Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
MAIN SYSTEM ECO / ECO ELITE
GLOBALLY REPLACED
CASE OFF
OUTER CASE REMOVA
OPERATION CH
{SELHWCHON}
APPLIANCE THERMOSTAT SET TO MAX
OVERHEAT INVESTIGATION
NOT USED - HEADER FOR OVERHEAT INVESTIGATION
E20 FAULT CODE
NOT USED - HEADER FOR FAULT CODE
E50 FAULT CODE
NOT USED - HEADER FOR FAULT CODE
E119 FAULT CODE
NOT USED - HEADER FOR FAULT CODE
E125 FAULT CODE
NOT USED - HEADER FOR FAULT CODE
E160 FAULT CODE
NOT USED - HEADER FOR FAULT CODE
FUSE FURTHER INVESTIGATION
NOT USED - HEADER FOR FUSE INVESTIGATION
E168 FAULT CODE
E168 FAULT CODE
T
POWER UP
{SELHWCHON}
ENSURE THERE ARE NO DEMANDS
BOILER ENTERS STANDBY MODE
{SELHWCHON}
ENSURE THERE ARE NO DEMANDS
E164 FAULT CODE
NOT USED - HEADER FOR FAULT CODE
OBSERVATION DEMAND RECOGNISED
SELECTOR SWITCH TO DHW AND CH MODE
APPLIANCE THERMOSTAT SET TO MAX
BURNER IGNITES AND ESTABLISHES
{SELHWCHON}
SF OR P CALIBRATION FUNCTION
INTENTIONALLY BLANK - HEADER FOR FAULT CODE
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
HEADER FOR QADAI FLOW THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI RETURN THERMISTOR
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI GAS VALVE VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI SPARK GENERATOR RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI PUMP RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI PUMP VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI FAN AC RESISTANCE
INTENTIONALLY BLANK - HEADER FOR QADAI
HEADER FOR QADAI FAN AC VOLTAGE
INTENTIONALLY BLANK - HEADER FOR QADAI
LOW INCOMING VOLTAGE
MAINS VOLTAGE LESS THAN 180VAC
NO PRESSURE E164
SYSTEM PRESSURE
FAULTY/BLOCKED E164
SWITCH - PRESSURE - HEATING (WATER PRESSURE)
WEAK OR SLOW E164
PUMP
NOT RECOGNISING SPEED CONTROL 2
FAN ASSEMBLY
BLOWN DUE TO FATIGUE
FUSE 3AMP
BLOWN DUE TO FATIGUE
FUSE 2 AMP (LIVE)
BLOWN DUE TO FATIGUE
FUSE 2 AMP (NEUTRAL)
ERRATIC TEMPERATURE READING
SENSOR - BOILER - SPARE
CAUSING E168
PUMP
SOLENOID CAUSING E168
GAS VALVE
CASE REMOVAL
Z BLANKS
OUT OF CALIBRATION 2
SENSOR - BOILER - SPARE
OUT OF CALIBRATION
SENSOR - BOILER - SPARE
OUT OF CALIBRATION 2
CLIP - NTC RETURN SENSOR
OUT OF CALIBRATION
CLIP - NTC RETURN SENSOR
OUT OF CALIBRATION 3
SENSOR - BOILER - SPARE
PARTIALLY OR FULLY CLOSED
FLOW AND RETURN VALVES
LOW OR NO CHARGE
EXPANSION VESSEL
PASSING LEADING TO NO CIRCULATION ROUND SYSTEM
KIT - BY-PASS-CH
RESTRICTED/BLOCKED PREVENTING SYSTEM CIRCULATION
TAP - ISOLATION - RETURN (FILTER)
RESTRICTED/BLOCKED OVERHEAT
TAP - ISOLATION - RETURN (FILTER)
CAUSING E168
SPARK GENERATOR
E168 AC
FAN ASSEMBLY
E168 DC
FAN ASSEMBLY
CAUSING E168
SENSOR - BOILER - SPARE
NOT RESETTING OVERHEAT
SWITCH - SELECTOR - 4 POSITION
OPEN CIRCUIT OVERHEAT
THERMOSTAT - LIMIT
TRIPPING EARLY ON CH OPERATION
THERMOSTAT - LIMIT
RESTRICTED/BLOCKED E125
