Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
IDEAL LOGIC + HEAT H
GLOBALLY REPLACED
OBSERVATION DISPLAY AND SELF CHECK
{ALLDEMANDOFF}
SELECTOR SWITCH IN ON POSITION
OBSERVATION FAN RUNS
CH TEMPERATURE CONTROL SET TO MAX
ENSURE BOILER IS COOL
SELECTOR SWITCH SET TO OFF
OBSERVATION BURNER IGNITES AND ESTABLISHES
ENSURE BOILER IS COOL
OPERATION CH
THERMOSTAT SET TO MAX
OBSERVATION BOILER MODULATION
ATTACH TEMPERATURE CLAMP TO FLOW PIPE ON LEFT HAND SIDE OF BOILER
L1
INTENTIONALLY BLANK - HEADER FOR L1 FAULT CODE
L2 / F2/ FN / LN - DUMMY GO TO BURNER IGNITES PAGE
OUTSIDE MODEL
LC
OUTSIDE MODEL
L6
INTENTIONALLY BLANK - HEADER FOR FAULT CODE L6
FURTHER INVESTIGATION FUSE BLOWN (INTERNAL)
OUTSIDE MODEL
F3
OUTSIDE MODEL
F5 / L5
OUTSIDE MODEL
F7
INTENTIONALLY BLANK - HEADER FOR F7 FAULT CODE
F9 / L9 / F8 / L8
OUTSIDE MODEL
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QUICK ACCESS DATA FLOW THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR VOLTAGE
OUTSIDE MODEL
DIAGNOSTICS LITE
DIAGNOSIS RELIES ON
HEADER FOR QUICK ACCESS DATA RETURN THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (MAINS)
OUTSIDE MODEL
F6
OUTSIDE MODEL
HEADER FOR PCB COMPONENT ON STARTUP
OUTSIDE MODEL
FD
OUTSIDE MODEL
FA
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FLOW SWITCH VOLTAGE
OUTSIDE MODEL
HEADER FOR SYSTEM RESTRICTION HYPERLINK
OUTSIDE MODEL
L7
OUTSIDE MODEL
FURTHER INVESTIGATION FUSE BLOWN (MAINS)
OUTSIDE MODEL
OPERATION DHW
THERMOSTAT SET TO MAX
HEADER FOR QUICK ACCESS DATA OUTDOOR SENSOR
OUTSIDE MODEL
RESISTANCE OUTDOOR SENSOR
GAIN ACCESS TO PCB
DISCONNECT PLUG X8 FROM THE PCB
F3 FAN CONTROL
HARNESS VOLTAGE PELV (LOW VOLTAGE)
CODE F4
THERMISTOR - CONTROL (FLOW)
CODE F5
THERMISTOR - CONTROL (RETURN)
F9
Z DIRECTION
BLANK FOR QUICK ACCESS DATA AND INFORMATION
Z DIRECTION
OUT OF RANGE (QADAI)
THERMISTOR - CONTROL (FLOW)
RESISTANCE WRONG (QADAI)
GAS VALVE KIT
RESISTANCE INCORRECT (QADAI)
KIT - FAN
RESISTANCE WRONG QADAI
UNIT - IGNITOR
BLANK FOR DIAGNOSICS LITE
Z DIRECTION
OUT OF RANGE (QADAI)
THERMISTOR - CONTROL (RETURN)
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTOR - CONTROL (FLOW)
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTOR - CONTROL (RETURN)
OPERATION CH - BOILER COOL RADS COOL
INJECTOR
OPERATION CH - BOILER COOL RADS COOL
GAS INLET PRESSURE
STUCK ON STARTUP
PCB
F3 - FAN HARNESS
HARNESS MAINS VOLTAGE
F3 - NEUTRAL FAULT
HARNESS MAINS VOLTAGE
FAN NEUTRAL FAULT (QADAI)
HARNESS MAINS VOLTAGE
OBSERVATION DISPLAY AND SELF CHECK - NO FAN
HARNESS MAINS VOLTAGE
OBSERVATION DISPLAY AND SELF CHECK - NO FAN - NEUTRAL FAULT
HARNESS MAINS VOLTAGE
BURNER DOES NOT ESTABLISH L6
HARNESS - DETECTION LEAD
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - TO GAS VALVE
HARNESS MAINS VOLTAGE
FD
SYSTEM PRESSURE
FD RUNNING SLOW
PUMP
F6 -REMEDIAL KIT
OUTDOOR SENSOR
INCORRECT VOLTAGE (QADAI)
KIT - SENSOR - FLOW
FAN RUNS DHW
THERMISTOR - CONTROL (FLOW)
FAN RUNS DHW
