IGNITION
F2 FAULT CODE
GAS PRESSURE INLET
F2 FAULT CODE - SENSE
ELECTRODE - IGNITION
F2 FAULT CODE
KIT - CONDENSATE DRAIN
F2 FAULT CODE
INJECTOR
L1 - OVERHEAT FAULT
THERMISTER (FLOW)
L1 - OVERHEAT FAULT
THERMISTER (RETURN)
F6
HARNESS PELV (LOW VOLTAGE)
DU
PCB MAX KIT - V4 LOGIC
PUMP RUNS
REGULATOR - FLOW
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - BURNER
F2 FAULT CODE
KIT - BURNER
F2 FAULT CODE
HEAT ENGINE
FAN RUNS DHW
THERMISTER (FLOW)
FAN RUNS DHW
THERMISTER (RETURN)
TO FLOW SWITCH - NO HOT WATER DEMAND
HARNESS PELV (LOW VOLTAGE)
FURTHER INVESTIGATION FUSE F1
KIT - PUMP HEAD
FURTHER INVESTIGATION FUSE F1
SPARK GENERATOR
FOR TYPE DIAG PROCEDURE
Z DIRECTION CHOICE OR CONTINUE
HYPERLINK
PCB MAX KIT - V4 LOGIC
OPERATION CH UP TO TEMP RADS COOL
PACK - CH FLOW / RETURN
BURNER DOES NOT IGNITE - BAFFLES
GAS PRESSURE INLET
OUT OF RANGE (QADAI)
THERMISTER (RETURN)
OUT OF RANGE (QADAI)
THERMISTER (FLOW)
NO POWER TO GAS VALVE (QADAI)
PCB MAX KIT - V4 LOGIC
BLANK FOR QUICK ACCESS DATA AND INFORMATION
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR DIAGNOSICS LITE
Z DIRECTION CHOICE OR CONTINUE
NO POWER TO GAS VALVE (QADAI)
HARNESS PELV (LOW VOLTAGE)
TO GAS VALVE - NO POWER ON IGN
HARNESS PELV (LOW VOLTAGE)
RESISTANCE INCORRECT (QADAI) PUMP
KIT - PUMP HEAD
NO FAN AT START UP (QADAI)
PCB MAX KIT - V4 LOGIC
FAN RUNS DHW DEMAND - PUMP RUNNING CONTINUALLY (QADAI)
PCB MAX KIT - V4 LOGIC
TO FAN POWER - PUMP SHORT TIME START UP (QADAI)
HARNESS - MAINS VOLTAGE
F2 FAULT CODE - FLAME SENSE
HARNESS - MAINS VOLTAGE
TO LWPS F1 - LOW WATER FAULT
HARNESS PELV (LOW VOLTAGE)
F1 - LOW WATER FAULT
SWITCH - PRESSURE - WATER
DHW RUNS HOT COLD
INTERNAL BYPASS
DHW NOISY KETTLING
INTERNAL BYPASS
L1
PACK - CH FLOW / RETURN
L1 - OUT OF CALIB
THERMISTER (FLOW)
L1 - OUT OF CALIB
THERMISTER (RETURN)
RESISTANCE WRONG QADAI
SPARK GENERATOR
NO VOLTAGE TO SPARK GENERATOR (QADAI)
PCB MAX KIT - V4 LOGIC
QADAI
FLOW SENSOR (SUZUKI) - C/W IMPELLER KIT
FT
INTERNAL TIMER
DIVERTER - DHW COOL RADS HOT
HARNESS PELV (LOW VOLTAGE)
PREHEAT SATISFACTORY3
DIVERTER VALVE - MINEBEA PADDLE BODY KIT
BLOCKED PREHEAT SAT3
KIT - PLATE HEAT EXCHANGER
DIVERTER - OPERATION CH UP TO TEMP RADS COOL
HARNESS PELV (LOW VOLTAGE)
RADS COLD BOILER HOT
DIVERTER VALVE - MINEBEA PADDLE BODY KIT
BOILER HOT RADS COLD
THERMISTER (FLOW)
BOILER HOT RADS COLD
THERMISTER (RETURN)
DIVERTER - L1
HARNESS PELV (LOW VOLTAGE)
L1
DIVERTER VALVE - MINEBEA PADDLE BODY KIT
L1 - NO POWER TO PUMP
HARNESS - MAINS VOLTAGE
L1 RUNNING SLOW
KIT - PUMP HEAD
QADAI DIVERTER RESISTANCE
DIVERTOR VALVE - MOTOR KIT MINEBEA
OPERATION DHW - TOO HOT
THERMISTER (DHW)
F 0E
THERMISTER (FLOW)
F 0E
THERMISTER (RETURN)
F12
KIT - PUMP HEAD (SEIZED)
F10
Z DIRECTION CHOICE OR CONTINUE
F13 - LOW VOLTAGE FAULT
PCB MAX KIT - V4 LOGIC
F13
HARNESS PELV (LOW VOLTAGE)
F13 - MAINS VOLTAGE FAULT
PCB MAX KIT - V4 LOGIC
F 10
HARNESS - MAINS VOLTAGE
F 09
HARNESS PELV (LOW VOLTAGE)
BURNER IGNITES AND ESTABLISHES - FLAME SENSE
HARNESS - MAINS VOLTAGE
RECTIFICATION INSSUE
LEAD - IGNITION
RECTIFICATION ISSUE
GAS PRESSURE INLET
