Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
POTTERTON KINGFISHER
GLOBALLY REPLACED
DHW OPERATION
EXTERNAL CONTROL CALLING FOR HEAT
SYSTEM PRESSURE RISE
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
CH OPERATION
EXTERNAL CONTROLS CALLING FOR HEAT
FAN RUNS CH DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
POTTERTON KINGFISHER
{ISOLATEMAINSPOWER}<
OPERATION PUMP OVERRUN
GAIN ACCESS TO SYSTEM PUMP
ATTACH A TEMPERATURE CLAMP TO THE FLOW PIPE FROM THE APPLIANCE
OBSERVATION PILOT AND BURNER IGNITES
EXTERNAL CONTROL CALLING FOR HEAT
PUMP 1
PCB CONTROL UNIT
PUMP 2
PCB CONTROL UNIT
RESISTANCE TOO LOW 1
THERMISTOR - PRECISION ENGINEERING
LOW PRESSURE 1
GAS SUPPLY
DOES THE PUMP RUN
LINK
PUMP DHW DEMAND 1
PCB CONTROL UNIT
LOW PRESSURE 2
GAS SUPPLY
EFFICIENCY 2
BURNER INJECTOR
EFFICIENCY 1
BURNER INJECTOR
OUTLET PRESSURE HIGH 1
GAS VALVE
OPEN CIRCUIT CH DEMAND
THERMISTOR - PRECISION ENGINEERING
RESISTANCE TOO LOW 2
THERMISTOR - PRECISION ENGINEERING
PREMATURE SHUTDOWN 1
THERMOSTAT - OVERHEAT - THERMODISC
RESISTANCE TOO LOW 3
THERMISTOR - PRECISION ENGINEERING
PREMATURE SHUTDOWN 2
THERMOSTAT - OVERHEAT - THERMODISC
RESET SWITCH
USER PCB - SPECIAL
FAULT
HARNESS MAIN
FAULT 2
POTENTIOMETER WIRING HARNESS ASSEMBLY
OVERHEAT
POTENTIOMETER WIRING HARNESS ASSEMBLY
FAULT
EXPANSION VESSEL
PUMP OVERRUN FAULTY
PCB CONTROL UNIT
BURNER PRESSURE TABLE
Z REDIRECT
TTB
TTB - STAT
OPEN CIRCUIT
THERMOSTAT - OVERHEAT - THERMODISC
SHORT CIRCUIT
THERMISTOR - PRECISION ENGINEERING
BLOCKED
AIR PRESSURE SWITCH TUBES
BLOCKED 1
VENTURI
FAULT 1
POTENTIOMETER WIRING HARNESS ASSEMBLY
FAULT
HARNESS - LIMIT THERMOSTAT/AIR PRESSURE SWITCH
BLOCKED 2
AIR PRESSURE SWITCH TUBES
BLOCKED 3
VENTURI
BLOWN
FUSE 1
OPEN CIRCUIT NO TTB
THERMOSTAT - OVERHEAT - THERMODISC
SHORT CIRCUIT NO TTB
THERMISTOR - PRECISION ENGINEERING
BLOCKED NO TTB
AIR PRESSURE SWITCH TUBES
BLOCKED 1 NO TTB
VENTURI
FAULT 1 NO TTB
POTENTIOMETER WIRING HARNESS ASSEMBLY
FAULT NO TTB
HARNESS - LIMIT THERMOSTAT/AIR PRESSURE SWITCH
BLOCKED 2 NO TTB
AIR PRESSURE SWITCH TUBES
BLOCKED 3 NO TTB
VENTURI
BLOWN NO TTB
FUSE 1
INLET PRESSURE 3
GAS SUPPLY
BLOCKED
BURNER INJECTOR
GAS VALVE PILOT 1
PCB CONTROL UNIT
PILOT ELECTRICAL
GAS VALVE
INLET PRESSURE 1
GAS SUPPLY
GAP
ELECTRODE C/W LEAD ASSEMBLY
BLOCKED 1
INJECTOR 0.38/0.36 - PILOT
BLOCKED 1
TUBE 4MM - PILOT - SPECIAL
GAS VALVE MAIN
PCB CONTROL UNIT
MAIN ELECTRICAL
GAS VALVE
OPEN OR BLOCKED
AIR PRESSURE SWITCH TUBES
BLOCKED 2
VENTURI
BLOCKED
FLUE
NO SPARKING
ELECTRODE C/W LEAD ASSEMBLY
FAULT 2
HARNESS - LIMIT THERMOSTAT/AIR PRESSURE SWITCH
INLET PRESSURE 2
GAS SUPPLY
ELECTRICAL SAFETY CHECKS
ELECTRICAL CHECKS
BLOCKED 1
BURNER - PILOT
OUTLET PRESSURE LOW 1
GAS VALVE
INTAKE BLOCKED
FLUE
BLOCKED
BURNER
BLOCKED 2
INJECTOR 0.38/0.36 - PILOT
BLOCKED 2
TUBE 4MM - PILOT - SPECIAL
FLAME SENSE
ELECTRODE C/W LEAD ASSEMBLY
BLOWN
FUSE - MAINS
BLOWN
FUSE 2
FAULT CH DEMAND 1
PUMP
FAULT CH DEMAND 2
PUMP
OUTLET PRESSURE LOW 2
GAS VALVE
EFFICIENCY 1
HEAT EXCHANGER
FAULT DHW DEMAND 1
PUMP
OUTLET PRESSURE LOW 3
GAS VALVE
EFFICIENCY 2
HEAT EXCHANGER
