Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER GREENSTAR 35 CDI
WARNING - IMPORTA
WORCESTER GREENSTAR 35 CDI
CASE REMOVAL<
DHW BURNER IGNITION & ESTABLISH
ECO MODE ON (NO PREHEAT)
RESET THE APPLIANCE IF IN LOCKOUT
CENTRAL HEATING MODULATION
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
PRE-HEAT
ENSURE THE ECO BUTTO
POWER UP (CONTROL PCB ONLY)
{ONOFFSWITCHON}
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
A7 DHW THERMISTOR INVESTIGATION
INTENTIONALLY BLANK HEADER FOR A7 FAULT CODE
B1 CODE PLUG INVESTIGATION
INTENTIONALLY BLANK
FA AND F7 INVESTIGATION
HEADER FOR FA AND F7 INVESTIGATION
MAX & MIN OUTPUT (CHIMNEY SWEEP) MODE
INSTRUCTIONS TO S
SE RESET GUIDE
SE CODE APPEARS IN T
PRESSURE FAN MAXIMUM OUTPUT
ATTACH PRESSURE GAUG
PERFORMANCE TEST FAIL
NOT USED
PRESSURE GAS INLET
ATTACH U GAUGE TO GA
CH DEMAND
HOLIDAY MODE OFF (BU
PUMP RUNS
REMOVE PUMP VENT SCR
BURNER IGNITES BUT BAFFLES
FLUEWAYS
IGNITES BUT DOES NOT ESTABLISH
FLUEWAYS
POOR FAN PRESSURE
FLUEWAYS
INCORRECT RETURN VOLTAGE
HARNESS FAN
INCORRECT RETURN VOLTAGE 2
HARNESS FAN
PREHEAT
SENSOR - TEMPERATURE - DHW
BLANK FOR ADDITIONAL SYMBOLS GUIDE
Z DIRECTION
IGNITES BUT DOES NOT ESTABLISH
BEARING PLATE
INLET DOES NOT DIP ON IGNITION
BEARING PLATE
SPARKING BUT DOES NOT IGNITE
BEARING PLATE
BURNER IGNITES BUT BAFFLES OUT
BEARING PLATE
DHW TOO COOL
PRIMARY HEAT EXCHANGER
LOW FAN PRESSUREPT FAIL
FLUEWAYS
LOW FAN PRESSUREPT FAIL
BEARING PLATE
PRIMARY TEST
INLET PRESSURE
INTERNAL CLOCK2
PCB
INTERNAL CLOCK
PCB
HEAT EXCHANGER NOISY
CABLE - PUMP
DC FAN CONTROL
PCB
DHW SENSOR
SENSOR - TEMPERATURE - DHW
HARNESS PUMP DC
HARNESS PUMP DC
NOISY LIMPET
PUMP
LOW FAN PRESSURE
FLUE
LOW FAN PRESSURE
FLUEWAYS
LOW FAN PRESSURE
BEARING PLATE
WEAK POOR CH
PUMP
DHW COOL RADS HOT
SET - CABLES (STEPPER MOTOR)
BOILER REACHES TEMP RADS DO NOT HEAT
SET - CABLES (STEPPER MOTOR)
DHW COOL RADIATORS COOL
SENSOR - TEMPERATURE - DHW
DHW FLOW RATE
SERVICE VALVES
CH FLOW (PARTIALLY OPEN)
SERVICE VALVES
CH FLOW
SERVICE VALVES
RADS DO NOT HEAT
SENSOR - PRIMARY (CONTROL)
CH MODULATION
SENSOR - PRIMARY (CONTROL)
PRE-HEAT
SENSOR - PRIMARY (CONTROL)
PUMP OVERRUN
PCB
SYPHON
SYPHON
ELECTRICAL SAFETY
ELECTRICAL SAFETY CHECKS
BLOWN STAND BY MODE AT POWER UP
FUSE (FUSED SPUR)
BLOWN STANDBY MODE
FUSE T500L
BLOWN STANDBY MODE
PCB MAIN FUSE T2.5H
FURTHER IN VESTIGATION F2
Z DIRECTION
BURNER IGNITION
TRANSFORMER
BURNER BAFFLES OUT
SYPHON
BURNER BAFFLES OUT
INLET PRESSURE
BURNER BAFFLES OUT
FLUE
BURNER DOES NOT ESTABLISH
SYPHON
BURNER IGNITES
ELECTRODE ASSEMBLY
FLAME SENSE
SET - CABLES (MAIN)
