Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
IDEAL LOGIC SYSTEM BRASS LEFT HAND HYDROBLOCK (PRE ABU)
GLOBALLY REPLACED
OBSERVATION SELF CHECK AND STANDBY
{ALLDEMANDOFF}
SELECTOR SWITCH TO IN ON POSITION
OBSERVATION PUMP & FAN RUNS
TEMPERATURE CONTROL SET TO MAX
ENSURE BOILER IS COOL
SELECTOR SWITCH SET TO OFF
OBSERVATION BURNER IGNITES AND ESTABLISHES
ENSURE BOILER IS COOL
HEATING OPERATION
THERMOSTAT SET TO MAX
OPERATION DHW
THERMOSTAT SET TO MAX
L1
INTENTIONALLY BLANK - HEADER FOR L1 FAULT CODE
L2 / F2 - DUMMY GO TO BURNER IGNITES PAGE
OUTSIDE MODEL
L5 / C0
OUTSIDE MODEL
L6
INTENTIONALLY BLANK - HEADER FOR FAULT CODE L6
FURTHER INVESTIGATION FUSE BLOWN
OUTSIDE MODEL
F0 / C2
OUTSIDE MODEL
F1
INTENTIONALLY BLANK - HEADER FOR F1 FAULT CODE
F3
OUTSIDE MODEL
F4
OUTSIDE MODEL
F5
OUTSIDE MODEL
F7
INTENTIONALLY BLANK - HEADER FOR F7 FAULT CODE
F9
OUTSIDE MODEL
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QUICK ACCESS DATA FLOW THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR VOLTAGE
OUTSIDE MODEL
DIAGNOSTICS LITE
DIAGNOSIS RELIES ON
HEADER FOR QUICK ACCESS DATA RETURN THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (MAINS)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP VOLTAGE
OUTSIDE MODEL
F6
OUTSIDE MODEL
HEADER FOR PCB COMPONENT ON STARTUP
OUTSIDE MODEL
FA
OUTSIDE MODEL
OBSERVATION DISPLAY OPERATES
{ALLDEMANDOFF}
SELECTOR SWITCH TO IN ON POSITION
HEADER FOR QUICK ACCESS DATA OUTDOOR SENSOR
OUTSIDE MODEL
OBSERVATION BOILER MODULATION
ATTACH A TEMPERATURE CLAMP TO THE FLOW PIPE AS INDICATED BY THE RED ARROW
RESISTANCE OUTDOOR SENSOR
DISCONNECT PLUG X7B FROM PCB
COMBUSTION TEST MAX AND MINIMUM
TURN THE CH TEMP CONTROL KNOB TO THE 10 O'CLOCK POSITION
INFORMATION SETTING BOILER TO MAXIMUM OR MINIMUM OUTPUT
TURN THE CH TEMP CONTROL KNOB TO THE 10 O'CLOCK POSITION
FAN RUNS CH DEMAND
KNOB WHITE- POTENTIOMETERS
F2 NO CONTROL VOLTAGE
KIT - PCB - PRIMARY
F3 FAN CONTROL
HARNESS - WIRING - SELV / LOW VOLTAGE
CODE F4
THERMISTOR - NO FLOW
CODE F5
CONTROL - THERMISTOR (RETURN)
F9
Z DIRECTION
BLANK FOR QUICK ACCESS DATA AND INFORMATION
Z DIRECTION
OUT OF RANGE (QADAI)
THERMISTOR - NO FLOW
NO POWER TO GAS VALVE (QADAI)
KIT - PCB - PRIMARY
RESISTANCE WRONG (QADAI)
KIT - GAS VALVE
NO FAN AT START UP (QADAI)
KIT - PCB - PRIMARY
RESISTANCE INCORRECT (QADAI)
KIT - FAN
RESISTANCE INCORRECT (QADAI) PUMP
KIT - PUMP HEAD
RESISTANCE WRONG QADAI
UNIT - IGNITOR
NO VOLTAGE TO SPARK GENERATOR (QADAI)
KIT - PCB - PRIMARY
BLANK FOR DIAGNOSICS LITE
Z DIRECTION
OUT OF RANGE (QADAI)
CONTROL - THERMISTOR (RETURN)
NO VOLTAGE TO PUMP (QADAI)
KIT - PCB - PRIMARY
FURTHER INVESTIGATION FUSE
UNIT - IGNITOR
OPERATION CH - RADS TOO HOT
KIT - CUI BOARD 2 POTENTIOMETER
OPERATION CH - REMAINS LIT RADS DO NOT HEAT
KIT - CUI BOARD 2 POTENTIOMETER
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTOR - NO FLOW
BURNER IGNITES AND ESTABLISHES - NO SPARKING
CONTROL - THERMISTOR (RETURN)
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND LPG
KIT - SIPHON TRAP
POOR GAS RATE LPG
KIT - BURNER
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND LPG
