Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
POTTERTON KINGFISHER
GLOBALLY REPLACED
DHW OPERATION
EXTERNAL CONTROL CALLING FOR HEAT
SYSTEM PRESSURE RISE
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
CH OPERATION
EXTERNAL CONTROLS CALLING FOR HEAT
FAN RUNS CH DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
POTTERTON KINGFISHER
{ISOLATEMAINSPOWER}<
OPERATION PUMP OVERRUN
GAIN ACCESS TO SYSTEM PUMP
ATTACH A TEMPERATURE CLAMP TO THE FLOW PIPE FROM THE APPLIANCE
OBSERVATION PILOT AND BURNER IGNITES
EXTERNAL CONTROL CALLING FOR HEAT
PUMP 1
MAIN PCB
PUMP 2
MAIN PCB
RESISTANCE TOO LOW 1
TEMPERATURE SENSOR
LOW PRESSURE 1
GAS SUPPLY
DOES THE PUMP RUN
LINK
PUMP DHW DEMAND 1
MAIN PCB
LOW PRESSURE 2
GAS SUPPLY
EFFICIENCY 2
BURNER INJECTOR
EFFICIENCY 1
BURNER INJECTOR
OUTLET PRESSURE HIGH 1
GAS VALVE
OPEN CIRCUIT CH DEMAND
TEMPERATURE SENSOR
RESISTANCE TOO LOW 2
TEMPERATURE SENSOR
PREMATURE SHUTDOWN 1
OVERHEAT THERMOSTAT
RESISTANCE TOO LOW 3
TEMPERATURE SENSOR
PREMATURE SHUTDOWN 2
OVERHEAT THERMOSTAT
RESET SWITCH
DISPLAY PCB
FAULT
HARNESS MAIN
FAULT 2
POTENTIOMETER WIRING HARNESS ASSEMBLY
OVERHEAT
POTENTIOMETER WIRING HARNESS ASSEMBLY
FAULT
EXPANSION VESSEL
PUMP OVERRUN FAULTY
MAIN PCB
BURNER PRESSURE TABLE
Z REDIRECT
TTB
TTB
OPEN CIRCUIT
OVERHEAT THERMOSTAT
SHORT CIRCUIT
TEMPERATURE SENSOR
BLOCKED
AIR PRESSURE SWITCH TUBES TO FAN
BLOCKED 1
VENTURI
FAULT 1
POTENTIOMETER WIRING HARNESS ASSEMBLY
FAULT
HARNESS LIMIT THERMOSTAT AIR PRESSURE SWITCH
BLOCKED 2
AIR PRESSURE SWITCH TUBES TO FAN
BLOCKED 3
VENTURI
BLOWN
FUSE F1
OPEN CIRCUIT NO TTB
OVERHEAT THERMOSTAT
SHORT CIRCUIT NO TTB
TEMPERATURE SENSOR
BLOCKED NO TTB
AIR PRESSURE SWITCH TUBES TO FAN
BLOCKED 1 NO TTB
VENTURI
FAULT 1 NO TTB
POTENTIOMETER WIRING HARNESS ASSEMBLY
FAULT NO TTB
HARNESS LIMIT THERMOSTAT AIR PRESSURE SWITCH
BLOCKED 2 NO TTB
AIR PRESSURE SWITCH TUBES TO FAN
BLOCKED 3 NO TTB
VENTURI
BLOWN NO TTB
FUSE F1
INLET PRESSURE 3
GAS SUPPLY
BLOCKED
BURNER INJECTOR
GAS VALVE PILOT 1
MAIN PCB
PILOT ELECTRICAL
GAS VALVE
INLET PRESSURE 1
GAS SUPPLY
GAP
SPARK ELECTRODE FLAME SENSE
BLOCKED 1
PILOT INJECTOR
BLOCKED 1
PILOT PIPE
GAS VALVE MAIN
MAIN PCB
MAIN ELECTRICAL
GAS VALVE
OPEN OR BLOCKED
AIR PRESSURE SWITCH TUBES TO FAN
BLOCKED 2
VENTURI
BLOCKED
FLUE
NO SPARKING
SPARK ELECTRODE FLAME SENSE
FAULT 2
HARNESS LIMIT THERMOSTAT AIR PRESSURE SWITCH
INLET PRESSURE 2
GAS SUPPLY
ELECTRICAL SAFETY CHECKS
ELECTRICAL CHECKS
BLOCKED 1
PILOT BURNER
OUTLET PRESSURE LOW 1
GAS VALVE
INTAKE BLOCKED
FLUE
BLOCKED
BURNER
BLOCKED 2
PILOT INJECTOR
BLOCKED 2
PILOT PIPE
FLAME SENSE
SPARK ELECTRODE FLAME SENSE
BLOWN
MAINS FUSE
BLOWN
FUSE F2
FAULT CH DEMAND 1
PUMP
FAULT CH DEMAND 2
PUMP
OUTLET PRESSURE LOW 2
GAS VALVE
EFFICIENCY 1
HEAT EXCHANGER
FAULT DHW DEMAND 1
PUMP
OUTLET PRESSURE LOW 3
GAS VALVE
EFFICIENCY 2
HEAT EXCHANGER
PREMATURE SHUTDOWN CH DEMAND
MAIN PCB
PREMATURE SHUTDOWN DHW DEMAND
MAIN PCB
FAULT DHW DEMAND
SYSTEM
FAULT 5
HARNESS LIMIT THERMOSTAT AIR PRESSURE SWITCH
FAULT 1
HARNESS FACIA CONNECTION