PREMATURE SHUTDOWN CH DEMAND
PCB CONTROL UNIT
PREMATURE SHUTDOWN DHW DEMAND
PCB CONTROL UNIT
ON/OFF SWITCH OR MAINS VOLTAGE TO PUMP
PCB CONTROL UNIT
FAULT 5
HARNESS - LIMIT THERMOSTAT/AIR PRESSURE SWITCH
FAULT 1
HARNESS - FACIA CONNECTION
OVERHEAT LOCKOUT
THERMOSTAT - OVERHEAT - THERMODISC
KETTLING CH DEMAND
HEAT EXCHANGER
OVERHEAT
KETTLING AND/OR OVERHEAT
OVERHEAT
PCB CONTROL UNIT
OVERHEAT
HARNESS - FACIA CONNECTION
FAULT 3
HARNESS - LIMIT THERMOSTAT/AIR PRESSURE SWITCH
FAULT 4
HARNESS - LIMIT THERMOSTAT/AIR PRESSURE SWITCH
FAILED N/O OPEN
SWITCH - PRESSURE
FAULT 2
HARNESS - FACIA CONNECTION
FAN 2
PCB CONTROL UNIT
FAILED N/O OPEN 2
SWITCH - PRESSURE
FAN
PCB CONTROL UNIT
FAULT 3 NO TTB
HARNESS - LIMIT THERMOSTAT/AIR PRESSURE SWITCH
FAULT 4 NO TTB
HARNESS - LIMIT THERMOSTAT/AIR PRESSURE SWITCH
FAILED N/O OPEN NO TTB
SWITCH - PRESSURE
FAULT 2 NO TTB
HARNESS - FACIA CONNECTION
FAN 2 NO TTB
PCB CONTROL UNIT
FAILED N/O OPEN 2 NO TTB
SWITCH - PRESSURE
FAN NO TTB
PCB CONTROL UNIT
PILOT
HARNESS MAIN
PILOT MECHANICAL
GAS VALVE
MAIN MECHANICAL
GAS VALVE
MAIN
HARNESS MAIN
FAILED N/O CLOSED
SWITCH - PRESSURE
SPARK GENERATOR
PCB CONTROL UNIT
GAS VALVE PILOT 2
PCB CONTROL UNIT
FLUE WAYS
HEAT EXCHANGER
BLOCKED 2
BURNER - PILOT
FLAME SENSE
PCB CONTROL UNIT
FAN ELECTRICAL
FAN ASSEMBLY
Boiler only heats with CH demand
CHARACTERISTIC TEST FROM DHW OPERATION
Burner shuts down prematurely
CHARACTERISTIC TEST FROM CH OPERATION
Boiler cool, radiators cool
CHARACTERISTIC TEST FROM CH OPERATION
Boiler to temperature, radiators cool
CHARACTERISTIC TEST FROM CH OPERATION
Boiler only heats with DHW demand
CHARACTERISTIC TEST FROM CH OPERATION
Boiler shuts down prematurely
CHARACTERISTIC TEST FROM DHW OPERATION
Boiler cool, DHW cool
CHARACTERISTIC TEST FROM DHW OPERATION
Boiler to temperature, DHW cool
CHARACTERISTIC TEST FROM DHW OPERATION
Boiler does not react to DHW demand
CHARACTERISTIC TEST FROM DHW OPERATION
BOILER GOES TO OVERHEAT LOCKOUT BEFORE 82°C FLOW TEMPERATURE REACHED
CHARACTERISTIC TEST FROM RUN BOILER TO MAXIMUM TEMPERATURE
KETTLING OCCURS FLOW TEMPERATURE BELOW 85°C
CHARACTERISTIC TEST FROM RUN BOILER TO MAXIMUM TEMPERATURE
BOILER CONTINUES TO FIRE, TEMPERATURE ABOVE 85°C AND RISING
CHARACTERISTIC TEST FROM RUN BOILER TO MAXIMUM TEMPERATURE
BOILER KETTLING AND/OR OVERHEAT LOCKOUT OCCURS
CHARACTERISTIC TEST FROM CH OPERATION
PILOT IGNITES AND REMAINS LIT BUT MAIN BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION PILOT AND BURNER IGNITES
PILOT DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION PILOT AND BURNER IGNITES
MAIN BURNER LIGHTS, BUT BAFFLES OR DIES AWAY
CHARACTERISTIC TEST FROM OBSERVATION PILOT AND BURNER IGNITES
PILOT LIGHTS BUT THEN FLAME DIES AWAY
CHARACTERISTIC TEST FROM OBSERVATION PILOT AND BURNER IGNITES
20/05/2022 08:56:10 2203_1_50_1 26/08/2022 08:47:21
22/06/2022 13:54:00
PUMP VOLTAGE CH DEMAND
{ISOLATEMAINSPOWER}<
POTENTIOMETER/HARNESS ASSEMBLY
{ISOLATEMAINSPOWER}
SEPARATE THE POTENTIOMETER/HARNESS ASSEMBLY AT THE INLINE CONNECTOR
PUMP VOLTAGE CH DEMAND
{ISOLATEMAINSPOWER}<
PUMP VOLTAGE CH DEMAND
