Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
OBSERVATION SELF CHECK AND STANDBY
{ALLDEMANDOFF}
SELECTOR SWITCH SET TO ON
OBSERVATION FAN RUNS CH DEMAND
SELECTOR SWITCH SET TO OFF
ENSURE BOILER IS COOL
TEMPERATURE CONTROL SET TO MAX
OBSERVATION BURNER IGNITES AND ESTABLISHES
ENSURE BOILER IS COOL
OPERATION CH
DHW DEMAND TURNED OFF
THERMOSTAT SET TO MAX
OBSERVATION BOILER MODULATION
ATTACH TEMPERATURE CLAMP TO FLOW PIPE ON RIGHT HAND SIDE OF BOILER
L1
INTENTIONALLY BLANK - HEADER FOR L1 FAULT CODE
L2 / F2 - DUMMY GO TO BURNER IGNITES PAGE
OUTSIDE MODEL
L5 / C0
OUTSIDE MODEL
L6
INTENTIONALLY BLANK - HEADER FOR FAULT CODE L6
FURTHER INVESTIGATION FUSE BLOWN
OUTSIDE MODEL
F0 / C2
OUTSIDE MODEL
F3
OUTSIDE MODEL
F4
OUTSIDE MODEL
F5
OUTSIDE MODEL
F7
INTENTIONALLY BLANK - HEADER FOR F7 FAULT CODE
F9
OUTSIDE MODEL
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
HEADER FOR QUICK ACCESS DATA FLOW THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE VOLTAGE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA GAS VALVE RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (LOW VOLTAGE)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR RESISTANCE
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA SPARK GENERATOR VOLTAGE
OUTSIDE MODEL
DIAGNOSTICS LITE
DIAGNOSIS RELIES ON
HEADER FOR QUICK ACCESS DATA RETURN THERMISTOR
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FAN VOLTAGE (MAINS)
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA PUMP VOLTAGE
OUTSIDE MODEL
F6
OUTSIDE MODEL
HEADER FOR PCB COMPONENT ON STARTUP
OUTSIDE MODEL
FD
OUTSIDE MODEL
FA
OUTSIDE MODEL
HEADER FOR QUICK ACCESS DATA FLOW SWITCH VOLTAGE
OUTSIDE MODEL
HEADER FOR SYSTEM RESTRICTION HYPERLINK
OUTSIDE MODEL
OPERATION DHW
THERMOSTAT SET TO MAX
RESISTANCE OUTDOOR SENSOR
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
OBSERVATION DISPLAY OPERATES
{ALLDEMANDOFF}
SELECTOR SWITCH TO IN ON POSITION
COMBUSTION TEST MAX AND MINIMUM
TURN THE CH TEMP CONTROL KNOB TO THE 10 O'CLOCK POSITION
INFORMATION SETTING BOILER TO MAXIMUM OR MINIMUM OUTPUT
TURN THE CH TEMP CONTROL KNOB TO THE 10 O'CLOCK POSITION
HEADER FOR QUICK ACCESS DATA OUTDOOR SENSOR
OUTSIDE MODEL
FREQUENCY WATER FLOW SENSOR AT PCB (NOT CURRENTLY USED)
NOT USED - TEST AVAILABLE IN A VERSION
FAN RUNS CH DEMAND
KNOB WHITE - POTENTIOMETERS
F2 NO CONTROL VOLTAGE
KIT - PCB - PRIMARY
F3 FAN CONTROL
HARNESS - LOW VOLTAGE
CODE F4
THERMISTOR - CONTROL (FLOW)
CODE F5
THERMISTOR - CONTROL (RETURN)
F9
Z DIRECTION
BLANK FOR QUICK ACCESS DATA AND INFORMATION
Z DIRECTION
OUT OF RANGE (QADAI)
THERMISTOR - CONTROL (FLOW)
NO POWER TO GAS VALVE (QADAI)
KIT - PCB - PRIMARY
RESISTANCE WRONG (QADAI)
KIT - GAS VALVE
NO FAN AT START UP (QADAI)
KIT - PCB - PRIMARY
RESISTANCE INCORRECT (QADAI)
KIT - FAN
RESISTANCE WRONG QADAI
UNIT - IGNITOR
NO VOLTAGE TO SPARK GENERATOR (QADAI)
KIT - PCB - PRIMARY
BLANK FOR DIAGNOSICS LITE
Z DIRECTION
OUT OF RANGE (QADAI)
THERMISTOR - CONTROL (RETURN)
NO VOLTAGE TO PUMP (QADAI)
KIT - PCB - PRIMARY
FURTHER INVESTIGATION FUSE
UNIT - IGNITOR
OPERATION CH - RADS TOO HOT
KIT - CUI BOARD 2 POTENTIOMETER
OPERATION CH - REMAINS LIT RADS DO NOT HEAT
KIT - CUI BOARD 2 POTENTIOMETER
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND LPG
KIT - SIPHON TRAP
POOR GAS RATE LPG
KIT - BURNER
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND LPG
KIT - HEAT ENGINE
OPERATION CH - BOILER COOL RADS COOL - LPG
INJECTOR ASSEMBLY
OPERATION CH - BOILER COOL RADS COOL
INJECTOR ASSEMBLY
OPERATION CH - BOILER COOL RADS COOL
GAS INLET PRESSURE
STUCK ON STARTUP
KIT - PCB - PRIMARY
F3 - FAN HARNESS
HARNESS - MAINS VOLTAGE