TAP - ISOLATION - RETURN (FILTER)
CAUSING E168
THERMOSTAT - LIMIT
CAUSING E168
CLIP - NTC RETURN SENSOR
NO PRESSURE E168
SYSTEM PRESSURE
FAULTY/BLOCKED E168
SWITCH - PRESSURE - HEATING (WATER PRESSURE)
SECTION FROM TERMINAL STRIP TO SELECTOR SWITCH
HARNESS - WIRING - 5 + 1 TERMINAL
FAULTY OR MISSING
HARNESS X6 LINK
INSUFFICIENT PREVENTING RECTIFICATION
GAS INLET PRESSURE
BLOCKED PREVENTING BURNER ESTABLISHING
BODY CONDENSATE TRAP AND DRAIN
INSUFFICIENT CAUSING BAFFLING
GAS INLET PRESSURE
RESTRICTED/BLOCKED OR SPLIT CAUSING BAFFLING
PIPE - PRESSURE SWITCH
BLOCKED CAUSING BAFFLING
BODY CONDENSATE TRAP AND DRAIN
FLUEWAYS RESTRICTED CAUSING BAFFLING
HEAT EXCHANGER
RESTRICTED CAUSING WRONG MIX/BAFFLING
PLATE - ORIFICE
RESTRITED BLOCKED OR SPLIT PREVENTING IGNITON
PIPE - PRESSURE SWITCH
BLOCKED PREVENTING IGNITION
BODY CONDENSATE TRAP AND DRAIN
SPARK GENERATOR HARNESS SECTION FAULTY PREVENTING SPARKING
HARNESS HIGH VOLTAGE
GAS VALVE DAMAGED PCB
PCB AND GAS VALVE
FAULTY SOLENOID PREVENTING OPENING
GAS VALVE
RESTRICTED/BLOCKED NOT IGNITING
FAN - PRESSURE SENSING VENTURI
RESTRICTED CAUSING NO DROP
PLATE - ORIFICE
RESTRICTED/BLOCKED NOT IGNITING 2
FAN - PRESSURE SENSING VENTURI
RESTRICTED CAUSING WRONG MIX/NO IGNITION
PLATE - ORIFICE
RESTRICTED REDUCING OUTPUT
INJECTOR
RESTRICTED LOWERING OUTPUT
BURNER
FLUEWAYS RESTRICTED LOWERING OUTPUT
HEAT EXCHANGER
RESTRICTED CASUING LOW OUTPUT
PLATE - ORIFICE
CAUSING E168
UNIT - IGNITION AND IONISATION - SPARE
SHORTED
SPARK GENERATOR
FAULTY/MISALIGNED
SPINDLE / KNOB ALIGNMENT
OUT OF CALIBRATION PREVENTING DEMAND
SENSOR - BOILER - SPARE
OUT OF CALIBRATION PREVENTING DEMAND
CLIP - NTC RETURN SENSOR
NO PRESSURE
SYSTEM PRESSURE
FAULTY/BLOCKED
SWITCH - PRESSURE - HEATING (WATER PRESSURE)
OPEN CIRCUIT PREVENTING FAN
THERMOSTAT - LIMIT
FAN SECTION FAULT PREVENTING FAN FROM RUNNING
HARNESS HIGH VOLTAGE
FAULTY/MISALIGNED 2
SPINDLE / KNOB ALIGNMENT
BLANK FOR QADAI
Z BLANKS
BLANK FOR LITE DIAGNOSTIC
Z BLANKS
QADAI
SENSOR - BOILER - SPARE
QADAI
CLIP - NTC RETURN SENSOR
QADAI
GAS VALVE
QADAI
SPARK GENERATOR
QADAI
PUMP
QADAI AC
FAN ASSEMBLY
NO PUMP VOLTAGE
PCB
TYPE OF DIAGNOSTIC PROCEDRE
Z BLANKS
OUT OF CALIBRATION OVERHEAT
CLIP - NTC RETURN SENSOR
OUT OF CALIBRATION OVERHEAT
SENSOR - BOILER - SPARE
INSUFFICIENT CAUSING LOW OUTPUT
GAS INLET PRESSURE
OUT OF RANGE
SENSOR - BOILER - SPARE
OUT OF RANGE
CLIP - NTC RETURN SENSOR
NO PRESSURE E119
SYSTEM PRESSURE
FAULTY/BLOCKED E119
SWITCH - PRESSURE - HEATING (WATER PRESSURE)
WEAK OR SLOW E125
PUMP
OUT OF CALIBRATION E125
SENSOR - BOILER - SPARE
OUT OF CALIBRATION E125
CLIP - NTC RETURN SENSOR
NOT RESETTING E125
SWITCH - SELECTOR - 4 POSITION
FAN SECTION FAULTY CAUSING FAULT CODE
HARNESS HIGH VOLTAGE
FAULT CODES
Z BLANKS
NO HALL SENSOR SIGNAL
FAN ASSEMBLY
SOLENOID SHORTED
GAS VALVE
SHORTED BLOWING FUSE
PUMP
DC SECTION SHORTED