THERMISTOR - CONTROL (RETURN)
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUNFD
SYSTEM PRESSURE
FAULT CODE L3
SYSTEM PRESSURE
OPERATION CH
SYSTEM PRESSURE
L1 - OUT OF CALIB
THERMISTOR - CONTROL (FLOW)
L1 - OUT OF CALIB
THERMISTOR - CONTROL (RETURN)
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
KIT - SIPHON TRAP
L1 RUNNING SLOW
PUMP
L1
SYSTEM RESTRICTION OR BLOCKAGE
BURNER DOES NOT IGNITE - BAFFLES
GAS INLET PRESSURE
FA
THERMISTOR - CONTROL (FLOW)
FA
FLOW RETURN REVERSED
FA
SYSTEM PRESSURE
BURNER BAFFLES OR NOISY
INJECTOR
FA RUNNING SLOW
PUMP
MECHANICAL PHYSICAL OPERATION
KIT - FAN
FA
SYSTEM RESTRICTION OR BLOCKAGE
FA
THERMISTOR - CONTROL (RETURN)
FAULT CODES 3
Z DIRECTION
NEW MODEL FLUEWAYS
KIT - HEAT ENGINE
HYPERLINK
SYSTEM RESTRICTION OR BLOCKAGE
IGNITES BUT BAFFLES OR NOISY
KIT - BURNER
FD - INTERMITTENT
SYSTEM PRESSURE
FD - INTERMITTENT
SYSTEM RESTRICTION OR BLOCKAGE
FD - INTERMITTENT
PUMP
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS INLET PRESSURE
F9
HARNESS VOLTAGE PELV (LOW VOLTAGE)
BLOWN STAND BY MODE AT POWER UP
FUSE - MAINS
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY - FROM BLOCK TO PCB
HARNESS MAINS VOLTAGE
BLOWN STANDBY MODE AT POWER UP
FUSE- PCB
PCB DAMAGED
PCB + LEAK OR SHORT
FU - SHOWING FAULT
THERMISTOR - CONTROL (RETURN)
FU - SHOWING FAULT
THERMISTOR - CONTROL (FLOW)
FU - BOILER RESET
THERMISTOR - CONTROL (FLOW)
FU - BOILER RESET
THERMISTOR - CONTROL (RETURN)
BURNERIGNITES
HARNESS - DETECTION LEAD
OBSERVATION PUMP AND FAN RUNS
PUMP (NOT RUNNING)
OBSERVATION PUMP & FAN RUNS - FAN DOES NOT RUN REMEDIAL KIT
OUTDOOR SENSOR
OPERATION CH - REMAINS LIT BUT RADS ONLY WARM - REMEDIAL KIT
OUTDOOR SENSOR
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND LPG
KIT - SIPHON TRAP
POOR GAS RATE LPG
KIT - BURNER
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND LPG
KIT - HEAT ENGINE
FA
PUMP (NOT RUNNING)
FD
PUMP (NOT RUNNING)
L1
PUMP (NOT RUNNING)
FU / FJ
SYSTEM RESTRICTION OR BLOCKAGE
L7
THERMISTOR FITMENT
L7
THERMISTOR - CONTROL (FLOW)
L7
THERMISTOR - CONTROL (RETURN)
FAN FURTHER INVESTIGATION FUSE
KIT - FAN
GAS VALVE FURTHER INVESTIGATION FUSE
HARNESS MAINS VOLTAGE
FURTHER INVESTIGATION FUSE
UNIT - IGNITOR
GAS VALVE FURTHER INVESTIGATION FUSE MAINS FUSE
HARNESS MAINS VOLTAGE
FURTHER INVESTIGATION FUSE MAINS FUSE
UNIT - IGNITOR
FUSE INVESTIGATION
NO FAULT - FUSE INVESTIGATION (MAINS)
FU
SYSTEM PRESSURE
SPARKING OCCURS BURNER DOES NOT IGNITE
HARNESS MAINS VOLTAGE
SPARKING OCCURS BURNER DOES NOT IGNITE
LEAD - IGNITION
FAN RUNS DHW DEMAND
KNOB POTENTIOMETER - WHITE/BLACK
NOT RESPONDING TO HEATING
SL1 LINK
NOT RESPONDING TO HEATING OPENTHERM
HARNESS VOLTAGE PELV (LOW VOLTAGE)
NOT RESPONDING TO HEATING - OPENTHERM
HARNESS MAINS VOLTAGE
NOT RESPONDING TO HEATING
OPENTHERM LINK
BURNER DOES NOT IGNITE
KIT - SIPHON TRAP
NOT RESPONDING TO HEATING 3
HARNESS VOLTAGE PELV (LOW VOLTAGE)
FU
PUMP (NOT RUNNING)
L7
PCB
SPARK BUT NOT LIGHTING
ELECTRODE - IGNITION
