Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER GREENSTAR JUNIOR (NO ON/OFF SWITCH, NO TRANSFORMER)
GLOBALLY REPLACED
CH OPERATION
CH TEMPERATURE CONTROL SET TO MAX
PUMP OVERRUN
CH TEMPERATURE CONTROL SET TO MAX
DHW BURNER IGNITION & ESTABLISH
ENSURE PRIMARY HEAT EXCHANGER IS COOL
MAXIMUM OUTPUT MODE
INSTRUCTIONS TO S
FURTHER INVESTIGATION OVERHEAT
NOT USED
FURTHER INVESTIGATION FUSE BLOWN
NOT USED
FAN PRESSURE TEST
ATTACH PRESSURE GAUG
INLET PRESSURE MAX OUTPUT
ATTACH PRESSURE GAU
COMBUSTION ANALYSIS MAX AND MIN
UNCLIP DIVERTER VALVE HEAD FROM THE BODY AND LEAVE IN A SAFE POSITION
CH OPERATION PERFORMANCE TEST FAIL
OUTSIDE OF MODEL
INFORMATION CASE REMOVAL
CASE REMOVAL<
POWER UP SELF TEST
NO DEMANDS
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
OPERATIONAL SEQUENCE
NO LONGER USED
FAN RUNS
TURN HOT WATER TAP ON WITH A FLOW RATE OF APPROX. 3 LITRES PER MINUTE
VOLATILE LOCK OUT
NOT USED
CH DEMAND
CH TEMPERATURE CONTROL SET TO MAX
ENSURE BOILER IS NOT UP TO TEMPERATURE
INTERNAL FAULT
NOT USED
PUMP RUNS PREHEAT
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 40°C (TO ENSURE A DEMAND FOR PREHEAT)
PRE-HEAT FUNCTION
1. THIS AP
BURNER SEAL CHECK FOR OVERHEAT
OUTSIDE MODEL
INFORMATION FAN DEMAND VOLTAGE
THE PWM OR (DEMAND/S
BURNER BAFFLES OUT
FLUE
DHW SENSOR
SENSOR DHW
PRIMARY TEST
GAS INLET PRESSURE
PUMP OVERRUN
PCB
SYPHON
SYPHON
CASE REMOVAL
DIRECTION CHOICE OR CONTINUE
FOR TYPE DIAG PROCEDURE
DIRECTION CHOICE OR CONTINUE
OPERATIONAL SEQUENCE
DIRECTION CHOICE OR CONTINUE
BLOWN STAND BY MODE AT POWER UP
FUSE (FUSED SPUR)
LED AT POWER UP
PCB CONTROL
FAULT CODES
Z REDIRECTION
NO BLUE LED
FUSE F1 (APPLIANCE PCB)
BURNER BAFFLES OUT 1
FLUE
DHW COOL
PUMP
HEAT EXCHANGER NOISY
PUMP
OVERHEAT
SENSOR FLUE
DHW COOL RADS COOLPUMP RUNNING PRE TEST 2
HARNESS - PUMP
OVERHEAT
HEAT EXCHANGER PRIMARY
FURTHER INVESTIGATION
HARNESS (MAIN)
PUMP PULSES
SYSTEM PRESSURE
BAFFLES OUT
TUBE GAS SUPPLY
BURNER BAFFLES OUT
BURNER
BURNER BAFFLES OUT 2
BURNER
PUMP PULSES 2
SENSOR PRIMARY
PUMP PULSES 2
SENSOR DHW
PUMP PULSING
PUMP
PUMP PULSING
HEAT EXCHANGER PRIMARY
HEAT EXCHANGER NOISY
HEAT EXCHANGER PRIMARY
INTERNAL FAULT
Z REDIRECTION
NO BLUE LED 2
Z REDIRECTION
FAN DOES NOT RUN
KEYED PLUG
TURBINE
HARNESS (MAIN)
FAN DOES NOT RUN
SENSOR PRIMARY
FAN DOES NOT RUN
SENSOR DHW
BAFFLES OUT 2
TUBE GAS SUPPLY
COMBUSTION INCORRECT
TUBE GAS SUPPLY
DROP OUT MIN MODE
TUBE GAS SUPPLY
CH PERFORMANCE FAIL
TUBE GAS SUPPLY
PREHEAT FUNCTION
DIRECTION CHOICE OR CONTINUE
BURNER IGNITES
SYPHON
BURNER IGNITES
GAS INLET PRESSURE
DHW FLOW RATE
MAINS WATER SUPPLY
