Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
IDEAL CODE COMBI (3 SENSORS)
GLOBALLY REPLACED
POWER ON SELF TEST
{ALLDEMANDOFF}
PR
PUMP AND FAN RUN DHW DEMAND
SELECTOR SWITCH TO HOT WATER POSITION
DHW TEMPERATURE CONTROL SET TO MAX
PREHEAT OFF
HOT WATER OPERATION
PREHEAT OFF
BURNER IGNITES AND ESTABLISHES DHW DEMAND
DHW TEMPERATURE CONTROL SET TO MAX
PREHEAT OFF
ENSURE SELECTOR SWITCH IS IN HOT WATER POSITION
HEATING OPERATION
PREHEAT OFF
ENSURE THE HEATING FLOW AND RETURN VALVES ARE FULLY OPEN
CH THERMOSTAT SET TO MAX
PUMP AND FAN OVER RUN
PREHEAT OFF
APPLY A DEMAND FOR HEATING OR HOT WATER
OPERATIONAL SEQUENCE
NO LONGER USED
F1
OK TO BE BLANK
F4
OK TO BE BLANK
F5
OK TO BE BLANK
C2 BCC ERROR
OK TO BE BLANK
FAN RUNS CH DEMAND
PREHEAT OFF
SELECTOR SWITCH TO HEATING AND HOT WATER POSITION
FURTHER INVESTIGATION FUSES
OK TO BE BLANK
F7
OK TO BE BLANK
L5
OK TO BE BLANK
FA
OK TO BE BLANK
F2
OK TO BE BLANK
HEADER FOR FAULT CODE L1 AND L3
HEADER FOR FAULT CODE L1 AND L3 - INTENTIONALLY BLANK
OPERATION CH OK NO REFIRE
THERMISTOR - CONTROL - FLOW/RETURN
OPERATION CH OK NO REFIRE
THERMISTOR - CONTROL - FLOW/RETURN
PREHEAT SATISFACTORY3
PCB - PRIMARY
TO LOW WATER PRESSURE SWITCH
HARNESS - LOW VOLTAGE
LOW WATER ON START UP
TRANSDUCER - WATER PRESSURE (BLOCKED)
OPS SEQ
Z DIRECTION CHOICE OR CONTINUE
FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
TO LWPS F1 - LOW WATER FAULT
HARNESS - LOW VOLTAGE
F1 - LOW WATER FAULT
TRANSDUCER - WATER PRESSURE
F4 - FLOW SENSOR FAULT
THERMISTOR - CONTROL - FLOW/RETURN
F5 - RETURN SENSOR FAULT
THERMISTOR - CONTROL - FLOW/RETURN
PUMP SU FAN RUNS SPARKING DOES NOT OCCURTEMP
PCB - PRIMARY
C2 BCC ERROR
PCB - PRIMARY
FOR TYPE DIAG PROCEDURE
Z DIRECTION CHOICE OR CONTINUE
CASE REMOVAL
Z DIRECTION CHOICE OR CONTINUE
TO FAN POWER - PUMP SHORT TIME START UP
HARNESS - MAINS VOLTAGE
BLOWN STAND BY MODE AT POWER UP
MAIN FUSE FUSED SPUR F1
BLOWN STANDBY MODE AT POWER UP
FUSE - PCB
TO DIVERTER - RADS NOT POOR HOT WATER
HARNESS - MAINS VOLTAGE
BOILER TO TEMP RADS COOL
KIT - PUMP HEAD
DHW DEMAND STOPS QUICKLY
KIT - PUMP HEAD
DHW OPERATION BOILER NOISY
THERMISTOR - CONTROL - FLOW/RETURN
DHW NOISEY KETTLING
KIT - SIPHON TRAP
CH OPERATION BOILER NOISY
THERMISTOR - CONTROL - FLOW/RETURN
BURNERIGNITES
HARNESS - DETECTION LEAD
PUMP NOT RUNNING AT START UP
KIT - PUMP HEAD
NO FAN AT START UP
PCB - PRIMARY
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CONDENSATE PIPE
RADS COLD BOILER HOT
CARTRIDGE - DIVERTER VALVE
RADS COLD BOILER HOT
PCB - PRIMARY
RADS COLD BOILER HOT
HARNESS - MAINS VOLTAGE
BOILER HOT RADS COLD
THERMISTOR - CONTROL - FLOW/RETURN
BOILER HOT RADS COLD
THERMISTOR - CONTROL - FLOW/RETURN
BOILER HOT RADS COLD
KIT - CUI BOARD
WONT RESET L5
PCB - PRIMARY
FA
KIT - PUMP HEAD
FAULT CODE FA
THERMISTOR - CONTROL - FLOW/RETURN
FAULT CODE FA
THERMISTOR - CONTROL - FLOW/RETURN
PCB DAMAGED
PCB - PRIMARY AND LEAK OR SHORT
FLOW RATE
COLD WATER SUPPLY
BURNER BAFFLES OR NOISY
INJECTOR ASSEMBLY
NEW MODELBLOCKED OR DAMAGED
KIT - BURNER
SPARKING BUT NO LIGHTING
KIT - HEAT ENGINE
BURNER DOES NOT IGNITE
KIT - SIPHON TRAP
TO GAS VALVE - NO POWER ON IGN
HARNESS - MAINS VOLTAGE
NOT OPENING - MECHANICAL
KIT - GAS VALVE
BURNER DOES NOT IGNITE
INJECTOR ASSEMBLY
BURNER DOES NOT IGNITE
KIT - BURNER
BURNER DOES NOT IGNITE
KIT - HEAT ENGINE
FAN RUNS DHW
THERMISTOR - CONTROL - FLOW/RETURN
SENSOR TEMP RETURN FAN RUNS
HARNESS - LOW VOLTAGE
DHW POT FAULTY