F3 - NEUTRAL FAULT
HARNESS - MAINS VOLTAGE
FAN NEUTRAL FAULT (QADAI)
HARNESS - MAINS VOLTAGE
OBSERVATION DISPLAY AND SELF CHECK - NO FAN
HARNESS - MAINS VOLTAGE
OBSERVATION DISPLAY AND SELF CHECK - NO FAN - NEUTRAL FAULT
HARNESS - MAINS VOLTAGE
BURNER DOES NOT ESTABLISH L6
HARNESS - DETECTION LEAD
GAS VALVE FURTHER INVESTIGATION FUSE
HARNESS - MAINS VOLTAGE
OBSERVATION BURNER IGNITES AND ESTABLISHES - NO IGNITION - TO GAS VALVE
HARNESS - MAINS VOLTAGE
OBSERVATION PUMP AND FAN RUN - IGNORING DEMAND
KIT - CUI BOARD 2 POTENTIOMETER
FD
SYSTEM PRESSURE / AIR
FD RUNNING SLOW
PUMP
F6 -REMEDIAL KIT
OUTDOOR SENSOR
F6 FAN RUNS DHW DEMAND - NO FAN
KIT - PCB - PRIMARY
OPERATION CH - REMAINS LIT BUT RADS ONLY WARM - NO FAN
KIT - PCB - PRIMARY
FAULT CODE L3
SYSTEM PRESSURE / AIR
OPERATION CH
SYSTEM PRESSURE / AIR
L1 - OUT OF CALIB
THERMISTOR - CONTROL (FLOW)
L1 - OUT OF CALIB
THERMISTOR - CONTROL (RETURN)
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY
KIT - SIPHON TRAP
L1 RUNNING SLOW
PUMP
L1
SYSTEM RESTRICTION OR BLOCKAGE
BURNER DOES NOT IGNITE - BAFFLES
GAS INLET PRESSURE
FA
THERMISTOR - CONTROL (FLOW)
FA
FLOW RETURN REVERSED
FA
SYSTEM PRESSURE / AIR
BURNER BAFFLES OR NOISY
INJECTOR ASSEMBLY
FA RUNNING SLOW
PUMP
MECHANICAL PHYSICAL OPERATION
KIT - FAN
FA
SYSTEM RESTRICTION OR BLOCKAGE
FA
THERMISTOR - CONTROL (RETURN)
FAULT CODES 3
Z DIRECTION
FA - STUCK IN FAUKLT
KIT - PCB - PRIMARY
HYPERLINK
SYSTEM RESTRICTION OR BLOCKAGE
FD - INTERMITTENT
SYSTEM PRESSURE / AIR
FD - INTERMITTENT
SYSTEM RESTRICTION OR BLOCKAGE
FD - INTERMITTENT
PUMP
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS INLET PRESSURE
BURNERIGNITES
HARNESS - DETECTION LEAD
NEW MODEL FLUEWAYS
KIT - HEAT ENGINE
IGNITES BUT BAFFLES OR NOISY
KIT - BURNER
BURNER IGNITES
ELECTRODE - DETECTION
BURNER IGNITES BUT DOES NOT ESTABLISH
KIT - BURNER
OPERATION CH - REMAINS LIT BUT RADS ONLY WARM - REMEDIAL KIT
OUTDOOR SENSOR
ON WITH NO DEMAND - FROST
THERMISTOR - CONTROL (RETURN)
OUTSIDE MODEL
OUTDOOR SENSOR
FAN RUNS DHW DEMAND - NO FANREMAINS ON 0
KIT - PCB - PRIMARY
OPERATION DHW OBSERVATION PUMP & FAN RUNS - FAN DOES NOT RUN REMEDIAL KIT NOT RECOGNISING
OUTDOOR SENSOR
BLOWN STAND BY MODE AT POWER UP
FUSE - MAINS
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY - FROM BLOCK TO PCB
HARNESS - MAINS VOLTAGE
BLOWN STANDBY MODE AT POWER UP
FUSE- PCB
PCB DAMAGED
KIT - PCB - PRIMARY + LEAK OR SHORT
OBSERVATION DISPLAY AND SELF CHECK - NO VOLTAGE TO DISPLAY
KIT - PCB - PRIMARY
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY
HARNESS - CUI TO PRIMARY
OBSERVATION DISPLAY AND SELF CHECK - NO VOLTAGE TO DISPLAY PARTIAL DISPLAY
KIT - PCB - PRIMARY
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY PARTIAL DISPLAY
HARNESS - CUI TO PRIMARY
SPARKING OCCURS BURNER DOES NOT IGNITE
HARNESS - MAINS VOLTAGE
SPARKING OCCURS BURNER DOES NOT IGNITE
LEAD - IGNITION
OPERATION CH - REMAINS LIT RADS ONLY WARM
SYSTEM PRESSURE / AIR
BURNER DOES NOT IGNITE
KIT - SIPHON TRAP
SPARK BUT NOT LIGHTING
ELECTRODE - IGNITION
SPARKING BUT NO LIGHTING
KIT - HEAT ENGINE
OUTDOOR REMEDIAL 3
Z DIRECTION
OUTDOOR REMEDIAL 2
Z DIRECTION
OPERATION DHW UNSATISFACTORY
CYLINDER THERMOSTAT
VOLTAGE TO GAS VALVE
KIT - PCB - PRIMARY
OPERATION DHW NO DEMAND
CYLINDER THERMOSTAT
OPERATION DHW NO DEMAND
TIMER
OBSERVATION PUMP & FAN RUNS - NO FAN - OUTDOOR SENSOR REMEDIALREMAINS ON 0
KIT - PCB - PRIMARY
HOT WATER CUTS OUT
THERMISTOR - CONTROL (FLOW)
CUTS OUT
THERMISTOR - CONTROL (RETURN)
OPERATION CH - CUTS OUT
KIT - CUI BOARD 2 POTENTIOMETER
OPERATION CH CUTS OUT
SYSTEM PRESSURE / AIR
OPERATION CH - CUTS OUT
SYSTEM RESTRICTION OR BLOCKAGE