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTER (FLOW)
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTER (RETURN)
BURNER DOES NOT IGNITE
THERMISTER (DHW)
BLOWN STAND BY MODE AT POWER UP
MAIN FUSE FUSED SPUR F1
POWER UP
HARNESS - MAINS VOLTAGE
BLOWN STANDBY MODE AT POWER UP
FUSE - PCB
FAULT CODES 3
Z DIRECTION CHOICE OR CONTINUE
BOILER TEMP LOW SYSTEM TEMP LOW
GAS PRESSURE INLET
DHW COOL RADS COOL
THERMISTER (RETURN)
DHW COOL RADS COOL
INTERNAL BYPASS
BOILER TEMP LOW SYSTEM TEMP LOWOPERATION DHW DHW COOL RADS COOL
GAS PRESSURE INLET
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - CONDENSATE DRAIN
POOR GAS RATE
KIT - BURNER
NO CH DEMAND 1
HARNESS TIMER OPTION LINK
POWER UP
OPEN TAP OR LEAK
POWER UP
FLOW SENSOR (SUZUKI) - C/W IMPELLER KIT
EXTERNAL FROST PROTECT
EXTERNAL FROST PROTECT
FAN RUNS DHW DEMAND - PUMP RUNNING CONTINUALLY
PCB MAX KIT - V4 LOGIC
FAN RUNS DHW DEMAND - PUMP RUNNING CONTINUALLY
HARNESS PELV (LOW VOLTAGE)
FIRES WITH NO DEMAND
FROST PROTECTION (INTERNAL)
ON WITH NO DEMAND - FROST
THERMISTER (FLOW)
OBSERVATION BOILER STANDBY - HOT BUT NOT ENOUGH TO FAULT
THERMISTER (FLOW)
OBSERVATION BOILER STANDBY - ZERO TEMP
THERMISTER (DHW)
OBSERVATION BOILER STANDBY - LOW TEMP
THERMISTER (DHW)
TO PUMP - NO POWER AT PUMP
HARNESS - MAINS VOLTAGE
TO FAN POWER - PUMP SHORT TIME START UP
HARNESS - MAINS VOLTAGE
NO FAN AT START UP
PCB MAX KIT - V4 LOGIC
OPERATION DHW - DHW COOL RADS COOL
THERMISTER (DHW)
DOES NOT RECOGNISE CH DEMAND
HARNESS PELV (LOW VOLTAGE)
F2 FAULT CODE
FLUE
F 09
NO FAULT - GAS VALVE / INTERNAL PCB FAULT
INFORMATION FAULT CODE HISTORY
Z DIRECTION CHOICE OR CONTINUE
QADAI
THERMISTER (DHW)
F 0C
HARNESS PELV (LOW VOLTAGE)
TO RETURN SENSOR F5 - RETURN SENSOR FAULT
HARNESS PELV (LOW VOLTAGE)
TO FLOW SENSOR F4 - FLOW SENSOR FAULT
HARNESS PELV (LOW VOLTAGE)
OBSERVATION BOILER REACTS TO CH DEMAND - INTERNAL TIMER
HARNESS - MAINS VOLTAGE
OBSERVATION BOILER REACTS TO CH DEMAND - NO TIMER
HARNESS - MAINS VOLTAGE
DHW OPERATION BOILER NOISY
THERMISTER (FLOW)
DHW OPERATION BOILER NOISY
THERMISTER (RETURN)
DHW OPERATION BOILER NOISY
KIT - PUMP HEAD
DHW COOL RADS COOL
HEAT ENGINE
L1
HEAT ENGINE
FAULT CODE FA
PCB MAX KIT - V4 LOGIC
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTER (FLOW)
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTER (RETURN)
CH TEMP LOW - NO OUTDOOR SENSOR
PCB MAX KIT - V4 LOGIC
CH TEMP LOW
OUTDOOR SENSOR
LOW GAS RATE CH OPERATION LPG
INJECTOR
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW LPG
THERMISTER (FLOW)
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW LPG
THERMISTER (RETURN)
CH TEMP LOW - NO OUTDOOR SENSOR LPG
PCB MAX KIT - V4 LOGIC
CH TEMP LOW LPG
OUTDOOR SENSOR
L1
INTERNAL BYPASS
NO FAN AT START UP
HARNESS PELV (LOW VOLTAGE)
FAN DOES NOT RUN
HARNESS - MAINS VOLTAGE
VOLTS TO TURBINE (DHW BURNER IGN) 2
PCB MAX KIT - V4 LOGIC
OBSERVATION FAN RUNS DHW DEMAND - SHORTED ON TURBINE
HARNESS PELV (LOW VOLTAGE)
RECTIFICATION ISSUE
SPARK GENERATOR
FLAME SENSE WIRING
FLAME SENSE WIRING
L6 FAULT CODE - FLAME SENSE
HARNESS - MAINS VOLTAGE
L6 FAULT CODE
ELECTRODE - IGNITION
L6 - STICKING OPEN
