Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
WORCESTER GREENSTAR RI ERP (WITH TRANSFORMER)
GLOBALLY REPLACED
OBSERVATION BURNER IGNITES AND ESTABLISHES
ENSURE THE APPLIANCE IS COOL (BELOW 40°C)
BOILER THERMOSTAT SET TO MAX
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
INSPECTION CONDENSATE TRAP OPERATION
UNSCREW CONTROL PANEL AND HOOK ON LOWER HOOKS SO CONDENSATE TRAP IS VISIBLE
PRESSURE FAN MAXIMUM
{GAINPCBACS}
CONNECT A PRESSURE GAUGE TO THE FAN PRESSURE TEST POINT
PRESSURE GAS INLET MAX
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
FURTHER INVESTIGATION FUSE BLOWN (PCB FUSES)
OUTSIDE MODEL
FAULT CODE SLOW FLASH NORMALLY ON FLASH OFF (OVERHEAT)
OUTSIDE MODEL
FURTHER INVESTIGATION FUSE BLOWN (MAINS FUSE)
OUTSIDE MODEL
FAULT CODE FAST FLASH (VOLATILE LOCK OUT)
OUTSIDE MODEL
OBSERVATION FAN RUNS
ENSURE THE APPLIANCE IS COOL (BELOW 40°C)
BOILER THERMOSTAT SET TO MAX
BURNER DOES NOT EST
ELECTRODE ASSEMBLY
CALIBRATION LOW BOILER DOES NOT RAMP UP
SENSOR - PRIMARY (CONTROL)
BLANK DISPLAY
CABLE FAN CONNECTOR ASSEMBLY
NOT DUMPING
CONDENSATE TRAP
BURNER DOES NOT IGNITE PRESSURE DROPS
GAS VALVE INLET PRESSURE
LOW
GAS VALVE INLET PRESSURE
NO POWER TO PUMP
PCB
BLOCKED OR SPLIT BAFFLING
GAS SUPPLY TUBE
BURNER IGNITES
HARNESS - MAINS
BLOCKED OR SPLIT NO INLET DROP
GAS SUPPLY TUBE
BLOCKED OR SPLIT DOES NOT ESTABLISH
GAS SUPPLY TUBE
BLOCKED OR SPLIT DROPS ON MINIMUM
GAS SUPPLY TUBE
BLOCKED OR SPLIT COMB SETTINGS INCORRECT
GAS SUPPLY TUBE
OVERHEAT
SYSTEM PRESSURE
OVERHEAT
SENSOR - PRIMARY (CONTROL)
OVERHEAT
SYSTEM RESTRICTION OR BLOCKAGE
COMBUSTION INCORRECT
FLUE / BURNER SEALS
COMBUSTION INCORRECT 2
FLUE / BURNER SEALS
COMBUSTION FAIL
FLUE
BLOCKED OR SPLIT LOW FAN PRESSURE
GAS SUPPLY TUBE
LOW FAN PRESSURE MAXIMUM
BURNER
FAN PRESSURE
CONDENSATE TRAP
OVERHEAT
FLUE / BURNER SEALS
BURNERIGNITES
HARNESS - MAINS
UNSATISFACTORY CHECKS
Z BLANKS
NOT ESTABLISHING
CONDENSATE TRAP
FAILING FGA
CONDENSATE TRAP
DROPS OUT IN MINIMUM
CONDENSATE TRAP
CH OPERATION - NOISY
SYSTEM PRESSURE
CH OPERATION - UP TO TEMP RADS COLD
SYSTEM PRESSURE
CH OPERATION - BOILER AND RADIATORS ONLY GET WARM
SYSTEM PRESSURE
VOLATILE LOCKOUT FAN RUNS 1 - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT FAN RUNS - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS1 FAULT CODE
CABLE FAN CONNECTOR ASSEMBLY
FAN DOES NOT RUN1 FAULT CODE
CABLE FAN CONNECTOR ASSEMBLY
FAN DOES NOT RUNFAULT CODE
CODE PLUG
FAN DOES NOT RUN 1FAULT CODE
SENSOR - PRIMARY (CONTROL)
VOLATILE LOCKOUT BETWEEN 125 VAC AND 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT ABOVE 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT STSLOW THEN TO TO HIGH SPEED - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT BETWEEN 125 VAC AND 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT ABOVE 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
BLOWN STAND BY MODE
FUSE (FUSED SPUR)
VOLATILE LOCKOUT STSLOW THEN TO TO HIGH SPEED
CABLE FAN CONNECTOR ASSEMBLY
DOES NOT ESTABLISH
BURNER
BETWEEN 125 VAC AND 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
ABOVE 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
STSLOW THEN TO TO HIGH SPEED - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