KIT - CUI BOARD
CALIBRATION LOW BOILER TEMP LOW OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
THERMISTOR - CONTROL - FLOW/RETURN
DHW COOL RADS COOL
THERMISTOR - CONTROL - FLOW/RETURN
BOILER TEMP LOW SYSTEM TEMP LOWOPERATION DHW DHW COOL RADS COOL
GAS PRESSURE INLET
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
INJECTOR ASSEMBLY
RESTICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
CONDENSATE PIPE
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND
KIT - HEAT ENGINE
LOW SYSTEM TEMP POTOPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - CUI BOARD
FAN DOES NOT RUN
HARNESS - MAINS VOLTAGE
IGNITES BUT BAFFLES OR NOISY
KIT - BURNER
FAULT CODE FA
KIT - FLOW GROUP
FURTHER INVESTIGATION FUSE F1
KIT - PUMP HEAD
FURTHER INVESTIGATION FUSE F1
KIT - FAN
FURTHER INVESTIGATION FUSE F1
VALVE HEAD - DIVERTER
FURTHER INVESTIGATION FUSE F1
KIT - GAS VALVE
FURTHER INVESTIGATION FUSE F1
UNIT - IGNITOR
FUSE FURTHER INVESTIGATION
VALVE HEAD DIVERTER - CARTRIDGE DIVERTER
F1 - LOW WATER FAULT
SYSTEM PRESSURE
F1 LOW WATER FAULT
KIT - PRESSURE GAUGE
POOR GAS RATE
KIT - BURNER
DHW OPERATION BOILER NOISY
KIT - PUMP HEAD
DHW OPERATION BOILER NOISY
THERMISTOR - CONTROL - FLOW/RETURN
BOILR SHUTS DOWN PREMATURELY CHOPERATION
KIT - PUMP HEAD
CH OPERATION BOILER NOISY
THERMISTOR - CONTROL - FLOW/RETURN
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - CONTROL - FLOW/RETURN
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - CONTROL - FLOW/RETURN
LOW GAS RATE CH OPERATION
INJECTOR ASSEMBLY
VOLTS TO TURBINE (DHW BURNER IGN) 2
PCB - PRIMARY
TO FLOW SWITCH - NO HOT WATER DEMAND
HARNESS - LOW VOLTAGE
FAN DOES NOT RUN
FLOW TURBINE
SPARKING OCCURS BURNER DOES NOT IGNITE
PCB - PRIMARY
SPARKING OCCURS BURNER DOES NOT IGNITE
HARNESS - MAINS VOLTAGE
SPARKING OCCURS BURNER DOES NOT IGNITE
LEAD - IGNITION
F2 FAULT CODE
GAS PRESSURE INLET
F2 FAULT CODE
HARNESS - DETECTION LEAD
F2 FAULT CODE
FLUE
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - BURNER
F2 FAULT CODE
ELECTRODE - DETECTION
F2 FAULT CODE
KIT - SIPHON TRAP
F2 FAULT CODE
KIT - BURNER
PUMP ONLY RUNS FOR A FEW SECS
KIT - PRESSURE GAUGE
F2 FAULT CODE
ELECTRODE - IGNITION
F2 FAULT CODE
KIT - HEAT ENGINE
F2 FAULT CODE
INJECTOR ASSEMBLY
F2 FAULT CODE
KIT - GAS VALVE
GAS VALVE FILTER RESTRICTED
KIT - GAS VALVE
BURNER IGNITES
ELECTRODE - DETECTION
GAS VALVE INLET FILTER RESTRICTED
KIT - GAS VALVE
NOT RESPONDING TO CH 1
KIT - CUI BOARD
NOT RESPONDING TO CH 2
KIT - CUI BOARD
NOT RESPONDING TO CH 5
KIT - CUI BOARD
NOT RESPONDING TO CH 6
KIT - CUI BOARD
NO CH DEMAND
INTERNAL TIMER
NO CH DEMAND 2
INTERNAL TIMER
NOT RESPONDING TO HEATING 1
KIT - CUI BOARD
NOT RESPONDING TO CH 7
KIT - CUI BOARD
NO CH DEMAND 2
PLUG - TIMER LINK
NO CH DEMAND
PLUG - TIMER LINK
NOT RESPONDING TO HEATING
KIT - CUI BOARD
NOT RESPONDING TO CH
KIT - CUI BOARD
DOES NOT ESTABLISH
ELECTRODE - IGNITION
FAN RUNS DHW DEMAND
KNOB - WHITE / GREY - POTENTIOMETERS
PREHEAT SATISFACTORY3
CARTRIDGE - DIVERTER VALVE
DHW COOL RADS COOL
KNOB - WHITE / GREY - POTENTIOMETERS
NO CH DEMAND 1
PLUG - TIMER LINK
NOT RESPONDING TO HEATING 2
KIT - CUI BOARD
NOT RESPONDING TO CH 8
KIT - CUI BOARD
NO CH DEMAND 1
INTERNAL TIMER
NOT RESPONDING TO CH 3
KIT - CUI BOARD
NOT RESPONDING TO CH 4
KIT - CUI BOARD
FAN RUNS CH DEMAND
KNOB - WHITE / GREY - POTENTIOMETERS
CH BOILER TEMP LOW SYSTEM TEMP LOW
KNOB - WHITE / GREY - POTENTIOMETERS
BOILER FIRES WITH NO DEMAND
KNOB - WHITE / GREY - POTENTIOMETERS