OVERHEAT LOCKOUT
OVERHEAT THERMOSTAT
KETTLING CH DEMAND
HEAT EXCHANGER
OVERHEAT
KETTLING AND/OR OVERHEAT
OVERHEAT
MAIN PCB
OVERHEAT
HARNESS FACIA CONNECTION
FAULT 3
HARNESS LIMIT THERMOSTAT AIR PRESSURE SWITCH
FAULT 4
HARNESS LIMIT THERMOSTAT AIR PRESSURE SWITCH
FAILED N/O OPEN
AIR PRESSURE SWITCH
FAULT 2
HARNESS FACIA CONNECTION
FAN 2
MAIN PCB
FAILED N/O OPEN 2
AIR PRESSURE SWITCH
FAN
MAIN PCB
FAULT 3 NO TTB
HARNESS LIMIT THERMOSTAT AIR PRESSURE SWITCH
FAULT 4 NO TTB
HARNESS LIMIT THERMOSTAT AIR PRESSURE SWITCH
FAILED N/O OPEN NO TTB
AIR PRESSURE SWITCH
FAULT 2 NO TTB
HARNESS FACIA CONNECTION
FAN 2 NO TTB
MAIN PCB
FAILED N/O OPEN 2 NO TTB
AIR PRESSURE SWITCH
FAN NO TTB
MAIN PCB
PILOT
HARNESS MAIN
PILOT MECHANICAL
GAS VALVE
MAIN MECHANICAL
GAS VALVE
MAIN
HARNESS MAIN
FAILED N/O CLOSED
AIR PRESSURE SWITCH
SPARK GENERATOR
MAIN PCB
GAS VALVE PILOT 2
MAIN PCB
FLUE WAYS
HEAT EXCHANGER
BLOCKED 2
PILOT BURNER
FLAME SENSE
MAIN PCB
FAN ELECTRICAL
FAN ASSEMBLY
Boiler only heats with CH demand
CHARACTERISTIC TEST FROM DHW OPERATION
Burner shuts down prematurely
CHARACTERISTIC TEST FROM CH OPERATION
Boiler cool, radiators cool
CHARACTERISTIC TEST FROM CH OPERATION
Boiler to temperature, radiators cool
CHARACTERISTIC TEST FROM CH OPERATION
Boiler only heats with DHW demand
CHARACTERISTIC TEST FROM CH OPERATION
Boiler shuts down prematurely
CHARACTERISTIC TEST FROM DHW OPERATION
Boiler cool, DHW cool
CHARACTERISTIC TEST FROM DHW OPERATION
Boiler to temperature, DHW cool
CHARACTERISTIC TEST FROM DHW OPERATION
Boiler does not react to DHW demand
CHARACTERISTIC TEST FROM DHW OPERATION
BOILER GOES TO OVERHEAT LOCKOUT BEFORE 82°C FLOW TEMPERATURE REACHED
CHARACTERISTIC TEST FROM RUN BOILER TO MAXIMUM TEMPERATURE
KETTLING OCCURS FLOW TEMPERATURE BELOW 85°C
CHARACTERISTIC TEST FROM RUN BOILER TO MAXIMUM TEMPERATURE
BOILER CONTINUES TO FIRE, TEMPERATURE ABOVE 85°C AND RISING
CHARACTERISTIC TEST FROM RUN BOILER TO MAXIMUM TEMPERATURE
BOILER KETTLING AND/OR OVERHEAT LOCKOUT OCCURS
CHARACTERISTIC TEST FROM CH OPERATION
PILOT IGNITES AND REMAINS LIT BUT MAIN BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION PILOT AND BURNER IGNITES
PILOT DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION PILOT AND BURNER IGNITES
MAIN BURNER LIGHTS, BUT BAFFLES OR DIES AWAY
CHARACTERISTIC TEST FROM OBSERVATION PILOT AND BURNER IGNITES
PILOT LIGHTS BUT THEN FLAME DIES AWAY
CHARACTERISTIC TEST FROM OBSERVATION PILOT AND BURNER IGNITES
19/05/2022 15:41:18 2203_1_50_1 26/08/2022 08:45:55
20/06/2022 09:50:46
PUMP VOLTAGE CH DEMAND
{ISOLATEMAINSPOWER}<
POTENTIOMETER/HARNESS ASSEMBLY
{ISOLATEMAINSPOWER}
SEPARATE THE POTENTIOMETER/HARNESS ASSEMBLY AT THE INLINE CONNECTOR
PUMP VOLTAGE CH DEMAND
{ISOLATEMAINSPOWER}<
PUMP VOLTAGE CH DEMAND
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
PUMP VOLTAGE DHW DEMAND
{ISOLATEMAINSPOWER}<
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
POTENTIOMETER/HARNESS ASSEMBLY
{ISOLATEMAINSPOWER}
SEPARATE THE POTENTIOMETER/HARNESS ASSEMBLY AT THE INLINE CONNECTOR
