Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
HALSTEAD CBX 38 LPG
47 260 15
1.
HALSTEAD CBX 38 LPG
{ISOLATEMAINSPOWER}<
SELF CHECK SEQUENCE
DHW SELECTOR IN MAXI
DHW FAN RUNS AFTER SELF CHECK
DHW SELECTOR IN MAXI
COMBUSTION TEST
{ISOLATEMAINSPOWER}<
FURTHER INVESTIGATION GAS VALVE LEAD
INTENTIONALLY BLANK
SETTING MULTIMETER TO DIODE MODE
INTENTIONALLY BLANK
DHW BURNER IGNITES AND ESTABLISHES (GAS PRESSURE)
{ISOLATEMAINSPOWER}<
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QADAI FLOW SENSOR RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADA
HEADER FOR QADAI RETURN SENSOR RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADA
HEADER FOR QADAI FLUE SENSOR RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADA
HEADER FOR QADAI GAS VALVE RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADA
HEADER FOR QADAI GAS VALVE VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADA
HEADER FOR QADAI SPARK GENERATOR VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADA
HEADER FOR QADAI PUMP VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADA
HEADER FOR QADAI DIVERTER VALVE RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADA
HEADER FOR QADAI DHW TURBINE VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADA
BOILER HEATS BUT RADS COLD
VALVE - DIVERTED - MOTORISED HEAD
CH OPERATION (BOILER HEATS RADS COLD)
PUMP 15/60
CH OPERATION
SENSOR 18MM - WATER TEMPERATURE
CH OPERATION
SENSOR - FLUE
CH OPERATION
SENSOR 18MM - WATER TEMPERATURE
CH OPERATION (CH NOISY)
PUMP 15/60
FLOW RATE
CH FILTER - PLATE HEAT EXCHANGER
SYSTEM PRESSURE RISE
VESSEL 8 LITRE - EXPANSION
PUMP OVERRUN
PCB AND BOX ASSEMBLY
TURBINE
PCB AND BOX ASSEMBLY
TURBINE
HARNESS - LOW VOLTAGE
FAN RUNS
SENSOR 18MM - WATER TEMPERATURE
FAN RUNS
SENSOR 18MM - WATER TEMPERATURE
ELECTRICAL SAFETY CHECKS
ELECTRICAL SAFETY
FAN RUNS
SENSOR - FLUE
LOCKOUT RESET (FAN RUNS)
PCB AND BOX ASSEMBLY
CH OPERATION
EXTERNAL (LINK) CONTROLS
CLOCK
PCB AND BOX ASSEMBLY
DHW PUMP RUNS
FUSE 4 AMP 5 X 20 CERAMIC
CH OPERATION BOILER COOL RADS COOL
SENSOR 18MM - WATER TEMPERATURE
CH OPERATION BOILER COOL RADS COOL
SENSOR - FLUE
CH OPERATIONBOILER COOL RADS COOL
SENSOR 18MM - WATER TEMPERATURE
DHW OPERATION (EFFICIENCY)
PUMP 15/60
DHW OPERATION
HEAT EXCHANGER - PRIMARY
FAN POWER
PCB AND BOX ASSEMBLY
DHW OPERATION
VALVE - DIVERTED - MOTORISED HEAD
DV
HARNESS - HIGH VOLTAGE
FAN CONTROL
PCB AND BOX ASSEMBLY
FAN
HARNESS - HIGH VOLTAGE
MODULATION (DHW OPERATION)
PCB AND BOX ASSEMBLY
DHW OPERATION (MODULATION)
GAS INLET SUPPLY
DHW OPERATION
PUMP 15/60
DHW OPERATION
SENSOR 18MM - WATER TEMPERATURE
DHW OPERATION
SENSOR - FLUE
DHW OPERATION
SENSOR 18MM - WATER TEMPERATURE
FAN CONTROL
HARNESS - LOW VOLTAGE
COMBUSTION TEST
BURNER
COMBUSTION TEST
HEAT EXCHANGER - PRIMARY
SYSTEM CHECKS
SYSTEM CHECKS
MULTIMETER DIDOE MODE
Z DIRECTION
DHW PUMP RUNS
PCB AND BOX ASSEMBLY
FURTHER INVESTIGATION
LEAD - GAS VALVE
BLANK FOR GAIN ACCESS PAGE