L6 FAULT CODE
HARNESS - DETECTION LEAD
L6 FAULT CODE
ELECTRODE - DETECTION
L6 - STICKING OPEN
KIT - GAS VALVE
L6 FAULT CODE
PCB - PRIMARY
L1 - OVERHEAT FAULT
THERMISTOR - CONTROL - FLOW/RETURN
L1 - OVERHEAT FAULT
THERMISTOR - CONTROL - FLOW/RETURN
OUT OF CALIBRATION OVERHEAT (WONT RESET)
THERMISTOR - NO FLOW
BLANK FOR L1 FAULT CODE 2
Z DIRECTION CHOICE OR CONTINUE
FAULT CODE L3
SYSTEM PRESSURE
L3 NO WATER FLOW
KIT - PRESSURE GAUGE
L1 OR L3 FAULT
THERMISTOR - CONTROL - FLOW/RETURN
L1 OR L3 FAULT
THERMISTOR - CONTROL - FLOW/RETURN
OUT OF CALIBRATION OVERHEAT
THERMISTOR - NO FLOW
PREHEAT SATISFACTORY4
PCB - PRIMARY
TO DIVERTER - RADS NOT POOR HOT WATER2
HARNESS - MAINS VOLTAGE
RADS COLD BOILER HOT 2
PCB - PRIMARY
RADS COLD BOILER HOT2
HARNESS - MAINS VOLTAGE
FAULT CODE L3
CARTRIDGE - DIVERTER VALVE
TO PUMP F0-L3 - NO FLOW FAULT
HARNESS - MAINS VOLTAGE
FO-L3 - NO FLOW FAULT - STICKING
KIT - PUMP HEAD
FAULT CODE L3
KIT - HEAT ENGINE
POOR FLOW RATE
PACK - DHW
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS PRESSURE INLET
TO SPARK GEN - NO SPARK
HARNESS - MAINS VOLTAGE
FAN RUNS SPARKING DOES NOT OCCUR
PCB - PRIMARY
NOT SPARKING
LEAD - IGNITION
LOW AT START UP
SYSTEM PRESSURE
MECHANICAL PHYSICAL OPERATION
KIT - FAN
NEW MODEL FLUEWAYS
KIT - HEAT ENGINE
UNDER PRESSURE
KIT - EXPANSION VESSEL
BOILER TEMP LOW SYSTEM TEMP LOW
GAS PRESSURE INLET
HOT WATER CYCLING
THERMISTOR - CONTROL - FLOW/RETURN
HOT WATER CYCLING
KIT - PLATE HEAT EXCHANGER
TEMPERATURE CONTROL DHW
KIT - CUI BOARD
BLOCKED PREHEAT SAT3
KIT - PLATE HEAT EXCHANGER
NO DISPLAY AT START UP
HARNESS - CUI TO PRIMARY
HOT WATER CYCLING
THERMISTOR - CONTROL - FLOW/RETURN
NO FAN AT START UP
HARNESS - LOW VOLTAGE
ON WITH NO DEMAND - FROST
THERMISTOR - CONTROL - FLOW/RETURN
ON WITH NO DEMAND - FROST
THERMISTOR - CONTROL - FLOW/RETURN
EXTERNAL FROST PROTECT
EXTERNAL FROST PROTECT
NO OVERRUNS
PCB - PRIMARY
TO PUMP - NO POWER AT PUMP
HARNESS - MAINS VOLTAGE
HOT WATER TOO HOT
THERMISTOR - CONTROL - FLOW/RETURN
HOT WATER TOO HOT
THERMISTOR - CONTROL - FLOW/RETURN
PREHEAT SATISFACTORY3
VALVE HEAD - DIVERTER
LOW WATER FAULT
PCB - PRIMARY
LOW WATER ON START UP
TRANSDUCER - WATER PRESSURE
F1 - LOW WATER FAULT
PCB - PRIMARY
F1 - LOW WATER FAULT
TRANSDUCER - WATER PRESSURE (BLOCKED)
TO FLOW SENSOR F4 - FLOW SENSOR FAULT
HARNESS - LOW VOLTAGE
F4 - FLOW SENSOR FAULT
PCB - PRIMARY
TO RETURN SENSOR F5 - RETURN SENSOR FAULT
HARNESS - LOW VOLTAGE
F5 - RETURN SENSOR FAULT
PCB - PRIMARY
OPERATION CH OK NO REFIRE FAN DOES NOT RUN
PCB - PRIMARY
C2 BCC ERROR
Z DIRECTION CHOICE OR CONTINUE
NO MAINS TO FAN AT START UP
PCB - PRIMARY
ELECTRICAL OVER 15V ON N
KIT - FAN
FURTHER INVESTIGATION F1
Z DIRECTION CHOICE OR CONTINUE
FURTHER IN VESTIGATION F2
Z DIRECTION CHOICE OR CONTINUE
TO PUMP - NO POWER AT START UP
HARNESS - MAINS VOLTAGE
IMPELLERTEMP
KIT - PUMP HEAD (IMPELLER)
DHW NOISY KETTLING
KIT - PLATE HEAT EXCHANGER
CH OPERATION NOISY
KIT - HEAT ENGINE
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
KIT - SIPHON TRAP
LETBY PREHEAT3
CARTRIDGE - DIVERTER VALVE (PASSING)
RADS COLD BOILER HOT
VALVE HEAD - DIVERTER
BOILER HOT RADS COLD
PCB - PRIMARY
IMPELLER
KIT - PUMP HEAD (IMPELLER)
FALSE LOW VOLTAGE
PCB - PRIMARY
L5 - RESTART FAULT CODES
Z DIRECTION CHOICE OR CONTINUE
FAULT CODE FA
HARNESS - LOW VOLTAGE
FAULT CODE FA - FLOW SENSOR
HARNESS - LOW VOLTAGE
POWER OK PCB DEAD
PCB - PRIMARY
INTEGRAL FUSE FATIGUED
PCB - PRIMARY