OBSERVATION IS SPILLAGE STAT (TTB) FITTED
{ISOLATEMAINSPOWER}
MAINS VOLTAGE SUPPLY
USE INSULATION MAT AS REQUIRED
OVERHEAT THERMOSTAT RESISTANCE AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
OVERHEAT THERMOSTAT RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT BOTH WIRES FROM THE OVERHEAT THERMOSTAT
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
POTENTIOMETER/HARNESS ASSEMBLY
{ISOLATEMAINSPOWER}
SEPARATE THE POTENTIOMETER/HARNESS ASSEMBLY AT THE INLINE CONNECTOR
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
APS VOLTAGE (N/C) CH DEMAND
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
USE INSULATION MAT AS REQUIRED
OVERHEAT THERMOSTAT RESISTANCE AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
OVERHEAT THERMOSTAT RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT BOTH WIRES FROM THE OVERHEAT THERMOSTAT
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
POTENTIOMETER/HARNESS ASSEMBLY
{ISOLATEMAINSPOWER}
SEPARATE THE POTENTIOMETER/HARNESS ASSEMBLY AT THE INLINE CONNECTOR
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
GAS VALVE PILOT RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE CONNECTOR FROM THE GAS VALVE.
GAS VALVE MAIN RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT THE CONNECTOR FROM THE GAS VALVE
AIR PRESSURE SWITCH VOLTAGE (N/O) CH DEMAND
{ISOLATEMAINSPOWER}<
AIR PRESSURE SWITCH TUBES
{ISOLATEMAINSPOWER}
REMOVE THE AIR PRESSURE SWITCH TUBES
PILOT FLAME PICTURE
EXTERNAL CONTROLS CALLING FOR HEAT
PILOT INJECTOR
{ISOLATEMAINSPOWER}
MAINS POWER SUPPLY FUSE
{ISOLATEMAINSPOWER}
REMOVE THE FUSE FROM THE APPLIANCE MAINS POWER SUPPLY I.E. FUSED SPUR
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
BURNER PRESSURE CH DEMAND
{ISOLATEMAINSPOWER}<
BURNER PRESSURE DHW DEMAND
{ISOLATEMAINSPOWER}<
TEMPERATURE SENSOR RESISTANCE AT PCB CONNECTOR
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
BURNER PRESSURE CH DEMAND
{ISOLATEMAINSPOWER}<
SYSTEM TEMPERATURE CH DEMAND
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
MAINS VOLTAGE FROM EXTERNAL CONTROLS AFTER SHUTDOWN CH DEMAND
{ISOLATEMAINSPOWER}<
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
DOES THE BOILER GO TO LOCKOUT - CH DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
MAINS VOLTAGE FROM EXTERNAL CONTROLS AFTER SHUTDOWN DHW DEMAND
{ISOLATEMAINSPOWER}<
MAINS VOLTAGE FROM EXTERNAL CONTROLS CH DEMAND
{ISOLATEMAINSPOWER}<
TEMPERATURE SENSOR RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT WIRES FROM THE TEMPERATURE SENSOR
DOES THE BOILER GO TO LOCKOUT - DHW DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
LOCKOUT RESET SWITCH
{ISOLATEMAINSPOWER}
DOES THE PUMP RUN - CH DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
SYSTEM TEMPERATURE DHW DEMAND
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
MAINS VOLTAGE FROM EXTERNAL CONTROL DHW DEMAND
{ISOLATEMAINSPOWER}<
DOES THE PUMP RUN - DHW DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
RUN BOILER TO MAXIMUM TEMPERATURE
