Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
PROMAX SL, MAIN AND GOLD ERP (AIR PRESSURE SWITCH) GBM
GLOBALLY REPLACED
CASE OFF
OUTER CASE RE
FAULT MAINS SUPPLY
THIS PAGE IS NOT USED
FAULT_DRY FIRE
THIS PAGE IS NOT USED
LINKS TO FLOW AND RETURN REVERSED
FAULT REVERSED POLARITY
THIS PAGE IS NOT USED
LINKS TO MAINS SUPPLY INTO BOILER
FAULT PCB ERROR
THIS PAGE IS NOT USED
LINKS TO FAULT FOUND-PCB MAIN
FAULT_ INSUFFICIENT ELECTRIC SUPPLY
THIS PAGE IS NOT USED
LINKS TO MAINS POWER TO BOILER
FAULT LOW VOLTAGE HARNESS
THIS PAGE IS NOT USED
LINKS TO -HARNESS LOW VOLTAGE
DHW DEMAND
EXTERNAL DHW CONTROLS CALLING FOR HEAT
PCB FURTHER INVESTIGATION
OK TO BE BLANK
FUSE FURTHER INVESTIGATION
HEADER FOR FUSE INVESTIGATION
FUSE OR RCD FURTHER INVESTIGATION
HEADER FOR FUSE OR RCD INVESTIGATION
FAULT_FAN FAULT
NOT USED
HEADER FOR INTERMITTENT IGNITION INVESTIGATION
HEADER FOR INTERMITTENT IGNITION LOCKOUT INVESTIGATION - NOT USED
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QADAI FLOW THERMISTOR RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI GAS VALVE RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI GAS VALVE VOLTAGE
OK TO BE BLANK
HEADER FOR QADAI FAN RESISTANCE
OK TO BE BLANK
BOILER DOES NOT RESET
Z REDIRECTION BY HTML LINK
SEIZED
FAN
FAN RUNS
FUSE
FAN RUNS
HARNESS HIGH VOLTAGE
RESISTANCE
FAN
FURTHER INVESTIGATION FAN
PCB + HARNESS HIGH VOLTAGE
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - ELECTRODE
BURNER IGNITES BUT DOES NOT ESTABLISH
HEAT EXCHANGER FLUE WAYS
CONDENSATE_BURNER IGNITES BUT DOESNT ESTAB
HARNESS HIGH VOLTAGE
OVERHEAT
SEAL COMBUSTION
OVERHEAT DURING OP
THERMISTOR - FLOW TEMPERATURE
OVERHEAT WILL NOT RESET
THERMISTOR - FLOW TEMPERATURE
OVERHEATING
PUMP
FURTHER INVESTIGATION
PUMP + PCB
FURTHER INVESTIGATION
PCB + GAS VALVE
FAN RUNS
FILTER - EMC
RADS TOO HOT
THERMISTOR - FLOW TEMPERATURE
RADS TOO MUCH HEAT
PCB CONTROL JUMPERS
OC_MAINS FAULT CODE
FILTER - EMC
BOILER NOISEY
PUMP
PRIMARY13
THERMISTOR - FLOW TEMPERATURE
BOILER NOISY_BOILER OPERATION
PCB CONTROL JUMPERS
FAN_BOILER OUTPUT INSUFFICIENT15
HARNESS HIGH VOLTAGE
RADIATORS PROVIDE INSUFFICIENT HEAT15
GAS INLET PRESSURE
RADIATORS PROVIDE INSUFFICIENT HEAT15
PIPE - FEED - BURNER
TOO SMALL_BOILER NOISY_BOILER OP
PIPEWORK
BURRED_BOILER_NOISY
VENTURI
PRIMARY14
THERMISTOR - FLOW TEMPERATURE
POOR HEAT
PCB CONTROL JUMPERS
FAN RUNS RESISTOR DAMAGED
HARNESS LOW VOLTAGE
PCB NOT READING_FAULT LOW VOLTAGE HARNESS
HARNESS LOW VOLTAGE
FAN DOES NOT RUN
HARNESS LOW VOLTAGE
PUMP WIRED VIA BOILER PUMP FEED
THERMOSTAT - SAFETY
PUMP WIRED VIA BOILER PUMP FEED
THERMOSTAT - FAN PROTECTION
PRIMARY
THERMISTOR - FLOW TEMPERATURE
PCB TO PUMP FEED_PUMP RUNS
HARNESS HIGH VOLTAGE
NO POWER_FAN RUNS
WIRING BOILER TO PUMP
PCB TO PUMP FEED_FAULT DRY FIRE
HARNESS HIGH VOLTAGE
NO POWER_FAULT DRY FIRE
WIRING BOILER TO PUMP
FAN DOES NOT RUNFAULT DRY FIRE
HARNESS LOW VOLTAGE
PUMP WIRED VIA BOILER PUMP FEED FAULT DRY FIRE
CONTROL - ELECTRONIC
LOW VOLTAGE_FAULT INSUFFICIENT SUPPLY