KIT - HEAT ENGINE
OPERATION CH - BOILER COOL RADS COOL - LPG
INJECTOR ASSEMBLY
OPERATION CH - BOILER COOL RADS COOL
INJECTOR ASSEMBLY
OPERATION CH - BOILER COOL RADS COOL
GAS INLET PRESSURE
STUCK ON STARTUP
KIT - PCB - PRIMARY
F3 - FAN HARNESS
HARNESS - MAINS VOLTAGE
F3 - NEUTRAL FAULT
HARNESS - MAINS VOLTAGE
FAN NEUTRAL FAULT (QADAI)
HARNESS - MAINS VOLTAGE
PUMP SU FAN RUNS SPARKING DOES NOT OCCURTEMP
KIT - PCB - PRIMARY
OPERATION PUMP & FAN RUNS - OPEN CIRCUIT TO PUMP
HARNESS - MAINS VOLTAGE
L1 - NO VOLTAGE TO PUMP
KIT - PCB - PRIMARY
L1 - OPEN CIRCUIT TO PUMP
HARNESS - MAINS VOLTAGE
OBSERVATION DISPLAY AND SELF CHECK - NO FAN
HARNESS - MAINS VOLTAGE
OBSERVATION DISPLAY AND SELF CHECK - NO FAN - NEUTRAL FAULT
HARNESS - MAINS VOLTAGE
OUTDOOR SENSOR PREMADE
Z DIRECTION
BURNER DOES NOT ESTABLISH L6
HARNESS - DETECTION LEAD
GAS VALVE FURTHER INVESTIGATION FUSE
HARNESS - MAINS VOLTAGE
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - TO GAS VALVE
HARNESS - MAINS VOLTAGE
OBSERVATION PUMP AND FAN RUN - IGNORING DEMAND
KIT - CUI BOARD 2 POTENTIOMETER
NO OVERRUNS
KIT - PCB - PRIMARY
FA
KIT - PUMP HEAD
FAULT CODE FA
CONTROL - THERMISTOR (RETURN)
FAULT CODE FA
THERMISTOR - NO FLOW
BLOWN STAND BY MODE AT POWER UP
FUSE - MAINS
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY - FROM BLOCK TO PCB
HARNESS - MAINS VOLTAGE
BLOWN STANDBY MODE AT POWER UP
FUSE- PCB
PCB DAMAGED
KIT - PCB - PRIMARY + LEAK OR SHORT
OBSERVATION DISPLAY AND SELF CHECK - NO VOLTAGE TO DISPLAY
KIT - PCB - PRIMARY
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY
HARNESS - CUI TO PRIMARY
OBSERVATION DISPLAY AND SELF CHECK - NO VOLTAGE TO DISPLAY PARTIAL DISPLAY
KIT - PCB - PRIMARY
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY PARTIAL DISPLAY
HARNESS - CUI TO PRIMARY
PUMP SU FAN RUNS SPARKING DOES NOT OCCURTEMP SELF CHECK
KIT - PCB - PRIMARY
OPERATION PUMP & FAN RUNS - OPEN CIRCUIT TO PUMP SELF CHECK
HARNESS - MAINS VOLTAGE
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
KIT - SIPHON TRAP
BURNER DOES NOT IGNITE - BAFFLES
GAS INLET PRESSURE
POWER UP
HARNESS - MAINS VOLTAGE
BURNER BAFFLES OR NOISY
INJECTOR ASSEMBLY
PUMP RUNS DHW DEMAND
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE
KIT - PUMP HEAD
FAN FURTHER INVESTIGATION FUSE ERP PUMP
KIT - FAN
GAS VALVE FURTHER INVESTIGATION FUSE ERP PUMP
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE ERP PUMP
UNIT - IGNITOR
MECHANICAL PHYSICAL OPERATION
KIT - FAN
L1
HARNESS - MAINS VOLTAGE
INCORRECT RESISTANCE ERP (QADAI)
KIT - PUMP HEAD
OBSERVATION PUMP & FAN RUNS - FAN DOES NOT RUN REMEDIAL KIT
OUTDOOR SENSOR
FAN RUNS DHW DEMAND - NO FAN
KIT - PCB - PRIMARY
F6 -REMEDIAL KIT
OUTDOOR SENSOR
F6
KIT - PCB - PRIMARY
FAULT CODES 3
Z DIRECTION
OPERATION CH - REMAINS LIT BUT RADS ONLY WARM - REMEDIAL KIT
OUTDOOR SENSOR
OPERATION CH - REMAINS LIT BUT RADS ONLY WARM - NO FAN
KIT - PCB - PRIMARY
QADAI
OUTDOOR SENSOR (RESISTANCE)
FAN RUNS DHW DEMAND - NO FANREMAINS ON 0
KIT - PCB - PRIMARY
OBSERVATION PUMP & FAN RUNS - NO FAN - OUTDOOR SENSOR REMEDIALREMAINS ON 0
KIT - PCB - PRIMARY
OPERATION DHW UNSATISFACTORY