Z DIRECTION
BRIDGE RECTIFIER AND RESISTOR
LEAD - GAS VALVE
COMBUSTION TEST
FLUE
DHW BURNER ESTABLISHED (FLAME SENSE)
IONISATION ELECTRODE AND GASKET
DHW BURNER ESTABLISHED (FLAME SENSE)
PCB AND BOX ASSEMBLY
FLAME SENSE
HARNESS - HIGH VOLTAGE
BURNER IGNITES (ESTABLISH)
CONDENSATE ASSEMBLY
DHW SPARKING
FLUE
IGNITION
PCB AND BOX ASSEMBLY
IGNITION
HARNESS - HIGH VOLTAGE
DHW SPARKING
KIT - IGNITION ELECTRODE
BURNER IGNITES (NO IGNITION)
CONDENSATE ASSEMBLY
GASVALVE VOLTAGE BURNER IGNITES
PCB AND BOX ASSEMBLY
DHW BURNER IGNITES (ELECTRICAL)
GAS CONTROL VALVE ASSEMBLY
DHW OPERATION
FLUE
DHW OPERATION
CONDENSATE ASSEMBLY
BURNER BAFFLES OUT
BURNER
BURNER BAFFLES OUT
HEAT EXCHANGER - PRIMARY
FOR TYPE DIAGNOSTIC PROCEDURE
Z DIRECTION
BLANK FOR LITE DIAGNOSTIC
Z DIRECTION
BLANK FOR QADAI
Z DIRECTION
QADAI
SENSOR 18MM - WATER TEMPERATURE
QADAI
SENSOR 18MM - WATER TEMPERATURE
QADAI
SENSOR - FLUE
QADAI
GAS CONTROL VALVE ASSEMBLY
QADAI
PCB AND BOX ASSEMBLY
QADAI SPARK GEN VOLTAGE ABSENT
PCB AND BOX ASSEMBLY
QADAI PUMP VOLTS ABSENT
PCB AND BOX ASSEMBLY
QADAI
VALVE - DIVERTED - MOTORISED HEAD
QADAI TURBINE VOLTS INCORRECT
PCB AND BOX ASSEMBLY
POOR HW
CH FILTER - PLATE HEAT EXCHANGER
DHW COLD RADIATORS COLD
HEAT EXCHANGER - PRIMARY
DHW FLOW RATE
VALVE - DHW COLD INLET
DHW FLOW RATE
FILTER - CONICAL - MAINS INLET
DHW FLOW FLOW RATE
REGULATOR 16 LITRE - FLOW
DHW FLOW RATE
TURBINE - FLOW
BOILER HEATS BUT RADS COLD
HYDROBLOCK PUMP ASSEMBLY (DIVERTER VALVE)
DV CH
PCB AND BOX ASSEMBLY
SCALED
HEAT EXCHANGER 20 PLATE
DHW BURNER IGNITES
TURBINE - FLOW
FLOW SENSOR FAN RUNS
HARNESS - LOW VOLTAGE
RETURN SENSOR FAN RUNS
HARNESS - LOW VOLTAGE
FLUE SENSOR FAN RUNS
HARNESS - LOW VOLTAGE
DHW FAN RUNS
LOCKOUT
SELF CHECK
PCB AND BOX ASSEMBLY
TEMP CONTROL BOILER COOL RADS COOL
PCB AND BOX ASSEMBLY
DHW NOISY OPERATION KETTLES
HEAT EXCHANGER 20 PLATE
DHW OPERATION
HYDROBLOCK PUMP ASSEMBLY (DIVERTER VALVE)
DV MOTOR OPERATION DHW
PCB AND BOX ASSEMBLY
FAN SPEED (DHW OPERATION)
FAN ASSEMBLY
DHW MOD (SLOW)
FAN ASSEMBLY
MODULATION PRESSURE (DHW OPERATION)
GAS CONTROL VALVE ASSEMBLY
DHW FAN RUNS
FAN ASSEMBLY
DHW OPERATION
PCB AND BOX ASSEMBLY
DHW PUMP RUNS
PUMP 15/60
PUMP
HARNESS - HIGH VOLTAGE
MULTIMETER DIODE SETTING
Z DIRECTION
BRIDGE RECTIFIER AND RESISTOR
GAS CONTROL VALVE ASSEMBLY
COMBUSTION TEST
GAS VALVE ADJUSTMENT
DHW BURNER IGNITES
INLET PRESSURE
DHW BURNER IGNITES
BURNER
DHW SPARKING
SPARK GENERATOR C/W LEAD
GAS PRESSURES INCORRECT
GAS VALVE LEAD AND GAS VALVE
BURNER BAFFLES OUT
GAS CONTROL VALVE ASSEMBLY
FLOW SENSOR
RESULT AS EXPECTED
RETURN SENSOR
RESULT AS EXPECTED
FLUE SENSOR
RESULT AS EXPECTED
GAS VALVE RESISTANCE
RESULT AS EXPECTED
GAS VALVE VOLTAGE
RESULT AS EXPECTED
SPARK GENERATOR
RESULT AS EXPECTED
PUMP
RESULT AS EXPECTED
DIVERTER VALVE
RESULT AS EXPECTED
DHW TURBINE
RESULT AS EXPECTED
DHW COLD RADIATORS COLD
HEAT EXCHANGER 20 PLATE
DHW INLET FILTER BLOCKED
CHARACTERISTIC TEST FROM FLOW LIMITER AND DHW FILTER