CONTROL - ELECTRONIC
FAN RUNS
RESET BUTTON
NO SPARKING
KIT - ELECTRODE - 1 SHORT AND 2 LONG
NO SPARKING
KIT - ELECTRODE - 3 SHORT WIRES
NO SPARKING
KIT - ELECTRODE (NO WIRES)
NO SPARKING
HARNESS IGNITION
NO SPARKING
HARNESS IGNITION (3 SHORT WIRES)
BURNER DOES NOT IGNITE
CONTROL - ELECTRONIC
BURNER DOES NOT IGNITE
VALVE - GAS
BURNER DOES NOT IGNITE
PIPE - FEED - BURNER
NO GAS FLOW
PIPE 5MM
SPARKING PRESENT CH
KIT - ELECTRODE
WRONG GAS RATE
HARNESS LOW VOLTAGE
RADIATORS PROVIDE INSUFFICIENT HEAT
GAS INLET PRESSURE
BURNER DOES NOT IGNITE POOR IGNITION
KIT - ELECTRODE
DOES NOT IGNITE POOR IGNITION
KIT - ELECTRODE - 1 SHORT AND 2 LONG
DOES NOT IGNITE POOR IGNITION
KIT - ELECTRODE - 3 SHORT WIRES
DOES NOT IGNITE POOR IGNITION
HARNESS IGNITION (3 SHORT WIRES)
DOES NOT IGNITE POOR IGNITION
KIT - ELECTRODE (NO WIRES)
BURNER DOES NOT IGNITE POOR IGNITION
HARNESS IGNITION
BURNER DOES NOT IGNITE POOR IGNITION
BURNER ASSEMBLY
POOR IGNITION
GAS INLET PRESSURE
POOR IGNITION
PIPE - FEED - BURNER
IGNITION SETTING
PCB CONTROL JUMPERS
POOR IGNITION
PIPE 5MM
BLANK FOR NO VOLTAGE TO APPLIANCE
Z REDIRECTION BY HTML LINK
RADS ONLY GET WARM
FLUE
RADIATORS PROVIDE INSUFFICIENT HEAT
PIPE - FEED - BURNER
RADS ONLY GET WARM
BURNER ASSEMBLY
RADS ONLY GET WARM
HEAT EXCHANGER FLUE WAYS
FUSE OR RCD
PUMP
CASE OFF
Z REDIRECTION BY HTML LINK
FUSE OR RCD
HARNESS HIGH VOLTAGE
FUSE OR RCD
VALVE - GAS
RESTRICTED / BLOCKED
KIT - CONDENSATE TRAP
POOR IGNITION
KIT - CONDENSATE TRAP
DOES NOT IGNITE
KIT - CONDENSATE TRAP
BURNER DOES NOT IGNITE
VENTURI
BURNER DOES NOT IGNITE
PIPE 5MM
BURNER DOES NOT IGNITE
KIT - ELECTRODE
DOES NOT IGNITE
KIT - ELECTRODE - 1 SHORT AND 2 LONG
DOES NOT IGNITE
KIT - ELECTRODE - 3 SHORT WIRES
DOES NOT IGNITE
HARNESS IGNITION (3 SHORT WIRES)
DOES NOT IGNITE
KIT - ELECTRODE (NO WIRES)
BURNER DOES NOT IGNITE
HARNESS IGNITION
BURNER DOES NOT IGNITE
BURNER ASSEMBLY
BAFFLES
KIT - CONDENSATE TRAP
BURNER BAFFLES
PIPE 5MM
BAFFLES
VENTURI
BAFFLES
SEAL COMBUSTION
BURNER BAFFLES OUT
HEAT EXCHANGER FLUE WAYS
FUSE OR RCD BLOWING 2
Z REDIRECTION BY HTML LINK
PATH TO EARTH
THERMISTOR - FLOW TEMPERATURE
SHORTED TO EARTH
THERMOSTAT - FAN PROTECTION
SHORTED TO EARTH
THERMOSTAT - SAFETY
FAN FAULT
HARNESS HIGH VOLTAGE
FAN FAULT FAN RUNS
HARNESS HIGH VOLTAGE
FAN FAULT SEIZED
FAN
BURNER BAFFLES
FLUE
BURNER BAFFLES OUT REAR
HEAT EXCHANGER FLUE WAYS
BURNER IGNITES BUT DOES NOT ESTABLISH
BURNER ASSEMBLY
BURNER IGNITES BUT DOES NOT ESTABLISH REAR
HEAT EXCHANGER FLUE WAYS
RADS ONLY GET WARM REAR
HEAT EXCHANGER FLUE WAYS
EARTHING_BURNER IGNITES BUT DOESNT ESTABLISH
KIT - CONDENSATE TRAP
BURNER IGNITES BUT DOES NOT ESTABLISH - NO APS
KIT - CONDENSATE TRAP
BURNER IGNITES BUT DOES NOT ESTABLISH NO APS
KIT - ELECTRODE
CONDENSATE_BURNER IGNITES BUT DOESNT ESTAB NO APS
HARNESS HIGH VOLTAGE
BURNER IGNITES BUT DOES NOT ESTABLISH NO APS
BURNER ASSEMBLY
BURNER IGNITES BUT DOES NOT ESTABLISH NO APS
HEAT EXCHANGER FLUE WAYS
BURNER IGNITES BUT DOES NOT ESTABLISH REAR NO APS