BURNER IGNITION
LIMITER - TEMPERATURE (OVERHEAT THERMOSTAT)
BURNER IGNITION
LIMITER - TEMPERATURE (SENSOR - FLUE)
STSLOW THEN TO TO HIGH SPEED
HARNESS FAN
NO SPARK
PCB
BURNER DOES NOT IGNITE
SYPHON
IGNITION ELECTRODES
ELECTRODE ASSEMBLY
FAULT
HARNESS - IGNITION
GAS VALVE
SET - CABLES (MAIN)
NO GAS PRESSURE DIP
FLUE
NO GAS PRESSURE DROP
FLUEWAYS
SYSTEM PRESSURE
SYSTEM PRESSURE
DHW RUNS HOT THEN COLD
SYSTEM PRESSURE
RUNS HOT THEN COLD
SENSOR - TEMPERATURE - DHW
DHW RUNS HOT THEN COLD
SENSOR - PRIMARY (CONTROL)
DHW RUNS HOT THEN COLD
SECONDARY HEAT EXCHANGER
CH NOISY
SYSTEM PRESSURE
BOILER NOISY
SERVICE VALVES
CH NOISY
SENSOR - PRIMARY (CONTROL)
CH TEMP LOW
SENSOR - PRIMARY (CONTROL)
CH OPERATION COOL
PUMP
CH BOILER NOISY
PUMP
EXPANSION VESSEL
EXPANSION VESSEL
DHW COOL RADS COLD
SYSTEM PRESSURE
BURNER IGNITIONRENAME
LIMITER - TEMPERATURE (OVERHEAT THERMOSTAT)
BURNER IGNITIONRENAME
LIMITER - TEMPERATURE (SENSOR - FLUE)
OVERHEAT INVESTIGATION
SYSTEM PRESSURE
SENSOR PRIMARY
SENSOR - PRIMARY (CONTROL)
OVERHEAT FURTHER INVESTIGATION
LIMITER - TEMPERATURE (OVERHEAT THERMOSTAT)
DHW TOO COOL RADS COLD
CABLE - PUMP
OVERHEAT INVESTIGATION
CABLE - PUMP
DHW OPERATION
HARNESS PUMP DC
OVERHEAT INVESTIGATION
HARNESS PUMP DC
DC PUMP CONTROL
PCB
FUSE INVESTIGATION RENAME
CABLE - PUMP
FURTHER INVESTIGATION FUSE F1 RENAME
FAN ASSEMBLY
FURTHER INVESTIGATION RENAME
TRANSFORMER
FURTHER INVESTIGATION
SET - CABLES (MAIN)
FURTHER INVESTIGATION RENAME
SET - CABLES (MAIN)
FUSE BLOWING
HARNESS PUMP DC
BLANK FOR FAULT CODES
Z DIRECTION
BLANK FOR SEQUENCE OF OPS
Z DIRECTION
FOR TYPE OF DIAGNOSTIC PROCEDURE
Z DIRECTION
BLANK FOR FAN DOES NOT RUN AT STARTUP
Z DIRECTION
NO LED
PCB
A7 FAULT CODE
SENSOR - TEMPERATURE - DHW
E2 FAULT CODE
SENSOR - PRIMARY (CONTROL)
CODE PLUG
CODE PLUG
DOES NOT ESTABLISH
INLET PRESSURE
RENAMETURBINE
SET - CABLES (MAIN)
FAN DOES NOT RUN
SENSOR - PRIMARY (CONTROL)
FAN DOES NOT RUN
SENSOR - TEMPERATURE - DHW
FAN RUNS
HARNESS FAN
FAN VOLTAGE PCB
PCB
FAN DOES NOT RUN
HARNESS FAN
B1 INVESTIGATION
CODE PLUG
RESET BUTTON STUCK
RESET BUTTON STICKING
FA AND F7 FAULT CODE
FLUE
F7 AND FA FAULT CODE
SYPHON
F7 AND FA FAULT CODE
ELECTRODE ASSEMBLY
F7 AND FA FAULT CODE PASSING
GAS VALVE
F0 FAULT CODE
HARNESS - IGNITION
F0 FAULT CODE
SET - CABLES (MAIN)
F0 FAULT CODE
TRANSFORMER
BLANK FOR HARD RESET PROCESS 2
Z DIRECTION
BLANK FOR SERVICE MODE
Z DIRECTION
BLANK FOR SE RESET GUIDE
Z DIRECTION
BURNER IGNITION
BURNER
BURNER DOES NOT IGNITE
GAS VALVE
INCORRECT RETURN VOLTAGE
FAN ASSEMBLY
SLOW THEN TO HIGH SPEED
FAN ASSEMBLY
PRE-HEAT