FAN ASSEMBLY
AC SECTION SHORTED
FAN ASSEMBLY
STUCK IN E164
PCB
NOT RUNNING E164
PUMP
PUMP SECTION FAULTY CAUSING E164
HARNESS HIGH VOLTAGE
DHW
FROST PROTECTION
FUSE FURTHER INVESTIGATION F1
Z BLANKS
FUSE FURTHER INVESTIGATION F2
Z BLANKS
FUSE FURTHER INVESTIGATION F3
Z BLANKS
PRIMARY SENSOR SECTION FAULTY
HARNESS
NOT RECOGNISING SPEED CONTROL
FAN ASSEMBLY
NOT RUNNING WITH DEMAND 2
FAN ASSEMBLY
PUMP SECTION FAULTY CAUSING E168
HARNESS HIGH VOLTAGE
GAS VALVE SECTION FAULTY CAUSING E168
HARNESS HIGH VOLTAGE
GIVING DEMAND WHEN SHOULDNT
KIT - ELECTRO/MECHANICAL
OVERHEATED NO REASON
TEMPERATURE OVERHEAT
TRIPPING EARLY OVERHEAT
THERMOSTAT - LIMIT
SPARK GENERATOR SECTION FAULTY CAUSING E168
HARNESS HIGH VOLTAGE
FAN SECTION FAULTY CASUING E168
HARNESS HIGH VOLTAGE
DC FAN SECTION CAUSING E168
HARNESS
NO FAULT FOUND
BOILER LOCKOUT
RESTRICTEDE125
HEAT EXCHANGER
SELECTOR SWITCH TO PCB SECTION FAULTY
HARNESS - WIRING - 5 + 1 TERMINAL
NO POWER FROM SELECTOR SWITCH TO PCB
SWITCH - SELECTOR - 4 POSITION
NO DISPLAY
PCB
NOT GIVING DEMAND WHEN SHOULD
KIT - ELECTRO/MECHANICAL
DETECTION ELECTRODE PREVENTING RECTIFICATION
UNIT - IGNITION AND IONISATION - SPARE
RESTRICTED OR BLOCKED CAUSING BAFFLING
PIPE - INDUCTION RESONANCE
RESTRICTED OR BLOCKED CAUSING BAFFLING
PLENUM - AIR INTAKE
WRONG MIX CASUING BAFFLING
GAS VALVE
SPARK GAP INCORRECT OR OPEN CIRCUIT PREVENTING SPARKING
UNIT - IGNITION AND IONISATION - SPARE
OPEN CIRCUIT OR POOR CONDITION PREVENTING SPARKING
SPARK PLUG AND HT LEAD
INSUFFICIENT PREVENTING IGNITON
GAS INLET PRESSURE
GAS VALVE HARNESS DAMAGED PCB
PCB AND GAS VALVE HARNESS
GAS VALVE SECTION FAULTY PREVENTING INLET DROP
HARNESS HIGH VOLTAGE
RESTRICTED OR BLOCKED CAUSING NO INLET DROP
PIPE - INDUCTION RESONANCE
RESTRICTED OR BLOCKED NO IGNITION 2
PLENUM - AIR INTAKE
FLUEWAYS RESTRICTED PREVETING INLET PRESSURE DROP
HEAT EXCHANGER
SOLENOID OK BUT NOT OPENING
GAS VALVE
RESTRICTED OR BLOCKED ALLOWING DROP BUT PREVENTING IGNITION
PIPE - INDUCTION RESONANCE
RESTRICTED OR BLOCKED NO IGNITION
PLENUM - AIR INTAKE
SPARK GAP INCORRECT PREVENTING IGNITION
UNIT - IGNITION AND IONISATION - SPARE
OPEN CIRCUIT OR POOR CONDITION PREVENTING IGNITON
SPARK PLUG AND HT LEAD
FLUEWAYS RESTRICTED PREVENTING IGNITON
HEAT EXCHANGER
SPARK GAP FROM BURNER INCORRECT PREVENTING IGNITION
UNIT - IGNITION AND IONISATION - SPARE
RESTRICTED LOWERING OUTPUT
PIPE - INDUCTION RESONANCE
RESTRICTED LOWERING OUTPUT
PLENUM - AIR INTAKE
STUCK IN E168
PCB
PCB FUSE BLOWING
FUSE GONE PCB
SPARK GENERATOR SECTION SHORTED
HARNESS HIGH VOLTAGE
BLOCKED
PIPE FLOW ASSEMBLY (EXPANSION VESSEL PIPE)
NOT MAKING SPARKS
SPARK GENERATOR
NOT RUNNING WITH DEMAND
FAN ASSEMBLY
NORMAL OPERATION
CALIBRATION FUNCTION
SENSOR TEMP FLOW
RESULT AS EXPECTED
SENSOR TEMP RETURN
RESULT AS EXPECTED
GAS VALVE
RESULT AS EXPECTED
PCB POWER TO GAS VALVE