HEAT EXCHANGER FLUE WAYS
INTERMITTENT IGNITION
GAS INLET PRESSURE
NO SPARKING INTERMITTENT IGNITION
KIT - ELECTRODE - 1 SHORT AND 2 LONG
NO SPARKING INTERMITTENT IGNITION
KIT - ELECTRODE - 3 SHORT WIRES
NO SPARKING INTERMITTENT IGNITION
HARNESS IGNITION (3 SHORT WIRES)
NO SPARKING INTERMITTENT IGNITION
KIT - ELECTRODE (NO WIRES)
NO SPARKING INTERMITTENT IGNITION
HARNESS IGNITION
INTERMITTENT IGNITION
HARNESS HIGH VOLTAGE
NO SPARKING INTERMITTENT
KIT - ELECTRODE - 1 SHORT AND 2 LONG
INTERMITTENT IGNITION1 SHORT WIRE 2 LONG
KIT - CONDENSATE TRAP
RADIATORS PROVIDE INSUFFICIENT HEATINTERMITTENT1 SHORT WIRE 2 LONG
PIPE - FEED - BURNER
RADS ONLY GET WARMINTERMITTENT1 SHORT WIRE 2 LONG
BURNER ASSEMBLY
NO SPARKING INTERMITTENT
KIT - ELECTRODE - 3 SHORT WIRES
NO SPARKING INTERMITTENT
HARNESS IGNITION (3 SHORT WIRES)
INTERMITTENT IGNITION3 SHORT WIRES
KIT - CONDENSATE TRAP
INTERMITTENT IGNITION3 SHORT WIRES
PIPE 5MM
RADIATORS PROVIDE INSUFFICIENT HEATINTERMITTENT3 SHORT WIRES
PIPE - FEED - BURNER
RADS ONLY GET WARMINTERMITTENT3 SHORT WIRES
BURNER ASSEMBLY
NO SPARKING INTERMITTENT
KIT - ELECTRODE (NO WIRES)
NO SPARKING INTERMITTENT
HARNESS IGNITION
INTERMITTENT IGNITION
KIT - CONDENSATE TRAP
INTERMITTENT IGNITION
PIPE 5MM
RADIATORS PROVIDE INSUFFICIENT HEATINTERMITTENT
PIPE - FEED - BURNER
RADS ONLY GET WARMINTERMITTENT
BURNER ASSEMBLY
NOT RECOGNISING HALL SENSOR WHITE LABEL
CONTROL - ELECTRONIC
FAN NEUTAL FAULT WHITE LABEL
CONTROL - ELECTRONIC
NOT RECOGNISING HALL SENSOR
CONTROL - ELECTRONIC
FAN NEUTAL FAULT
CONTROL - ELECTRONIC
NO VOLTAGE TO FAN HALL SENSOR (WHITE LABEL)
CONTROL - ELECTRONIC
NO VOLTAGE TO FAN HALL SENSOR
CONTROL - ELECTRONIC
NOT RECOGNISING HALL SENSOR WHITE LABEL FAN FAULT CODE
CONTROL - ELECTRONIC
FAN NEUTAL FAULT WHITE LABEL FAN FAULT CODE
CONTROL - ELECTRONIC
NOT RECOGNISING HALL SENSOR FAN FAULT CODE
CONTROL - ELECTRONIC
FAN NEUTAL FAULT FAN FAULT CODE
CONTROL - ELECTRONIC
NO SPARKING
VALVE - GAS
BLANK FOR LITE DIAGNOSTIC
Z REDIRECT
BLANK FOR QADAI
Z REDIRECT
QADAI
THERMISTOR - FLOW TEMPERATURE
QADAI
VALVE - GAS
QADAI
CONTROL - ELECTRONIC
QADAI
FAN
INTERMITTENT IGNITION
HEAT EXCHANGER FLUE WAYS
INTERMITTENT IGNITION 1
HEAT EXCHANGER FLUE WAYS
INTERMITTENT IGNITION 2
HEAT EXCHANGER FLUE WAYS
POOR SUPPLY_BURNER IGNITES BUT DOES BNOT ESTABLISH
GAS INLET PRESSURE
DIAGNOSTIC OPTION
Z REDIRECTION BY HTML LINK
_FAULT CODES
Z REDIRECTION BY HTML LINK
REVERSED_DRY FIRE
FLOW AND RETURN
ERROR_FAULT PCB
CONTROL - ELECTRONIC
LOW VOLTAGE_INSUFFICIENT SUPPLY
HARNESS HIGH VOLTAGE
DIES AWAY
GAS INLET PRESSURE
PRIMARY1
THERMISTOR - FLOW TEMPERATURE
PUMP WIRED VIA BOILER PUMP FEED26
THERMOSTAT - SAFETY
PUMP WIRED VIA BOILER PUMP FEED16
THERMOSTAT - FAN PROTECTION
PUMP WIRED VIA BOILER PUMP FEED2
THERMOSTAT - SAFETY
PUMP WIRED VIA BOILER PUMP FEED1
THERMOSTAT - FAN PROTECTION
2PRIMARY1
THERMISTOR - FLOW TEMPERATURE
LED FAULTY
CONTROL - ELECTRONIC
FAN RUNS
THERMOSTAT - SAFETY
FAN RUNS
THERMOSTAT - FAN PROTECTION
FAN RUNS
THERMISTOR - FLOW TEMPERATURE