POOR FLOW - RESTRICTED
KIT - PLATE HEAT EXCHANGER
POOR SUPPLY
GAS PRESSURE INLET
SPARKING BUT NOT LIGHTING
ELECTRODE - IGNITION
SPARK BUT NOT LIGHTING
ELECTRODE - IGNITION (SPARK GAP)
BURNER DOES NOT IGNITE
KIT - GAS VALVE
VOLTAGE TO GAS VALVE
PCB - PRIMARY
SPARK BUT NOT LIGHTING
KIT - GAS VALVE
PUMP RUNS
DHW INLET FILTER
SENSOR PRIMARY FAN RUNS
HARNESS - LOW VOLTAGE
FAN RUNS DHW
THERMISTOR - CONTROL - FLOW/RETURN
FAN DOES NOT RUN DHW
PCB - PRIMARY
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - SIPHON TRAP
DHW COOL RADS COOL
KIT - PLATE HEAT EXCHANGER
DHW COOL RADS COOL
KIT - HEAT ENGINE
DHW COOL RADS COOL
EXTERNAL HOT WATER FAULT
DHW COOL RADS COOL
PCB - PRIMARY
NO FAN AT START UP
KIT - FAN
IGNITES BUT BAFLLES OR NOISY
KIT - GAS VALVE
FAULT CODE FA
PCB - PRIMARY
TO PUMP - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
TO FAN - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
TO DIVERTER - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
TO GASVALVE - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE F1
PCB - PRIMARY
TO SPARK GEN - FURTHER INVESTIGATION FUSE F1
HARNESS - MAINS VOLTAGE
DHW NOISY KETTLING
KIT - HEAT ENGINE
POTENTIOMETER TEMP CONTROL CH OP BOILER NOISY 2
KIT - CUI BOARD
LOW SYSTEM TEMP POT
KIT - CUI BOARD
NOT RESPONDING TO DEMAND
FLOW SENSOR - HALL EFFECT
SPARKING OCCURS BURNER DOES NOT IGNITE
UNIT - IGNITOR
F2 FAULT CODE
PCB - PRIMARY
FLAME SENSE BURNER IGNITES DOES NOT ESTABLISH
PCB - PRIMARY
NOT RESPONDING TO CH
PCB - PRIMARY
NOT RESPONDING TO CH 2
PCB - PRIMARY
DOES NOT RECOGNISE CH DEMAND 1
HARNESS INTERNAL TIMER (X1A)
DOES NOT RECOGNISE CH DEMAND 2
HARNESS INTERNAL TIMER (X1A)
NOT RESPONDING TO HEATING 1
PCB - PRIMARY
NO CH
HARNESS INTERNAL TIMER (X1A)
NO CH 1
HARNESS INTERNAL TIMER (X1A)
NOT RESPONDING TO HEATING
PCB - PRIMARY
NO SPARKING
ELECTRODE - IGNITION
NO CH 2
HARNESS INTERNAL TIMER (X1A)
NOT RESPONDING TO HEATING 2
PCB - PRIMARY
DOES NOT RECOGNISE CH DEMAND
HARNESS INTERNAL TIMER (X1A)
NOT RESPONDING TO CH 1
PCB - PRIMARY
ON WITH NO DEMAND - FROST
PCB - PRIMARY
BLANK FOR L6 FAULT CODE RESET
Z DIRECTION CHOICE OR CONTINUE
BLANK FOR L1 FAULT CODE
Z DIRECTION CHOICE OR CONTINUE
PREHEAT SATISFACTORY4
VALVE HEAD - DIVERTER
RADS COLD BOILER HOT2
VALVE HEAD - DIVERTER
F0-L3 - NO FLOW FAULT
PCB - PRIMARY
FAULT CODE L3
KIT - PLATE HEAT EXCHANGER
ALL CHECKS OK RETEST MODEL
OVERHEAT NO FAULT FOUND
LEAKING POC
KIT - REPLACEMENT - SUMP & COVER
LEAKING POC
MANIFOLD - FLUE C/W GUIDE BRACKET
PUMP RUNS
REGULATOR - FLOW
NO SPARKING
UNIT - IGNITOR
EXPANSION CONNECTION
SYSTEM BLOCKAGES
HOT WATER CYCLING
PCB - PRIMARY
TO RETURN SENSOR - HOT WATER CYCLING
HARNESS - LOW VOLTAGE
TO HEATING SENSOR - HOT WATER CYCLING
HARNESS - LOW VOLTAGE
DHW TOO HOT
PCB - PRIMARY
LED AT POWER UP
KIT - CUI BOARD
TO FLOW SENSOR - FROST
HARNESS - LOW VOLTAGE
TO RETURN SENSOR - FROST
HARNESS - LOW VOLTAGE
MIXING - HOT WATER CYCLING
EXTERNAL HOT WATER FAULT
NO DISPLAY SEEN
CHARACTERISTIC TEST FROM POWER UP
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
PUMP ONLY RUNS FOR A SHORT TIME AND FAN DOES NOT RUN
CHARACTERISTIC TEST FROM POWER UP
BOILER DOES NOT REACT TO CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION (FOR HEAT EX DIAG)
BOILER KETTLES
CHARACTERISTIC TEST FROM CH OPERATION (FOR HEAT EX DIAG)
FAN RUNS BUT PUMP DOES NOT
CHARACTERISTIC TEST FROM POWER UP
DIFFERENTIAL OK
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