OPERATION CH - CUTS OUT
KIT - PCB - PRIMARY
OPERATION CH - REMEDIAL KIT CUTS OUT
OUTDOOR SENSOR
LOW WHEN RUNNING ON MAX RATE
GAS INLET PRESSURE
LOW CAUSING COMBUSTION ISSUES
GAS INLET PRESSURE
BURNER DOES NOT IGNITE
INJECTOR ASSEMBLY
BURNER DOES NOT IGNITE
KIT - BURNER
RECTIFICATION ELECTRODE NOT ESTABLISHING DROPPING OUT AT MINIMUM
ELECTRODE - DETECTION
INFORMATION LOW FLOW RATE
Z DIRECTION
FD - NO VOLTAGE TO FLOW SWITCH
KIT - PCB - PRIMARY
FD - FLOW SENSOR
HARNESS - LOW VOLTAGE
BURNER DOES NOT IGNITE
KIT - HEAT ENGINE
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUNFD
SYSTEM PRESSURE / AIR
CASE REMOVAL
Z DIRECTION
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUN - NO VOLTAGE TO FLOW SWITCH
KIT - PCB - PRIMARY
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUN - FLOW SENSOR
HARNESS - LOW VOLTAGE
FAN RUNS DHW
THERMISTOR - CONTROL (FLOW)
FAN RUNS DHW
THERMISTOR - CONTROL (RETURN)
OBSERVATION FAN RUNS - DOES NOT RUN
KIT - CUI BOARD 2 POTENTIOMETER
FAN RUNS DHW DEMAND - NO FAN
KIT - PCB - PRIMARY
OBSERVATION PUMP & FAN RUNS - NO FAN - OUTDOOR SENSOR REMEDIAL
KIT - PCB - PRIMARY
INFORMATION SETTING BOILER
Z DIRECTION
QADAI
OUTDOOR SENSOR (RESISTANCE)
DUMMY FREQUENCY TEST
Z DIRECTION
QADAI
KIT - SENSOR - FLOW (QADAI)
RESTRICTED AFFECTING FGA
KIT - SIPHON TRAP
RESTRICTED AFFECTING FGA
INJECTOR ASSEMBLY
COMBUSTION TEST FAILED
KIT - FAN
CAUSING POOR COMBUSTION FGA
KIT - BURNER
RESTRICTED CAUSING FGA FAIL
KIT - HEAT ENGINE
OBSERVATION PUMP AND FAN RUNS - OPEN CIRCUIT TO PUMP
HARNESS - MAINS VOLTAGE
FA - WIRED FROM SYSTEM
PUMP WIRING
FA - OPEN CIRCUIT TO PUMP
HARNESS - MAINS VOLTAGE
FD - WIRED FROM SYSTEM
PUMP WIRING
FD - OPEN CIRCUIT TO PUMP
HARNESS - MAINS VOLTAGE
L1 - WIRED FROM SYSTEM
PUMP WIRING
L1 - OPEN CIRCUIT TO PUMP
HARNESS - MAINS VOLTAGE
NEW MODELBLOCKED OR DAMAGED
KIT - BURNER
GAS VALVE FURTHER INVESTIGATION FUSE PUMP WIRED VIA SYSTEM
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE PUMP WIRED VIA SYSTEM
UNIT - IGNITOR
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTOR - CONTROL (FLOW)
BURNER IGNITES AND ESTABLISHES - NO SPARKING
THERMISTOR - CONTROL (RETURN)
OBSERVATION PUMP AND FAN RUNS - OPEN CIRCUIT TO PUMP NO SPARKING
HARNESS - MAINS VOLTAGE
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUNFD NO SPARKING
SYSTEM PRESSURE / AIR
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUN - NO VOLTAGE TO FLOW SWITCH NO SPARKING
KIT - PCB - PRIMARY
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUN - FLOW SENSOR NO SPARKING
HARNESS - LOW VOLTAGE
COMBUSTION TEST
FLUE
HOT WATER TOO HOT
THERMISTOR - CONTROL (FLOW)
HOT WATER TOO HOT
THERMISTOR - CONTROL (RETURN)
CH BOILER TEMP LOW SYSTEM TEMP LOW
KNOB WHITE - POTENTIOMETERS
NO FAN AT START UP
KIT - PCB - PRIMARY
NO FAN AT START UP FAN CONTROL
HARNESS - LOW VOLTAGE
OPERATION CH - DOES NOT REACH TEMP - LPG
GAS INLET PRESSURE
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW LPG
THERMISTOR - CONTROL (FLOW)
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW LPG
THERMISTOR - CONTROL (RETURN)
FIRES WITH NO DEMAND
FROST PROTECTION (INTERNAL)
RESTRICTED OPERATION DHW DHW COOL RADS COLD NO CH DEMAND
KIT - SIPHON TRAP
POOR GAS RATE
KIT - BURNER
RESTRICTED OPERATION DHW DHW DOOL RADS COLD NO CH DEMAND
KIT - HEAT ENGINE
ON WITH NO DEMAND - FROST
THERMISTOR - CONTROL (FLOW)
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - CONTROL (FLOW)
CALIBRATION LOW BOILER TEMP LOW SYSTEM TEMP LOW
THERMISTOR - CONTROL (RETURN)
NO OVERRUNS
KIT - PCB - PRIMARY
FOR TYPE DIAG PROCEDURE
Z DIRECTION
OBSERVATION BOILER MODULATIONFAN RUNS DHW
THERMISTOR - CONTROL (FLOW)
OBSERVATION BOILER MODULATION
