Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER GREENSTAR JUNIOR (HAS ON/OFF SWITCH, NO A.P.S.)
GLOBALLY REPLACED
WORCESTER GREENSTAR JUNIOR
CASE REMOVAL<
CH OPERATION
CH TEMPERATURE CONTROL SET TO MAX
PUMP OVERRUN
CH TEMPERATURE CONTROL SET TO MAX
DHW BURNER IGNITION & ESTABLISH
TURN HOT WATER TAP O
ENHANCED FAULT CODES
SELECT APPROPRIATE FAULT CODE
MAXIMUM OUTPUT MODE
INSTRUCTIONS TO S
POWER UP
ON/OFF SWITCH ON
FURTHER INVESTIGATION FUSE BLOWN
NOT USED
FAN PRESSURE TEST
ATTACH PRESSURE GAUG
INLET PRESSURE MAX OUTPUT
ATTACH PRESSURE GAU
COMBUSTION ANALYSIS MAX AND MIN
UNCLIP DIVERTER VALVE HEAD FROM THE BODY AND LEAVE IN A SAFE POSITION
COMBUSTION ANALYSIS MAX AND MIN CH OP SEQUENCE
NO LONGER USED
CH OPERATION PERFORMANCE TEST FAIL
OUTSIDE OF MODEL
OPERATIONAL SEQUENCE
NO LONGER USED
CH DEMAND
CH TEMPERATURE CONTROL SET TO MAX
ENSURE BOILER IS NOT UP TO TEMPERATURE
INTERNAL FAULT
NOT USED
VOLATILE LOCK OUT
NOT USED
BURNER SEAL CHECK FOR OVERHEAT
OUTSIDE MODEL
INFORMATION PREHEAT
1. THIS APPLI
INFORMATION FAN DEMAND VOLTAGE
THE PWM OR (DEMAND/S
PUMP RUNS PREHEAT
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 40°C (TO ENSURE A DEMAND FOR PREHEAT)
FURTHER INVESTIGATION OVERHEAT
NOT USED
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QADAI DHW SENSOR
OK TO BE BLANK
HEADER FOR QADAI SENSOR TEMP FLOW
OK TO BE BLANK
HEADER FOR QADAI GAS VALVE RESISTANCE - SIT
OK TO BE BLANK
HEADER FOR QADAI GAS VALVE VOLTAGE
OK TO BE BLANK
HEADER FOR QADAI FAN RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI PUMP RESISTANCE (STANDARD)
OK TO BE BLANK
HEADER FOR QADAI PUMP RESISTANCE (ERP)
OK TO BE BLANK
HEADER FOR QADAI PUMP VOLTAGE
OK TO BE BLANK
HEADER FOR QADAI FLOW TURBINE
OK TO BE BLANK
HEADER FOR QADAI DIVERTER VALVE RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI TRANSFORMER
OK TO BE BLANK
BURNER BAFFLES OUT
FLUE
BLOWN STAND BY MODE AT POWER UP
FUSE (FUSED SPUR)
LED AT POWER UP
PCB
FAN DOES NOT RUN
Z DIRECTION
BLOWN STANDBY MODE
FUSE - MAINS
BLOWN STANDBY MODE
FUSE
FURTHER IN VESTIGATION F2
Z DIRECTION
BURNER IGNITION
TRANSFORMER
DHW SENSOR
SENSOR - TEMPERATURE - DHW
PRIMARY TEST
INLET PRESSURE
PUMP OVERRUN
PCB
SYPHON
SYPHON
TURBINE
HARNESS - MAINS
FAN DOES NOT RUN
SENSOR - TEMPERATURE - DHW
ELECTRICAL SAFETY
ELECTRICAL SAFETY CHECKS
HEAT EXCHANGER NOISY
PUMP HEAD 3 SPEED (PUMP - ERP)
DHW COOL
PUMP HEAD 3 SPEED (PUMP - ERP)
PUMP PULSES
SYSTEM PRESSURE
PULSES ON OFF
PUMP HEAD 3 SPEED (PUMP - ERP)
PUMP PULSES 2
SENSOR - CONTROL
PUMP PULSES 2
SENSOR - TEMPERATURE - DHW
BAFFLES OUT
TUBE GAS SUPPLY
OPERATIONAL SEQUENCE
DIRECTION CHOICE OR CONTINUE
PUMP PULSING
HEAT EXCHANGER ASSEMBLY
HEAT EXCHANGER NOISY
HEAT EXCHANGER ASSEMBLY
FAN DOES NOT RUN
SENSOR - CONTROL
INTERNAL FAULT
Z DIRECTION
COMBUSTION INCORRECT
TUBE GAS SUPPLY
DROPS OUT MIN MODE
TUBE GAS SUPPLY
CH COMBUSTION INCORRECT