BURNER DOES NOT ESTABLISH
SYPHON
BURNER SEAL FOR OVERHEAT
FLUE / BURNER SEALS
DOES NOT ESTABLISH - FLAME SENSE SHORTING TO EARTH
HARNESS (MAIN)
DHW COOL RADS HOT
HARNESS - DV STEPPER MOTOR
BOILER REACHES TEMP RADS DO NOT HEAT
HARNESS - DV STEPPER MOTOR
DHW COOL RADS COOL
EXTERNAL MIXING
FAN DOES NOT RUN
EXTERNAL MIXING
OVERHEAT
SENSOR PRIMARY
OVERHEAT
SENSOR DHW
DOES NOT ESTABLISH
TUBE GAS SUPPLY
FLAME SENSE BURNER IGNITES
HARNESS (MAIN)
BURNER IGNITES
ELECTRODE SENSE
DOES NOT ESTABLISH 2
BURNER
FAN PRESSURE TEST
TUBE GAS SUPPLY
FAN PRESSURE TEST
SYPHON
TIMER - MECHANICAL - MT10
TIMER - MECHANICAL - MT10
BURNER DOES NOT IGNITEFAN RUNS OVERHEAT 1
SENSOR OVER HEAT
BURNER DOES NOT IGNITEBURNER IGNITION OVERHEAT 1
SENSOR FLUE
BURNER DOES NOT IGNITE 2
GAS VALVE
DOES NOT IGNITE 2
TUBE GAS SUPPLY
BURNER DOES NOT IGNITE
BURNER
DOES NOT IGNITE
TUBE GAS SUPPLY
NO VOLTAGE
PCB-GAS VALVE
BURNER DOES NOT IGNITE
PCB-HARNESS (MAIN)
FAN RUNS
SENSOR OVER HEAT
BURNER IGNITION
SENSOR FLUE
FAN RUNS OVERHEAT 1
SENSOR OVER HEAT
BURNER IGNITION OVERHEAT 1
SENSOR FLUE
DHW TOO COOL
HEAT EXCHANGER PRIMARY
DHW TO COOL 2
SENSOR DHW
DHW TO COOL
SENSOR PRIMARY
BURNER IGNITES
HARNESS ELECTRODE SPARK
BURNER DOES NOT IGNITE
TUBE GAS SUPPLY
BURNER IGNITES
ELECTRODE
DOES NOT IGNITE
PRIMARY HEAT EXCHANGER
DOES NOT IGNITE
SENSOR DHW
DHW FLOW RATE
ISOLATION VALVES
STUCK IN DHW
DIVERTER VALVE BODY
PREVENTING PREHEAT
DT20 / DT20RF
PUMP DOES NOT RUN DT20
SENSOR PRIMARY
PUMP DOES NOT RUN DT20
SENSOR DHW
PREHEAT DT20
HARNESS - PUMP
PUMP DOES NOT RUN
SENSOR PRIMARY
PUMP DOES NOT RUN
SENSOR DHW
PREHEAT
HARNESS - PUMP
DOES NOT ESTABLISH
BURNER
CH PERFORMANCE FAIL 2
TUBE GAS SUPPLY
FAN DOES NOT RUNFAULT CODE
KEYED PLUG
FAN DOES NOT RUN 1FAULT CODE
SENSOR PRIMARY
VOLATILE LOCKOUTFAULT CODE
SENSOR DHW
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 3
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS INLET PRESSURE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT WRONG COMBUSTION
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT- HIGH RESIST
SENSOR FLUE (CORROSION)
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
HARNESS (MAIN)
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
HARNESS ELECTRODE SPARK
FAN DOES NOT RUN - NEW STYLE
HARNESS FAN
FAN RUNS - NEW STYLE
HARNESS FAN
FAN RUNS
HARNESS FAN
DOES NOT RUN
FAN
FAN VOLTAGE PCB
PCB
FAN DOES NOT RUN
HARNESS FAN
FAN RUNS
FAN
BETWEEN 125 VAC AND 135 VAC - NEW STYLE
HARNESS FAN
ABOVE 135 VAC - NEW STYLE
HARNESS FAN
STSLOW THEN TO TO HIGH SPEED - NEW STYLE
HARNESS FAN
BETWEEN 125 VAC AND 135 VAC