GAS VALVE KIT
L6 FAULT CODE
PCB MAX KIT - V4 LOGIC
L6 NO BACKLIGHT
PCB MAX KIT - V4 LOGIC
L06 - TO TURBINE
HARNESS PELV (LOW VOLTAGE)
UNDER PRESSURE
KIT - EXPANSION VESSEL
HOT WATER CYCLING
THERMISTER (FLOW)
HOT WATER CYCLING
THERMISTER (RETURN)
NO OVERRUNS
PCB MAX KIT - V4 LOGIC
HOT WATER TOO HOT
THERMISTER (RETURN)
HOT WATER TOO HOT
THERMISTER (FLOW)
F4 - FLOW SENSOR FAULT
PCB MAX KIT - V4 LOGIC
F5 - RETURN SENSOR FAULT
PCB MAX KIT - V4 LOGIC
CH OPERATION NOISY
HEAT ENGINE
FALSE LOW VOLTAGE
PCB MAX KIT - V4 LOGIC
L5 - RESTART FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
POOR FLOW - RESTRICTED
KIT - PLATE HEAT EXCHANGER
POOR SUPPLY
GAS PRESSURE INLET
SPARK BUT NOT LIGHTING
GAS VALVE KIT
SPARKING BUT NOT LIGHTING
ELECTRODE - IGNITION
SPARK BUT NOT LIGHTING
ELECTRODE - IGNITION
BURNER DOES NOT IGNITE
GAS VALVE KIT
IGNITES BUT BAFLLES OR NOISY
GAS VALVE KIT
POTENTIOMETER TEMP CONTROL CH OP BOILER NOISY 2
PCB MAX KIT - V4 LOGIC
SPARKING OCCURS BURNER DOES NOT IGNITE
SPARK GENERATOR
F6
PCB MAX KIT - V4 LOGIC
F6
OUTDOOR SENSOR
DU
Z DIRECTION CHOICE OR CONTINUE
FAN RUNS DHW DEMAND - NO FAN
PCB MAX KIT - V4 LOGIC
FAN DOES NOT RUN
FLOW SENSOR (SUZUKI) - C/W IMPELLER KIT
FAN RUNS DHW DEMAND - IGNORING DEMAND
PCB MAX KIT - V4 LOGIC
L1 - STUCK IN FAULT
PCB MAX KIT - V4 LOGIC
TO FAN - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE F1
PCB MAX KIT - V4 LOGIC
TO SPARK GEN - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
NOT OPENING - MECHANICAL
GAS VALVE KIT
BURNER DOES NOT IGNITELEAKING POC
KIT - REPLACEMENT - SUMP & COVER
BURNER DOES NOT IGNITELEAKING POC
MANIFOLD - FLUE
RETURN THERMISTOR SATISFACTORY
RESULT AS EXPECTED
FLOW THERMISTOR SATISFACTORY
RESULT AS EXPECTED
GAS VALVE VOLTAGE SATISFACTORY
RESULT AS EXPECTED
GAS VALVE RESISTANCE SATISFACTORY
RESULT AS EXPECTED
PUMP VOLTAGE SATISFACTORY
RESULT AS EXPECTED
FAN SATISFACTORY
RESULT AS EXPECTED
RESISTANCE WRONG (QADAI)
GAS VALVE KIT
PUMP SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (LV)
RESULT AS EXPECTED
PUMP VOLTAGE (LV)
RESULT AS EXPECTED
NO MAINS TO FAN AT START UP (QADAI)
PCB MAX KIT - V4 LOGIC
OPERATION DHW DHW COOL RADS COOL
PRESSURE GAUGE
OPERATION DHW NOISY
PRESSURE GAUGE
OPERATION DHW NOISY
SYSTEM PRESSURE
OPERATION DHW DHW COOL RADS COOL
SYSTEM PRESSURE
OPERATION DHW RUNS HOT COLD
PRESSURE GAUGE
OPERATION DHW RUNS HOT COLD
SYSTEM PRESSURE
OPERATION CH UO TEMP RADS COOL
PRESSURE GAUGE
OPERATION CH
SYSTEM PRESSURE
F1 FAULT CODE
PRESSURE GAUGE
F1 - LOW WATER FAULT
SYSTEM PRESSURE
F1 - LOW WATER FAULT
PCB MAX KIT - V4 LOGIC
F1 - LOW WATER FAULT
SWITCH - PRESSURE - WATER (BLOCKED)
L3 NO WATER FLOW
PRESSURE GAUGE
FAULT CODE L3
SYSTEM PRESSURE
HOT WATER CYCLING
KIT - PLATE HEAT EXCHANGER
DHW NOISY KETTLING
KIT - PLATE HEAT EXCHANGER
SPARK GENERATOR RESISTANCE
RESULT AS EXPECTED
SPARK GENERATOR VOLTAGE
RESULT AS EXPECTED
FLOW TURBINE VOLTAGE
RESULT AS EXPECTED
FT
PCB MAX KIT - V4 LOGIC
BURNER DOES NOT IGNITELEAKING POCBAFFLES
MANIFOLD - FLUE
BURNER DOES NOT IGNITELEAKING POCBAFFLES
KIT - REPLACEMENT - SUMP & COVER
OPERATION CH NOISY
PRESSURE GAUGE
OPERATION CH NOISY