TUBE GAS SUPPLY
CH DROPS OUT MIN MODE
TUBE GAS SUPPLY
CH PERFORMANCE FAIL 2
TUBE GAS SUPPLY
DHW FLOW RATE
MAINS WATER SUPPLY
BURNER DOES NOT ESTABLISH
SYPHON
FAN DOES NOT RUN
CODE PLUG
BURNER SEAL FOR OVERHEAT
FLUE / BURNER SEALS
INFORMATION PREHEAT
Z DIRECTION
DHW COOL RADS HOT
HARNESS - STEPPER MOTOR
BOILER REACHES TEMP RADS DO NOT HEAT
HARNESS - STEPPER MOTOR
DOES NOT ESTABLISH
TUBE GAS SUPPLY
DOES NOT ESTABLISH - FLAME SENSE SHORTING TO EARTH
HARNESS - MAINS
FLAME SENSE BURNER IGNITES
HARNESS - MAINS
BURNER IGNITES
ELECTRODE
DOES NOT ESTABLISH 2
BURNER
FAN DOES NOT RUN
EXTERNAL MIXING
BURNER BAFFLES OUT 1
FLUE
BAFFLES OUT 2
TUBE GAS SUPPLY
BURNER BAFFLES OUT
BURNER
DOES NOT IGNITE
SENSOR - TEMPERATURE - DHW
BURNER IGNITES
SYPHON
BURNER IGNITES
INLET PRESSURE
BURNER IGNITES
LEAD - IGNITION
BURNER DOES NOT IGNITE
TUBE GAS SUPPLY
BURNER IGNITES
ELECTRODE
DOES NOT IGNITE
PRIMARY HEAT EXCHANGER
FAN PRESSURE TEST
SYPHON
FAN PRESSURE TEST
TUBE GAS SUPPLY
DHW COOL RADS COOL
EXTERNAL MIXING
BURNER DOES IGNITE FAULTY SOLENOID
GAS VALVE
DOES NOT IGNITE 2
TUBE GAS SUPPLY
BURNER DOES NOT IGNITE
BURNER
DOES NOT IGNITE
TUBE GAS SUPPLY
NO VOLTAGE 1
PCB AND GAS VALVE
BURNER DOES NOT IGNITE
PCB-HARNESS (MAIN)
BURNER DOES NOT IGNITE NO DROPFAN RUNS OVERHEAT 1
LIMITER 120°C - TEMPERATURE
BURNER DOES NOT IGNITE NO DROP
LIMITER - TEMPERATURE
FAN RUNS
LIMITER 120°C - TEMPERATURE
BURNER IGNITION
LIMITER - TEMPERATURE
DHW TOO COOL
HEAT EXCHANGER ASSEMBLY
DHW TOO COOL 2
SENSOR - TEMPERATURE - DHW
DHW TO COOL
SENSOR - CONTROL
DHW FLOW RATE
ISOLATION VALVES
STUCK IN DHW MODE
DIVERTER VALVE ASSEMBLY
DOES NOT ESTABLISH
BURNER
CH PERFORMANCE FAIL
TUBE GAS SUPPLY
FAN DOES NOT RUNFAULT CODE
CODE PLUG
FAN DOES NOT RUN 1FAULT CODE
SENSOR - CONTROL
VOLATILE LOCKOUTFAULT CODE
SENSOR - TEMPERATURE - DHW
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 3
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
INLET PRESSURE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT WRONG COMBUSTION
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT- HIGH RESIST
LIMITER - TEMPERATURE (CORROSION)
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
HARNESS - MAINS
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
LEAD - IGNITION
FAN DOES NOT RUN - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS
CABLE FAN CONNECTOR ASSEMBLY
DOES NOT RUN
FAN
FAN VOLTAGE PCB
PCB
FAN DOES NOT RUN
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS
FAN
BETWEEN 125 VAC AND 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
ABOVE 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
STSLOW THEN TO TO HIGH SPEED - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
BETWEEN 125 VAC AND 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
ABOVE 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
STSLOW THEN TO TO HIGH SPEED
CABLE FAN CONNECTOR ASSEMBLY