RESULT AS EXPECTED
SPARK GENERATOR
RESULT AS EXPECTED
PUMP
RESULT AS EXPECTED
PCB POWER TO PUMP
RESULT AS EXPECTED
FAN AC
RESULT AS EXPECTED
PCB POWER TO FAN AC
RESULT AS EXPECTED
NOT RUNNING
PUMP
PUMP SECTION FAULTY PREVENTING PUMP RUNNING
HARNESS HIGH VOLTAGE
NOT RUNNING OVERHEAT
PUMP
PUMP SECTION FAULTY CAUSING OVERHEAT
HARNESS HIGH VOLTAGE
STUCK IN E50
PCB
STUCK IN E119
PCB
NOT RUNNING E125
PUMP
PUMP SECTION FAULTY CAUSING E125
HARNESS HIGH VOLTAGE
STUCK IN E125
PCB
PUMP SECTION SHORTED BLOWING FUSE
HARNESS HIGH VOLTAGE
DC SECTION SHORTED BLOWING FUSE
HARNESS
GAS VALVE SECTION SHORTED BLOWING FUSE
HARNESS HIGH VOLTAGE
FAN SECTION SHORTED BLOWING FUSE
HARNESS HIGH VOLTAGE
FAN RUNS CONTINUALLY
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
DHW / CH DEMAND LED ILLUMINATED
CHARACTERISTIC TEST FROM BOILER ENTERS STANDBY MODE
DISPLAY DOES NOT ILLUMINATE
CHARACTERISTIC TEST FROM POWER UP
DISPLAY ILLUMINATES BUT TEMPERATURE DISPLAYED ERRATIC
CHARACTERISTIC TEST FROM POWER UP
BOILER REACHES TEMPERATURE BUT RADIATORS REMAIN COLD
CHARACTERISTIC TEST FROM OPERATION CH
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER RESPONDS TO DHW DEMAND BUT OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER EXCEEDS MAXIMUM TEMPERATURE AND DOES NOT SHUT DOWN
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
BOILER LOCKS OUT ON OVERHEAT BEFORE REACHING MAXIMUM TEMPERATURE
CHARACTERISTIC TEST FROM CH TEST OVERHEAT
BOILER AND SYSTEM TEMPERATURE LOW
CHARACTERISTIC TEST FROM OPERATION CH
BOILER SHUTS DOWN BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OPERATION CH
BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM BURNER IGNITES AND ESTABLISHES
AIR INTAKE PIPE RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
FAN AIR INTAKE RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
ELECTRODE UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION IGNITION ELECTRODES & LEADS
IGNITION LEAD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION BURNER/ ELECTRODE POSITION/ HEAT EXCHANGER FLUEWAYS
GAS INLET PRESSURE UNSATISFACTORY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
GAS INLET PRESSURE OK BUT NO DROP SEEN
CHARACTERISTIC TEST FROM PRESSURE GAS INLET AND DROP
AIR INTAKE PIPE RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
FAN AIR INTAKE RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
HEAT EXCHANGER FLUEWAYS RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS
BURNER RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS
AIR INTAKE PIPE RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
FAN AIR INTAKE RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
ELECTRODE UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION IGNITION ELECTRODES & LEADS
IGNITION LEADS UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION IGNITION ELECTRODES & LEADS