THERMISTOR - CONTROL (RETURN)
OBSERVATION BOILER MODULATION#
KIT - CUI BOARD 2 POTENTIOMETER
OPERATION CH - REMAINS LIT RADS DO NOT HEAT - LPG
KIT - CUI BOARD 2 POTENTIOMETER
L1 - OVERHEAT FAULT
THERMISTOR - CONTROL (FLOW)
L1 - OVERHEAT FAULT
THERMISTOR - CONTROL (RETURN)
L2 / F2
Z DIRECTION
L5
KIT - PCB - PRIMARY
BURNER DOES NOT ESTABLISH L6
ELECTRODE - DETECTION
CODE L6
KIT - GAS VALVE
L6 FAULT CODE
KIT - PCB - PRIMARY
FAN FURTHER INVESTIGATION FUSE
KIT - FAN
FAULT CODE CO OR C2
KIT - BCC CARD
F2 NO MAINS TO FAN
KIT - PCB - PRIMARY
F2 OVER 15V ON N
KIT - FAN
F2 NO FAN AT START UP
KIT - FAN
CODE F4
KIT - PCB - PRIMARY
CODE F4
HARNESS - LOW VOLTAGE
CODE F5
KIT - PCB - PRIMARY
CODE F5
HARNESS - LOW VOLTAGE
F7 CODE
KIT - PCB - PRIMARY
F9
KIT - PCB - PRIMARY
FLOW THERMISTOR SATISFACTORY
RESULT AS EXPECTED
GAS VALVE VOLTAGE SATISFACTORY
RESULT AS EXPECTED
GAS VALVE RESISTANCE SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (LV)
RESULT AS EXPECTED
FAN SATISFACTORY
RESULT AS EXPECTED
PUMP SATISFACTORY
RESULT AS EXPECTED
SPARK GENERATOR RESISTANCE
RESULT AS EXPECTED
SPARK GENERATOR VOLTAGE
RESULT AS EXPECTED
RETURN THERMISTOR SATISFACTORY
RESULT AS EXPECTED
FAN VOLTAGE OK (MAINS)
RESULT AS EXPECTED
F2 NO MAINS TO FAN (QADAI)
KIT - PCB - PRIMARY
F2 OVER 15V ON N (QADAI)
KIT - FAN
PUMP VOLTAGE (MAINS)
RESULT AS EXPECTED
FUSE INVESTIGATION
NO FAULT - FUSE INVESTIGATION
SPARK GEN FURTHER INVESTIGATION FUSE
HARNESS - MAINS VOLTAGE
DHW TOO HOT
KIT - PCB - PRIMARY
DHW COOL RADS COOL LPG
KIT - PCB - PRIMARY
RECTIFICATION LEAD L6
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE
KIT - GAS VALVE
F6 - OUTDOOR SENSOR REMEDIAL
KIT - PCB - PRIMARY
OPERATION CH - REMAINS LIT BUT RADS ONLY WARM - OUTDOOR SENSOR REMEDIAL
KIT - PCB - PRIMARY
FLOW SWITCH SATISFACTORY
RESULT AS EXPECTED
ALL CHECKS OK RETEST MODEL
NO FAULT - OVERHEAT / L1
L1 - DOES NOT SHUT OFF
KIT - PCB - PRIMARY
L1 - FAULT CODE REOCCURS
KIT - PCB - PRIMARY
FAULT CODES 2
Z DIRECTION
OPERATION CH - UP TO TEMP RADS COOLD
SYSTEM RESTRICTION OR BLOCKAGE
FA - DOES NOT SHUT OFF
KIT - PCB - PRIMARY
FA - FAULT CODE REOCCURS
KIT - PCB - PRIMARY
FA ALL CHECKS OK RETEST MODEL
NO FAULT - OVERHEAT / L1
FA
KIT - REPLACEMENT - SUMP COVER
FA
MANIFOLD - FLUE
FD - STUCK IN FAULT
KIT - PCB - PRIMARY
FD
NO FAULT - FD
BURNER IGNITES AND ESTABLISHES - FLAME SENSE
HARNESS - MAINS VOLTAGE
L1
KIT - REPLACEMENT - SUMP COVER
L1
MANIFOLD - FLUE
BURNER DOES NOT IGNITELEAKING POCBAFFLES
MANIFOLD - FLUE
BURNER DOES NOT IGNITELEAKING POCBAFFLES
KIT - REPLACEMENT - SUMP COVER
IGNITES BUT BAFLLES OR NOISY
KIT - GAS VALVE
FLAME SENSE BURNER IGNITES DOES NOT ESTABLISH
KIT - PCB - PRIMARY
FA - REOCCURS
KIT - REPLACEMENT - SUMP COVER
FA L1 - REOCCURS
MANIFOLD - FLUE
POWER UP - FIRING WITH NO FROST DEMAND
KIT - PCB - PRIMARY
FURTHER INVESTIGATION F1
Z DIRECTION
FURTHER IN VESTIGATION F2
Z DIRECTION
POWER OK PCB DEAD
KIT - PCB - PRIMARY
INTEGRAL FUSE FATIGUED
KIT - PCB - PRIMARY
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY
KIT - CUI BOARD 2 POTENTIOMETER
OBSERVATION DISPLAY AND SELF CHECK - NO DISPLAY PARTIAL DISPLAY
KIT - CUI BOARD 2 POTENTIOMETER
SPARKING OCCURS BURNER DOES NOT IGNITE
UNIT - IGNITOR
BURNER DOES NOT IGNITE
KIT - GAS VALVE
POOR SUPPLY
GAS INLET PRESSURE
OUTDOOR SENSOR REMEDIAL
Z DIRECTION
OPERATION DHW UNSATISFACTORY
WIRING FAULT
OPERATION DHW NO DEMAND
WIRING FAULT
OBSERVATION PUMP FAN RUNS - REMEDIAL KITREMAINS ON 0
OUTDOOR SENSOR
OPERATION CH - CUTS OUT
KIT - SENSOR - FLOW
NOT OPENING - MECHANICAL
KIT - GAS VALVE
OPERATION CH - OUTDOOR SENSOR REMEDIAL CUTS OUT
KIT - PCB - PRIMARY
WRONG MIX ON MAXIMUM
KIT - GAS VALVE