PCB
OUT OF CALIBRATION
LIMITER - TEMPERATURE (SENSOR - FLUE)
DOES NOT ESTABLISH
BURNER
NO GAS PRESSURE DROP
BURNER
BURNER BAFFLES OUT
BURNER
EMISSIONS OUT OF RANGE
GAS VALVE
DROPPING OUT ON TRUE MINIMUM
GAS VALVE
DHW TOO COOL 2
PCB
DHW COOL RADIATORS COOL
SECONDARY HEAT EXCHANGER
FLOW RATE
INLET FILTER
PERFORMANCE ANALYSISFROM OPS SEQUENCE
INLET PRESSURE
EMISSIONS OUT OF RANGEFROM OPS SEQUENCE
GAS VALVE
LOW FAN PRESSUREPT FAIL
BURNER
PT FAIL
GAS VALVE
CH DEMAND 1
INTERNAL CLOCK/WIRELESS CONTROL
INTERNAL CONTROLS
HOLIDAY MODE LED
HOLIDAY MODE
HOLIDAY MODE LED
DHW TOO HOT
PCB
HEAT EXCHANGER NOISY
PUMP
DC CONTROLER
PUMP
HEAT EXCHANGER NOISY
SECONDARY HEAT EXCHANGER
DHW COOL RADIATORS HOT
DIVERTER VALVE ASSEMBLY
HEAT EXCHANGER NOISY
PRIMARY HEAT EXCHANGER
CH DEMAND 1DHW NOISY
INTERNAL CLOCK/WIRELESS CONTROL
INTERNAL CONTROLSDHW NOISY
HOLIDAY MODE LED
HOLIDAY MODEDHW NOISY
HOLIDAY MODE LED
LOW FAN PRESSURE
BURNER
DHW COOL RADS HOT MECHANICAL FAULT
DIVERTER VALVE MOTOR
DHW COOL RADS HOT ELECTRICAL FAULT
DIVERTER VALVE MOTOR
BOILER REACHES TEMP RADS DO NOT HEAT MECHANICAL FAULT
DIVERTER VALVE MOTOR
BOILER REACHES TEMP RADS DO NOT HEAT ELECTRICAL FAULT
DIVERTER VALVE MOTOR
FLOW RATE
FLOW REGULATOR
FLOW RATE
NOZZLES
FLOW RATE
SECONDARY HEAT EXCHANGER
CH MODULATION
PCB
FURTHER INVESTIGATION FUSED SPUR
Z DIRECTION
FURTHER INVESTIGATION F1
Z DIRECTION
FURTHER INVESTIGATION F3
Z DIRECTION
BLOWN STANDBY MODE AT POWER UP
FUSE T1.6L
TRANSFORMER
PCB
BURNER BAFFLES OUT
GAS VALVE
FLAME SENSE
PCB
SHORT SPARK
PCB
FLUE/OH
SET - CABLES (MAIN)
GAS INLET PRESSURE
INLET PRESSURE
GAS VALVE
PCB
BURNER IGNITES
GAS VALVE
CH NOISY
PCB
PRIMARY HEAT EX NOISY
PRIMARY HEAT EXCHANGER
CH TEMP LOW
PCB
EXPANSION VESSEL PIPE
EXPANSION VESSEL PIPE
FLUE/OHRENAME
SET - CABLES (MAIN)
DHW COOL RADIATORS COOLRENAME
SECONDARY HEAT EXCHANGER
DHW TOO COOLRENAME
PRIMARY HEAT EXCHANGER
FLOW RATE
FLOW SENSOR TURBINE
DHW TOO COOL
PUMP
FURTHER INVESTIGATION FUSE F1 RENAME
HARNESS FAN
FURTHER INVESTIGATION
GAS VALVE
FURTHER INVESTIGATION RENAME
GAS VALVE
FURTHER INVESTIGATION 2
PCB-FUSE BLOWN
FURTHER INVESTIGATION RENAME
PCB-FUSE BLOWN
FUSE BLOWING DC
PUMP
BLANK FOR FAULTY LED
Z DIRECTION
A7 FAULT CODE
PCB
A7 FAULT CODE
SET - CABLES (MAIN)
E2 FAULT CODE
PCB
E2 FAULT CODE
SET - CABLES (MAIN)
ELECTRICAL
FLOW SENSOR TURBINE
FAN SIGNAL
PCB
FLOW SENSOR FAN RUNS 2
SET - CABLES (MAIN)
DHW SENSOR FAN DOES NOT RUN
SET - CABLES (MAIN)
FAN DOES NOT RUN
PCB
DOES NOT RUN
FAN ASSEMBLY
FAN RUNS
FAN ASSEMBLY
B1 INVESTIGATION
PCB
F0 INVESTIGATION
PCB
BLANK FOR HARD RESET PROCESS