NEW MODELBLOCKED OR DAMAGED
KIT - BURNER
SPARKING BUT NO LIGHTING
KIT - HEAT ENGINE
BURNER IGNITES
ELECTRODE - DETECTION
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - BURNER
INFORMATION LOW FLOW RATE
Z DIRECTION
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUN - FLOW SENSOR
HARNESS VOLTAGE PELV (LOW VOLTAGE)
FD - FLOW SENSOR
HARNESS VOLTAGE PELV (LOW VOLTAGE)
SHORTED NO DISPLAY
HARNESS VOLTAGE PELV (LOW VOLTAGE)
FIRING NO DEMAND
THERMISTOR - CONTROL (RETURN)
OBSERVATION PUMP FAN RUNS - NOT RESPONDING
OUTDOOR SENSOR
OBSERVATION PUMP FAN RUNS - NOT RESPONDING OPENTHERM
OUTDOOR SENSOR
OPERATION DHW NO DEMAND
CYLINDER THERMOSTAT
OPERATION DHW NO DEMAND
TIMER
LOW WHEN RUNNING ON MAX RATE
GAS INLET PRESSURE
RECTIFICATION ELECTRODE NOT ESTABLISHING DROPPING OUT AT MINIMUM
ELECTRODE - DETECTION
LOW CAUSING COMBUSTION ISSUES
GAS INLET PRESSURE
RESTRICTED AFFECTING FGA
KIT - SIPHON TRAP
RESTRICTED AFFECTING FGA
INJECTOR
COMBUSTION TEST FAILED
KIT - FAN
CAUSING POOR COMBUSTION FGA
KIT - BURNER
RESTRICTED CAUSING FGA FAIL
KIT - HEAT ENGINE
QADAI
OUTDOOR SENSOR (RESISTANCE)
OUTDOOR REMEDIAL 2
Z DIRECTION
OUTDOOR REMEDIAL 3
Z DIRECTION
INFORMATION SETTING BOILER
Z DIRECTION
OUTSIDE MODEL
OUTDOOR SENSOR
OPERATION DHW POOR OPERATION
CYLINDER THERMOSTAT
BURNER DOES NOT IGNITE
INJECTOR
OPERATION CH CUTS OUT
SYSTEM PRESSURE
OPERATION CH - CUTS OUT
SYSTEM RESTRICTION OR BLOCKAGE
HOT WATER CUTS OUT
THERMISTOR - CONTROL (FLOW)
BURNER DOES NOT IGNITE
KIT - BURNER
CUTS OUT
THERMISTOR - CONTROL (RETURN)
OPERATION CH - REMEDIAL KIT CUTS OUT
OUTDOOR SENSOR
BURNER DOES NOT IGNITE
KIT - HEAT ENGINE
CASE REMOVAL
Z DIRECTION
HOT WATER TOO HOT
THERMISTOR - CONTROL (FLOW)
HOT WATER TOO HOT
THERMISTOR - CONTROL (RETURN)
CH BOILER TEMP LOW SYSTEM TEMP LOW
KNOB POTENTIOMETER - WHITE/BLACK
NO FAN AT START UP FAN CONTROL
HARNESS VOLTAGE PELV (LOW VOLTAGE)
OPERATION CH - DOES NOT REACH TEMP - LPG
GAS INLET PRESSURE
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW LPG
THERMISTOR - CONTROL (FLOW)
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW LPG
THERMISTOR - CONTROL (RETURN)
FIRES WITH NO DEMAND
FROST PROTECTION (INTERNAL)
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - SIPHON TRAP
POOR GAS RATE
KIT - BURNER
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND
KIT - HEAT ENGINE
ON WITH NO DEMAND - FROST
THERMISTOR - CONTROL (FLOW)
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - CONTROL (FLOW)
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - CONTROL (RETURN)
NO OVERRUNS
PCB
FOR TYPE DIAG PROCEDURE
Z DIRECTION
OBSERVATION BOILER MODULATIONFAN RUNS DHW
THERMISTOR - CONTROL (FLOW)
OBSERVATION BOILER MODULATION
THERMISTOR - CONTROL (RETURN)
L1 - OVERHEAT FAULT
THERMISTOR - CONTROL (FLOW)
L1 - OVERHEAT FAULT
THERMISTOR - CONTROL (RETURN)
L2 / F2
Z DIRECTION
L5
PCB
BURNER DOES NOT ESTABLISH L6
ELECTRODE - DETECTION
CODE L6
GAS VALVE KIT
L6 FAULT CODE
PCB
F2 OVER 15V ON N
KIT - FAN