FLOW LIMITER BLOCKED
CHARACTERISTIC TEST FROM FLOW LIMITER AND DHW FILTER
TURBINE FAULT
CHARACTERISTIC TEST FROM FLOW LIMITER AND DHW FILTER
CH NOISY, DHW OK
CHARACTERISTIC TEST FROM CENTRAL HEATING OPERATION
BOILER HEATS, BUT RADS COLD
CHARACTERISTIC TEST FROM CENTRAL HEATING OPERATION
PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM SELF CHECK
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM SELF CHECK
NEITHER FAN NOR PUMP RUNS
CHARACTERISTIC TEST FROM SELF CHECK
BOILER COOL RADS COOL
CHARACTERISTIC TEST FROM CENTRAL HEATING OPERATION
DHW COLD, RADIATORS COLD
CHARACTERISTIC TEST FROM DHW OPERATION
DHW COLD, RADIATORS HOT
CHARACTERISTIC TEST FROM DHW OPERATION
DHW NOISY OPERATION, KETTLES
CHARACTERISTIC TEST FROM DHW OPERATION
DROP IN PRESSURE OBSERVED BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM DHW BURNER IGNITES AND ESTABLISHES (GAS PRESSURE)
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM DHW BURNER IGNITES AND ESTABLISHES (GAS PRESSURE)
NO DROP IN PRESSURE OBSERVED
CHARACTERISTIC TEST FROM DHW BURNER IGNITES AND ESTABLISHES (GAS PRESSURE)
INLET PRESSURE LOW OR DROPS AWAY
CHARACTERISTIC TEST FROM DHW BURNER IGNITES AND ESTABLISHES (GAS PRESSURE)
BURNER BAFFLES OUT
CHARACTERISTIC TEST FROM DHW BURNER IGNITES AND ESTABLISHES (GAS PRESSURE)
11/01/2023 09:07:39 2301_1_50_1 28/02/2023 13:55:15
27/01/2023 13:25:19
DIVERTER VALVE ACTUATOR OPERATION
{ISOLATEMAINSPOWER}<
DIVERTER VALVE ACTUATOR RESISTANCE
{ISOLATEMAINSPOWER}<
TURBINE RETURN VOLTAGE
{ISOLATEMAINSPOWER}<
PCB TURBINE VOLTAGE
{ISOLATEMAINSPOWER}<
FLOW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE FLOW SENSOR
RETURN SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE RETURN SENSOR
FLUE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE GREY LEADS FROM THE FLUE TEMPERATURE THERMOSTAT
EXTERNAL CONTROLS INPUT
{ISOLATEMAINSPOWER}<
DIVERTER VALVE ACTUATOR RESISTANCE
{ISOLATEMAINSPOWER}<
PCB FAN VOLTAGE (CONTROL)
{ISOLATEMAINSPOWER}<
DIFFERENTIAL PRIMARY HEAT EXCHANGER
{ISOLATEMAINSPOWER}<
BURNER INSPECTION
{ISOLATEMAINSPOWER}
GAIN ACCESS TO THE BURNER ASSEMBLY
PCB PUMP VOLTS
{ISOLATEMAINSPOWER}<
VOLTAGE TEST AT GAS VALVE LEAD
{ISOLATEMAINSPOWER}<
FLOW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE FLOW SENSOR
RETURN SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE RETURN SENSOR
FLUE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE GREY LEADS FROM THE FLUE TEMPERATURE THERMOSTAT
MAIN GAS VALVE SOLENOID RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE PLUG FROM THE GAS VALVE
VOLTS TO GAS VALVE AT PCB
{ISOLATEMAINSPOWER}<
VOLTS TO SPARK GENERATOR AT PCB
{ISOLATEMAINSPOWER}<
PCB PUMP VOLTS
{ISOLATEMAINSPOWER}<
DIVERTER VALVE ACTUATOR RESISTANCE
{ISOLATEMAINSPOWER}<
PCB TURBINE VOLTAGE
{ISOLATEMAINSPOWER}<
DHW ISOLATING VALVE
{ISOLATEMAINSPOWER}
DIVERTER VALVE OPERATION (CH)
ENSURE DHW HEAT EXCHANGER IS COOL
FLOW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE FLOW SENSOR