Z DIRECTION
BLANK FOR FD RESET
Z DIRECTION
INLET FILTER BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
VOLTAGE BELOW 124 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE ABOVE 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
HEAT EXCHANGER NOISY
CHARACTERISTIC TEST FROM DHW OPERATION
PERFORMANCE READINGS OUT OF RANGE
CHARACTERISTIC TEST FROM PERFORMANCE TEST MAX AND MIN
BURNER DROPS OUT WHEN IN MINIMUM OUTPUT MODE
CHARACTERISTIC TEST FROM PERFORMANCE TEST MAX AND MIN
DHW TOO COOL, RADIATORS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
BURNER DROPS OUT WHEN IN MINIMUM OUTPUT MODE
CHARACTERISTIC TEST FROM PERFORMANCE TEST MAX AND MIN
INLET PRESSURE UNSATISFACTORY
CHARACTERISTIC TEST FROM PERFORMANCE ANALYSIS MAX AND MIN WITH INLET 2
DHW COOL, RADIATORS HOT
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO HOT
CHARACTERISTIC TEST FROM DHW OPERATION
BOILER DOES NOT RESPOND TO A CH DEMAND
CHARACTERISTIC TEST FROM CH OPERATION (DHW OPERATION)
BOILER STILL NOISY
CHARACTERISTIC TEST FROM CH OPERATION (DHW OPERATION)
FAN SPEED INCREASES PRESSURE LOW
CHARACTERISTIC TEST FROM PRESSURE FAN MAXIMUM OUTPUT
FLOW REGULATOR BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
FAN SPEED DOES NOT INCREASE PRESSURE LOW
CHARACTERISTIC TEST FROM PRESSURE FAN MAXIMUM OUTPUT
VOLTAGES DO NOT BEHAVE AS DESCRIBED ABOVE ON ONE OR MORE TESTS
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V
13V DC PRESENT BUT VOLTAGE DOESNT CHANGE
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V
VOLTAGES DO NOT BEHAVE AS DESCRIBED ABOVE ON ONE OR MORE TESTS
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V
13V DC PRESENT BUT VOLTAGE DOESNT CHANGE
CHARACTERISTIC TEST FROM VOLTAGE DIVERTER VALVE PCB DROP RETURN TO 15V
NOZZLES BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
BOILER NOISY
CHARACTERISTIC TEST FROM CH OPERATION
BOILER REACHES TEMPERATURE, RADIATORS DO NOT HEAT
CHARACTERISTIC TEST FROM CH OPERATION
BOILER TEMPERATURE AND SYSTEM TEMPERATURE LOW
CHARACTERISTIC TEST FROM CH OPERATION
FAN RUNS BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
FAN RUNS BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
FAN RUNS BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
FAN RUNS, SLOWS DOWN AND STOPS AFTER 30 SECONDS
CHARACTERISTIC TEST FROM MODE OF FAN OPERATION
AFTER 12/14 SECONDS FAN SPEED INCREASES
CHARACTERISTIC TEST FROM MODE OF FAN OPERATION
INLET PRESSURE DOES NOT DIP DURING SPARKING
CHARACTERISTIC TEST FROM PRESSURE GAS INLET DROP
INLET PRESSURE DROPS AWAY DURING SPARKING