F2 NO FAN AT START UP
KIT - FAN
CODE F4
PCB
CODE F4
HARNESS VOLTAGE PELV (LOW VOLTAGE)
CODE F5
PCB
CODE F5
HARNESS VOLTAGE PELV (LOW VOLTAGE)
F7 CODE
PCB
FLOW THERMISTOR SATISFACTORY
RESULT AS EXPECTED
GAS VALVE VOLTAGE SATISFACTORY
RESULT AS EXPECTED
GAS VALVE RESISTANCE SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (LV)
RESULT AS EXPECTED
FAN SATISFACTORY
RESULT AS EXPECTED
SPARK GENERATOR RESISTANCE
RESULT AS EXPECTED
SPARK GENERATOR VOLTAGE
RESULT AS EXPECTED
RETURN THERMISTOR SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (MAINS)
RESULT AS EXPECTED
F2 OVER 15V ON N (QADAI)
KIT - FAN
DHW TOO HOT
PCB
RECTIFICATION LEAD L6
HARNESS MAINS VOLTAGE
FLOW SWITCH SATISFACTORY
RESULT AS EXPECTED
FAULT CODES 2
Z DIRECTION
L1 - REOCCURS
KIT - REPLACEMENT - SUMP AND COVER
L1 - REOCCURS
MANIFOLD - FLUE
ALL CHECKS OK RETEST MODEL
NO FAULT - OVERHEAT / L1
L1
KIT - REPLACEMENT - SUMP AND COVER
L1
MANIFOLD - FLUE
OPERATION CH - UP TO TEMP RADS COOLD
SYSTEM RESTRICTION OR BLOCKAGE
FA - REOCCURS
KIT - REPLACEMENT - SUMP AND COVER
FA L1 - REOCCURS
MANIFOLD - FLUE
FA ALL CHECKS OK RETEST MODEL
NO FAULT - OVERHEAT / L1
FA
KIT - REPLACEMENT - SUMP AND COVER
FA
MANIFOLD - FLUE
BURNER DOES NOT IGNITELEAKING POCBAFFLES
MANIFOLD - FLUE
BURNER DOES NOT IGNITELEAKING POCBAFFLES
KIT - REPLACEMENT - SUMP AND COVER
IGNITES BUT BAFLLES OR NOISY
GAS VALVE KIT
FD
NO FAULT - FD
F9
PCB
F9
GAS VALVE KIT
FURTHER INVESTIGATION F1
Z DIRECTION
FURTHER IN VESTIGATION F2
Z DIRECTION
FU
PCB
BURNER IGNITES AND ESTABLISHES - FLAME SENSE
HARNESS MAINS VOLTAGE
FU
NO FAULT - FU / FJ
FAN FURTHER INVESTIGATION FUSE
HARNESS MAINS VOLTAGE
FURTHER INVESTIGATION FUSE
GAS VALVE KIT
FUSE INVESTIGATION
NO FAULT - FUSE INVESTIGATION (INTERNAL)
SPARK GEN FURTHER INVESTIGATION FUSE
HARNESS MAINS VOLTAGE
FAN FURTHER INVESTIGATION FUSE MAINS FUSE
HARNESS MAINS VOLTAGE
FURTHER INVESTIGATION FUSE MAINS FUSE
GAS VALVE KIT
SPARK GEN FURTHER INVESTIGATION FUSE MAINS FUSE
HARNESS MAINS VOLTAGE
SPARKING OCCURS BURNER DOES NOT IGNITE
UNIT - IGNITOR
L7
NO FAULT - L7
BURNER DOES NOT IGNITE
GAS VALVE KIT
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUN
KIT - SENSOR - FLOW
FD
KIT - SENSOR - FLOW
SHORTED NO DISPLAY
KIT - SENSOR - FLOW
POOR SUPPLY
GAS INLET PRESSURE
OPERATION DHW NO DEMAND
WIRING FAULT
WRONG MIX ON MAXIMUM
GAS VALVE KIT
WRONG MIX ON MINIMUM
GAS VALVE KIT
COMBUSTION TEST FAILED RECIRCULATING
MANIFOLD - FLUE
COMBUSTION TEST FAILEDRECIRCULATING
KIT - REPLACEMENT - SUMP AND COVER
NOT OPENING - MECHANICAL
GAS VALVE KIT
COMBUSTION TEST FAILED
MANIFOLD - FLUE
COMBUSTION TEST FAILED
KIT - REPLACEMENT - SUMP AND COVER
WRONG MIX ON MAX AND MIN
GAS VALVE KIT
OUTDOOR SENSOR
RESULT AS EXPECTED
OUTDOOR SENSOR REMEDIAL
Z DIRECTION
OPERATION DHW POOR OPERATION
WIRING FAULT
OPERATION CH - CUTS OUT
KIT - SENSOR - FLOW
SPARK BUT NOT LIGHTING
GAS VALVE KIT
BURNER DOES NOT IGNITELEAKING POC
KIT - REPLACEMENT - SUMP AND COVER
BURNER DOES NOT IGNITELEAKING POC