WRONG MIX ON MINIMUM
KIT - GAS VALVE
SPARK BUT NOT LIGHTING
KIT - GAS VALVE
FD
KIT - SENSOR - FLOW
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUN
KIT - SENSOR - FLOW
OBSERVATION PUMP & FAN RUNS - FAN DOES NOT RUN REMEDIAL KIT
OUTDOOR SENSOR
OUTDOOR SENSOR
RESULT AS EXPECTED
COMBUSTION TEST FAILED
MANIFOLD - FLUE
COMBUSTION TEST FAILED
KIT - REPLACEMENT - SUMP COVER
WRONG MIX ON MAX AND MIN
KIT - GAS VALVE
BURNER DOES NOT IGNITELEAKING POC
KIT - REPLACEMENT - SUMP COVER
OBSERVATION PUMP AND FAN RUNS - NO VOLTAGE TO PUMP
KIT - PCB - PRIMARY
FA
PUMP
FA - WIRED VIA BOILER
PUMP WIRING
FA - NO VOLTAGE TO PUMP
KIT - PCB - PRIMARY
BURNER DOES NOT IGNITELEAKING POC
MANIFOLD - FLUE
FD
PUMP
FD - WIRED VIA BOILER
PUMP WIRING
FD - NO VOLTAGE TO PUMP
KIT - PCB - PRIMARY
L1
PUMP
L1 - WIRED VIA BOILER
PUMP WIRING
L1 OBSERVATION PUMP AND FAN RUNS - NO VOLTAGE TO PUMP
KIT - PCB - PRIMARY
FUSE INVESTIGATION
PUMP WIRING
FAN FURTHER INVESTIGATION FUSE PUMP WIRED VIA SYSTEM
HARNESS - MAINS VOLTAGE
FURTHER INVESTIGATION FUSE PUMP WIRED VIA SYSTEM
KIT - GAS VALVE
FUSE INVESTIGATION PUMP WIRED VIA SYSTEM
NO FAULT - FUSE INVESTIGATION
SPARK GEN FURTHER INVESTIGATION FUSE PUMP WIRED VIA SYSTEM
HARNESS - MAINS VOLTAGE
BURNER IGNITES AND ESTABLISHES - NO SPARKING
KIT - PCB - PRIMARY
OBSERVATION PUMP AND FAN RUNS - NO VOLTAGE TO PUMP NO SPARKING
KIT - PCB - PRIMARY
OBSERVATION PUMP AND FAN RUNS - CHANGES BUT FAN DOES NOT RUN NO SPARKING
KIT - SENSOR - FLOW
ON WITH NO DEMAND - FROST
KIT - PCB - PRIMARY
NO MAINS TO FAN AT START UP
KIT - PCB - PRIMARY
ELECTRICAL OVER 15V ON N
KIT - FAN
NO FAN AT START UP
KIT - FAN
DHW COOL RADS COOL
KIT - PCB - PRIMARY
OBSERVATION BOILER MODULATION
KIT - PCB - PRIMARY
L1 - STUCK IN FAULT
KIT - PCB - PRIMARY
L5
Z DIRECTION
BLANK FOR L6 FAULT CODE
Z DIRECTION
FAN FURTHER INVESTIGATION FUSE
HARNESS - MAINS VOLTAGE
CODE C0
KIT - PCB - PRIMARY
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
FAULT CODE DISPLAYED
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK AND STANDBY
BURNER DOES NOT IGNITE - IGNITION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT DOES NOT ESTABLISH - RECTIFICATION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT BAFFLES OUT OR IS NOISY - COMBUSTION ISSUE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
FLOW TEMPERATURE EXCEEDS 85 DEGREES BUT BOILER DOES NOT MODULATE / SHUT OFF
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
BOILER GOES TO OVERHEAT BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
FLOW TEMPERATURE EXCEEDS 85 DEGREES BUT BOILER DOES NOT MODULATE / SHUT OFF
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
BOILER GOES TO OVERHEAT BEFORE REACHING TEMPERATURE
CHARACTERISTIC TEST FROM OBSERVATION BOILER MODULATION (OVERHEAT)
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
DHW DEMAND NOT RECOGNISED
CHARACTERISTIC TEST FROM OPERATION DHW
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
NO DISPLAY SEEN
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES
PART OF DISPLAY NOT WORKING (8 DOES NOT INITIALLY SHOW)
CHARACTERISTIC TEST FROM OBSERVATION DISPLAY OPERATES
INLET PRESSURE DOES NOT CHANGE
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
INLET PRESSURE DROPS AWAY
CHARACTERISTIC TEST FROM PRESSURE GAS INLET (BLIP TEST)
BURNER CUTS OUT BEFORE BOILER REACHES TEMPERATURE
CHARACTERISTIC TEST FROM OPERATION CH
COMBUSTION TEST FAILED
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BURNER DROPS OUT ON MINIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
BURNER DROPS OUT ON MAXIMUM RATE
CHARACTERISTIC TEST FROM COMBUSTION TEST MAX AND MINIMUM