TEMP DIFF CORRECT LOCAL BOILING
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (P=DIF NOK NOISY NSD)
INLET PRESSURE DOES NOT CHANGE
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
INLET PRESSURE DROPS AWAY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
SPARK ELECTRODE IN POOR CONDITION
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
SPARK GAP INCORRECT
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
DHW INLET FILTER DAMAGED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION FILTER DHW INLET
TEMPERATURE DIFFERENTIAL EXCESSIVELY HIGH
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
DOES NOT RESPOND TO CH DEMAND
CHARACTERISTIC TEST FROM TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
DHW TOO HOT
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS COLD
CHARACTERISTIC TEST FROM OPERATION DHW
DHW COOL RADS HOT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW NOISY KETTLING
CHARACTERISTIC TEST FROM OPERATION DHW
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM OPERATION DHW
DIVERTER VALVE HEAD DOES NOT OPERATE CH
CHARACTERISTIC TEST FROM INSPECTION DIVERTER VALVE HEAD OPERATION
DIVERTER VALVE HEAD DOES NOT OPERATE DHW
CHARACTERISTIC TEST FROM INSPECTION DIVERTER VALVE HEAD OPERATION
FAN RUNS SPARKING DOES NOT OCCUR
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
FAN RUNS SPARKING OCCURS BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES DHW DEMAND
DHW FLOW LIMITER DAMAGED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION FILTER DHW INLET
FAN RUNS AS DESCRIBED BUT PUMP ONLY RUNS FOR A FEW SECONDS
CHARACTERISTIC TEST FROM POWER UP
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REACHES TEMPERATURE AND/OR SHUTS DOWN RADS COLD OR COOL
CHARACTERISTIC TEST FROM OPERATION CH
BOILER TEMP LOW SYSTEM TEMP LOW
CHARACTERISTIC TEST FROM OPERATION CH
OPERATION SATISFACTORY SYSTEM REACHES TEMP BUT GETS TOO COOL BEFORE REFIRING
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER FIRES WITH NO HEATING OR HOT WATER DEMAND
CHARACTERISTIC TEST FROM POWER UP
DISPLAY SHOWS D AND FAN RUNS BUT PUMP DOES NOT
CHARACTERISTIC TEST FROM FAN RUN DHW DEMAND
DISPLAY SHOWS 0 AND NEITHER THE FAN NOR THE PUMP RUN
CHARACTERISTIC TEST FROM FAN RUN DHW DEMAND
03/09/2019 11:39:51 1908_1_50_1 07/10/2019 11:03:28
09/09/2019 12:19:41
RESISTANCE HARNESS LOW WATER PRESSURE SENSOR
DISCONNECT CONNECTOR X8 FROM THE PCB AND THE CONNECTOR FROM THE LOW WATER PRESSURE SENSOR
VOLTAGE MAINS POWER SUPPLY
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE HARNESS LOW WATER PRESSURE SENSOR
DISCONNECT CONNECTOR X8 FROM THE PCB AND THE CONNECTOR FROM THE LOW WATER PRESSURE SENSOR
FLOW SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT).
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
PUMP RESISTANCE
UNPLUG THE HARNESS FROM THE SIDE OF THE PUMP AND REMOVE THE PUMPS ELECTRICAL COVER
INSPECTION DIVERTER VALVE SPINDLE
UNCLIP AND REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
VOLTAGE MAINS POWER SUPPLY
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
POWER OFF RESET BOILER
PREHEAT OFF
WAIT APPROXIMATELY 15 SECONDS
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
GAS VALVE RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
REMOVE CONNECTOR X2A (4WAY, 5TH FROM LEFT) FROM THE PCB
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
INSPECTION DIVERTER VALVE & ACTUATOR - FUSE INVESTIGATION
REMOVE DIVERTER VALV