SYSTEM PRESSURE
RADS HEAT WITH NO DEMAND - MECHANICAL FAULT
DIVERTOR VALVE - MOTOR KIT MINEBEA
RADS HEAT WITH NO DEMAND
PCB MAX KIT - V4 LOGIC
RADS HEAT WITH NO DEMAND
DIVERTOR VALVE - MOTOR KIT MINEBEA
LETBY PREHEAT3
DIVERTER VALVE - MINEBEA PADDLE BODY KIT
RADS COLD BOILER HOT - MECHANICAL FAULT
DIVERTOR VALVE - MOTOR KIT MINEBEA
RADS COLD BOILER HOT
PCB MAX KIT - V4 LOGIC
RADS COLD BOILER HOT
DIVERTOR VALVE - MOTOR KIT MINEBEA
L1 - MECH FAULT
DIVERTOR VALVE - MOTOR KIT MINEBEA
L1 - VOLTAGE TO DV
PCB MAX KIT - V4 LOGIC
L1 - ELEC FAULT
DIVERTOR VALVE - MOTOR KIT MINEBEA
L1 - NO PUMP
PCB MAX KIT - V4 LOGIC
L1 - NOT RUNNING
KIT - PUMP HEAD
ALL CHECKS OK RETEST MODEL
NO FAULT - OVERHEAT / L1
LEAKING POC
KIT - REPLACEMENT - SUMP & COVER
LEAKING POC
MANIFOLD - FLUE
DIVERTER RESISTANCE
RESULT AS EXPECTED
F14
PCB MAX KIT - V4 LOGIC
F 0C
PCB MAX KIT - V4 LOGIC
F 0E
PCB MAX KIT - V4 LOGIC
F12 - RUNNING BUT NO SIGNAL
KIT - PUMP HEAD
F13 - LOW VOLTAGE FAULT
KIT - PUMP HEAD
DIVERTER VOLTAGE
RESULT AS EXPECTED
QADAI DIVERTER VOLTAGE
PCB MAX KIT - V4 LOGIC
QADAI DIVERTER VOLTAGE
DIVERTOR VALVE - MOTOR KIT MINEBEA
F13 - MAINS VOLTAGE FAULT
KIT - PUMP HEAD
F 10
PCB MAX KIT - V4 LOGIC
F 10
SPARK GENERATOR
F 09
GAS VALVE KIT
RECTIFICATION ISSUE
GAS VALVE KIT
BURNER IGNITES AND ESTABLISHES - NO SPARKING
PCB MAX KIT - V4 LOGIC
FURTHER INVESTIGATION F1
Z DIRECTION CHOICE OR CONTINUE
FURTHER IN VESTIGATION F2
Z DIRECTION CHOICE OR CONTINUE
FAULT CODES 2
Z DIRECTION CHOICE OR CONTINUE
OBSERVATION DISPLAY OPERATES
PCB MAX KIT - V4 LOGIC
OBSERVATION DISPLAY OPERATES
DIAL ENCODER KIT
OBSERVATION DISPLAY OPERATES
KIT - CONTROL BOX FRONT - V4 MAX
DHW COOL RADS COOL
KIT - PLATE HEAT EXCHANGER
DHW COOL RADS COOL
EXTERNAL HOT WATER FAULT
DHW COOL RADS COOL
PCB MAX KIT - V4 LOGIC
NO CH 2
HARNESS PELV (LOW VOLTAGE)
POWER UP - FIRING UP WITH NO DHW DEMAND
PCB MAX KIT - V4 LOGIC
ON WITH NO DEMAND - FROST
PCB MAX KIT - V4 LOGIC
FAN RUNS DHW DEMAND - PUMP RUNNING CONTINUALLY
KIT - PUMP HEAD
POWER UP - FIRING WITH NO FROST DEMAND
PCB MAX KIT - V4 LOGIC
PUMP SU FAN RUNS SPARKING DOES NOT OCCURTEMP
PCB MAX KIT - V4 LOGIC
DHW DEMAND STOPS QUICKLY
KIT - PUMP HEAD
NO MAINS TO FAN AT START UP
PCB MAX KIT - V4 LOGIC
NO CH DEMAND 1 NEW
INTERNAL TIMER
F2 FAULT CODE
PCB MAX KIT - V4 LOGIC
F 09
PCB MAX KIT - V4 LOGIC
DHW THERMISTOR
RESULT AS EXPECTED
F 0C
THERMISTER (DHW)
F5 - RETURN SENSOR FAULT
THERMISTER (RETURN)
F4 - FLOW SENSOR FAULT
THERMISTER (FLOW)
NOT RESPONDING TO CH 1 NEW
PCB MAX KIT - V4 LOGIC
NOT RESPONDING TO HEATING 2
PCB MAX KIT - V4 LOGIC
DHW NOISY KETTLING
HEAT ENGINE
L1 - TRIPPING EARLY
PCB MAX KIT - V4 LOGIC
LOW GAS RATE CH OPERATION
INJECTOR
LOW SYSTEM TEMP POT
PCB MAX KIT - V4 LOGIC
LOW SYSTEM TEMP POT LPG
PCB MAX KIT - V4 LOGIC
L1
KIT - PLATE HEAT EXCHANGER
OBSERVATION FAN RUNS DHW DEMAND - SHORTED CAUSING NO DEMAND
FLOW SENSOR (SUZUKI) - C/W IMPELLER KIT
FLAME SENSE BURNER IGNITES DOES NOT ESTABLISH
PCB MAX KIT - V4 LOGIC
BLANK FOR L6 FAULT CODE RESET
Z DIRECTION CHOICE OR CONTINUE
L 06
FLOW SENSOR (SUZUKI) - C/W IMPELLER KIT
DHW TOO HOT
PCB MAX KIT - V4 LOGIC