CHARACTERISTIC TEST FROM PRESSURE GAS INLET DROP
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM DHW OPERATION
TEMPERATURE DIFFERNETIAL INCORRECT LOCAL NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN CH OPERATION
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN CH OPERATION
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM CH OPERATION
OPERATION SATISFACTORY BUT BOILER GOES TO OVERHEAT
CHARACTERISTIC TEST FROM CH OPERATION
FLOW SENSOR BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
240 VOLTS ACROSS PURPLE BROWN OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ACROSS PURPLE/BROWN ABSENT
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
26/07/2013 11:12:49 AM 1309_1_35_1 31/07/2013 10:18:45
26/07/2013 11:54:11
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
PRESSURE FAN MAXIMUM OUTPUT
ATTACH PRESSURE GAUG
EXTERNAL CONTROLS VOLTAGE (RETURN)
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
EXTERNAL CONTROLS CALLING FOR HEAT
EXTERNAL CONTROL VOLTAGE (SEND)
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
HOLIDAY MODE OPERATION
{ONOFFSWITCHON}
CH BOILER THERMOSTAT SET TO MAX
EXTERNAL CONTROL VOLTAGE (SEND)
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
OBSERVATION REMOVE DC CONNECTOR PUMP RUN
REMOVE THE DC PUMP CONNECTOR FROM THE PCB AND MAKE SAFE
REMOVE VENT SCREW FROM PUMP.
PUMP VOLTAGE
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
EXTERNAL CONTROLS VOLTAGE (RETURN)
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
EXTERNAL CONTROLS CALLING FOR HEAT
EXTERNAL CONTROL VOLTAGE (SEND)
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
HOLIDAY MODE OPERATION
{ONOFFSWITCHON}
CH BOILER THERMOSTAT SET TO MAX
EXTERNAL CONTROL VOLTAGE (SEND)
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
VOLTAGE DIVERTER VALVE PCB RETURN TO 13V
{ONOFFSWITCHON}
N
VOLTAGE DIVERTER VALVE PCB RETURN TO 13V
{ONOFFSWITCHON}
N
DHW SENSOR
REMOVE ORANGE WIRES FROM DHW SENSOR
PRIMARY SENSOR
REMOVE ORANGE WIRES
PRIMARY SENSOR
REMOVE ORANGE WIRES
VOLTAGE MAINS POWER INPUT TO APPLIANCE
REMOVE CONTROL BOX COVER IF NECESSARY, USE ISOLATION MAT AS REQUIRED
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
PCB MAIN FUSE T2.5H
REMOVE CONTROL BOX COVER IF NECESSARY
HARNESS CONTINUITY (FLAME SENSE)
REMOVE THE ORANGE LE
OVERHEAT THERMOSTAT RESISTANCE
DISCONNECT RED LEADS FROM THE OVERHEAT THERMOSTAT
HARNESS CONTINUITY (GAS VALVE)
REMOVE THE BLACK LEA
OBSERVATION REMOVE DC CONNECTOR PUMP RUN
REMOVE THE DC PUMP CONNECTOR FROM THE PCB AND MAKE SAFE
REMOVE VENT SCREW FROM PUMP.