CYLINDER THERMOSTAT
OPERATION DHW NO DEMAND
CYLINDER THERMOSTAT
OPERATION DHW NO DEMAND
TIMER
OPERATION DHW OBSERVATION PUMP & FAN RUNS - FAN DOES NOT RUN REMEDIAL KIT NOT RECOGNISING
OUTDOOR SENSOR
OBSERVATION BOILER MODULATIONFAN RUNS DHW
THERMISTOR - NO FLOW
OBSERVATION BOILER MODULATION
CONTROL - THERMISTOR (RETURN)
OBSERVATION BOILER MODULATION#
KIT - CUI BOARD 2 POTENTIOMETER
OUTSIDE MODEL
OUTDOOR SENSOR
OUTDOOR REMEDIAL 2
Z DIRECTION
NEW MODEL FLUEWAYS
KIT - HEAT ENGINE
OUTDOOR REMEDIAL 3
Z DIRECTION
FURTHER INVESTIGATION FUSE ERP PUMP
KIT - PUMP HEAD
LOW WHEN RUNNING ON MAX RATE
GAS INLET PRESSURE
RECTIFICATION ELECTRODE NOT ESTABLISHING DROPPING OUT AT MINIMUM
ELECTRODE - DETECTION
LOW CAUSING COMBUSTION ISSUES
GAS INLET PRESSURE
IGNITES BUT BAFFLES OR NOISY
KIT - BURNER
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS INLET PRESSURE
INFORMATION SET BOILER MAX MIN
Z DIRECTION
RESTRICTED AFFECTING FGA
KIT - SIPHON TRAP
RESTRICTED AFFECTING FGA
INJECTOR ASSEMBLY
COMBUSTION TEST FAILED
KIT - FAN
CAUSING POOR COMBUSTION FGA
KIT - BURNER
RESTRICTED CAUSING FGA FAIL
KIT - HEAT ENGINE
FIRES NO DEMAND
CONTROL - THERMISTOR (RETURN)
BURNERIGNITES
HARNESS - DETECTION LEAD
COMBUSTION TEST
FLUE
PUMP RUNS 5 SECONDS F1
HARNESS - WIRING - SELV / LOW VOLTAGE
BLOCKED
TRANSDUCER - WATER PRESSURE (BLOCKED)
BURNER IGNITES
ELECTRODE - DETECTION
NO SUPPLY TO PRESSURE SENSOR
KIT - PCB - PRIMARY
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - BURNER
DOES NOT ESTABLISH
ELECTRODE - IGNITION
SPARKING OCCURS BURNER DOES NOT IGNITE
HARNESS - MAINS VOLTAGE
SPARKING OCCURS BURNER DOES NOT IGNITE
LEAD - IGNITION
BURNER DOES NOT IGNITE
KIT - SIPHON TRAP
VOLTAGE TO GAS VALVE
KIT - PCB - PRIMARY
BURNER DOES NOT IGNITE
INJECTOR ASSEMBLY
BURNER DOES NOT IGNITE
KIT - BURNER
BURNER DOES NOT IGNITE
KIT - HEAT ENGINE
CASE REMOVAL
Z DIRECTION
NEW MODELBLOCKED OR DAMAGED
KIT - BURNER
SPARKING BUT NO LIGHTING
KIT - HEAT ENGINE
HOT WATER TOO HOT
THERMISTOR - NO FLOW
HOT WATER TOO HOT
CONTROL - THERMISTOR (RETURN)
CH BOILER TEMP LOW SYSTEM TEMP LOW
KNOB WHITE- POTENTIOMETERS
BOILER TO TEMP RADS COOL
KIT - PUMP HEAD
OPERATION CH UP TO TEMP RADS COOL
PACK - CH FLOW / RETURN
NO FAN AT START UP
KIT - PCB - PRIMARY
NO FAN AT START UP FAN CONTROL
HARNESS - WIRING - SELV / LOW VOLTAGE
OPERATION CH - UP TO TEMP RADS COLD
KIT - BYPASS
UNDER PRESSURE
KIT - EXPANSION VESSEL
OPERATION CH - DOES NOT REACH TEMP - LPG
GAS INLET PRESSURE
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW LPG
THERMISTOR - NO FLOW
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW LPG
CONTROL - THERMISTOR (RETURN)
FIRES WITH NO DEMAND
FROST PROTECTION (INTERNAL)
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - SIPHON TRAP
POOR GAS RATE
KIT - BURNER
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND
KIT - HEAT ENGINE
ON WITH NO DEMAND - FROST
THERMISTOR - NO FLOW
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - NO FLOW
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
CONTROL - THERMISTOR (RETURN)
FOR TYPE DIAG PROCEDURE
Z DIRECTION
OBSERVATION FAN RUNS - DOES NOT RUN