EXPANSION CONNECTION
KIT - PIPE - EXPANSION VESSEL
MIXING - HOT WATER CYCLING
EXTERNAL HOT WATER FAULT
DIFFERENTIAL OK
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
TEMP DIFF CORRECT LOCAL BOILING
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
INLET PRESSURE DOES NOT CHANGE
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
INLET PRESSURE DROPS AWAY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
SPARK ELECTRODE IN POOR CONDITION
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
SPARK GAP INCORRECT
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS COLD
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS HOT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW NOISY KETTLING
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
00 ON LEFT HAND SIDE DOES NOT CHANGE AND NEITHER THE FAN NOR THE PUMP RUN
CHARACTERISTIC TEST FROM OBSERVATION FAN RUN DHW DEMAND
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN / PUMP AT PCB
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN / PUMP AT PCB
BURNER DOES NOT IGNITE - IGNITION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES BUT DOES NOT ESTABLISH - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES DHW DEMAND
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES DHW DEMAND
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE OK BUT GAUGE DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
VOLTAGE MISSING ON PIN 5
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
VOLTAGE MISSING ON ANY OF PINS 1 TO 4
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE
DISPLAY BLANK / DOES NOT OPERATE
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY SET UP
NO FAULT CODE BUT UNABLE TO ADJUST TEMPERATURES OR TURN HOT WATER & HEATING ON
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY SET UP
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY SET UP
EITHER CONTROL KNOB DAMAGED / NOT WORKING
CHARACTERISTIC TEST FROM INSPECTION CONTROL KNOBS & BUTTONS
ONE OR MORE BUTTONS DAMAGED / NOT WORKING
CHARACTERISTIC TEST FROM INSPECTION CONTROL KNOBS & BUTTONS
DHW DEMAND SHOWING (00 ON LEFT HAND SIDE CHANGES TO HOT WATER TEMPERATURE)
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
CH DEMAND SHOWING (00 ON RIGHT HAND SIDE CHANGES TO FLOW TEMPERATURE)
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
NO DEMAND SHOWING BUT PUMP RUNNING CONSTANTLY
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
DISPLAY ALTERNATING FP (FROST PROTECTION) AND FLOW TEMPERATURE
CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN / PUMP AT PCB
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN / PUMP AT PCB
DIFF OK BUT GOES TO LOCKOUT BEFORE REACHING REASONABLE TEMP
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (OVERHEAT)
DIFFERENTIAL EXCESSIVE
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (OVERHEAT)
GAS RATE LOW
CHARACTERISTIC TEST FROM GAS RATE
UNABLE TO GAS RATE (E G LPG)
CHARACTERISTIC TEST FROM GAS RATE
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REACHES TEMPERATURE BUT SYSTEM DOES NOT HEAT
CHARACTERISTIC TEST FROM OPERATION CH