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
SUMP UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
FLUE MANIFOLD UNSATISFACTORY
CHARACTERISTIC TEST FROM INSPECTION SUMP AND FLUE MANIFOLD
RADIATORS TOO HOT
CHARACTERISTIC TEST FROM OPERATION CH
NO VOLTAGE MEASURED
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
BOILER REMAINS LIT BUT RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
GREATER THAN 15VAC ON BLUE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
BOILER REACHES TEMPERATURE BUT SYSTEM DOES NOT HEAT
CHARACTERISTIC TEST FROM OPERATION CH
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK AND STANDBY
GAS RATE LOW
CHARACTERISTIC TEST FROM GAS USAGE
UNABLE TO GAS RATE (EG LPG)
CHARACTERISTIC TEST FROM GAS USAGE
DISPLAY CHANGES TO C BUT FAN NEVER PAUSES
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS CH DEMAND
DISPLAY REMAINS ON 0
CHARACTERISTIC TEST FROM OBSERVATION FAN RUNS CH DEMAND
BOILER RUNS WITH NO DEMAND (C OR F SHOWN ON DISPLAY)
CHARACTERISTIC TEST FROM OBSERVATION SELF CHECK AND STANDBY
13/10/2023 09:18:56 2401_1_46_1 22/02/2024 10:43:26
16/01/2024 10:35:09
VOLTAGE FAN (AT PCB) - MAINS
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR FLOW
DISCONNECT PLUG FROM FLOW SENSOR
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR RETURN
DISCONNECT PLUG FROM RETURN SENSOR
VOLTAGE MAINS INPUT - F7 FAULT CODE
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
VOLTAGE GAS VALVE AT PCB
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY (5 PIN CONNECTOR) AND MAKE SAFE
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE PUMP
REMOVE PUMP COVER / PLUG
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
VOLTAGE FAN (AT PCB) - MAINS
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
VOLTAGE PUMP AT PCB
GAIN ACCESS TO PCB (
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (CH OP)
DISCONNECT CONNECTOR X7 FOR OUTDOOR SENSOR
RESISTANCE DETECTION LEAD
DISCONNECT FLAME SEN
VOLTAGE MAINS POWER SUPPLY AT TERMINAL BLOCK
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
RESISTANCE FUSE F1 (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
VOLTAGE SPARK GENERATOR INPUT (AT PCB)
GAIN ACCESS TO PCB (
RESISTANCE CYLINDER THERMOSTAT
DISCONNECT THE COMMON WIRE FROM THE THERMOSTAT
TURN CYLINDER THERMOSTAT TO ITS MAX SETTING
RESISTANCE CYLINDER THERMOSTAT
DISCONNECT THE COMMON WIRE FROM THE THERMOSTAT
TURN CYLINDER THERMOSTAT TO ITS MAX SETTING
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE OUTDOOR SENSOR (QADAI)
GAIN ACCESS TO PCB
DISCONNECT PLUG X7 FROM PCB
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO ELECTRICAL CONNECTIONS AT PUMP
OBSERVATION HOW IS PUMP WIRED
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK AT THE BOILER
RESISTANCE HARNESS PUMP
DISCONNECT X1 FROM THE PCB
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO ELECTRICAL CONNECTIONS AT PUMP
OBSERVATION HOW IS PUMP WIRED
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK AT THE BOILER
RESISTANCE HARNESS PUMP
DISCONNECT X1 FROM THE PCB
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO ELECTRICAL CONNECTIONS AT PUMP
OBSERVATION HOW IS PUMP WIRED
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK AT THE BOILER
RESISTANCE HARNESS PUMP
DISCONNECT X1 FROM THE PCB
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO ELECTRICAL CONNECTIONS AT PUMP
OBSERVATION HOW IS PUMP WIRED
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK AT THE BOILER
RESISTANCE HARNESS PUMP
DISCONNECT X1 FROM THE PCB
RESISTANCE PUMP
REMOVE PUMP COVER / PLUG
RESISTANCE PUMP
REMOVE PUMP COVER / PLUG
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SPARK GENERATOR