PUMP RESISTANCE
UNPLUG THE HARNESS FROM THE SIDE OF THE PUMP AND REMOVE THE PUMPS ELECTRICAL COVER
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE DIVERTER VALVE HEAD
DISCONNECT THE HARNE
GAS VALVE RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE HARNESS X1A TO TERMINAL BLOCK
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTOR X1A FROM THE PCB
RESISTANCE INTERNAL TIMER
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTIONS 3 AND 4 FROM THE INTERNAL TIMER
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTOR X1A FROM THE PCB
RESISTANCE INTERNAL TIMER
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTIONS 3 AND 4 FROM THE INTERNAL TIMER
RESISTANCE HARNESS X1A TO TERMINAL BLOCK - NO TIMER FITTED
REMOVE CONNECTOR X1A FROM THE PCB
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
VOLTAGE TO DIVERTER VALVE (DHW)
PREHEAT OFF
BOILER MAINS SWITCH ON
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK - NO TIMER FITTED
REMOVE CONNECTOR X1A FROM THE PCB
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK - NO TIMER FITTED
REMOVE CONNECTOR X1A FROM THE PCB
OBSERVATION INTERNAL TIMER BYPASS LINK FITTED
REMOVE BLANKING PANEL ON THE FRONT OF THE APPLIANCE
RESISTANCE HARNESS X1A TO TERMINAL BLOCK
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTOR X1A FROM THE PCB
RESISTANCE INTERNAL TIMER
INTERNAL TIMER SWITCHED TO THE ON POSITION
REMOVE CONNECTIONS 3 AND 4 FROM THE INTERNAL TIMER
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2B FROM THE PCB
RESET BOILER
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
PUMP RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X1C FROM PCB (3 WAY PLUG 3RD FROM LEFT)
TEMPERATURE DIFFERENTIAL FLOW RETURN (CH)
PREHEAT OFF
ENSUR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
RESISTANCE HARNESS DIVERTER VALVE
REMOVE HARNESS FROM THE DIVERTER VALVE
REMOVE X1D (4TH FROM LEFT) FROM THE PCB
FAN AND PUMP RUN ON START UP
{ALLDEMANDOFF}
PREHEAT OFF
INSPECT LOW WATER PRESSURE SENSOR (BLOCKAGE)
ISOLATE BOILER FROM THE HEATING CIRCUIT AND DRAIN BOILER
REMOVE LOW WATER PRESSURE SENSOR
VOLTAGE SENSOR LOW WATER PRESSURE (AT PCB)
PREHEAT OFF
ENSUR
INSPECT LOW WATER PRESSURE SENSOR (BLOCKAGE)
ISOLATE BOILER FROM THE HEATING CIRCUIT AND DRAIN BOILER
REMOVE LOW WATER PRESSURE SENSOR
RESISTANCE HARNESS FAN POWER
GAIN ACCESS TO PCB
REMOVE BOTH ENDS OF THE FAN HARNESS FROM THE FAN AND PCB X3
PCB FUSE RESISTANCE
REMOVE 4 AMP FUSE FROM PCB
MAINS VOLTAGE TO FAN FROM PCB
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
CHECK FOR NOISE ON HEATING DEMAND
PREHEAT OFF
ENSURE HEATING FLOW AND RETURN VALVES ARE FULLY OPEN
CH THERMOSTAT SET TO MAX
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
HEATING FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTACH TEMP PROBES TO THE FLOW AND RETURN PIPES AS CLOSE TO THE BOILER AS POSSIBLE
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FAN CONTROL VOLTAGE FROM PCB
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY AND MAKE SAFE
PREHEAT OFF
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2B FROM THE PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RESISTANCE HARNESS FAN CONTROL
REMOVE BOTH ENDS OF THE FAN HARNESS FROM THE FAN AND PCB X8
VOLTAGE PUMP AT PCB START-UP
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER
PUMP RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X1C FROM PCB (3 WAY PLUG 3RD FROM LEFT)