BELOW 124 VAC
FAN
VOLATILE LOCKOUT FAN RUNS 1 - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT FAN RUNS - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS1 FAULT CODE
CABLE FAN CONNECTOR ASSEMBLY
FAN DOES NOT RUN1 FAULT CODE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT BETWEEN 125 VAC AND 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT ABOVE 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT STSLOW THEN TO TO HIGH SPEED - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT BETWEEN 125 VAC AND 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT ABOVE 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT STSLOW THEN TO TO HIGH SPEED
CABLE FAN CONNECTOR ASSEMBLY
INFORMATION FAN PCB REMOVAL
Z DIRECTION
BLANK FOR FAN DEMAND INFORMATION
Z DIRECTION
PREVENTING PREHEAT
DT20 / DT20RF
PUMP DOES NOT RUN 1
SENSOR - CONTROL
PUMP DOES NOT RUN 1
SENSOR - TEMPERATURE - DHW
PUMP NOT RUNNING
CABLE - PUMP
PUMP DOES NOT RUN ERP 1
SENSOR - CONTROL
PUMP DOES NOT RUN ERP 1
SENSOR - TEMPERATURE - DHW
PUMP DOES NOT RUN
SENSOR - CONTROL
PUMP DOES NOT RUN
SENSOR - TEMPERATURE - DHW
PUMP DOES NOT RUN PREHEAT
CABLE - PUMP
PUMP DOES NOT RUN ERP
SENSOR - CONTROL
PUMP DOES NOT RUN ERP
SENSOR - TEMPERATURE - DHW
FAN RUNS OVERHEAT 1
LIMITER 120°C - TEMPERATURE
FLUE OVERHEAT
BURNER
FLUE OVERHEAT
PRIMARY HEAT EXCHANGER
OVERHEAT
SYSTEM PRESSURE
DHW COOL RADS COOLPUMP RUNNING PRE TEST 2
CABLE - PUMP
OVERHEAT
PUMP HEAD 3 SPEED (PUMP - ERP)
OVERHEAT
SENSOR - CONTROL
OVERHEAT
SENSOR - TEMPERATURE - DHW
OVERHEAT
HEAT EXCHANGER ASSEMBLY
FUSE FURTHER INVESTIGATION
FLOW SENSOR ASSEMBLY
FURTHER INVESTIGATION
GAS VALVE
FURTHER INVESTIGATION FURTHER INVESTIGATION
TRANSFORMER
FUSE INVESTIGATION
TIMER - MECHANICAL - MT10
FUSE FURTHER INVESTIGATION
PUMP HEAD 3 SPEED (PUMP - ERP)
LITE DIAGNOSTIC
Z DIRECTION
QADAI
Z DIRECTION
QADAI
SENSOR - TEMPERATURE - DHW
QADAI
SENSOR - CONTROL
QADAI SIT
GAS VALVE
QADAI RESISTANCE PUMP
PUMP HEAD 3 SPEED (PUMP - ERP)
QADAI RESISTANCE
PUMP HEAD 3 SPEED (PUMP - ERP)
QADAI
FLOW SENSOR ASSEMBLY
QADAI
MOTOR - DIVERTER VALVE
OVERHEAT
LIMITER 120°C - TEMPERATURE
QADAI
TRANSFORMER
FUSE BLOWN ERP PUMP
PUMP HEAD 3 SPEED (PUMP - ERP)
FUSE BLOWN
CABLE TO CONVERT TO UPMO PUMP (ERP PUMP HARNESS)
FUSE FURTHER INVESTIGATION ERP PUMP
FLOW SENSOR ASSEMBLY
FURTHER INVESTIGATION ERP PUMP
GAS VALVE
FUSE INVESTIGATION ERP PUMP
TIMER - MECHANICAL - MT10
PUMP DOES NOT RUN PREHEAT
CABLE TO CONVERT TO UPMO PUMP (ERP PUMP HARNESS)
ERP PUMP NOT RUNNING 1
CABLE - PUMP
OVERHEAT ERP PUMP FITTED
CABLE TO CONVERT TO UPMO PUMP (ERP PUMP HARNESS)
ERP PUMP OVERHEAT
CABLE - PUMP
PUMP DOES NOT RUN PREHEAT 1
CABLE TO CONVERT TO UPMO PUMP (ERP PUMP HARNESS)
ERP PUMP NOT RUNNING
CABLE - PUMP
DOES NOT ESTABLISH
INLET PRESSURE
FAULT CODES
ENHANCED FAULT CODES
FOR TYPE DIAG PROCEDURE
DIRECTION CHOICE OR CONTINUE