MANIFOLD - FLUE
ELECTRICAL OVER 15V ON N
KIT - FAN
NO FAN AT START UP
KIT - FAN
L5
Z DIRECTION
BLANK FOR L6 FAULT CODE
Z DIRECTION
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY AND SELF CHECK
BURNER DOES NOT IGNITE - IGNITION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT DOES NOT ESTABLISH - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
FLOW TEMPERATURE EXCEEDS 80 DEGREES BUT BOILER DOES NOT MODULATE / SHUT OFF
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
BOILER GOES TO OVERHEAT BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
FLOW TEMPERATURE EXCEEDS 80 DEGREES BUT BOILER DOES NOT MODULATE / SHUT OFF
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
BOILER GOES TO OVERHEAT BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
DISPLAY SHOWS - - TWO DASHES
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY AND SELF CHECK
INLET PRESSURE DOES NOT CHANGE
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
INLET PRESSURE DROPS AWAY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
DHW DEMAND NOT RECOGNISED
CHARACTERISTIC TEST FROM OPERATION DHW
COMBUSTION TEST FAILED
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BURNER DROPS OUT ON MINIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BURNER DROPS OUT ON MAXIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BURNER CUTS OUT BEFORE BOILER REACHES TEMPERATURE
CHARACTERISTIC TEST FROM OPERATION CH
RADIATORS TOO HOT
CHARACTERISTIC TEST FROM OPERATION CH
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
BOILER REMAINS LIT BUT RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
NO DISPLAY SEEN
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY AND SELF CHECK
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
BOILER REACHES TEMPERATURE BUT SYSTEM DOES NOT HEAT
CHARACTERISTIC TEST FROM OPERATION CH
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY AND SELF CHECK
DISPLAY CHANGES TO FLOW TEMPERATURE BUT FAN NEVER PAUSES
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS
DISPLAY REMAINS ON 00
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS
BOILER FIRES WITH NO HEATING OR HOT WATER DEMAND OR FP SHOWN ON DISPLAY
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY AND SELF CHECK
14/08/2023 10:37:57 2301_3_50_1 29/11/2023 12:29:06
17/08/2023 11:47:23
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
VOLTAGE MAINS INPUT - F7 FAULT CODE
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
VOLTAGE GAS VALVE AT PCB
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
VOLTAGE WATER FLOW SENSOR AT PCB (FROM TURBINE)
PULL CONNECTOR X6 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
RESISTANCE DETECTION LEAD
DISCONNECT FLAME SEN
OBSERVATION IS BOILER SHOWING FU
ENSURE BOILER IS COOL
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
OBSERVATION DISCONNECT OUTDOOR SENSOR - PREMADE CONNECTION (CH OP)
DISCONNECT WIRES MARKED "WEATHER COMPENSATION"