HEAT EXCHANGER FLUEWAYS RESTRICTED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS
IGNITION ELECTRODES UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION BURNER/ ELECTRODE POSITION/ HEAT EXCHANGER FLUEWAYS
BURNER RESTRICTED AND/OR DAMAGED
CHARACTERISTIC TEST FROM INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS
AIR INTAKE PIPE RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
FAN AIR INTAKE RESTRICTED OR BLOCKED
CHARACTERISTIC TEST FROM INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
BOILER DOES NOT RESPOND TO DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
08/07/2022 10:41:28 2207_1_50_1 20/10/2022 11:09:35
23/08/2022 14:37:45
RESISTANCE WATER PRESSURE SWITCH
REMOVE THE CONNECTOR FROM THE WATER PRESSURE SWITCH
VOLTAGE AT PUMP
REMOVE THE COVER FROM THE PUMP
VOLTAGE PUMP AT PCB
{SELHWCHON}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FUSE F2 ( APPLIANCE)
REMOVE CONTROL BOX COVER
REMOVE THE FUSE AND HOLDER FROM THE LIVE (BROWN)
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE PUMP AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE PUMP
DISCONNECT THE MAINS CABLE TO THE PUMP
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
VOLTAGE FROM SWITCH LIVE
{SELHWCHON}
NO DEMANDS FOR CH
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
RESISTANCE SPARK GENERATOR
REMOVE THE CONNECTOR FROM THE SPARK GENERATOR
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
RESISTANCE FAN DC
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
RESISTANCE SENSOR OVERHEAT STAT
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
RESISTANCE SENSOR OVERHEAT STAT
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
VOLTAGE SELECTOR SWITCH
{SELHWCHON}
VOLTAGE TERMINAL BLOCK FROM EXTERNAL CONTROLS
{SELHWCHON}
ENSURE ALL EXTERNAL CONTROLS ARE CALLING FOR HEAT
VOLTAGE TERMINAL BLOCK INTO EXTERNAL CONTROLS
{SELHWCHON}
RESISTANCE SELECTOR SWITCH (EXTERNAL CONTROLS)
DISCONNECT TOP TWO LEFT LEADS FROM SELECTOR SWITCH (BROWN AND BLACK)
LINK FITTED ON PCB PLUG X9
REMOVE THE COVER FROM THE PCB AND LOCATE PLUG X9
(RIGHT HAND SIDE OF THE PCB)
VOLTAGE TO INTEGRAL TIMER
{SELHWCHON}
RESISTANCE DETECTION LEAD
DISCONNECT INLINE CO
INSPECTION IGNITION ELECTRODES & LEADS
REMOVED ELECTRODE ASSEMBLY
DISCONNECT IGNITION LEADS FROM SPARK GENERATOR, NOTE CONNECTIONS
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE SPARK GENERATOR
REMOVE THE CONNECTOR FROM THE SPARK GENERATOR
OPERATION CH CONTROL KNOB/SPINDLE
GAIN ACCESS TO PCB
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE SENSOR OVERHEAT STAT
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
GAS VALVE VOLTAGE (PCB)
SELECTOR SWITCH TO HEATING AND HOT WATER
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SPARK GENERATOR
REMOVE THE CONNECTOR FROM THE SPARK GENERATOR