KIT - CUI BOARD 2 POTENTIOMETER
OPERATION CH - REMAINS LIT RADS DO NOT HEAT - LPG
KIT - CUI BOARD 2 POTENTIOMETER
L1 - OVERHEAT FAULT
THERMISTOR - NO FLOW
L1 - OVERHEAT FAULT
CONTROL - THERMISTOR (RETURN)
L1
PACK - CH FLOW / RETURN
L1 - OUT OF CALIB
THERMISTOR - NO FLOW
L1 - OUT OF CALIB
CONTROL - THERMISTOR (RETURN)
L1 RUNNING SLOW
KIT - PUMP HEAD
L1
SYSTEM RESTRICTION OR BLOCKAGE
FAN RUNS DHW
THERMISTOR - NO FLOW
L2 / F2
Z DIRECTION
L5
KIT - PCB - PRIMARY
BURNER DOES NOT ESTABLISH L6
ELECTRODE - DETECTION
CODE L6
KIT - GAS VALVE
FAN RUNS DHW
CONTROL - THERMISTOR (RETURN)
L6 FAULT CODE
KIT - PCB - PRIMARY
FAN FURTHER INVESTIGATION FUSE
KIT - FAN
FAULT CODE CO OR C2
KIT - BCC CARD
F2 NO MAINS TO FAN
KIT - PCB - PRIMARY
F2 OVER 15V ON N
KIT - FAN
F2 NO FAN AT START UP
KIT - FAN
CODE F4
KIT - PCB - PRIMARY
CODE F4
HARNESS - WIRING - SELV / LOW VOLTAGE
CODE F5
KIT - PCB - PRIMARY
CODE F5
HARNESS - WIRING - SELV / LOW VOLTAGE
F7 CODE
KIT - PCB - PRIMARY
F9
KIT - PCB - PRIMARY
FLOW THERMISTOR SATISFACTORY
RESULT AS EXPECTED
GAS VALVE VOLTAGE SATISFACTORY
RESULT AS EXPECTED
GAS VALVE RESISTANCE SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (LV)
RESULT AS EXPECTED
FAN SATISFACTORY
RESULT AS EXPECTED
PUMP SATISFACTORY
RESULT AS EXPECTED
SPARK GENERATOR RESISTANCE
RESULT AS EXPECTED
SPARK GENERATOR VOLTAGE
RESULT AS EXPECTED
RETURN THERMISTOR SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (MAINS)
RESULT AS EXPECTED
F2 NO MAINS TO FAN (QADAI)
KIT - PCB - PRIMARY
F2 OVER 15V ON N (QADAI)
KIT - FAN
PUMP VOLTAGE (MAINS)
RESULT AS EXPECTED
FUSE INVESTIGATION
NO FAULT - FUSE INVESTIGATION
SPARK GEN FURTHER INVESTIGATION FUSE
HARNESS - MAINS VOLTAGE
DHW TOO HOT
KIT - PCB - PRIMARY
BURNER IGNITES AND ESTABLISHES - NO SPARKING
KIT - PCB - PRIMARY
DHW COOL RADS COOL LPG
KIT - PCB - PRIMARY
OBSERVATION PUMP FAN RUNS - DOES NOT RUN
KIT - PUMP HEAD
L1 NOT RUNNING
KIT - PUMP HEAD
RECTIFICATION LEAD L6
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE
KIT - GAS VALVE
OPERATION CH - UP TO TEMP RADS COOLD
SYSTEM RESTRICTION OR BLOCKAGE
OPERATION CH - REMAINS LIT RADS ONLY WARM
KIT - PRESSURE GAUGE
OPERATION CH - REMAINS LIT RADS ONLY WARM
SYSTEM PRESSURE
FAULT CODE FA
KIT - PCB - PRIMARY
FURTHER INVESTIGATION F1
Z DIRECTION
FURTHER IN VESTIGATION F2
Z DIRECTION
POWER OK PCB DEAD
KIT - PCB - PRIMARY
INTEGRAL FUSE FATIGUED
KIT - PCB - PRIMARY
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY
KIT - CUI BOARD 2 POTENTIOMETER
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY PARTIAL DISPLAY
KIT - CUI BOARD 2 POTENTIOMETER
OBSERVATION PUMP FAN RUNS - DOES NOT RUN SELF CHECK
KIT - PUMP HEAD
FAULT CODES 2
Z DIRECTION
FAN RUNS PUMP DOES NOT - ERP
KIT - PUMP HEAD
PUMP RUNS DHW DEMAND ERP PUMP
KIT - PUMP HEAD
PUMP FURTHER INVESTIGATION FUSE
HARNESS - MAINS VOLTAGE
FAN FURTHER INVESTIGATION FUSE ERP PUMP
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE ERP PUMP
KIT - GAS VALVE
FUSE INVESTIGATION ERP PUMP
NO FAULT - FUSE INVESTIGATION
SPARK GEN FURTHER INVESTIGATION FUSE ERP PUMP
HARNESS - MAINS VOLTAGE
L1 NOT RUNNING ERP