HARNESS FAN
ABOVE 135 VAC
HARNESS FAN
STSLOW THEN TO TO HIGH SPEED
HARNESS FAN
BELOW 124 VAC
FAN
INFORMATION FAN PCB REMOVAL
Z REDIRECTION
VOLATILE LOCKOUT ABOVE 135 VAC - NEW STYLE
HARNESS FAN
DOES NOT ESTABLISH
GAS INLET PRESSURE
VOLATILE LOCKOUT BETWEEN 125 VAC AND 135 VAC
HARNESS FAN
VOLATILE LOCKOUT ABOVE 135 VAC
HARNESS FAN
VOLATILE LOCKOUT STSLOW THEN TO TO HIGH SPEED
HARNESS FAN
VOLATILE LOCKOUT FAN RUNS 1 - NEW STYLE
HARNESS FAN
VOLATILE LOCKOUT FAN RUNS - NEW STYLE
HARNESS FAN
FAN RUNS1 FAULT CODE
HARNESS FAN
FAN DOES NOT RUN1 FAULT CODE
HARNESS FAN
BLANK FOR FAN DEMAND INFORMATION
Z REDIRECTION
DHW TOO COOL
SENSOR DHW
HOT THEN COLD
HEAT EXCHANGER SECONDARY
DHW HOT THEN COLD
SENSOR PRIMARY
DHW HOT THEN COLD
PUMP
MAXIMUM OUTPUT INSTRUCTIONS
MAXIMUM OUTPUT INSTRUCTIONS
EXPANSION VESSEL
EXPANSION VESSEL
DHW COOL
SYSTEM PRESSURE
DHW NOISY
SYSTEM PRESSURE
DHW HOT THEN COLD
SYSTEM PRESSURE
CH NOISY
PUMP
CH NOISY
SENSOR PRIMARY
CH NOISY
SYSTEM PRESSURE
RADS DO NOT HEAT
SYSTEM PRESSURE
RADS DO NOT HEAT
PUMP
RADS DO NOT HEAT
ISOLATION VALVES
OVERHEAT
SYSTEM PRESSURE
OVERHEAT
PUMP
RADS COLD
INTERNAL BYPASS-CH
BURNER BAFFLES OUT
SYPHON
BURNER BAFFLES OUT
GAS INLET PRESSURE
DHW COOL RADIATORS HOT
DIVERTER VALVE BODY
FURTHER INVESTIGATION FUSE F1
HARNESS PUMP
FURTHER INVESTIGATION FUSE F1
HARNESS FAN
OVERHEAT
PCB
DHW TOO HOT
PCB
DHW TOO HOT
HARNESS (MAIN)
CH NOISY
PCB
CH NOISY
HEAT EXCHANGER PRIMARY
FURTHER INVESTIGATION FUSED SPUR
Z REDIRECTION
FAULT CODES
DIRECTION CHOICE OR CONTINUE
NO BLUE LED
Z REDIRECTION
BOILER GOES TO OVERHEAT
SENSOR OVER HEAT
OVERHEAT
HEAT EXCHANGER SECONDARY
FURTHER INVESTIGATION
GAS VALVE
BURNER BAFFLES OUT
PRIMARY HEAT EXCHANGER
BURNER BAFFLES OUT
GAS VALVE
PUMP PULSES
HEAT EXCHANGER SECONDARY
INTERNAL FAULT
DIRECTION CHOICE OR CONTINUE
FAN SIGNAL
PCB
FLOW SENSOR FAN RUNS 2
HARNESS (MAIN)
DHW SENSOR FAN DOES NOT RUN
HARNESS (MAIN)
CO2 SETTINGS INCORRECT
GAS VALVE SETTING RETEST
DROPS OUT ON MINIMUM
GAS VALVE SETTING
CH OP PT FAIL
GAS VALVE SETTING RETEST
FLOW RATE
HEAT EXCHANGER SECONDARY
FLOW RATE
FLOW SENSOR TURBINE
FLOW RATE
INLET FILTER
FLOW RATE
INLET REGULATOR
FLOW RATE
NOZZLES
FLAME SENSE
PCB
DOES NOT REACT TO DH DEMAND CH DEMAND 1
INTERNAL CLOCK
OVERHEAT OCCURED
NORMAL OPERATION
SHORTING TO EARTH
ELECTRODE SENSE
DHW COOL RADS HOT ELECTRICAL FAULT
DIVERTER VALVE MOTOR
BOILER REACHES TEMP RADS DO NOT HEAT ELECTRICAL FAULT
DIVERTER VALVE MOTOR
BAFFLES OUT
MEMBRANE
BAFFLES OUT
FAN
ELECTRICAL
FLOW SENSOR TURBINE
BURNER DOES NOT ESTABLISH
GAS VALVE
FAN PRESSURE TEST
MEMBRANE
FURTHER INVESTIGATION