RESISTANCE PUMP
DISCONNECT THE MAINS CABLE TO THE PUMP
VOLTAGE PUMP AT PCB
{SELHWCHON}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE AT PUMP
REMOVE THE COVER FROM THE PUMP
VOLTAGE PUMP AT PCB
{SELHWCHON}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
VOLTAGE AT PUMP
REMOVE THE COVER FROM THE PUMP
VOLTAGE PUMP AT PCB
{SELHWCHON}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE SENSOR TEMP RETURN AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE WATER PRESSURE SWITCH
REMOVE THE CONNECTOR FROM THE WATER PRESSURE SWITCH
VOLTAGE AT PUMP
REMOVE THE COVER FROM THE PUMP
VOLTAGE PUMP AT PCB
{SELHWCHON}
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SELECTOR SWITCH (RESET)
{SELHWCHON}
REMOV
IS FAN RUNNING
{SELHWCHON}
RESISTANCE FAN HARNESS AC
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN ASSEMBLY
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
RESISTANCE GAS VALVE
DISCONNECT THE LEAD FROM THE GAS VALVE
RESISTANCE PUMP
DISCONNECT THE MAINS CABLE TO THE PUMP
RESISTANCE FAN DC
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
RESISTANCE AC FAN
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
VOLTAGE MAINS POWER INPUT TO APPLIANCE
REMOVE CONTROL BOX COVER
VOLTAGE AT PCB MAINS
REMOVE CONTROL BOX COVER
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
IS VOLTAGE PRESENT FROM INTEGRAL TIMER
{SELHWCHON}
GAIN
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
EXPANSION VESSEL PRESSURE
BOILER DISCHARGED
AUTO BYPASS VALVE
EXTERNAL CONTROLS CA
INSPECTION RETURN FILTER
DRAIN BOILER HEATING CIRCUIT
TEMPERATURE DIFFERENTIAL CH
{SELHWCHON}
APPLI
CH TEST OVERHEAT
{SELHWCHON}
APPLI
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN AND HARNESS AC
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN AND HARNESS DC
DISCONNECT CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
GAS INLET PRESSURE
{SELHWCHON}
APPLI
CH TEST LOCKOUT
{SELHWCHON}
APPLI
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH
REMOVE THE CONNECTOR FROM THE WATER PRESSURE SWITCH
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE HARNESS EXTERNAL CONTROLS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE FROM INTEGRAL TIMER
{SELHWCHON}
GAS INLET PRESSURE
{SELHWCHON}
APPLI
GAS INLET PRESSURE
{SELHWCHON}
APPLI
VOLTAGE RECTIFICATION ON PCB
{SELHWCHON}
REMOVE THE FLAME SENSE LEAD FROM TERMINAL X501
FLAME SENSE VOLTAGE AT PCB
{SELHWCHON}
INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
REMOVE THE AIR INTAKE PIPE
INSPECTION INJECTOR
REMOVE THE INJECTOR
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION ORIFICE PLATE
SEPARATE THE FAN FROM THE AIR/GAS INLET MANIFOLD
OBSERVATION SPARKING OCCURS
REMOVE THE REARMOST
PRESSURE GAS INLET AND DROP
{SELHWCHON}
SET D
RESISTANCE SPARK GENERATOR HARNESS
REMOVE CONNECTOR FROM SPARK GENERATOR