BOILER TEMPERATURE AND SYSTEM TEMPERATURE LOW
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
00 ON LEFT HAND SIDE CHANGES TO HOT WATER TEMPERATURE BUT FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION FAN RUN DHW DEMAND
10/11/2023 09:26:07 2311_1_46_1 29/11/2023 12:31:12
20/11/2023 11:07:23
POWER OK PCB DEAD
PCB MAX KIT - V4 LOGIC
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE HARNESS SENSOR TEMP FLOW
REMOVE CONNECTOR FROM FLOW THERMISTOR
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE HARNESS SENSOR TEMP RETURN
REMOVE CONNECTOR FROM RETURN THERMISTOR
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK (LOW VOLTAGE)
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
POWER OFF RESET BOILER
WAIT APPROXIMATELY 15 SECONDS
RESISTANCE FAN / PUMP AND HARNESS
REMOVE CONNECTOR X1 FROM THE PCB
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION RESET BOILER - OVERHEAT
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE OUTDOOR SENSOR AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X8 FROM PCB
INFORMATION SERVICE MODE
NOT USED IN THIS MODEL
RESISTANCE HARNESS OUTDOOR SENSOR
DISCONNECT X8 FROM THE PCB
RESISTANCE PUMP
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE FAN / PUMP AT PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
RESISTANCE PUMP
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY AND MAKE SAFE
VOLTAGE PUMP SPEED CONTROL
DISCONNECT PUMP SPEE
RESISTANCE LOW WATER PRESSURE SWITCH
DISCONNECT WIRES FROM LOW WATER PRESSURE SWITCH
RESISTANCE DIVERTER VALVE AND HARNESS
DISCONNECT X4 FROM THE PCB
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE FROM HOT WATER FLOW TURBINE
SET FLOW RATE TO 3 LITRES/MIN
OBSERVATION DISCONNECT INTERNAL TIMER
REMOVE AND DISCONNEC
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOLTAGE PLUG FROM PUMP THEN
REMOVE CLIP TO EXPOSE CONNECTIONS
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK (HIGH VOLTAGE)
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR TEMP DHW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE HARNESS SENSOR DHW
REMOVE CONNECTOR FROM DHW THERMISTOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
OBSERVATION IS PUMP SPINNING
PLACE SCREWDRIVER INTO PUMP TEST POINT, PUSHING IN SLIGHTLY TO HOLD IT IN THE TEST POSITION
VOLTAGE PUMP AT PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
INSPECTION HARNESS SPARK GENERATOR
{GAINPCBACS}
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
RESISTANCE HARNESS FLAME SENSE
DISCONNECT X2 FROM THE PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
ATTACH TEMPERATURE C
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
OBSERVATION BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE BYPASSED EXTERNAL CONTROLS AND HARNESS
DISCONNECT PLUG X8 FROM PCB
ENSURE LINK ON OPENTHERM TERMINALS IS STILL FITTED
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
OBSERVATION DISCONNECT PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL AND MAKE SAFE
RESISTANCE HARNESS PUMP
DISCONNECT MAINS VOLTAGE PLUG FROM PUMP THEN
REMOVE CLIP TO EXPOSE CONNECTIONS