DHW TOO COOL
SENSOR - TEMPERATURE - DHW
HOT THEN COLD
HEAT EXCHANGER - PLATE
DHW HOT THEN COLD
SENSOR - CONTROL
DHW HOT THEN COLD
PUMP HEAD 3 SPEED (PUMP - ERP)
MAXIMUM OUTPUT INSTRUCTIONS
MAXIMUM OUTPUT INSTRUCTIONS
EXPANSION VESSEL
EXPANSION VESSEL
DHW COOL
SYSTEM PRESSURE
DHW NOISY
SYSTEM PRESSURE
DHW HOT THEN COLD
SYSTEM PRESSURE
CH NOISY
PUMP HEAD 3 SPEED (PUMP - ERP)
CH NOISY
SENSOR - CONTROL
CH NOISY
SYSTEM PRESSURE
RADS DO NOT HEAT
SYSTEM PRESSURE
RADS DO NOT HEAT
PUMP HEAD 3 SPEED (PUMP - ERP)
RADS DO NOT HEAT
ISOLATION VALVES
RADS COLD
VALVE - BYPASS
BURNER BAFFLES OUT
SYPHON
BURNER BAFFLES OUT
INLET PRESSURE
BURNER BAFFLES OUT
GAS VALVE
FURTHER INVESTIGATION FUSED SPUR
Z DIRECTION
DHW COOL RADIATORS HOT
DIVERTER VALVE ASSEMBLY
FURTHER INVESTIGATION F1
Z DIRECTION
FURTHER INVESTIGATION F3
Z DIRECTION
TRANSFORMER
PCB
DHW TOO HOT
PCB
DHW TOO HOT
HARNESS - MAINS
CH NOISY
PCB
CH NOISY
HEAT EXCHANGER ASSEMBLY
FAN SIGNAL
PCB
FLOW SENSOR FAN RUNS 2
HARNESS - MAINS
DHW SENSOR FAN DOES NOT RUN
HARNESS - MAINS
PUMP PULSES
HEAT EXCHANGER - PLATE
CH OPERATION DHWDHW NOISY
HEATING CONTROLS
CH OPERATION (DHW)DHW NOISY
HEATING CONTROLS
INTERNAL FAULT
DIRECTION CHOICE OR CONTINUE
CO2 SETTINGS INCORRECT
GAS VALVE SETTING RETEST
DROPS OUT ON MINIMUM
GAS VALVE SETTING
PT FROM CH SEQUENCECO2 SETTINGS INCORRECT
GAS VALVE SETTING RETEST
PT FROM CH SEQUENCEDROPS OUT ON MINIMUM
GAS VALVE SETTING
CH OP PT FAIL
GAS VALVE SETTING RETEST
FLOW RATE
HEAT EXCHANGER - PLATE
FLOW RATE
FLOW SENSOR ASSEMBLY
FLOW RATE
FILTER - INSERT - DHW
FLOW RATE
FLOW REGULATOR
FLOW RATE
NOZZLE
OVERHEAT OCCURED
NORMAL OPERATION
DHW COOL RADS HOT ELECTRICAL FAULT
MOTOR - DIVERTER VALVE
BOILER REACHES TEMP RADS DO NOT HEAT ELECTRICAL FAULT
MOTOR - DIVERTER VALVE
FLAME SENSE
PCB
SHORTING TO EARTH
ELECTRODE
BURNER DOES NOT ESTABLISH
GAS VALVE
ELECTRICAL
FLOW SENSOR ASSEMBLY
BAFFLES OUT
MEMBRANE
BAFFLES OUT
FAN
BURNER BAFFLES OUT
PRIMARY HEAT EXCHANGER
NOT IGNITING WITH DROP
MEMBRANE
BURNER DOES NOT IGNITE
GAS VALVE
FAN PRESSURE TEST
MEMBRANE
BURNER DOES NOT IGNITE
HARNESS - MAINS
NOT IGNITING NO DROP
MEMBRANE
BURNER DOES NOT IGNITE2
PRIMARY HEAT EXCHANGER
BURNER DOES NOT IGNITE 2
GAS VALVE
DOES NOT IGNITE - HIGH RESIST
LIMITER - TEMPERATURE (CORROSION)
BURNER DOES NOT IGNITE NO DROP OVERHEAT
HARNESS - MAINS
DOES NOT IGNITE - OPEN CIRCUIT
LIMITER - TEMPERATURE (CORROSION)
APS/FLUE/OH
HARNESS - MAINS
DHW COOL RADIATORS COOL
HEAT EXCHANGER - PLATE
DHW COOL RADS COOL PRESSURE OK
HARNESS - MAINS
DHW TOO COOL 2
PCB
BURNER DOES NOT IGNITE
MEMBRANE
BURNER DOES NOT EST
PRIMARY HEAT EXCHANGER
PRIMARY PRE TEST FAN PRESSURE
PRIMARY HEAT EXCHANGER
CH OP PT FAIL FAN PRESSURE FAIL
PRIMARY HEAT EXCHANGER
FAN DOES NOT RUNFAULT CODE
HARNESS - MAINS
VOLATILE LOCKOUTFAULT CODE
HARNESS - MAINS
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