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
PUMP VOLTAGE DHW DEMAND
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
POTENTIOMETER/HARNESS ASSEMBLY
{ISOLATEMAINSPOWER}
SEPARATE THE POTENTIOMETER/HARNESS ASSEMBLY AT THE INLINE CONNECTOR
OBSERVATION IS SPILLAGE STAT (TTB) FITTED
{ISOLATEMAINSPOWER}
MAINS VOLTAGE SUPPLY
USE INSULATION MAT AS REQUIRED
OVERHEAT THERMOSTAT RESISTANCE AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
OVERHEAT THERMOSTAT RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT BOTH WIRES FROM THE OVERHEAT THERMOSTAT
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
POTENTIOMETER/HARNESS ASSEMBLY
{ISOLATEMAINSPOWER}
SEPARATE THE POTENTIOMETER/HARNESS ASSEMBLY AT THE INLINE CONNECTOR
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
APS VOLTAGE (N/C) CH DEMAND
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
USE INSULATION MAT AS REQUIRED
OVERHEAT THERMOSTAT RESISTANCE AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
OVERHEAT THERMOSTAT RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT BOTH WIRES FROM THE OVERHEAT THERMOSTAT
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
POTENTIOMETER/HARNESS ASSEMBLY
{ISOLATEMAINSPOWER}
SEPARATE THE POTENTIOMETER/HARNESS ASSEMBLY AT THE INLINE CONNECTOR
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
GAS VALVE PILOT RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR FROM THE GAS VALVE.
GAS VALVE MAIN RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE CONNECTOR FROM THE GAS VALVE
AIR PRESSURE SWITCH VOLTAGE (N/O) CH DEMAND
{ISOLATEMAINSPOWER}<
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
PILOT FLAME PICTURE
EXTERNAL CONTROLS CALLING FOR HEAT
PILOT INJECTOR
{ISOLATEMAINSPOWER}
MAINS POWER SUPPLY FUSE
{ISOLATEMAINSPOWER}
REMOVE THE FUSE FROM THE APPLIANCE MAINS POWER SUPPLY I.E. FUSED SPUR
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
BURNER PRESSURE CH DEMAND
{ISOLATEMAINSPOWER}<
BURNER PRESSURE DHW DEMAND
{ISOLATEMAINSPOWER}<
TEMPERATURE SENSOR RESISTANCE AT PCB CONNECTOR
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
BURNER PRESSURE CH DEMAND
{ISOLATEMAINSPOWER}<
SYSTEM TEMPERATURE CH DEMAND
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
MAINS VOLTAGE FROM EXTERNAL CONTROLS AFTER SHUTDOWN CH DEMAND
{ISOLATEMAINSPOWER}<
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
DOES THE BOILER GO TO LOCKOUT - CH DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
MAINS VOLTAGE FROM EXTERNAL CONTROLS AFTER SHUTDOWN DHW DEMAND
{ISOLATEMAINSPOWER}<
MAINS VOLTAGE FROM EXTERNAL CONTROLS CH DEMAND
{ISOLATEMAINSPOWER}<
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
DOES THE BOILER GO TO LOCKOUT - DHW DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
LOCKOUT RESET SWITCH
{ISOLATEMAINSPOWER}
DOES THE PUMP RUN - CH DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
SYSTEM TEMPERATURE DHW DEMAND
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
MAINS VOLTAGE FROM EXTERNAL CONTROL DHW DEMAND
{ISOLATEMAINSPOWER}<