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
OBSERVATION BYPASS INTERNAL TIMER
DISCONNECT THE TIMER
RESISTANCE HARNESS INTERNAL TIMER
DISCONNECT PLUG X8 FROM PCB
ALL LINKS FROM PREVIOUS TESTS STILL FITTED
RESISTANCE SENSOR TEMP DHW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
VOLTAGE TO FLOW SWITCH TURBINE WITH X6 DISCONNECTED
DISCONNECT X6 AT THE PCB
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
CHECK FOR NOISE ON HEATING DEMAND
ENSURE HEATING FLOW AND RETURN VALVES ARE FULLY OPEN
HEATING FLOW AND RETURN TEMPERATURE DIFFERENTIAL
ATTACH TEMPERATURE PROBES TO THE FLOW AND RETURN PIPES AS CLOSE TO THE BOILER AS POSSIBLE
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
INSPECTION REGULATOR / FILTER DHW INLET
ISOLATE AND DRAIN THE MAINS WATER SUPPLY
REMOVE REGULATOR / FILTER FROM CARTRIDGE ASSEMBLY
PRESSURE GAS INLET (BLIP TEST)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE BURNER
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION ELECTRODE SPARK GAP
CAREFULLY REMOVE BURNER FROM BOILER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD FROM THE SPARK ELECTRODE AND
WEDGE IT AGAINST THE CASING / ELECTRODE AS SHOWN
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE CONNECTOR FROM SPARK GENERATOR
RESISTANCE IGNITION / RECTIFICATION LEAD
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE IGNITION / RECTIFICATION LEAD
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
INSPECTION ELECTRODE
REMOVE THE BURNER FROM THE BOILER
RESISTANCE HARNESS FLAME SENSE
DISCONNECT X2 FROM THE PCB
INSPECTION ELECTRODE
REMOVE THE BURNER FROM THE BOILER
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
VOLTAGE FROM HOT WATER FLOW TURBINE
SET FLOW RATE TO 3 LITRES/MIN
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT CONNECTOR FROM THE DHW FLOW TURBINE
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS AND SPARK GENERATOR
REMOVE CONNECTOR X2 FROM THE PCB
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
RESISTANCE LOW WATER PRESSURE SWITCH AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECT LOW WATER PRESSURE SENSOR (BLOCKAGE)
ISOLATE BOILER FROM THE HEATING CIRCUIT AND DRAIN BOILER
REMOVE LOW WATER PRESSURE SENSOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
RESISTANCE SENSOR TEMP DHW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
INSPECTION DIVERTER VALVE HEAD DHW POSITION
UNCLIP DIVERTER VALV
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DI
RESISTANCE HARNESS DIVERTER VALVE
REMOVE PLUG FROM DIVERTER VALVE MOTOR
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
INSPECTION DIVERTER VALVE HEAD HEATING POSITION
UNCLIP DIVERTER VALV
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DI
RESISTANCE HARNESS DIVERTER VALVE
REMOVE PLUG FROM DIVERTER VALVE MOTOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
INSPECTION DIVERTER VALVE HEAD OPERATION
UNCLIP DIVERTER VALV
INSPECTION DIVERTER VALVE PADDLE
UNCLIP AND REMOVE DI
RESISTANCE HARNESS DIVERTER VALVE
REMOVE PLUG FROM DIVERTER VALVE MOTOR
TEMPERATURE DIFFERENTIAL FLOW RETURN (OVERHEAT)
ATTACH TEMPERATURE C