FLUE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE GREY LEADS FROM THE FLUE TEMPERATURE THERMOSTAT
RETURN SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE RETURN SENSOR
HARNESS & FLOW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE PLUG X6 FROM THE CONTROL BOX
TURBINE HARNESS RESISTANCE
{ISOLATEMAINSPOWER}<
HARNESS & RETURN SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE PLUG X6 FROM THE CONTROL BOX
HARNESS & FLUE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE PLUG X8 FROM THE CONTROL BOX
PUMP VOLTAGE
DHW SELECTOR IN MAXI
PCB FAN VOLTAGE (POWER)
{ISOLATEMAINSPOWER}<
FUSE (4 AMP)
{ISOLATEMAINSPOWER}<
EXTERNAL CONTROLS OUTPUT
ENSURE THE EXTERNAL
FLOW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE FLOW SENSOR
FLUE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE GREY LEADS FROM THE FLUE TEMPERATURE THERMOSTAT
RETURN SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE RETURN SENSOR
DIVERTER VALVE ACTUATOR OPERATION
{ISOLATEMAINSPOWER}<
PCB FAN VOLTAGE (CONTROL)
{ISOLATEMAINSPOWER}<
DIVERTER VALVE HARNESS RESISTANCE
{ISOLATEMAINSPOWER}<
FAN HARNESS RESISTANCE (POWER)
{ISOLATEMAINSPOWER}<
FAN HARNESS RESISTANCE (CONTROL)
{ISOLATEMAINSPOWER}<
MODULATION PRESSURE
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
DIFFERENTIAL SECONDARY HEAT EXCHANGER
{ISOLATEMAINSPOWER}<
FLOW SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE FLOW SENSOR
FLUE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE GREY LEADS FROM THE FLUE TEMPERATURE THERMOSTAT
RETURN SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE LEAD FROM THE RETURN SENSOR
PRIMARY HEAT EXCHANGER
{ISOLATEMAINSPOWER}
REMOVE GAS VALVE, FAN AND BURNER ASSEMBLY
HOW TO WITHDRAW THE PCB FROM THE GAS VALVE LEAD
{ISOLATEMAINSPOWER}
DISCONNECT THE LEAD FROM THE GAS VALVE AND FROM THE PCB.
BRIDGE RECTIFIER AND RESISTOR TEST
{ISOLATEMAINSPOWER}
VOLTS TO SPARK GENERATOR AT PCB
{ISOLATEMAINSPOWER}<
FLAME SENSE VOLTAGE AT ELECTRODE
{ISOLATEMAINSPOWER}<
PCB FLAME SENSE VOLTAGE
{ISOLATEMAINSPOWER}<
FLAME SENSE HARNESS RESISTANCE
{ISOLATEMAINSPOWER}<
CONDENSATE TRAP AND DRAIN CLEAR
{ISOLATEMAINSPOWER}
SPARK GENERATOR (OPERATION)
{ISOLATEMAINSPOWER}<
SPARK ELECTRODE
{ISOLATEMAINSPOWER}
REMOVE GAS VALVE, FAN AND BURNER ASSEMBLY
CONDENSATE TRAP AND DRAIN CLEAR
{ISOLATEMAINSPOWER}
VOLTS TO GAS VALVE AT PCB
{ISOLATEMAINSPOWER}<
MAIN GAS VALVE SOLENOID RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE PLUG FROM THE GAS VALVE
CONDENSATE TRAP AND DRAIN CLEAR
{ISOLATEMAINSPOWER}
BURNER INSPECTION
{ISOLATEMAINSPOWER}
GAIN ACCESS TO THE BURNER ASSEMBLY
PRIMARY HEAT EXCHANGER
{ISOLATEMAINSPOWER}
REMOVE GAS VALVE, FAN AND BURNER ASSEMBLY
SECONDARY HEAT EXCHANGER FILTER
{ISOLATEMAINSPOWER}<
FLOW BLOCKAGE OR DAMAGE
{ISOLATEMAINSPOWER}<
SECONDARY HEAT EXCHANGER FILTER
{ISOLATEMAINSPOWER}<
System Information
- Total Tests: 254
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control