FUSE BLOWN
Z REDIRECTION BY HTML LINK
FAN RUNS 1
CONTROL - ELECTRONIC
NO POWER_MAINS FAULT CODE
CONTROL - ELECTRONIC
MAINS SUPPLY FUSE
Z REDIRECTION BY HTML LINK
FURTHER INVESTIGATION
PCB + FAN
NO RECTIFICATION_BURNER IGNITES BUT DOESNT ESTABLISH
CONTROL - ELECTRONIC
BOILER NOISY_BOILER OPERATION
CONTROL - ELECTRONIC
BOILER NOISY_BOILER OPERATION6
CONTROL - ELECTRONIC
FURTHER INVESTIGATION
PUMP WIRING + PCB
FURTHER INVESTIGATION GAS VALVE
PCB + HARNESS HIGH VOLTAGE
FURTHER INVESTIGATION
CONTROL - ELECTRONIC
FAN DOES NOT RUN
HARNESS HIGH VOLTAGE
BOILER TOO HOT_BOILER OPERATION
CONTROL - ELECTRONIC
RADS TOO MUCH HEAT
CONTROL - ELECTRONIC
NO POWER_MAINS FAULT CODE
HARNESS HIGH VOLTAGE
THERMISTOR_FAN RUNS13
HARNESS LOW VOLTAGE
HALL SENSOR_BOILER OUTPUT INSUFFICIENT15
CONTROL - ELECTRONIC
RADIATORS PROVIDE INSUFFICIENT HEAT15
VALVE - GAS
HEAT EXCHANGER_BOILER NOISY
HEAT EXCHANGER ASSEMBLY
THERMISTOR_FAN RUNS14
HARNESS LOW VOLTAGE
GAS RATE_BOILER OUTPUT INSUFFICIENT
CONTROL - ELECTRONIC
FAULT LOW VOLTAGE HARNESS
CONTROL - ELECTRONIC
STATS_PUMP RUNS
HARNESS HIGH VOLTAGE
PUMP WIRED VIA BOILER PUMP FEED
CONTROL - ELECTRONIC
THERMISTOR_FAN RUNS
HARNESS LOW VOLTAGE
OPENCIRCUIT PUMP RUNNING BOILKER FED PUMP
FLOW SWITCH
IGNORING FLOW SWITCH FAULT DRY FIRE
CONTROL - ELECTRONIC
MAINS SUPPLY LOW
BOILER RESET
LOCKOUT
CONTROL - ELECTRONIC
NO SPARKING - ELEC 1 SHORT 2 LONG
CONTROL - ELECTRONIC
NO SPARKING - ELEC 3 SHORT
CONTROL - ELECTRONIC
NO SPARKING
CONTROL - ELECTRONIC
BURNER DOES NOT IGNITE
GAS INLET PRESSURE
PCB FAULT NO POWER TO GAS VALVE
Z REDIRECTION BY HTML LINK
GAS VALVE_BURNER DOES NOT IGNITE
HARNESS HIGH VOLTAGE
MECHANICAL FAILURE
VALVE - GAS
DOES NOT IGNITE POOR SPARK - ELEC 1 SHORT 2 LONG POOR IGNITION
CONTROL - ELECTRONIC
DOES NOT IGNITE POOR SPARK - ELEC 3 SHORT POOR IGNITION
CONTROL - ELECTRONIC
BURNER DOES NOT IGNITE POOR SPARK POOR IGNITION
CONTROL - ELECTRONIC
DOES NOT IGNITE /W GAS USE POOR IGNITION
VALVE - GAS
FUSE OR RCD
WIRING BOILER TO PUMP
FUSE OR RCD
FAN
FUSE OR RCD 2
HARNESS HIGH VOLTAGE
DOES NOT IGNITE POOR SPARK - ELEC 1 SHORT 2 LONG
CONTROL - ELECTRONIC
DOES NOT IGNITE POOR SPARK - ELEC 3 SHORT
CONTROL - ELECTRONIC
BURNER DOES NOT IGNITE POOR SPARK
CONTROL - ELECTRONIC
DOES NOT IGNITE /W GAS USE
VALVE - GAS
BAFFLES OUT
VALVE - GAS
FUSE OR RCD BLOWING
Z REDIRECTION BY HTML LINK
PCB BLOWING FUSE
PCB - FUSE INVESTIGATION
SHORTED TO EARTH
HARNESS LOW VOLTAGE
SHORTED TO EARTH
HARNESS HIGH VOLTAGE
FAN FAULT FAN RUNS 1
CONTROL - ELECTRONIC
LOW TEMP OUTPUT
CONTROL - ELECTRONIC
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT PRESSURE SWITCH
NO RECTIFICATION_BURNER IGNITES BUT DOESNT ESTABLISH NO APS
CONTROL - ELECTRONIC
NO SPARKING - ELEC 1 SHORT 2 LONG INTERMITTENT IGNITION
CONTROL - ELECTRONIC
NO SPARKING - ELEC 3 SHORT INTERMITTENT IGNITION
CONTROL - ELECTRONIC
NO SPARKING INTERMITTENT IGNITION
CONTROL - ELECTRONIC
NOT RECOGNISING HALL SENSOR FAULT CODE (WHITE LABEL)
CONTROL - ELECTRONIC