PRIMARY HEAT EXCHANGER
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE SETTING RETEST
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE SETTING
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
NO FAULT INTERMITTENT IGNITION
FAN DOES NOT RUN
PCB
DOES NOT RUN
FAN PCB
FAN RUNS
FAN PCB
SLOW THEN TO HIGH SPEED
FAN PCB
BELOW 124 VAC
FAN PCB
FAN RUNS1 FAULT CODE
FAN PCB
VOLATILE LOCKOUT BELOW 124 VAC
FAN PCB
DOES NOT RUN1 FAULT CODE
FAN PCB
PUMP DOES NOT RUN 3
HARNESS - MAINS
PUMP DOES NOT RUN 4
HARNESS - MAINS
NOT RUNNING PREHEAT
PUMP HEAD 3 SPEED (PUMP - ERP)
PUMP DOES NOT RUN 5
HARNESS - MAINS
PUMP DOES NOT RUN ERP 1
HARNESS - MAINS
PUMP DOES NOT RUN
HARNESS - MAINS
PREHEAT
PCB
PUMP DOES NOT RUN 2
HARNESS - MAINS
PREHEAT
PUMP HEAD 3 SPEED (PUMP - ERP)
PUMP DOES NOT RUN ERP
HARNESS - MAINS
PREHEAT ERP
PCB
PUMP DOES NOT RUN 2 ERP
HARNESS - MAINS
OVERHEAT INVESTIGATION
LIMITER - TEMPERATURE (CORROSION)
BURNER IGNITION OVERHEAT 1
LIMITER - TEMPERATURE
DHW COOL RADIATORS COOLPUMP RUNNING PRE TEST 2
PUMP HEAD 3 SPEED (PUMP - ERP)
OVERHEAT
HEAT EXCHANGER - PLATE
OVERHEAT
PCB
GAS VALVE BURNER IGNITES 1FURTHER INVESTIGATION
HARNESS - MAINS
FURTHER INVESTIGATION FUSE F1 FURTHER INVESTIGATION
CABLE FAN CONNECTOR ASSEMBLY
FUSE INVESTIGATION
FAN PCB
FURTHER INVESTIGATION
PCB (FUSE INVESTIGATION)
FUSE FURTHER INVESTIAGTION
CABLE - PUMP
DHW SENSOR
RESULT AS EXPECTED
SENSOR TEMP FLOW
RESULT AS EXPECTED
SIT GAS VALVE RESISTANCE
RESULT AS EXPECTED
GAS VALVE VOLTAGE
RESULT AS EXPECTED
FAN RESISTANCE
RESULT AS EXPECTED
PUMP RESISTANCE
RESULT AS EXPECTED
PUMP RESISTANCE ERP
RESULT AS EXPECTED
PUMP VOLTAGE
RESULT AS EXPECTED
FLOW SENSOR TURBINE
RESULT AS EXPECTED
DIVERTER VALVE RESISTANCE
RESULT AS EXPECTED
APS/FLUE/OH OVERHEAT 1
HARNESS - MAINS
OVERHEAT 2
LIMITER - TEMPERATURE
TRANSFORMER
RESULT AS EXPECTED
FUSE BLOWN
CABLE - PUMP
GAS VALVE BURNER IGNITES 1FURTHER INVESTIGATION ERP PUMP
HARNESS - MAINS
FURTHER INVESTIGATION FUSE F1 FURTHER INVESTIGATION ERP PUMP
CABLE FAN CONNECTOR ASSEMBLY
FUSE INVESTIGATION ERP PUMP
FAN PCB
FURTHER INVESTIGATION ERP PUMP
PCB (FUSE INVESTIGATION)
PUMP DOES NOT RUN PREHEAT ERP
PUMP HEAD 3 SPEED (PUMP - ERP)
OVERHEAT ERP PUMP FITTED
PUMP HEAD 3 SPEED (PUMP - ERP)
PUMP DOES NOT RUN PREHEAT ERP 1
PUMP HEAD 3 SPEED (PUMP - ERP)
HEAT EXCHANGER NOISY
HEAT EXCHANGER - PLATE
EXCESSIVE SYSTEM PRESSURE
HOSE - FLEXIBLE
DHW COOL, RADIATORS HOT
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO HOT
CHARACTERISTIC TEST FROM DHW OPERATION
BOILER NOISY
CHARACTERISTIC TEST FROM CH OPERATION
FAN RUNS BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
BOILER REACHES TEMPERATURE, RADIATORS DO NOT HEAT
CHARACTERISTIC TEST FROM CH OPERATION
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
TEMPERATURE DIFFERENTIAL INCORRECT LOCAL NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