PCB-FUSE BLOWN
DOES NOT IGNITE - HIGH RESIST
SENSOR FLUE (CORROSION)
BURNER DOES NOT IGNITEAPS/FLUE/OH OVERHEAT 1
HARNESS (MAIN)
BURNER IGNITES 2
HARNESS (MAIN)
NOT IGNITING NO DROP
MEMBRANE
BURNER DOES NOT IGNITE2
PRIMARY HEAT EXCHANGER
BURNER IGNITES
GAS VALVE
DOES NOT IGNITE - OPEN CIRCUIT
SENSOR FLUE (CORROSION)
FLUE/OH
HARNESS (MAIN)
OVERHEAT INVESTIGATION
SENSOR FLUE (CORROSION)
APS/FLUE/OH OVERHEAT 1
HARNESS (MAIN)
DHW COOL RADIATORS COOL
HEAT EXCHANGER SECONDARY
DHW SENSOR - TOO COOL RADS COOL
HARNESS (MAIN)
DHW TOO COOL 2
PCB
NOT IGNITING WITH DROP
MEMBRANE
BURNER DOES NOT IGNITE
GAS VALVE
PUMP DOES NOT RUN DT20
HARNESS (MAIN)
PREHEAT DT20
PCB
PUMP DOES NOT RUN 2 DT20
HARNESS (MAIN)
PREHEAT DT20
PUMP
PUMP DOES NOT RUN
HARNESS (MAIN)
PREHEAT
PCB
PUMP DOES NOT RUN 2
HARNESS (MAIN)
PREHEAT
PUMP
BURNER DOES NOT IGNITE
MEMBRANE
BURNER DOES NOT EST
PRIMARY HEAT EXCHANGER
PRIMARY PRE TEST FAN PRESSURE
PRIMARY HEAT EXCHANGER
CH OP PT FAIL FAN PRESSURE FAIL
PRIMARY HEAT EXCHANGER
FAN DOES NOT RUNFAULT CODE
HARNESS (MAIN)
VOLATILE LOCKOUTFAULT CODE
HARNESS (MAIN)
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
PRIMARY HEAT EXCHANGER
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE SETTING RETEST
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE SETTING
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
NO FAULT FOUND - INTERMITTENT IGNITION
FAN DOES NOT RUN
PCB
DOES NOT RUN
FAN PCB
FAN RUNS
FAN PCB
SLOW THEN TO HIGH SPEED
FAN PCB
BELOW 124 VAC
FAN PCB
FUSE INVESTIGATION
FAN PCB
VOLATILE LOCKOUT BELOW 124 VAC
FAN PCB
FAN RUNS1 FAULT CODE
FAN PCB
DOES NOT RUN1 FAULT CODE
FAN PCB
HEAT EXCHANGER NOISY
HEAT EXCHANGER SECONDARY
EXCESSIVE SYSTEM PRESSURE
EXPANSION VESSEL PIPE
DHW COOL, RADIATORS HEAT WITH NO CH DEMAND
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO HOT
CHARACTERISTIC TEST FROM DHW OPERATION
BOILER NOISY
CHARACTERISTIC TEST FROM CH OPERATION
BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
BOILER REACHES TEMPERATURE, RADIATORS DO NOT HEAT
CHARACTERISTIC TEST FROM CH OPERATION
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
TEMPERATURE DIFFERENTIAL INCORRECT LOCAL NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
BLUE LED NOT ILLUMINATED
CHARACTERISTIC TEST FROM POWER UP SELF TEST
BLUE LED FLASHING (FAULT CODE)
CHARACTERISTIC TEST FROM POWER UP SELF TEST
BOILER FIRES FOR DHW THEN SHUTS DOWN WITH PUMP PULSING ON/OFF
CHARACTERISTIC TEST FROM DHW OPERATION
FLOW SENSOR BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
INLET FILTER BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