REMOVE CONNECTOR X2 FROM THE PCB
VOLTAGE SPARK GENERATOR
{SELHWCHON}
GAIN
INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
REMOVE THE AIR INTAKE PIPE
GAS VALVE VOLTAGE (PCB)
SELECTOR SWITCH TO HEATING AND HOT WATER
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE GAS VALVE AND SOLENOID MAIN AND HARNESS
DISCONNECT CONNECTOR MARKED X3 FROM PCB
INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
REMOVE THE AIR INTAKE PIPE
INSPECTION INJECTOR
REMOVE THE INJECTOR
INSPECTION PRESSURE SENSING VENTURI
REMOVE THE COMPENSATION TUBE FROM THE FAN ASSEMBLY
INSPECTION BURNER / HEAT EXCHANGER FLUEWAYS
REMOVE BURNER ASSEMBLY FROM BOILER
INSPECTION ORIFICE PLATE
SEPARATE THE FAN FROM THE AIR/GAS INLET MANIFOLD
INSPECTION INJECTOR
REMOVE THE INJECTOR
INSPECTION IGNITION ELECTRODES & LEADS
REMOVED ELECTRODE ASSEMBLY
DISCONNECT IGNITION LEADS FROM SPARK GENERATOR, NOTE CONNECTIONS
INSPECTION PRESSURE SENSING VENTURI
REMOVE THE COMPENSATION TUBE FROM THE FAN ASSEMBLY
INSPECTION BURNER/ ELECTRODE POSITION/ HEAT EXCHANGER FLUEWAYS
REMOVE BURNER DOOR ASSEMBLY
INSPECTION ORIFICE PLATE
SEPARATE THE FAN FROM THE AIR/GAS INLET MANIFOLD
INSPECTION AIR INTAKE PIPE AND FAN AIR INTAKE
REMOVE THE AIR INTAKE PIPE
INSPECTION INJECTOR
REMOVE THE INJECTOR
INSPECTION BURNER
REMOVE THE FRONT OF THE COMBUSTION CHAMBER
INSPECTION ORIFICE PLATE
SEPARATE THE FAN FROM THE AIR/GAS INLET MANIFOLD
INSPECTION ELECTRODES
REMOVE THE ELECTRODE ASSEMBLY FROM THE BOILER
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
VOLTAGE SPARK GENERATOR WITH LEAD
{SELHWCHON}
GAIN
OPERATION CH CONTROL KNOB/SPINDLE
GAIN ACCESS TO PCB
RESISTANCE SENSOR TEMP PRIMARY AND HARNESS
REMOVE THE PLUG X401 FROM THE PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE OVERHEAT STAT AND HARNESS
UNPLUG CONNECTOR X401 FROM THE PCB
RESISTANCE WATER PRESSURE SWITCH
REMOVE THE CONNECTOR FROM THE WATER PRESSURE SWITCH
RESISTANCE FAN HARNESS AC
REMOVE THE 3 WIRE CONNECTOR FROM THE FAN ASSEMBLY
REMOVE CONNECTOR X2 FROM THE PCB
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE WATER PRESSURE SWITCH AND HARNESS
REMOVE THE PLUG X400 FROM THE PCB
RESISTANCE SENSOR TEMP PRIMARY
DISCONNECT THE INLINE CONNECTOR TO THE PRIMARY SENSOR
RESISTANCE SENSOR TEMP RETURN
REMOVE THE LEAD FROM THE RETURN SENSOR
RESISTANCE FAN HARNESS
REMOVE THE 4 WIRE CONNECTOR FROM THE FAN
REMOVE CONNECTOR X401 FROM THE PCB
VOLTAGE AC TO FAN
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE FAN SUPPLY
GAIN ACCESS TO PCB (USE INSULATION MAT AS NECESSARY)
VOLTAGE DC FROM FAN
{SELHWCHON}
RESISTANCE PUMP AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE FAN AND HARNESS DC
DISCONNECT CONNECTOR X401 FROM THE PCB
RESISTANCE FAN AND HARNESS AC
REMOVE CONNECTOR X2 FROM THE PCB
System Information
- Total Tests: 508
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control