BOILER FIRES FOR DHW THEN SHUTS DOWN WITH PUMP PULSING ON/OFF
CHARACTERISTIC TEST FROM DHW OPERATION
FLOW SENSOR BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
INLET FILTER BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
FLOW REGULATOR BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
NOZZLES BLOCKED AND/OR IN POOR CONDITION
CHARACTERISTIC TEST FROM CHECK FLOW COMPONENTS
VOLTAGE PRESENT ON TEST 1 BUT DOES NOT DROP OR FLUCTUATES
CHARACTERISTIC TEST FROM RECTIFICATION VOLTAGE
VOLTAGE ABSENT ON TEST 1
CHARACTERISTIC TEST FROM RECTIFICATION VOLTAGE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
VOLATILE LOCKOUT DISPLAYED WITHIN 10 SECONDS
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
VOLATILE LOCKOUT DISPLAYED AFTER MORE THAN 20 SECONDS, FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
BURNER DOES NOT IGNITE SMOOTHLY / INTERMITTENT IGNITION
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
BURNER IGNITES SMOOTHLY BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 124 VAC AND 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 124 VAC AND 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
DHW RUNS HOT THEN COLD
CHARACTERISTIC TEST FROM DHW OPERATION
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM CH OPERATION
HEAT EXCHANGER NOISY
CHARACTERISTIC TEST FROM DHW OPERATION
DHW TOO COOL, RADIATORS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
BURNER IGNITES BUT BAFFLES OR IS NOISY
CHARACTERISTIC TEST FROM DHW BURNER IGNITION & ESTABLISH
28/11/2024 13:46:34 2410_3_50_1 01/04/2025 15:23:06
27/01/2025 16:26:20
VOLTAGE MAINS POWER INPUT TO APPLIANCE
{GAINPCBACS}
RESISTANCE FUSE (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
FUSE F1
REMOVE CONTROL BOX COVER IF NECESSARY
DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
FAN PRESSURE TEST
ATTACH PRESSURE GAUG
HARNESS CONTINUITY (TURBINE)
BREAK THE INLINE CON
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
EXTERNAL CONTROLS VOLTAGE (RETURN)
{GAINPCBACS}
EXTERNAL CONTROLS CALLING FOR HEAT
VOLTAGE DIVERTER VALVE AT PCB
NO DEMAND
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB
VOLTAGE DIVERTER VALVE AT PCB
NO DEMAND
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB
INSPECTION HARNESS ELECTRODE SENSE
DISCONNECT THE CONNECTOR FROM THE FLAME SENSE
ELECTRODE AT THE TOP OF THE APPLIANCE
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
DIFFERENTIAL PRIMARY HEAT EXCHANGER
CH TEMPERATURE CONTR
DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
OBSERVATION BLUE LED - FAULT CODE
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
VOLTAGE FAN (AT PCB) - NEW STYLE
MOVE CONNECTOR ST5 U
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
VOLTAGE FAN (AT PCB) - NEW STYLE
MOVE CONNECTOR ST5 U
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
OBSERVATION DISCONNECT DT20 PUMP RUNS?