KIT - PUMP HEAD
ERP PUMP RESISTANCE SATISFACTORY
RESULT AS EXPECTED
OBSERVATION PUMP & FAN RUNS - NO FAN - OUTDOOR SENSOR REMEDIAL
KIT - PCB - PRIMARY
F6 - OUTDOOR SENSOR REMEDIAL
KIT - PCB - PRIMARY
OPERATION CH - REMAINS LIT BUT RADS ONLY WARM - OUTDOOR SENSOR REMEDIAL
KIT - PCB - PRIMARY
BURNER DOES NOT IGNITELEAKING POCBAFFLES
MANIFOLD - FLUE
OUTDOOR SENSOR
RESULT AS EXPECTED
OBSERVATION PUMP FAN RUNS - REMEDIAL KITREMAINS ON 0
OUTDOOR SENSOR
OPERATION DHW UNSATISFACTORY
WIRING FAULT
BURNER DOES NOT IGNITELEAKING POCBAFFLES
KIT - REPLACEMENT - SUMP COVER
OPERATION DHW NO DEMAND
WIRING FAULT
OBSERVATION BOILER MODULATION
KIT - PCB - PRIMARY
OUTDOOR SENSOR REMEDIAL
Z DIRECTION
FUSE INVESTIGATION
HARNESS - MAINS VOLTAGE
IGNITES BUT BAFLLES OR NOISY
KIT - GAS VALVE
WRONG MIX ON MAXIMUM
KIT - GAS VALVE
WRONG MIX ON MINIMUM
KIT - GAS VALVE
COMBUSTION TEST FAILED
MANIFOLD - FLUE
COMBUSTION TEST FAILED
KIT - REPLACEMENT - SUMP COVER
WRONG MIX ON MAX AND MIN
KIT - GAS VALVE
POWER UP - FIRING WITH NO FROST DEMAND
KIT - PCB - PRIMARY
BURNER IGNITES AND ESTABLISHES - FLAME SENSE
HARNESS - MAINS VOLTAGE
PUMP RUNS FOR 5 SECS F1
TRANSDUCER - WATER PRESSURE
FLAME SENSE BURNER IGNITES DOES NOT ESTABLISH
KIT - PCB - PRIMARY
SPARKING OCCURS BURNER DOES NOT IGNITE
UNIT - IGNITOR
POOR SUPPLY
GAS INLET PRESSURE
NOT OPENING - MECHANICAL
KIT - GAS VALVE
SPARK BUT NOT LIGHTING
KIT - GAS VALVE
BURNER DOES NOT IGNITELEAKING POC
KIT - REPLACEMENT - SUMP COVER
BURNER DOES NOT IGNITELEAKING POC
MANIFOLD - FLUE
SPARKING BUT NOT LIGHTING
ELECTRODE - IGNITION
SPARK BUT NOT LIGHTING
ELECTRODE - IGNITION
BURNER DOES NOT IGNITE
KIT - GAS VALVE
ON WITH NO DEMAND - FROST
KIT - PCB - PRIMARY
NO MAINS TO FAN AT START UP
KIT - PCB - PRIMARY
OPERATION CH UO TEMP RADS COOL
KIT - PRESSURE GAUGE
OPERATION CH
SYSTEM PRESSURE
ELECTRICAL OVER 15V ON N
KIT - FAN
NO FAN AT START UP
KIT - FAN
OPERATION CH -
KIT - PIPE - EXPANSION VESSEL
DHW COOL RADS COOL
KIT - PCB - PRIMARY
L1 - STUCK IN FAULT
KIT - PCB - PRIMARY
L3 NO WATER FLOW
KIT - PRESSURE GAUGE
FAULT CODE L3
SYSTEM PRESSURE
ALL CHECKS OK RETEST MODEL
NO FAULT - OVERHEAT / L1
L1
KIT - REPLACEMENT - SUMP COVER
L1
MANIFOLD - FLUE
L1 - DOES NOT SHUT OFF
KIT - PCB - PRIMARY
L1 - REOCCURS
KIT - REPLACEMENT - SUMP COVER
L1 - REOCCURS
MANIFOLD - FLUE
L1 - FAULT CODE REOCCURS
KIT - PCB - PRIMARY
L5
Z DIRECTION
BLANK FOR L6 FAULT CODE
Z DIRECTION
FAN FURTHER INVESTIGATION FUSE
HARNESS - MAINS VOLTAGE
CODE C0
KIT - PCB - PRIMARY
PUMP RUNS FOR 5 SECS F1
KIT - PCB - PRIMARY
F1
KIT - PRESSURE GAUGE
F1
SYSTEM PRESSURE
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK AND STANDBY
BURNER DOES NOT IGNITE - IGNITION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
BURNER IGNITES BUT DOES NOT ESTABLISH - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
NO DISPLAY SEEN
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
PART OF DISPLAY NOT WORKING (8 DOES NOT INITIALLY SHOW)
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES
PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK AND STANDBY
COMBUSTION TEST FAILED