AT TOP RIGHT OF PCB HOUSING AND MAKE SAFE
RESISTANCE FAN AND MAINS HARNESS
REMOVE CONNECTOR X1 FROM THE PCB
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (
RESISTANCE PUMP
REMOVE PUMP COVER / PLUG
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
OBSERVATION LINK OUT OPENTHERM
DISCONNECT OPENTHERM CONNECTIONS AND MAKE SAFE
FIT A WIRE LINK BETWEEN THE OPENTHERM TERMINALS
VOLTAGE EXTERNAL CONTROLS
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP (USE INSULATION MAT AS REQUIRED)
OBSERVATION DISCONNECT FLOW SENSOR
RECONNECT CONNECTOR
RESISTANCE CYLINDER THERMOSTAT
DISCONNECT THE COMMON WIRE FROM THE THERMOSTAT
TURN CYLINDER THERMOSTAT TO ITS MAX SETTING
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE OUTDOOR SENSOR (QADAI)
GAIN ACCESS TO PCB
DISCONNECT PLUG X8 FROM THE PCB
RESISTANCE CYLINDER THERMOSTAT
DISCONNECT THE COMMON WIRE FROM THE THERMOSTAT
TURN CYLINDER THERMOSTAT TO ITS MAX SETTING
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
OBSERVATION BOILER RESET - OVERHEAT
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
OBSERVATION POWER OFF DOES BOILER RESET
WAIT APPROXIMATELY 15 SECONDS
RESISTANCE DETECTION LEAD AND HARNESS
DISCONNECT FLAME SEN
RESISTANCE DETECTION LEAD
DISCONNECT FLAME SEN
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN PLUG)
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN (5 PIN PLUG)
PULL X5 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN PLUG)
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN PLUG)
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
OBSERVATION DISCONNECT OUTDOOR SENSOR - PREMADE CONNECTION
DISCONNECT WIRES MARKED "WEATHER COMPENSATION"
AT TOP RIGHT OF PCB HOUSING AND MAKE SAFE
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
VOLTAGE WATER FLOW SENSOR AT PCB (FROM TURBINE)
PULL CONNECTOR X6 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
OBSERVATION BOILER MODULATION (OVERHEAT)
ATTACH TEMPERATURE CLAMP TO FLOW PIPE ON RIGHT HAND SIDE OF BOILER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
OBSERVATION BOILER MODULATION (OVERHEAT)
ATTACH TEMPERATURE CLAMP TO FLOW PIPE ON RIGHT HAND SIDE OF BOILER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
OBSERVATION BOILER RESET - FA
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
VOLTAGE WATER FLOW SENSOR AT PCB (FROM TURBINE)
PULL CONNECTOR X6 BACK SLIGHTLY TO EXPOSE TEST POINTS
INSPECTION BURNER
REMOVE THE BURNER
RESISTANCE DETECTION LEAD AND HARNESS
DISCONNECT FLAME SEN
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
VOLTAGE MAINS POWER SUPPLY AT PCB
GAIN ACCESS TO PCB (
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
OBSERVATION DISCONNECT OUTDOOR SENSOR - PREMADE CONNECTION
DISCONNECT WIRES MARKED "WEATHER COMPENSATION"
AT TOP RIGHT OF PCB HOUSING AND MAKE SAFE
OBSERVATION DISCONNECT OUTDOOR SENSOR - PREMADE CONNECTION
DISCONNECT WIRES MARKED "WEATHER COMPENSATION"
AT TOP RIGHT OF PCB HOUSING AND MAKE SAFE