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
OBSERVATION DISCONNECT SPARK GENERATOR AND HARNESS
DISCONNECT X2 FROM THE PCB AND MAKE SAFE
VOLTAGE PUMP SPEED CONTROL
DISCONNECT PUMP SPEE
RESISTANCE HARNESS PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP DHW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
VOLTAGE MAINS POWER SUPPLY AT PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
INSPECTION CONTROL KNOBS & BUTTONS
{GAINPCBACS}
REMOVE PCB FROM ITS HOUSING
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
ATTACH TEMPERATURE C
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
OBSERVATION ISOLATE DHW
TURN THE DHW ISOLATION VALVE OFF
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
OBSERVATION BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
OBSERVATION ISOLATE DHW
TURN THE DHW ISOLATION VALVE OFF
OBSERVATION DISCONNECT FLOW TURBINE
UNPLUG ELECTRICAL CONNECTOR AT FLOW TURBINE AND MAKE SAFE
VOLTAGE EXTERNAL CONTROLS (NO DEMAND)
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
VOLTAGE EXTERNAL FROST STAT
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
VOLTAGE PUMP SPEED CONTROL
DISCONNECT PUMP SPEE
RESISTANCE HARNESS PUMP SPEED CONTROL
DISCONNECT PUMP SPEED CONTROL
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP DHW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP DHW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
OBSERVATION DISCONNECT FLOW SENSOR
DISCONNECT FLOW THERMISTOR AND MAKE SAFE
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY AND MAKE SAFE
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
RESISTANCE SENSOR TEMP DHW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE HARNESS MAINS EXTERNAL CONTROLS
DISCONNECT X1 AND X2 FROM THE PCB
RESISTANCE HARNESS MAINS EXTERNAL CONTROLS
DISCONNECT X1 AND X2 FROM THE PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
ATTACH TEMPERATURE C
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
TWIST AND LIFT / PRISE OUT INTERNAL BYPASS
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE OUTDOOR SENSOR AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X8 FROM PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE OUTDOOR SENSOR AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X8 FROM PCB
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN
VOLTAGE TO FLOW SWITCH TURBINE WITH FLOW SWITCH DISCONNECTED
RECONNECT X6 AT THE
RESISTANCE SPARK GENERATOR RECTIFICATION
REMOVE THE IGNITION LEAD FROM THE SPARK GENERATOR
REMOVE THE WHITE/BLACK WIRE FROM CONNECTOR 5
RESISTANCE HARNESS FLAME SENSE
DISCONNECT X2 FROM THE PCB
INSPECTION ELECTRODE
REMOVE THE BURNER FROM THE BOILER
OBSERVATION DISCONNECT X6
DISCONNECT X6 FROM THE PCB
OBSERVATION DISCONNECT FLOW TURBINE (NO DISPLAY)
RECONNECT X6 AT THE
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
PRESSURE EXPANSION VESSEL
SYSTEM PRESSURE DISCHARGED
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
ATTACH TEMPERATURE C
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
System Information
- Total Tests: 676
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control