REMOVE THE MAINS CONNECTOR FROM THE SPARK GENERATOR
VOLTAGE PUMP AT PUMP
GAIN ACCESS TO ELECTRICAL CONNECTIONS AT PUMP
OBSERVATION HOW IS PUMP WIRED
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK AT THE BOILER
RESISTANCE HARNESS PUMP
DISCONNECT X1 FROM THE PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
OBSERVATION BOILER RESET - OVERHEAT
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
OBSERVATION POWER OFF DOES BOILER RESET
WAIT APPROXIMATELY 15 SECONDS
RESISTANCE DETECTION LEAD AND HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE DETECTION LEAD
DISCONNECT FLAME SEN
OBSERVATION HOW IS PUMP WIRED
GAIN ACCESS TO INCOMING MAINS TERMINAL BLOCK AT THE BOILER
RESISTANCE FAN
DISCONNECT THE 3 PIN POWER CONNECTOR FROM THE FAN
RESISTANCE HARNESS GAS VALVE
REMOVE CONNECTOR FROM GAS VALVE
PULL X3 BACK SLIGHTLY TO EXPOSE TEST PINS
VOLTAGE EXTERNAL CONTROLS
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY (5 PIN CONNECTOR) AND MAKE SAFE
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOL
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN (5 PIN CONNECTOR)
PULL X8 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOL
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOL
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE EXTERNAL CONTROLS AT PCB
GAIN ACCESS TO PCB (
RESISTANCE SELECTOR SWITCH
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT
DISCONNECT CONNECTOR X7 FOR OUTDOOR SENSOR
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT
DISCONNECT CONNECTOR X7 FOR OUTDOOR SENSOR
INSPECTION SPARK OUTPUT
REMOVE THE HT LEAD F
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
OBSERVATION BOILER MODULATION (OVERHEAT)
ATTACH TEMPERATURE CLAMP TO FLOW PIPE ON RIGHT HAND SIDE OF BOILER
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECTION FAN MECHANICAL
REMOVE THE FAN
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
OBSERVATION BOILER MODULATION (OVERHEAT)
ATTACH TEMPERATURE CLAMP TO FLOW PIPE ON RIGHT HAND SIDE OF BOILER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
OBSERVATION BOILER RESET - FA
ENSURE BOILER IS COOL AND NO DEMANDS ARE PRESENT
RESISTANCE DETECTION LEAD AND HARNESS
DISCONNECT FLAME SENSE LEAD FROM THE ELECTRODE
REMOVE CONNECTOR X3 FROM THE PCB
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (DHW)
DISCONNECT CONNECTOR X7 FOR OUTDOOR SENSOR
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (NO DEMAND)
DISCONNECT CONNECTOR X7 FOR OUTDOOR SENSOR
VOLTAGE SWITCH LIVE FOR OUTDOOR SENSOR
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
VOLTAGE SWITCH LIVE FOR OUTDOOR SENSOR
GAIN ACCESS TO PCB (USE INSULATION MAT AS REQUIRED)
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (DHW)
DISCONNECT CONNECTOR X7 FOR OUTDOOR SENSOR
VOLTAGE DISPLAY PCB
DISCONNECT THE RIBBON CABLE MARKED X10 AT BOTTOM OF PCB
VOLTAGE MAINS POWER SUPPLY AT PCB
GAIN ACCESS TO PCB (
RESISTANCE FUSE F2 (APPLIANCE)
REMOVE FUSE FROM HOLDER
RESISTANCE PCB INTEGRAL FUSE
REMOVE RIBBON CONNECTOR AT BOTTOM OF PCB
UNCLIP AND FLIP THE PCB ONTO ITS BACK
RESISTANCE HARNESS DISPLAY PCB
GAIN ACCESS TO PCB
REMOVE THE RIBBON CABLE JOINING THE TWO PCB'S
VOLTAGE DISPLAY PCB
DISCONNECT THE RIBBON CABLE MARKED X10 AT BOTTOM OF PCB
RESISTANCE HARNESS DISPLAY PCB
GAIN ACCESS TO PCB
REMOVE THE RIBBON CABLE JOINING THE TWO PCB'S
RESISTANCE HARNESS SPARK GENERATOR
REMOVE CONNECTOR FROM SPARK GENERATOR
PULL X3 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE IGNITION LEAD
DISCONNECT BOTH ENDS OF THE SPARK (HT) LEAD
VOLTAGE EXTERNAL CONTROLS (NO DEMAND)
{ALLDEMANDOFF}
GAIN ACCESS TO THE BOILERS MAIN TERMINAL STRIP