NOT RECOGNISING HALL SENSOR FAULT CODE
CONTROL - ELECTRONIC
NO SPARKING
HARNESS HIGH VOLTAGE
FLOW THERMISTOR RESISTANCE
RESULT AS EXPECTED
GAS VALVE RESISTANCE
RESULT AS EXPECTED
GAS VALVE VOLTAGE
RESULT AS EXPECTED
FAN RESISTANCE
RESULT AS EXPECTED
NO FAULT FOUND
INTERMITTENT IGNITION INVESTIGATION
NO FAULT FOUND3 SHORT WIRES
INTERMITTENT IGNITION INVESTIGATION
NO FAULT FOUND1 SHORT WIRE 2 LONG
INTERMITTENT IGNITION INVESTIGATION
POLARITY_FAULT REVERSED POLARITY
CONTROL - ELECTRONIC
PUMP WIRED VIA BOILER PUMP FEED1
CONTROL - ELECTRONIC
THERMISTOR_FAN RUNS1
HARNESS LOW VOLTAGE
STAT_PUMP RUNS26
HARNESS HIGH VOLTAGE
STAT_PUMP RUNS2
HARNESS HIGH VOLTAGE
2THERMISTOR_FAN RUNS1
HARNESS LOW VOLTAGE
LED FAULTY
Z REDIRECTION BY HTML LINK
STATS
HARNESS LOW VOLTAGE
THERMISTOR
HARNESS LOW VOLTAGE
FAN DOES NOT RUN
LOCKOUT
BOILER TO TEMPERATURE, RADIATORS COOL
CHARACTERISTIC TEST FROM BOILER OPERATION
OVERHEAT OCCURS DURING OPERATION
CHARACTERISTIC TEST FROM BOILER OPERATION
Boiler noisy
CHARACTERISTIC TEST FROM BOILER OPERATION
BOILER AND RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM BOILER OPERATION
BOILER AND RADIATORS PROVIDE TOO MUCH HEAT
CHARACTERISTIC TEST FROM BOILER OPERATION
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
NO DROP OR VERY MINOR DROP IN THE STANDING PRESSURE OBSERVED
CHARACTERISTIC TEST FROM GAS USAGE
INLET PRESSURE DROPS BELOW 18MB
CHARACTERISTIC TEST FROM GAS USAGE
BURNER IGNITES BUT IGNITION POOR (HEAVY / DELAYED / EXPLOSIVE / SLOW)
CHARACTERISTIC TEST FROM BURNER IGNITION
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 3 SHORT WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
ELECTRODE HAS 1 SHORT WIRE AND 2 LONG WIRES
CHARACTERISTIC TEST FROM OBSERVATION TYPE OF ELECTRODE FITTED
Burner does not ignite
CHARACTERISTIC TEST FROM BURNER IGNITION
Burner ignites BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM BURNER IGNITION
Burner igniteS, SPARKING CEASES but flame baffles out or dies away
CHARACTERISTIC TEST FROM BURNER IGNITION
13/07/2023 11:11:16 2304_1_50_1 29/11/2023 12:54:11
01/08/2023 10:30:06
RESISTANCE GAS VALVE AND HARNESS
UNPLUG THE 6 WAY CONNECTOR FROM THE PCB
RESISTANCE GAS VALVE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
HARNESS FAN (SHORT)
REMOVE THE FAN HARNE
RESISTANCE PUMP
DISCONNECT WIRES FROM PUMP
(PUMP IS FITTED EXTERNAL TO APPLIANCE)
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
HARNESS FAN (SHORT)
REMOVE THE FAN HARNE
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
RESISTANCE PUMP
DISCONNECT WIRES FROM PUMP
(PUMP IS FITTED EXTERNAL TO APPLIANCE)
RESISTANCE GAS VALVE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
PCB CONTROL JUMPERS
HINGE DOWN THE PCB HOUSING
EMC FILTER CONTINUITY
THE BOILER MAY NOT H
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
PCB CONTROL JUMPERS
HINGE DOWN THE PCB HOUSING
MECHANICAL FAN AND HALL SENSOR OPERATION
REMOVE THE WING NUTS
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
PCB CONTROL JUMPERS