REMOVE THE PROGRAMMER FROM THE FACIA OF THE APPLIANCE
REMOVE THE CONNECTOR FROM THE PCB
VOLTS TO PUMP (PREHEAT)
{GAINPCBACS}
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 40°C (TO ENSURE A DEMAND FOR PREHEAT)
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
VOLTS TO PUMP (PREHEAT)
{GAINPCBACS}
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 40°C (TO ENSURE A DEMAND FOR PREHEAT)
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
BOILER RESET - OVERHEAT
ENSURE BOILER HAS COOLED
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
VOLTAGE PUMP AT PCB
{GAINPCBACS}
DIFFERENTIAL PRIMARY HEAT EXCHANGER
CH TEMPERATURE CONTR
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE PUMP AND HARNESS
REMOVE THE PUMP CONNECTOR ST4 FROM THE PCB
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
RESISTANCE PUMP
DISCONNECT THE PUMP CONNECTOR
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
REMOVE THE GAS VALVE CONNECTORS FROM THE GAS VALVE AND MAKE SAFE
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
RESISTANCE PUMP
DISCONNECT THE PUMP CONNECTOR
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE PUMP - ERP
REMOVE THE CONNECTOR FROM THE PUMP
VOLTAGE PUMP AT PCB
{GAINPCBACS}
VOLTS FROM TURBINE
TURN HOT WATER TAP ON AND SET FLOW RATE TO APPROX. 3 LITRES PER MINUTE
RESISTANCE DIVERTER VALVE AND HARNESS
REMOVE CONNECTOR ST1
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
RESISTANCE PUMP - ERP
REMOVE THE CONNECTOR FROM THE PUMP
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
DIVERTER VALVE ACTUATOR OPERATION
REMOVE THE DIVERTER
VOLTAGE AT PCB
{GAINPCBACS}
INSPECTION CODE PLUG
LOWER THE FACIA PANEL
FUSE F3
REMOVE CONTROL BOX C
FUSE F2
REMOVE CONTROL BOX C
TRANSFORMER RESISTANCE
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
DIFFERENTIAL FLOW RETURN
TEMPERATURE CONTROL SET TO MAXIMUM
ATTACH TEMPERATURE CLAMPS TO FLOW AND RETURN PIPES
VOLTS FROM TURBINE
TURN HOT WATER TAP ON AND SET FLOW RATE TO APPROX. 3 LITRES PER MINUTE
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
DIFFERENTIAL PRIMARY HEAT EXCHANGER
CH TEMPERATURE CONTR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
EXTERNAL CONTROLS VOLTAGE (RETURN)
{GAINPCBACS}
EXTERNAL CONTROLS CALLING FOR HEAT
CHECK FLOW COMPONENTS
ISOLATE AND DRAIN TH
INTERNAL CLOCK
ANY EXTERNAL CH CONT
VOLTAGE DIVERTER MOTOR SUPPLY PCB
NO DEMAND
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB
DIVERTER VALVE HARNESS CONTINUITY
DISCONNECT ST17 CONN
VOLTAGE DIVERTER MOTOR SUPPLY PCB
NO DEMAND
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
REMOVE CONNECTOR ST17 FROM PCB
DIVERTER VALVE HARNESS CONTINUITY
DISCONNECT ST17 CONN
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
RECTIFICATION VOLTAGE
{GAINPCBACS}
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SEN
RESISTANCE HARNESS ELECTRODE SENSE TO EARTH
DISCONNECT CONNECTER
ELECTRODE SENSE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
SPARKING PRESENT TEST
REMOVE SPARK LEADS F
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
PRESSURE GAS INLET DROP
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE
ELECTRODES TOP OF THE BURNER AND FROM THE PCB
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
INSPECTION SPARK ELECTRODE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION HEAT EXCHANGER
REMOVE FAN/MANIFOLD
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
REMOVE THE GAS VALVE CONNECTORS FROM THE GAS VALVE AND MAKE SAFE
RESISTANCE - SIT GAS VALVE AND HARNESS
REMOVE ST9 CONNECTOR
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
RESISTANCE GAS VALVE HARNESS
REMOVE THE CONNECTOR
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
FLOW PIPE DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE C
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
INSPECTION DIVERTER VALVE PADDLE