INSPECTION DIVERTER VALVE HEAD HEATING POSITION
PREHEAT OFF
UNCLIP AND REMOVE HEAD FROM DIVERTER VALVE AND PLACE IN A SAFE POSITION
VOLTAGE DIVERTER VALVE (HEATING)
PREHEAT OFF
BOILE
RESISTANCE HARNESS DIVERTER VALVE
REMOVE HARNESS FROM THE DIVERTER VALVE
REMOVE X1D (4TH FROM LEFT) FROM THE PCB
HEATING FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTACH TEMP PROBES TO THE FLOW AND RETURN PIPES AS CLOSE TO THE BOILER AS POSSIBLE
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
RETURN SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
FLOW SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT).
RESISTANCE PCB INTEGRAL FUSE
DISCONNECT ALL CONNECTORS FROM THE PCB
REMOVE AND FLIP THE PCB ONTO ITS BACK
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER
PRESSURE GAS INLET (BLIP TEST)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION ELECTRODE SPARK GAP
CAREFULLY REMOVE BURNER FROM BOILER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE GAS VALVE (AT GAS VALVE)
PREHEAT SWITCHED OFF
GAS VALVE RESISTANCE
REMOVE THE ELECTRICAL CONNECTOR FROM THE GAS VALVE
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
FLOW SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT).
RETURN SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
VOLTAGE ON/OFF SWITCH
SELECTOR SWITCH SET TO HOT WATER POSITION
GAIN ACCESS TO PCB, USE ISOLATION MAT AS REQUIRED
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
HOT WATER POTENTIOMETER RESISTANCE
GAIN ACCESS TO CONTROL PCB
RESISTANCE HARNESS FAN POWER
GAIN ACCESS TO PCB
REMOVE BOTH ENDS OF THE FAN HARNESS FROM THE FAN AND PCB X3
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION DIVERTER VALVE CARTRIDGE AND WATERWAYS
DRAIN PRIMARY SYSTEM
PUMP RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X1C FROM PCB (3 WAY PLUG 3RD FROM LEFT)
RESISTANCE FAN AND HARNESS (MAINS POWER)
GAIN ACCESS TO PCB
REMOVE X3 CONNECTOR FROM THE PCB
RESISTANCE HARNESS AND DIVERTER VALVE ACTUATOR
REMOVE X1D CONNECTOR (4TH FROM LEFT) FROM THE PCB
GAS VALVE RESISTANCE THROUGH HARNESS
GAIN ACCESS TO PCB
REMOVE CONNECTOR X2A (4WAY, 5TH FROM LEFT) FROM THE PCB
RESISTANCE HARNESS AND SPARK GENERATOR
REMOVE CONNECTOR X2B FROM THE PCB
(5WAY CONNECTOR 6TH FROM THE LEFT)
OBSERVATION SYSTEM PRESSURE RISE
LOCATE SYSTEM FILLING LOOP
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION DIVERTER VALVE HEAD DHW POSITION
PREHEAT OFF
UNCLIP AND REMOVE HEAD FROM DIVERTER VALVE AND PLACE IN A SAFE POSITION
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT CONNECTOR
INSPECTION FLOW TURBINE
ISOLATE AND DRAIN TH
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE BOTH ENDS OF
RESISTANCE ELECTRODE SPARK HARNESS
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
RESISTANCE ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2B FROM THE PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION CONDENSATE TRAP
REMOVE THE CONDENSATE TRAP FROM THE BOILER
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
OBSERVATION SYSTEM PRESSURE RISE
LOCATE SYSTEM FILLING LOOP
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
INSPECTION GAS VALVE INLET FILTER
REMOVE THE GAS VALVE ASSEMBLY
INSPECTION GAS VALVE INLET FILTER
REMOVE THE GAS VALVE ASSEMBLY
INSPECTION GAS VALVE INLET FILTER
REMOVE THE GAS VALVE ASSEMBLY
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECTION DIVERTER VALVE SPINDLE
UNCLIP AND REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