DOES THE PUMP RUN - DHW DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
RUN BOILER TO MAXIMUM TEMPERATURE
{ISOLATEMAINSPOWER}<
CH TEMPERATURE CONTROL RESISTANCE
{ISOLATEMAINSPOWER}<
DOES THE PUMP RUN - CH DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
FLUE THERMOSTAT RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL2 FROM THE PCB
FAN VOLTAGE CH DEMAND
ENSURE EXTERNAL CONTROL ARE CALLING FOR HEAT
USE INSULATION MAT AS REQUIRED
APS VOLTAGE (N/C) CH DEMAND
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
USE INSULATION MAT AS REQUIRED
AIR PRESSURE SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
HARNESS - FAN AND GAS VALVE
{ISOLATEMAINSPOWER}
TEMPERATURE SENSOR RESISTANCE AT PCB CONNECTOR
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
AIR PRESSURE SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
CH TEMPERATURE CONTROL RESISTANCE
{ISOLATEMAINSPOWER}<
VENTURI
{ISOLATEMAINSPOWER}
HARNESS - LIMIT THERMOSTAT AND AIR PRESSURE SWITCH
{ISOLATEMAINSPOWER}
FUSE 1
{ISOLATEMAINSPOWER}
REMOVE FUSE 1 FROM THE PCB MODULE
VENTURI
{ISOLATEMAINSPOWER}
AIR PRESSURE SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
TEMPERATURE SENSOR RESISTANCE AT PCB CONNECTOR
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
AIR PRESSURE SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
CH TEMPERATURE CONTROL RESISTANCE
{ISOLATEMAINSPOWER}<
VENTURI
{ISOLATEMAINSPOWER}
HARNESS - LIMIT THERMOSTAT AND AIR PRESSURE SWITCH
{ISOLATEMAINSPOWER}
FUSE 1
{ISOLATEMAINSPOWER}
REMOVE FUSE 1 FROM THE PCB MODULE
VENTURI
{ISOLATEMAINSPOWER}
OBSERVATION PILOT
EXTERNAL CONTROL CALLING FOR HEAT
OBSERVATION SPARKING AT ELECTRODE
EXTERNAL CONTROL CALLING FOR HEAT
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
BURNER INJECTOR
{ISOLATEMAINSPOWER}
GAS VALVE PILOT VOLTAGE
{ISOLATEMAINSPOWER}<
GAS VALVE PILOT RESISTANCE AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL3 FROM THE PCB
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
SPARK ELECTRODE GAP
{ISOLATEMAINSPOWER}
PILOT INJECTOR
{ISOLATEMAINSPOWER}
PILOT PIPE
{ISOLATEMAINSPOWER}
GAS VALVE MAIN VOLTAGE
{ISOLATEMAINSPOWER}<
GAS VALVE MAIN RESISTANCE AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL3 FROM THE PCB.
SPARK ELECTRODE ASSEMBLY CONDITION
{ISOLATEMAINSPOWER}
DISCONNECT THE SPARK ELECTRODE LEAD FROM THE PCB AND THE PILOT ASSEMBLY
VENTURI
{ISOLATEMAINSPOWER}
HARNESS - LIMIT THERMOSTAT AND AIR PRESSURE SWITCH
{ISOLATEMAINSPOWER}
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
PILOT BURNER
{ISOLATEMAINSPOWER}
BURNER PRESSURE CH DEMAND
{ISOLATEMAINSPOWER}<
INSPECTION BURNER
{ISOLATEMAINSPOWER}
SPARK ELECTRODE ASSEMBLY CONDITION
{ISOLATEMAINSPOWER}
DISCONNECT THE SPARK ELECTRODE LEAD FROM THE PCB AND THE PILOT ASSEMBLY
PILOT PIPE
{ISOLATEMAINSPOWER}
MAINS VOLTAGE FROM EXTERNAL CONTROLS CH DEMAND
{ISOLATEMAINSPOWER}<
FUSE 2
{ISOLATEMAINSPOWER}
REMOVE THE FUSE 2 FROM THE PCB MODULE
ON/OFF SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE CONNECTION PL5 FROM THE PCB
System Information
- Total Tests: 261
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control