REMOVE THE DIVERTER VALVE ACTUATOR FROM THE DIVERTER VALVE BODY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION CODE PLUG
LOWER THE FACIA PANEL
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
FAN PRESSURE TEST
ATTACH PRESSURE GAUG
INLET PRESSURE MAX OUTPUT
ATTACH PRESSURE GAU
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
COMBUSTION ANALYSIS MAX AND MIN
UNCLIP DIVERTER VALVE HEAD FROM THE BODY AND LEAVE IN A SAFE POSITION
SPARKING PRESENT TEST
REMOVE SPARK LEADS F
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SEN
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE
ELECTRODES TOP OF THE BURNER AND FROM THE PCB
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
INSPECTION ELECTRODES
REMOVE THE ELECTRODE ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
VOLTAGE FAN (AT PCB)
MOVE CONNECTOR ST5 U
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
VOLTAGE FAN (AT PCB)
MOVE CONNECTOR ST5 U
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR
VOLTS TO PUMP (PREHEAT)
{GAINPCBACS}
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 40°C (TO ENSURE A DEMAND FOR PREHEAT)
RESISTANCE HARNESS PUMP
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
VOLTS TO PUMP (PREHEAT)
{GAINPCBACS}
ENSURE PRIMARY HEAT EXCHANGER IS BELOW 40°C (TO ENSURE A DEMAND FOR PREHEAT)
RESISTANCE HARNESS PUMP
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE DHW SENSOR AND HARNESS
DISCONNECT CONNECTOR
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
INSPECTION HEAT EXCHANGER
REMOVE FAN/MANIFOLD
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RESISTANCE HARNESS PUMP
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
RESISTANCE DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
FLOW PIPE DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE C
RUN BOILER TO MAX TEMP-DOES OVERHEAT OCCUR
ATTACH TEMPERATURE CLAMP TO FLOW PIPE
SET BOILER TEMPERATURE CONTROL TO MAX
RESISTANCE PUMP AND HARNESS - ERP
REMOVE THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE FLOW SWITCH DHW
SEPARATE DHW FLOW SENSOR HARNESS (INLINE CONNECTOR)
RESISTANCE SIT GAS VALVE AND HARNESS - FURTHER INVESTIGATION
REMOVE ST9 CONNECTOR
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR ST5 FROM THE PCB
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE HARNESS PUMP - ERP
REMOVE PUMP CABLE FROM THE PUMP
DISCONNECT THE PUMP CABLE AT THE INLINE CONNECTOR
RESISTANCE HARNESS PUMP
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE HARNESS PUMP - ERP
REMOVE PUMP CABLE FROM THE PUMP
DISCONNECT THE PUMP CABLE AT THE INLINE CONNECTOR
RESISTANCE HARNESS PUMP
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE HARNESS PUMP - ERP
REMOVE PUMP CABLE FROM THE PUMP
DISCONNECT THE PUMP CABLE AT THE INLINE CONNECTOR
RESISTANCE HARNESS PUMP
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE HARNESS PUMP - ERP
REMOVE PUMP CABLE FROM THE PUMP
DISCONNECT THE PUMP CABLE AT THE INLINE CONNECTOR
RESISTANCE FLOW SWITCH DHW
SEPARATE DHW FLOW SENSOR HARNESS (INLINE CONNECTOR)
RESISTANCE SIT GAS VALVE AND HARNESS - FURTHER INVESTIGATION
REMOVE ST9 CONNECTOR
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR ST5 FROM THE PCB
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
DHW SENSOR
REMOVE YELLOW WIRES FROM DHW SENSOR
FLOW PIPE DIFFERENTIAL PLATE HEAT EX
ATTACH TEMPERATURE C
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
CH OPERATION
CH TEMPERATURE CONTROL SET TO MAX
INSPECTION VESSEL PRESSURE
CLOSE FLOW AND RETURN ISOLATION VALVES
DISCHARGE PRIMARY SYSTEM WATER
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
BYPASS (INTERNAL)
ENSURE RADS ARE OPEN AND WATER CAN CIRCULATE AROUND THE SYSTEM
USE AN FGA TEMPERATURE PROBE
DIVERTER VALVE ACTUATOR OPERATION
REMOVE THE DIVERTER
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
System Information
- Total Tests: 779
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control