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BURNER DROPS OUT ON MINIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BURNER DROPS OUT ON MAXIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
INLET PRESSURE DOES NOT CHANGE
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
INLET PRESSURE DROPS AWAY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
SPARK ELECTRODE IN POOR CONDITION
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
SPARK GAP INCORRECT
CHARACTERISTIC TEST FROM INSPECTION ELECTRODE SPARK GAP
RADIATORS TOO HOT
CHARACTERISTIC TEST FROM OPERATION CH
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
BOILER REMAINS LIT BUT RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
BOILER REACHES TEMPERATURE BUT SYSTEM DOES NOT HEAT
CHARACTERISTIC TEST FROM OPERATION CH
SYSTEM PRESSURE OK BUT DOES NOT INCREASE
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
SYSTEM PRESSURE RISE EXCESSIVE
CHARACTERISTIC TEST FROM OPERATION CH
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK AND STANDBY
DISPLAY CHANGES TO C BUT PUMP DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION PUMP & FAN RUNS
DISPLAY CHANGES TO C BUT FAN NEVER PAUSES
CHARACTERISTIC TEST FROM OBSERVATION PUMP & FAN RUNS
DISPLAY REMAINS ON 0
CHARACTERISTIC TEST FROM OBSERVATION PUMP & FAN RUNS
BOILER FIRES OR PUMP CONTINUES TO RUN WITH NO HEATING OR HOT WATER DEMAND
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK AND STANDBY
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
DHW DEMAND NOT RECOGNISED
CHARACTERISTIC TEST FROM OPERATION DHW
SYSTEM PRESSURE OK BUT GAUGE DOES NOT INCREASE
CHARACTERISTIC TEST FROM GAS USAGE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
FLOW TEMPERATURE EXCEEDS 80 DEGREES BUT BOILER DOES NOT MODULATE / SHUT OFF
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
BOILER GOES TO OVERHEAT BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
SYSTEM PRESSURE OK BUT GAUGE DOES NOT INCREASE
CHARACTERISTIC TEST FROM GAS USAGE
SYSTEM PRESSURE LOW
CHARACTERISTIC TEST FROM INSPECTION SYSTEM PRESSURE AND RISE
15/12/2023 11:49:34 2310_1_50_1 22/02/2024 10:48:19
13/02/2024 07:56:29
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR NO FLOW / PRIMARY
REMOVE THE ELECTRICA
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
VOLTAGE MAINS INPUT - F7 FAULT CODE
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X2A FROM THE PCB
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY (5 PIN CONNECTOR) & MAKE SAFE
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE PUMP (STANDARD)
UNPLUG THE HARNESS FROM THE SIDE OF THE PUMP AND REMOVE THE PUMPS ELECTRICAL COVER
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE PUMP AT PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
VOLTAGE PUMP AT PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
RESISTANCE HARNESS PUMP (ERP)
DISCONNECT MAINS VOL
RESISTANCE HARNESS PUMP (ERP)
DISCONNECT MAINS VOL
RESISTANCE PUMP (STANDARD)
UNPLUG THE HARNESS FROM THE SIDE OF THE PUMP AND REMOVE THE PUMPS ELECTRICAL COVER
RESISTANCE PUMP AND HARNESS (ERP)
REMOVE CONNECTOR X1C FROM THE PCB