FLOW REGULATOR BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
NOZZLES BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
VOLTAGE PRESENT ON TEST 1 BUT DOES NOT DROP OR FLUCTUATES
CHARACTERISTIC TEST FROM RECTIFICATION VOLTAGE
VOLTAGE ABSENT ON TEST 1
CHARACTERISTIC TEST FROM RECTIFICATION VOLTAGE
BURNER IGNITES SMOOTHLY, BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
VOLATILE LOCKOUT DISPLAYED WITHIN 10 SECONDS
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
VOLATILE LOCKOUT DISPLAYED AFTER MORE THAN 20 SECONDS AND FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
BURNER DOES NOT IGNITE SMOOTHLY / INTERMITTENT IGNITION
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 140 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 129 VAC AND 140 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 140 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 129 VAC AND 140 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM DHW OPERATION
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM CH OPERATION
HEAT EXCHANGER NOISY
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO COOL, RADIATORS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
23/02/2022 14:58:23 2202_1_50_1 01/06/2022 12:33:53
03/05/2022 14:02:09
RESISTANCE GAS VALVE MAIN AND HARNESS FURTHER INVESTIGATION
DISCONNECT ST9 CONNE
RESISTANCE GAS VALVE HARNESS
REMOVE THE CONNECTOR
RESISTANCE PUMP
DISCONNECT THE PUMP CONNECTOR
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
FAN PRESSURE TEST
ATTACH PRESSURE GAUG
RESISTANCE FUSE (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
PUMP VOLTAGE
{GAINPCBACS}
DIFFERENTIAL PRIMARY HEAT EXCHANGER
CH TEMPERATURE CONTR
EXTERNAL CONTROLS VOLTAGE (RETURN)
{GAINPCBACS}
EXTERNAL CONTROLS CALLING FOR HEAT
INSPECTION CODE PLUG
LOWER THE FACIA PANEL
HARNESS CONTINUITY (TURBINE)
BREAK THE INLINE CON
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
VOLTAGE DIVERTER VALVE AT PCB
NO DEMAND
REMOVE CONNECTOR ST17 FROM PCB
VOLTAGE DIVERTER VALVE AT PCB
NO DEMAND
REMOVE CONNECTOR ST17 FROM PCB
INSPECTION HARNESS ELECTRODE SENSE
DISCONNECT THE CONNECTOR FROM THE FLAME SENSE
ELECTRODE AT THE TOP OF THE APPLIANCE
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
RESISTANCE GAS VALVE
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
RESISTANCE GAS VALVE
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
DIFFERENTIAL PRIMARY HEAT EXCHANGER
CH TEMPERATURE CONTR
DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
OBSERVATION DISCONNECT DT20 PUMP RUNS?