HINGE DOWN THE PCB HOUSING
RESISTANCE LOW VOLTAGE HARNESS RESISTORS
HINGE DOWN THE PCB HOUSING
REMOVE 8 WAY CONNECTOR FROM PCB
POWER TO PUMP
THE PUMP CAN BE POWERED BY EITHER EXTERNAL CONTROLS OR VIA THE BOILER
PUMP RUNNING (PUMP FED VIA EXTERNAL CONTROLS)
MAKE SURE THERE IS A
VOLTAGE AT PUMP (EXTERNAL)
LOCATE THE EXTERNAL PUMP
REMOVE THE COVER FROM THE PUMP
THERMOSTATS
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
THERMOSTAT - SAFETY
DISCONNECT ONE OF TH
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
POWER TO PUMP
THE PUMP CAN BE POWERED BY EITHER EXTERNAL CONTROLS OR VIA THE BOILER
PUMP RUNNING (PUMP FED VIA EXTERNAL CONTROLS)
MAKE SURE THERE IS A
VOLTAGE AT PUMP (EXTERNAL)
LOCATE THE EXTERNAL PUMP
REMOVE THE COVER FROM THE PUMP
SPARK ELECTRODE ASSEMBLY
REMOVE THE SPARK ELECTRODE ASSEMBLY
GAS VALVE RESISTANCE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
SPARK ELECTRODE ASSEMBLY
REMOVE THE SPARK ELECTRODE ASSEMBLY
NO VOLTAGE TO APPLIANCE - FURTHER INVESTIGATION
THIS APPLIANCE DOES
SPARK ELECTRODE ASSEMBLY
REMOVE THE SPARK ELECTRODE ASSEMBLY
OBSERVATION APPLIANCE ISOLATED
REMOVE THE LIVE, NEU
RESISTANCE THERMISTOR TO EARTH
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
RESISTANCE FAN THERMOSTAT TO EARTH
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
HARNESS FAN
REMOVE THE FAN HARNE
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
CONDENSE TRAP
DISCONNECT THE LEAD FROM THE CONDENSE TRAP AT THE INLINE SPADE CONNECTOR AND MAKE SAFE
GAS INLET PRESSURE - INTERMITTENT
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR (WHITE LABEL)
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE GAS VALVE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
GAS VALVE RESISTANCE
DISCONNECT GAS VALVE ELECTRICAL CONNECTOR PLUG FROM GAS VALVE
GAS VALVE VOLTAGE
RESET LOCKOUT AS NECESSARY
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
MAINS POWER FROM SUPPLY TO CONTROLS
GAIN ACCESS TO THE EXTERNAL CONTROLS WIRING
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
OVERHEAT
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
THERMOSTAT - SAFETY
DISCONNECT ONE OF TH
THERMOSTAT - SAFETY
DISCONNECT ONE OF TH
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
LED STATUS
OBSERVE THE FASCIA PANEL OF THE BOILER
THERMOSTATS
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
THERMOSTAT - SAFETY
DISCONNECT ONE OF TH
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR (RED AND BLUE WIRES) FROM THE PCB
RESISTANCE PUMP AND HARNESS
DISCONNECT 7 WAY CONNECTOR (YELLOW AND BROWN WIRES) FROM THE PCB
OBSERVATION FAN
DISCONNECT FAN CONNECTOR ILLUSTRATED AND PLACE IN A SAFE POSITION
HARNESS FAN
REMOVE THE FAN HARNE
INSPECTION DETECTION ELECTRODE
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
HEAT EXCHANGER FLUE WAYS
REMOVE INNER PANEL
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
THERMISTOR FLOW TEMPERATURE OVERHEAT
DISCONNECT THE LOW VOLTAGE MOLEX CONNECTOR FROM THE PCB
THERMISTOR FLOW TEMPERATURE OVERHEAT