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
RESISTANCE PUMP (ERP)
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
RESISTANCE HARNESS PUMP (ERP)
DISCONNECT MAINS VOL
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (CH OP)
DISCONNECT CONNECTOR X7B FOR OUTDOOR SENSOR
RESISTANCE OUTDOOR SENSOR (QADAI)
DISCONNECT PLUG X7B FROM PCB
RESISTANCE CYLINDER THERMOSTAT
DISCONNECT THE COMMON WIRE FROM THE THERMOSTAT
TURN CYLINDER THERMOSTAT TO ITS MAX SETTING
RESISTANCE CYLINDER THERMOSTAT
DISCONNECT THE COMMON WIRE FROM THE THERMOSTAT
TURN CYLINDER THERMOSTAT TO ITS MAX SETTING
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE DETECTION LEAD
DISCONNECT FLAME SEN
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
OBSERVATION BOILER RESET - OVERHEAT
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
OBSERVATION POWER OFF DOES BOILER RESET
WAIT APPROXIMATELY 15 SECONDS
RESISTANCE DETECTION LEAD AND HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2B FROM THE PCB
RESISTANCE DETECTION LEAD
DISCONNECT FLAME SEN
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
VOLTAGE EXTERNAL CONTROLS
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY (5 PIN CONNECTOR) & MAKE SAFE
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN CONNECTOR)
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN CONNECTOR)
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN CONNECTOR)
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR X2B FROM THE PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE PUMP AT PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE HARNESS PUMP (STANDARD)
GAIN ACCESS TO PCB
REMOVE CONNECTOR FROM PUMP
RESISTANCE HARNESS PUMP (STANDARD)
GAIN ACCESS TO PCB
REMOVE CONNECTOR FROM PUMP
VOLTAGE EXTERNAL CONTROLS AT PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SELECTOR SWITCH
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
VOLTAGE DISPLAY PCB
GAIN ACCESS TO PCB (
VOLTAGE MAINS POWER SUPPLY AT PCB
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FUSE F2 (APPLIANCE)
REMOVE FUSE FROM HOLDER
RESISTANCE PCB INTEGRAL FUSE
REMOVE RIBBON CONNECTOR AT BOTTOM OF PCB
UNCLIP AND FLIP THE PCB ONTO ITS BACK
RESISTANCE HARNESS DISPLAY PCB
GAIN ACCESS TO PCB
REMOVE THE RIBBON CABLE JOINING THE TWO PCB'S
VOLTAGE DISPLAY PCB
GAIN ACCESS TO PCB (
RESISTANCE HARNESS DISPLAY PCB
GAIN ACCESS TO PCB
REMOVE THE RIBBON CABLE JOINING THE TWO PCB'S
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
VOLTAGE PUMP AT PCB (SELF CHECK)
GAIN ACCESS TO PCB (
RESISTANCE HARNESS PUMP (STANDARD)
GAIN ACCESS TO PCB
REMOVE CONNECTOR FROM PUMP
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
RESISTANCE PUMP AND HARNESS (STANDARD)
REMOVE CONNECTOR X1C FROM THE PCB
INSPECTION FAN MECHANICAL
REMOVE THE FAN
RESISTANCE FAN AND MAINS HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X2A FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR X2B FROM THE PCB
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE PUMP (ERP)
UNPLUG THE MAINS HARNESS (LEFT HAND SIDE) FROM THE PUMP