REMOVE THE PROGRAMMER FROM THE FACIA OF THE APPLIANCE
REMOVE THE CONNECTOR FROM THE PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
VOLTAGE FAN (AT PCB) - NEW STYLE
MOVE CONNECTOR ST5 U
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
VOLTAGE FAN (AT PCB) - NEW STYLE
MOVE CONNECTOR ST5 U
BOILER RESET
ENSURE BOILER HAS COOLED
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
DIVERTER VALVE ACTUATOR OPERATION
REMOVE THE DIVERTER
RESISTANCE PUMP AND HARNESS
REMOVE THE PUMP CONNECTOR ST4 FROM THE PCB
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR ST5 FROM THE PCB
RUN BOILER TO MAX TEMP-DOES OVERHEAT OCCUR
ATTACH TEMPERATURE CLAMP TO FLOW PIPE
CH TEMPERATURE CONTROL TO MAX
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
DIFFERENTIAL FLOW RETURN
TEMPERATURE CONTROL SET TO MAXIMUM
ATTACH TEMPERATURE CLAMPS TO FLOW AND RETURN PIPES
VOLTAGE MAINS POWER INPUT TO APPLIANCE
{GAINPCBACS}
FUSE F1
REMOVE CONTROL BOX COVER IF NECESSARY
FAULT CODES
SELECT APPROPRIATE FAULT CODE
PUMP HARNESS CONTINUITY
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE C
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
DIFFERENTIAL PRIMARY HEAT EXCHANGER
CH TEMPERATURE CONTR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
EXTERNAL CONTROLS VOLTAGE (RETURN)
{GAINPCBACS}
EXTERNAL CONTROLS CALLING FOR HEAT
VOLTS FROM TURBINE
TURN HOT WATER TAP ON WITH A FLOW RATE OF APPROX. 3 LITRES PER MINUTE
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
SPARKING PRESENT TEST
REMOVE SPARK LEADS F
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
PRESSURE GAS INLET DROP
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
CHECK FLOW COMPONENTS
ISOLATE AND DRAIN TH
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
RECTIFICATION VOLTAGE
{GAINPCBACS}
RESISTANCE HARNESS ELECTRODE SENSE TO EARTH
DISCONNECT CONNECTER
INTERNAL CLOCK
ANY EXTERNAL CH CONT
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
VOLTAGE DIVERTER MOTOR SUPPLY PCB
NO DEMAND
REMOVE
DIVERTER VALVE HARNESS CONTINUITY
DISCONNECT ST17 CONN
VOLTAGE DIVERTER MOTOR SUPPLY PCB
NO DEMAND
REMOVE
DIVERTER VALVE HARNESS CONTINUITY
DISCONNECT ST17 CONN
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SEN
ELECTRODE SENSE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
REMOVE THE GAS VALVE CONNECTORS FROM THE GAS VALVE AND MAKE SAFE
RESISTANCE GAS VALVE SOLENOID MAIN AND HARNESS
DISCONNECT ST9 CONNE
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
RESISTANCE GAS VALVE HARNESS
REMOVE THE CONNECTOR
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE C
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE
ELECTRODES TOP OF THE BURNER AND FROM THE PCB
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
INSPECTION SPARK ELECTRODE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION HEAT EXCHANGER
REMOVE FAN/MANIFOLD
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
INSPECTION DIVERTER VALVE PADDLE
REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
VOLTS TO PUMP (PREHEAT)
{GAINPCBACS}
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 40°C (TO ENSURE A DEMAND FOR PREHEAT)
VOLTS TO PUMP (PREHEAT)
{GAINPCBACS}
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 40°C (TO ENSURE A DEMAND FOR PREHEAT)
PUMP HARNESS CONTINUITY
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
PUMP HARNESS CONTINUITY
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION CODE PLUG
LOWER THE FACIA PANEL
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
FAN PRESSURE TEST
ATTACH PRESSURE GAUG
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
COMBUSTION ANALYSIS MAX AND MIN
UNCLIP DIVERTER VALVE HEAD FROM THE BODY AND LEAVE IN A SAFE POSITION
SPARKING PRESENT TEST
REMOVE SPARK LEADS F
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SEN
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE
ELECTRODES TOP OF THE BURNER AND FROM THE PCB
INSPECTION ELECTRODES
REMOVE THE ELECTRODE ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
VOLTAGE FAN (AT PCB)
MOVE CONNECTOR ST5 U
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
VOLTAGE FAN (AT PCB)
MOVE CONNECTOR ST5 U
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR
DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE C
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
CH OPERATION
CH TEMPERATURE CONTROL SET TO MAX
INSPECTION VESSEL PRESSURE
CLOSE FLOW AND RETURN ISOLATION VALVES
DISCHARGE PRIMARY SYSTEM WATER
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
BYPASS (INTERNAL)
ENSURE RADS ARE OPEN AND WATER CAN CIRCULATE AROUND THE SYSTEM
USE AN FGA TEMPERATURE PROBE
DIVERTER VALVE ACTUATOR OPERATION
REMOVE THE DIVERTER
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
System Information
- Total Tests: 641
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control