DISCONNECT THE LOW VOLTAGE MOLEX CONNECTOR FROM THE PCB
RESISTANCE PUMP AND HARNESS
DISCONNECT 7 WAY CONNECTOR (YELLOW AND BROWN WIRES) FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS
UNPLUG THE 6 WAY CONNECTOR FROM THE PCB
EMC FILTER CONTINUITY
THE BOILER MAY NOT H
RESISTANCE THERMISTOR FLOW
DISCONNECT ONE OF THE RED WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
FAN PRESSURE
ENSURE GAS IS TURNED OFF AT SERVICE VALVE
ATTACH PRESSURE GAUGE TO BURNER PRESSURE TEST POINT
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
FAN HARNESS CONTINUITY
REMOVE THE CONNECTORS FROM THE FAN AND THE PCB
VENTURI AIR INTAKE
REMOVE THE FAN AND INSPECT THE VENTURI
VENTURI
REMOVE THE FAN, THERE IS NO NEED TO TAKE THE VENTURI
OFF THE FAN
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE LOW VOLTAGE HARNESS RESISTORS
HINGE DOWN THE PCB HOUSING
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT FLOW SWITCH PLUG AT THE PCB
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
PUMP RUNNING (PUMP FED BY BOILER)
MAKE SURE THERE IS A
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
THERMOSTAT - FAN
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
VOLTAGE AT PUMP
LOCATE THE EXTERNAL PUMP
REMOVE THE COVER FROM THE PUMP
RESISTANCE FLOW SWITCH HARNESS
DISCONNECT THE FLOW
RESISTANCE HARNESS FLOW SWITCH
DISCONNECT FLOW SWITCH PLUG AT THE PCB
DISCONNECT THE FLOW SWITCH AT THE INLINE CONNECTOR
PUMP RUNNING (PUMP FED BY BOILER)
MAKE SURE THERE IS A
VOLTAGE AT PUMP
LOCATE THE EXTERNAL PUMP
REMOVE THE COVER FROM THE PUMP
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
GAS VALVE VOLTAGE
RESET LOCKOUT AS NECESSARY
GAS VALVE AND HARNESS RESISTANCE
UNPLUG THE 6 WAY CONNECTOR FROM THE PCB
RESISTANCE LOW VOLTAGE HARNESS RESISTORS
HINGE DOWN THE PCB HOUSING
REMOVE 8 WAY CONNECTOR FROM PCB
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION SPARKING AT ELECTRODE
REMOVE THE TOP TWO S
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
OBSERVATION PCB IGNITION JUMPER
HINGE DOWN THE PCB HOUSING
REMOVE BLUE JUMPER CN11 IF PRESENT
GAS ON
VENTURI AIR INTAKE
REMOVE THE FAN AND INSPECT THE VENTURI
INSPECTION FAN SCROLL
UNDO THE TWO WING NUTS AND LOWER THE FAN ASSEMBLY
HEAT EXCHANGER FLUE WAYS
REMOVE INNER PANEL
OBSERVATION SPARKING AT ELECTRODE
REMOVE THE TOP TWO S
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
HEAT EXCHANGER FLUE WAYS
REMOVE INNER PANEL
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
RESISTANCE THERMISTOR AND HARNESS TO EARTH
REMOVE 8 WAY CONNECTOR FROM PCB
RESISTANCE SAFETY CIRCUIT TO EARTH
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
RESISTANCE OVERHEAT THERMOSTAT TO EARTH
DISCONNECT ONE OF TH
HARNESS FAN (LV)
REMOVE THE FAN HARNE
OBSERVATION FAN
DISCONNECT FAN CONNECTOR ILLUSTRATED AND PLACE IN A SAFE POSITION
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
INSPECTION DETECTION ELECTRODE
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
RESISTANCE CHECKS FLAME SENSE LEAD