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (NO FAN)
DISCONNECT CONNECTOR X7B FOR OUTDOOR SENSOR
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT
DISCONNECT CONNECTOR X7B FOR OUTDOOR SENSOR
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT
DISCONNECT CONNECTOR X7B FOR OUTDOOR SENSOR
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (NO DEMAND)
DISCONNECT CONNECTOR X7B FOR OUTDOOR SENSOR
VOLTAGE SWITCH LIVE FOR OUTDOOR SENSOR
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (DHW)
DISCONNECT CONNECTOR X7B FOR OUTDOOR SENSOR
VOLTAGE SWITCH LIVE FOR OUTDOOR SENSOR (HW OFF ISOLATED)
DISCONNECT HW OFF WI
VOLTAGE SWITCH LIVE FOR OUTDOOR SENSOR
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (DHW)
DISCONNECT CONNECTOR X7B FOR OUTDOOR SENSOR
VOLTAGE SWITCH LIVE FOR OUTDOOR SENSOR (HW OFF ISOLATED)
DISCONNECT HW OFF WI
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECTION BURNER
REMOVE THE BURNER
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE DETECTION LEAD AND HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X2B FROM THE PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECTION BURNER
REMOVE THE BURNER
RESISTANCE HARNESS LOW WATER PRESSURE SENSOR
DISCONNECT CONNECTOR X8 FROM THE PCB AND THE CONNECTOR FROM THE LOW WATER PRESSURE SENSOR
INSPECT LOW WATER PRESSURE SENSOR (BLOCKAGE)
ISOLATE BOILER FROM THE HEATING CIRCUIT AND DRAIN BOILER
REMOVE LOW WATER PRESSURE SENSOR
INSPECTION SPARK ELECTRODE
REMOVE THE BURNER FROM THE BOILER
RESISTANCE HARNESS SPARK GENERATOR
REMOVE CONNECTOR FROM SPARK GENERATOR
RESISTANCE IGNITION LEAD
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
VOLTAGE EXTERNAL CONTROLS (NO DEMAND)
{ALLDEMANDOFF}
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
PRESSURE GAS INLET (BLIP TEST)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X2A FROM THE PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION ELECTRODE SPARK GAP
CAREFULLY REMOVE BURNER FROM BOILER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY (5 PIN CONNECTOR) & MAKE SAFE
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN CONNECTOR)
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOLTAGE PLUG FROM FAN (3 PIN CONNECTOR)
INSPECTION INTERNAL BYPASS
DRAIN BOILER PRIMARY CIRCUIT
REMOVE BYPASS PIPE FROM FRONT OF LEFT HAND HYDROBLOCK
PRESSURE EXPANSION VESSEL
SYSTEM PRESSURE DISCHARGED
GAS RATE
TURN THE CH TEMP CONTROL KNOB TO THE 10 O'CLOCK POSITION
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE FAN (AT PCB) - MAINS
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP NO FLOW / PRIMARY AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTR
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
OBSERVATION BOILER MODULATION (OVERHEAT)
ATTACH TEMPERATURE CLAMP TO THE FLOW PIPE AS INDICATED BY THE RED ARROW
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RESISTANCE FAN AND MAINS HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X2A FROM THE PCB
VOLTAGE LOW WATER PRESSURE SENSOR (RETURN)
PREHEAT OFF
ENSUR
System Information
- Total Tests: 606
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control