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN AND MAINS HARNESS
REMOVE CONNECTOR X1 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE HARNESS SPARK GENERATOR
REMOVE CONNECTOR FROM SPARK GENERATOR
PULL X1 AND X2 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE IGNITION LEAD
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
OBSERVATION REMOVE PERMANENT MAINS SUPPLY TO APPLIANCE
REMOVE PLUG FOR INCOMING MAINS TERMINAL TO BOILER AND PLACE IN A SAFE LOCATION
VOLTAGE EXTERNAL CONTROLS AT PCB
GAIN ACCESS TO PCB (
RESISTANCE OPENTHERM CONNECTIONS
DISCONNECT PLUG X8 FROM PCB
ENSURE LINK ON "OPENTHERM" TERMINALS IS STILL FITTED
OBSERVATION DISCONNECT OPENTHERM
REMOVE PLUG MARKED "OPENTHERM | WEATHER COMPENSATION" AND MAKE SAFE
PRESSURE GAS INLET (BLIP TEST)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE EXTERNAL CONTROLS MAINS
DISCONNECT X2 FROM THE PCB
PULL X1 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE OPENTHERM CONNECTIONS
DISCONNECT PLUG X8 FROM PCB
ENSURE LINK ON "OPENTHERM" TERMINALS IS STILL FITTED
INSPECTION SPARK ELECTRODE
CAREFULLY REMOVE THE
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION BURNER
REMOVE THE BURNER
RESISTANCE HARNESS WATER FLOW SENSOR
GAIN ACCESS TO PCB
REMOVE CONNECTOR TO FLOW SENSOR
PULL X6 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS WATER FLOW SENSOR
GAIN ACCESS TO PCB
REMOVE CONNECTOR TO FLOW SENSOR
PULL X6 BACK SLIGHTLY TO EXPOSE TEST PINS
OBSERVATION DISCONNECT X6
REMOVE CONNECTOR X6 AT THE PCB
VOLTAGE GAS VALVE AT PCB
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
OBSERVATION DISCONNECT OUTDOOR SENSOR - PREMADE CONNECTION
DISCONNECT WIRES MARKED "WEATHER COMPENSATION"
AT TOP RIGHT OF PCB HOUSING AND MAKE SAFE
OBSERVATION DISCONNECT OUTDOOR SENSOR - PREMADE CONNECTION
DISCONNECT WIRES MARKED "WEATHER COMPENSATION"
AT TOP RIGHT OF PCB HOUSING AND MAKE SAFE
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE SWITCH LIVE 2 FOR DHW
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE SWITCH LIVE 2 FOR DHW (HW OFF ISOLATED)
DISCONNECT HW OFF WI
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION AIR INLET INTEGRITY
REFIT COMBUSTION CHA
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
VOLTAGE SWITCH LIVE 2 FOR DHW
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE SWITCH LIVE 2 FOR DHW (HW OFF ISOLATED)
DISCONNECT HW OFF WI
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
OBSERVATION DISCONNECT OUTDOOR SENSOR - PREMADE CONNECTION
DISCONNECT WIRES MARKED "WEATHER COMPENSATION"
AT TOP RIGHT OF PCB HOUSING AND MAKE SAFE
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN PLUG)
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN (5 PIN PLUG)
PULL X5 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN PLUG)
PULL X1 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
System Information
- Total Tests: 648
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control