HINGE DOWN THE PCB H
HEAT EXCHANGER FLUE WAYS
REMOVE INNER PANEL
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
OBSERVATION SPARKING AT ELECTRODE - INTERMITTENT
REMOVE THE TOP TWO S
RESISTANCE RECTIFICATION HARNESS - INTERMITTENT
HINGE DOWN THE PCB H
RESISTANCE SPARK ELECTRODE (NO WIRES)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (3 SHORT)
DISCONNECT THE LEADS
RESISTANCE SPARK ELECTRODE (1 SHORT 2 LONG)
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
OBSERVATION TYPE OF ELECTRODE FITTED
PLEASE SELECT WHICH TYPE OF ELECTRODE IS FITTED TO THE APPLIANCE.
INSPECTION ELECTRODE (NO WIRES) - INTERMITTENT IGNITION
DISCONNECT THE LEADS FROM THE ELECTRODES AND CAREFULLY REMOVE THEM FROM THE COMBUSTION BOX DOOR.
INSPECTION ELECTRODE (3 SHORT WIRES) - INTERMITTENT IGNITION
DISCONNECT THE LEADS
INSPECTION ELECTRODE (1 SHORT WIRE AND 2 LONG WIRES) - INTERMITTENT IGNITION
CAREFULLY REMOVE THE ELECTRODE ASSEMBLY FROM
THE COMBUSTION BOX DOOR
VENTURI AIR INTAKE - INTERMITTENT
REMOVE THE FAN AND INSPECT THE VENTURI
VENTURI AIR INTAKE - INTERMITTENT
REMOVE THE FAN AND INSPECT THE VENTURI
VENTURI AIR INTAKE - INTERMITTENT
REMOVE THE FAN AND INSPECT THE VENTURI
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB
WHAT COLOUR IS THE LABEL?
VOLTAGE PCB FAN SENSOR
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB
WHAT COLOUR IS THE LABEL?
VOLTAGE PCB FAN SENSOR
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
VOLTAGE PCB FAN SENSOR FAN RUNNING (WHITE LABEL)
POSITION PCB AS ILLU
VOLTAGE PCB FAN SENSOR (FAN RUNNING)
POSITION PCB AS ILLU
OBSERVATION WHICH PCB VERSION IS FITTED
INSPECT THE BACK OF THE PCB
WHAT COLOUR IS THE LABEL?
VOLTAGE PCB FAN SENSOR
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE PCB NEUTRAL FOR FAN
POSITION PCB AS ILLUSTRATED IN IMAGE
DISCONNECT FAN CONNECTOR AT THE FAN AND MAKE SAFE
RESISTANCE GAS VALVE AND HARNESS
UNPLUG THE 6 WAY CONNECTOR FROM THE PCB
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
INSPECTION HEAT EXCHANGER REAR FLUE WAYS
REMOVE INNER PANEL,
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE CHECKS FLAME SENSE LEAD
HINGE DOWN THE PCB H
FUSE T3.15A
REMOVE FUSE FROM THE PCB HOUSING
GAS VALVE OPERATION
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
GAS WORKING PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESET BOILER
ENSURE BOILER IS COOL
THERMOSTAT - FAN
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
OVERHEAT OCCURS
DISCONNECT THE SIX WAY CONNECTOR FROM THE TOP OF THE PCB HOUSING
THERMOSTAT - FAN
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
RESISTANCE FLOW SWITCH HARNESS
DISCONNECT THE FLOW
FUSE T3.15A
REMOVE FUSE FROM THE PCB HOUSING
PCB VOLTAGE OUT
ENSURE BOILER IS COOL
RESISTANCE THERMISTOR FLOW AND HARNESS
REMOVE 8 WAY CONNECTOR FROM PCB
THERMOSTAT - FAN
DISCONNECT ONE OF THE BLACK WIRES FROM THE FAN THERMOSTAT LOCATED ADJACENT TO THE FAN
System Information
- Total Tests: 609
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control