INSPECTION HEAT EXCHANGER DHW
MAINS WATER SUPPLY O
BYPASS EXTERNAL CONTROLS
PLACE A WIRE LINK BE
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECTION SELECTOR SWITCH
GAIN ACCESS TO THE CONTROL PCB
(THE MAIN PCB WILL NEED TO BE REMOVED)
HEATING POTENTIOMETER RESISTANCE
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE CONTROL PCB
INSPECT FLAME DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
RESISTANCE NO FLOW SENSOR
REMOVE THE ELECTRICAL CONNECTOR FROM THE "NO FLOW SENSOR" ATTACHED TO THE MAIN HEAT EXCHANGER
OBSERVATION SYSTEM PRESSURE RISE
LOCATE SYSTEM FILLING LOOP
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
RESISTANCE NO FLOW SENSOR
REMOVE THE ELECTRICAL CONNECTOR FROM THE "NO FLOW SENSOR" ATTACHED TO THE MAIN HEAT EXCHANGER
INSPECTION DIVERTER VALVE HEAD OPERATION
SELECTOR SWITCH SET
INSPECTION DIVERTER VALVE SPINDLE
UNCLIP AND REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
VOLTAGE DIVERTER VALVE (HEATING)
PREHEAT OFF
BOILE
VOLTAGE TO DIVERTER VALVE (DHW)
PREHEAT OFF
BOILER MAINS SWITCH ON
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE HARNESS DIVERTER VALVE
REMOVE HARNESS FROM THE DIVERTER VALVE
REMOVE X1D (4TH FROM LEFT) FROM THE PCB
RESISTANCE HARNESS DIVERTER VALVE
REMOVE HARNESS FROM THE DIVERTER VALVE
REMOVE X1D (4TH FROM LEFT) FROM THE PCB
VOLTAGE PUMP AT PUMP
PREHEAT OFF
REMOVE THE PUMPS ELECTRICAL COVER
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
INSPECTION FILTER DHW INLET
ISOLATE MAINS WATER SUPPLY
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE HARNESS SPARK GENERATOR INPUT
REMOVE BOTH ENDS OF
RESISTANCE ELECTRODE SPARK HARNESS
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
VOLTAGE SENSOR LOW WATER PRESSURE (AT PCB)
PREHEAT OFF
ENSUR
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
HOT WATER POTENTIOMETER RESISTANCE
GAIN ACCESS TO CONTROL PCB
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION HEAT EXCHANGER PRIMARY (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
SWITCHED LIVE VOLTAGE INPUT
PREHEAT OFF
BOILERS HEATING TEMPERATURE CONTROL TO OFF POSITION
EXPANSION VESSEL PRESSURE
SYSTEM PRESSURE DISCHARGED
HEATING FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTACH TEMP PROBES TO THE FLOW AND RETURN PIPES AS CLOSE TO THE BOILER AS POSSIBLE
HOT WATER FLOW AND RETURN TEMPERATURE DIFFERENTIAL
PREHEAT OFF
ATTAC
FLOW SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT).
RETURN SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
INSPECTION RIBBON CABLE
GAIN ACCESS TO PCB
REMOVE THE RIBBON CABLE JOINING THE TWO PCB'S
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
FLOW SENSOR RESISTANCE
DISCONNECT PLUG (PI
RETURN SENSOR RESISTANCE
DISCONNECT PLUG FROM
VOLTAGE EXTERNAL FROST STAT
{ALLDEMANDOFF}
PREHEAT OFF
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
FLOW SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT).
RETURN SENSOR RESISTANCE THROUGH HARNESS
DISCONNECT PLUG X6 FROM PCB (6 WAY PLUG 2ND FROM RIGHT)
VOLTAGE FROM HOT WATER FLOW TURBINE
PREHEAT OFF
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RUN HOT WATER TAP AT 3 L/MIN
VOLTAGE PUMP AT PCB
PREHEAT OFF
APPLY DEMAND
VOLTAGE PUMP AT PUMP
PREHEAT OFF
REMOVE THE PUMPS ELECTRICAL COVER
PUMP RESISTANCE
UNPLUG THE HARNESS FROM THE SIDE OF THE PUMP AND REMOVE THE PUMPS ELECTRICAL COVER
System Information
- Total Tests: 585
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control