PUMP VOLTAGE
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
CHECK FLOW COMPONENTS
DRAIN THE DOMESTIC H
OBSERVATION BOILER RESET
ALLOW BOILER TO COOL
THERMOSTAT RESISTANCE (FLUE/OVERHEAT)
REMOVE CONTROL BOX C
OVERHEAT THERMOSTAT RESISTANCE
DISCONNECT RED LEADS FROM THE OVERHEAT THERMOSTAT
OBSERVATION REMOVE DC CONNECTOR PUMP RUN
REMOVE THE DC PUMP CONNECTOR FROM THE PCB AND MAKE SAFE
REMOVE VENT SCREW FROM PUMP.
PUMP VOLTAGE
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
DIFFERENTIAL PRIMARY HEAT EXCHANGER
ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
SENSOR OVERHEAT AT TEMP
DISCONNECT RED LEADS
RESISTANCE PUMP AND HARNESS
REMOVE PUMP CONNECTOR FROM PCB
PUMP HARNESS CONTINUITY
REMOVE THE PUMP PLUG FROM THE PUMP AND THE PUMP HARNESS CONNECTOR FROM THE PCB.
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
RESISTANCE GAS VALVE AND HARNESS PRETTLE/JUNKERS_FUSE
REMOVE THE 20 WAY CONNECTOR FROM THE PCB
HARNESS CONTINUITY (GAS VALVE)
REMOVE THE BLACK LEA
HARNESS CONTINUITY (GAS VALVE)
REMOVE THE BLACK LEA
RESISTANCE HARNESS DC PUMP
REMOVE CONDENSE TRAP
DISCONNECT PUMP DC CONNECTION FROM PUMP AS SHOWN ON THE RIGHT.
RESISTANCE DHW SENSOR AND HARNESS
REMOVE THE 20 WAY CONNECTOR FROM THE PCB
RESISTANCE DHW SENSOR
REMOVE ORANGE WIRES FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
REMOVE THE 20 WAY CONNECTOR FROM THE PCB
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C
RESISTANCE SENSOR TEMP FLOW
REMOVE CONNECTOR FRO
HARNESS CONTINUITY (TURBINE)
DISCONNECT THE INLIN
RESISTANCE SENSOR TEMP FLOW
REMOVE CONNECTOR FRO
RESISTANCE DHW SENSOR
REMOVE ORANGE WIRES FROM DHW SENSOR
INSPECTION KEYED PLUG
LOWER THE FACIA PANEL
INSPECTION RESET BUTTON
REMOVE PCB COVER AS NECESSARY
VOLTAGE POLARITY CHECK
GAIN ACCESS TO PCB AS NECESSARY
INSPECTION FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
INSPECTION FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
INSPECTION FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FORM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FORM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
DHW SENSOR
REMOVE ORANGE WIRES FROM DHW SENSOR
INSPECTION BEARING PLATE
REMOVE FAN ASSEMBLY
INSPECTION BEARING PLATE
REMOVE FAN ASSEMBLY
INSPECTION BEARING PLATE
REMOVE FAN ASSEMBLY
INSPECTION BEARING PLATE
REMOVE FAN ASSEMBLY
DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
DHW THERMOSTAT TO MAX
INSPECTION FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
PUMP RUNS
REMOVE PUMP VENT SCR
INSPECTION BEARING PLATE
REMOVE FAN ASSEMBLY
DIVERTER VALVE ACTUATOR OPERATION
REMOVE THE DIVERTER
EXTERNAL CONTROLS VOLTAGE (RETURN)
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
EXTERNAL CONTROLS CALLING FOR HEAT
INTERNAL CLOCK
REMOVE AND DISCONNECT THE INTERNAL CLOCK OR WIRELESS RECEIVER ASSEMBLY FROM THE BOILER.