{ISOLATEMAINSPOWER}<
CH TEMPERATURE CONTROL RESISTANCE
{ISOLATEMAINSPOWER}<
DOES THE PUMP RUN - CH DEMAND
EXTERNAL CONTROLS CALLING FOR HEAT
FLUE THERMOSTAT RESISTANCE
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL2 FROM THE PCB
FAN VOLTAGE CH DEMAND
ENSURE EXTERNAL CONTROL ARE CALLING FOR HEAT
USE INSULATION MAT AS REQUIRED
APS VOLTAGE (N/C) CH DEMAND
ENSURE EXTERNAL CONTROLS ARE CALLING FOR HEAT
USE INSULATION MAT AS REQUIRED
AIR PRESSURE SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
HARNESS - FAN AND GAS VALVE
{ISOLATEMAINSPOWER}
TEMPERATURE SENSOR RESISTANCE AT PCB CONNECTOR
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
AIR PRESSURE SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
CH TEMPERATURE CONTROL RESISTANCE
{ISOLATEMAINSPOWER}<
VENTURI
{ISOLATEMAINSPOWER}
HARNESS - LIMIT THERMOSTAT AND AIR PRESSURE SWITCH
{ISOLATEMAINSPOWER}
FUSE 1
{ISOLATEMAINSPOWER}
REMOVE FUSE 1 FROM THE PCB MODULE
VENTURI
{ISOLATEMAINSPOWER}
AIR PRESSURE SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
TEMPERATURE SENSOR RESISTANCE AT PCB CONNECTOR
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL1 FROM THE PCB
AIR PRESSURE SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH NOTING THEIR LOCATIONS
CH TEMPERATURE CONTROL RESISTANCE
{ISOLATEMAINSPOWER}<
VENTURI
{ISOLATEMAINSPOWER}
HARNESS - LIMIT THERMOSTAT AND AIR PRESSURE SWITCH
{ISOLATEMAINSPOWER}
FUSE 1
{ISOLATEMAINSPOWER}
REMOVE FUSE 1 FROM THE PCB MODULE
VENTURI
{ISOLATEMAINSPOWER}
OBSERVATION PILOT
EXTERNAL CONTROL CALLING FOR HEAT
OBSERVATION SPARKING AT ELECTRODE
EXTERNAL CONTROL CALLING FOR HEAT
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
BURNER INJECTOR
{ISOLATEMAINSPOWER}
GAS VALVE PILOT VOLTAGE
{ISOLATEMAINSPOWER}<
GAS VALVE PILOT RESISTANCE AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL3 FROM THE PCB
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
SPARK ELECTRODE GAP
{ISOLATEMAINSPOWER}
PILOT INJECTOR
{ISOLATEMAINSPOWER}
PILOT PIPE
{ISOLATEMAINSPOWER}
GAS VALVE MAIN VOLTAGE
{ISOLATEMAINSPOWER}<
GAS VALVE MAIN RESISTANCE AT PCB
{ISOLATEMAINSPOWER}
DISCONNECT CONNECTOR PL3 FROM THE PCB.
SPARK ELECTRODE ASSEMBLY CONDITION
{ISOLATEMAINSPOWER}
DISCONNECT THE SPARK ELECTRODE LEAD FROM THE PCB AND THE PILOT ASSEMBLY
VENTURI
{ISOLATEMAINSPOWER}
HARNESS - LIMIT THERMOSTAT AND AIR PRESSURE SWITCH
{ISOLATEMAINSPOWER}
GAS INLET PRESSURE
{ISOLATEMAINSPOWER}<
PILOT BURNER
{ISOLATEMAINSPOWER}
BURNER PRESSURE CH DEMAND
{ISOLATEMAINSPOWER}<
INSPECTION BURNER
{ISOLATEMAINSPOWER}
SPARK ELECTRODE ASSEMBLY CONDITION
{ISOLATEMAINSPOWER}
DISCONNECT THE SPARK ELECTRODE LEAD FROM THE PCB AND THE PILOT ASSEMBLY
PILOT PIPE
{ISOLATEMAINSPOWER}
MAINS VOLTAGE FROM EXTERNAL CONTROLS CH DEMAND
{ISOLATEMAINSPOWER}<
FUSE 2
{ISOLATEMAINSPOWER}
REMOVE THE FUSE 2 FROM THE PCB MODULE
ON/OFF SWITCH RESISTANCE
{ISOLATEMAINSPOWER}
REMOVE CONNECTION PL5 FROM THE PCB
System Information
- Total Tests: 261
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control