PRESSURE GAS INLET (BLIP TEST)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION SPARK ELECTRODE
CAREFULLY REMOVE THE
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE GAS VALVE AT PCB
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
VOLTAGE SWITCH LIVE FOR OUTDOOR SENSOR (HW OFF ISOLATED)
DISCONNECT HW OFF WI
VOLTAGE SWITCH LIVE FOR OUTDOOR SENSOR (HW OFF ISOLATED)
DISCONNECT HW OFF WI
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
TEMPERATURE DIFFERENTIAL FLOW & RETURN
CH TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMP TO THE FLOW AND RETURN PIPES
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT
DISCONNECT CONNECTOR X7 FOR OUTDOOR SENSOR
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
PRESSURE GAS INLET (MAXIMUM RATE)
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
RESISTANCE HARNESS WATER FLOW SENSOR
GAIN ACCESS TO PCB
REMOVE CONNECTOR TO FLOW SENSOR
PULL X8 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE HARNESS WATER FLOW SENSOR
GAIN ACCESS TO PCB
REMOVE CONNECTOR TO FLOW SENSOR
PULL X8 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
OBSERVATION DISCONNECT OUTDOOR SENSOR - REMEDIAL KIT (NO FAN)
DISCONNECT CONNECTOR X7 FOR OUTDOOR SENSOR
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION SUMP AND FLUE MANIFOLD
REMOVE SUMP INSPECTION COVER
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE PUMP AT TERMINAL BLOCK
GAIN ACCESS TO MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
VOLTAGE PUMP AT TERMINAL BLOCK
GAIN ACCESS TO MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
VOLTAGE PUMP AT TERMINAL BLOCK
GAIN ACCESS TO MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
VOLTAGE PUMP AT TERMINAL BLOCK
GAIN ACCESS TO MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
RESISTANCE PUMP AND HARNESS
REMOVE CONNECTOR X1 FROM THE PCB
RESISTANCE FAN AND MAINS HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE SPARK GENERATOR AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
VOLTAGE PUMP AT TERMINAL BLOCK
GAIN ACCESS TO MAINS TERMINAL BLOCK (USE INSULATION MAT AS NECESSARY)
RESISTANCE HARNESS WATER FLOW SENSOR
GAIN ACCESS TO PCB
REMOVE CONNECTOR TO FLOW SENSOR
PULL X8 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
VOLTAGE FAN CONTROL (AT PCB)
REMOVE DC ELECTRICAL CONNECTOR FROM FAN ASSEMBLY (5 PIN CONNECTOR) AND MAKE SAFE
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOL
RESISTANCE HARNESS FAN CONTROL
REMOVE LOW VOLTAGE CONNECTOR FROM FAN (5 PIN CONNECTOR)
PULL X8 BACK SLIGHTLY TO EXPOSE TEST PINS
RESISTANCE HARNESS FAN POWER
DISCONNECT MAINS VOL
GAS RATE
TURN THE CH TEMP CONTROL KNOB TO THE 10 O'CLOCK POSITION
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
PRESSURE GAS INLET
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECTION INJECTOR
REMOVE GAS INJECTOR FROM THE FAN VENTURI
INSPECTION FAN MECHANICAL
REMOVE THE FAN
INSPECTION BURNER
REMOVE THE BURNER
INSPECTION HEAT EXCHANGER (FLUE WAYS)
REMOVE THE BURNER FROM THE BOILER
VOLTAGE FAN (AT PCB) - MAINS
PULL CONNECTOR X3 BACK SLIGHTLY TO EXPOSE TEST POINTS
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
RESISTANCE POTENTIOMETER
REMOVE THE MAIN PCB TO GAIN ACCESS TO THE DISPLAY PCB
RESISTANCE SENSOR TEMP RETURN AND HARNESS
GAIN ACCESS TO PCB
DISCONNECT PLUG X6 FROM PCB
INSPECTION DETECTION ELECTRODE
REMOVE FLAME DETECTION ELECTRODE FROM ITS HOUSING
RESISTANCE FAN AND MAINS HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE GAS VALVE AND HARNESS
REMOVE CONNECTOR X3 FROM THE PCB
System Information
- Total Tests: 675
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control