DHW SENSOR
REMOVE ORANGE WIRES FROM DHW SENSOR
HOLIDAY MODE OPERATION
{ONOFFSWITCHON}
CH BOILER THERMOSTAT SET TO MAX
VOLTAGE DC PUMP CONTROL
{ONOFFSWITCHON}
R
PUMP HARNESS CONTINUITY
REMOVE THE PUMP PLUG FROM THE PUMP AND THE PUMP HARNESS CONNECTOR FROM THE PCB.
RESISTANCE HARNESS DC PUMP
REMOVE CONDENSE TRAP
DISCONNECT PUMP DC CONNECTION FROM PUMP AS SHOWN ON THE RIGHT.
EXTERNAL CONTROLS VOLTAGE (RETURN)
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
EXTERNAL CONTROLS CALLING FOR HEAT
INTERNAL CLOCK
REMOVE AND DISCONNECT THE INTERNAL CLOCK OR WIRELESS RECEIVER ASSEMBLY FROM THE BOILER.
HOLIDAY MODE OPERATION
{ONOFFSWITCHON}
CH BOILER THERMOSTAT SET TO MAX
INSPECTION FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
INSPECTION BEARING PLATE
REMOVE FAN ASSEMBLY
VOLTAGE DIVERTER MOTOR SUPPLY PCB
NO DEMAND
ECO MODE ON (ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB
DIVERTER VALVE HARNESS CONTINUITY
REMOVE THE CONNECTOR
VOLTAGE DIVERTER MOTOR SUPPLY PCB
NO DEMAND
ECO MODE ON (ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB
DIVERTER VALVE HARNESS CONTINUITY
REMOVE THE CONNECTOR
FAN SPEED
ENSURE PLATE HEAT EX
PRIMARY SENSOR
REMOVE ORANGE WIRES
DIVERTER VALVE ACTUATOR OPERATION
REMOVE THE DIVERTER
INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT ON GAS VALVE
MODE OF FAN OPERATION
{ONOFFSWITCHON}
VOLTAGE AT PCB
GAIN ACCESS TO PCB (USE ISOLATION MAT AS REQUIRED)
FUSE T500L
REMOVE CONTROL BOX C
FUSE T1.6L
REMOVE CONTROL BOX C
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT ON GAS VALVE
FLUEWAYS
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
RECTIFICATION VOLTAGE
GAIN ACCESS TO MAINS TERMINAL STRIP AS NECESSARY
USE ISOLATION MAT AS REQUIRED
NO DEMANDS
FLUEWAYS
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
FLAME SENSE ELECTRODE
REMOVE THE ELECTRODE ASSEMBLY
THERMOSTAT RESISTANCE (FLUE/OVERHEAT)
REMOVE CONTROL BOX C
FLUE THERMOSTAT RESISTANCE
DISCONNECT THE RED LEADS FROM THE FLUE TEMPERATURE THERMOSTAT
FAN VOLTAGE CONTROL (PCB)
MOVE CONNECTOR ST5 T
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FORM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
SPARK ELECTRODES
REMOVE THE ELECTRODE ASSEMBLY
HARNESS CONTINUITY (SPARKING)
REMOVE THE IGNITION HARNESS FROM THE PCB
AND THE SPARK ELECTRODES
FLUEWAYS
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
GAS VALVE VOLTAGE
REMOVE THE GAS VALVE CONNECTORS FROM THE GAS VALVE.
FLUEWAYS
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INSPECTION FLUEWAYS
REMOVE FLUEWAYS INSPECTION PLATE
DHW SPARKING
REMOVE SPARK LEADS F
VOLTAGE DC PUMP CONTROL
{ONOFFSWITCHON}
R
PUMP HARNESS CONTINUITY
REMOVE THE PUMP PLUG FROM THE PUMP AND THE PUMP HARNESS CONNECTOR FROM THE PCB.
RESISTANCE HARNESS DC PUMP
REMOVE CONDENSE TRAP
DISCONNECT PUMP DC CONNECTION FROM PUMP AS SHOWN ON THE RIGHT.
DHW SENSOR
REMOVE ORANGE WIRES FROM DHW SENSOR
PRIMARY SENSOR
REMOVE ORANGE WIRES
DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
DHW THERMOSTAT TO MAX
PRIMARY SENSOR
REMOVE ORANGE WIRES
DIFFERENTIAL FLOW RETURN CH OPERATION
ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
PRIMARY SENSOR
REMOVE ORANGE WIRES
PRESSURE GAS INLET DROP
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
INSPECTION VESSEL PRESSURE
BOILER DRAINED AND DISCHARGED
OVERHEAT THERMOSTAT - FURTHER INVESTIGATION
TESTS SO FAR INDICAT
FLUE THERMOSTAT RESISTANCE
DISCONNECT THE RED LEADS FROM THE FLUE TEMPERATURE THERMOSTAT
PUMP RUNS
REMOVE PUMP VENT SCR
VOLTAGE DC PUMP CONTROL
{ONOFFSWITCHON}
R
PUMP HARNESS CONTINUITY
REMOVE THE PUMP PLUG FROM THE PUMP AND THE PUMP HARNESS CONNECTOR FROM THE PCB.
RESISTANCE HARNESS DC PUMP
REMOVE CONDENSE TRAP
DISCONNECT PUMP DC CONNECTION FROM PUMP AS SHOWN ON THE RIGHT.
DIFFERENTIAL PLATE HEAT EXCHANGER
ATTACH TEMPERATURE PROBES AS INDICATED BY THE RED ARROWS
DHW THERMOSTAT TO MAX
OBSERVATION RUN TO MAX TEMP-OVERHEAT OCCUR
ATTACH TEMPERATURE P
PRIMARY SENSOR
REMOVE ORANGE WIRES
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR ST5 FROM THE PCB
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
RESISTANCE GAS VALVE SOLENOID MAIN AND HARNESS SIT_FUSE
REMOVE THE 20 WAY CONNECTOR FROM THE PCB
RESISTANCE PUMP AND HARNESS DC
REMOVE THE PUMP DC CONNECTOR FROM THE PCB
INSPECTION KEYED PLUG
LOWER THE FACIA PANEL
RESISTANCE SENSOR TEMP FLOW AND HARNESS
REMOVE THE 20 WAY CONNECTOR FROM THE PCB
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 60° C
RESISTANCE DHW SENSOR AND HARNESS
REMOVE THE 20 WAY CONNECTOR FROM THE PCB
VOLTAGE FAN (AT PCB)
NO DEMANDS
MOVE CONNECTOR ST5 UNTIL PCB CONNECTION STRIPS ARE EXPOSED
VOLTAGE FAN (PCB DEMAND)
NO DEMANDS
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY AND MAKE SAFE
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FORM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FORM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
OBSERVATION BOILER RESET FOR FD
NO DEMANDS
INSPECTION PCB DRY
GAIN ACCESS TO PCB CONNECTIONS AS NECESSARY
FLAME SENSE ELECTRODE
REMOVE THE ELECTRODE ASSEMBLY
PRESSURE STANDING RETURN
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
HARNESS CONTINUITY (SPARKING)
REMOVE THE IGNITION HARNESS FROM THE PCB
AND THE SPARK ELECTRODES
HARNESS CONTINUITY (FLAME SENSE)
REMOVE THE ORANGE LE
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
INSPECTION BURNER
REMOVE THE BURNER ASSEMBLY FROM THE APPLIANCE
System Information
- Total Tests: 514
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control