BETWEEN 125 VAC AND 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
ABOVE 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
STSLOW THEN TO TO HIGH SPEED
CABLE FAN CONNECTOR ASSEMBLY
BELOW 124 VAC
FAN
FAN RUNS
AIR PRESSURE SWITCH
FAN RUNS
LIMITER 120DEG C - TEMPERATURE
FAN RUNS
SENSOR FLUE OVERHEAT
NOT IGNITING
CONDENSATE TRAP
FAN RUNS - HIGH RESIST
AIR PRESSURE SWITCH
FAN RUNS - HIGH RESIST
LIMITER 120DEG C - TEMPERATURE
FAN RUNS - HIGH RESIST
SENSOR FLUE OVERHEAT
BURNER IGNITES
LEAD- IGNITION
BURNER DOES NOT IGNITE
GAS SUPPLY TUBE
BURNER IGNITES
ELECTRODE ASSEMBLY
DOES NOT IGNITE
HEAT EXCHANGER PRIMARY FLUE WAYS
DHW BURNER IGNITION ESTABLISH - INTERMITTENT - LOW PRESSURE
CONDENSATE TRAP
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 3
GAS SUPPLY TUBE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE INLET PRESSURE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
CONDENSATE TRAP
DHW BURNER IGNITION ESTABLISH - INTERMITTENT- HIGH RESIST
LIMITER - TEMPERATURE (CORROSION)
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
GAS SUPPLY TUBE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
HARNESS - MAINS
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
LEAD- IGNITION
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
ELECTRODE ASSEMBLY
INTERMITTENT IGNITION FAILING FGA
CONDENSATE TRAP
INTERMITTENT IGNITION BLOCKED OR SPLIT COMB SETTINGS INCORRECT
GAS SUPPLY TUBE
INTERMITTENT IGNITION COMBUSTION INCORRECT
FLUE / BURNER SEALS
INTERMITTENT IGNITIONDROPS OUT IN MINIMUM
CONDENSATE TRAP
INTERMITTENT IGNITIONBLOCKED OR SPLIT DROPS ON MINIMUM
GAS SUPPLY TUBE
INTERMITTENT IGNITIONCOMBUSTION INCORRECT 2
FLUE / BURNER SEALS
FAULT CODE OVERHEAT WILL NOT RESET
AIR PRESSURE SWITCH
FAULT CODE OVERHEAT WILL NOT RESET
LIMITER 120DEG C - TEMPERATURE
FAULT CODE OVERHEAT WILL NOT RESET
SENSOR FLUE OVERHEAT
OVERHEAT TRIPPING EARLY
LIMITER 120DEG C - TEMPERATURE
NO POWER ON BROWN AND PURPLE - NEW STYLE FAN
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS - NEW STYLE FAN
CABLE FAN CONNECTOR ASSEMBLY
FAN DOES NOT RUN - NEW STYLE FAN
CODE PLUG
FAN RUNS - NEW STYLE FAN
SENSOR - PRIMARY (CONTROL)
FAN DOES NOT RUN FAN VOLTAGE OK - NEW STYLE FAN
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS
CABLE FAN CONNECTOR ASSEMBLY
DOES NOT RUN
FAN
FAN DOES NOT RUN
CODE PLUG
FAN RUNS
SENSOR - PRIMARY (CONTROL)
NOT RUNNING FAN
PCB
FAN DOES NOT RUN FAN VOLTAGE OK
CABLE FAN CONNECTOR ASSEMBLY
INFORMATION FAN PCB REMOVAL
Z BLANKS
BAFFLING
FLUE
LOW FAN PRESSURE BAFFLING
BURNER
FURTHER INVESTIGATION MAINS FUSE
GAS VALVE
FURTHER INVESTIGATION FURTHER INVESTIGATION
TRANSFORMER
FURTHER INVESTIGATION
GAS VALVE
FAN RUNS LOW BOILER GOES TO OVERHEAT BOILER NOISEY
SENSOR - PRIMARY (CONTROL)
FOR TYPE DIAG PROCEDURE
Z BLANKS
BLOWN STANDBY MODE
FUSE MAIN PCB F1
BLOWN STANDBY MODE
FUSE MAIN PCB F2
COIL FAULT STANDBY
TRANSFORMER
NOISE BOILER
CONDENSATE TRAP
FAULT CODE
Z BLANKS
BURNER BAFFLING OUT
CONDENSATE TRAP
BURNER BAFFLING OUT
GAS VALVE INLET PRESSURE
FOR LED FURTHER INVESTIGATION
Z BLANKS
BURNER IGNITES BUT DOES NOT ESTABLISH
GAS VALVE INLET PRESSURE
BLANK DISPLAY
FAN
PUMP
PUMP
PUMP WIRING
PUMP WIRING
UNABLE TO SET
GAS VALVE
BURNER IGNITES
GAS VALVE
OVERRUN FUNCTION
PCB
OVERRUN FIRES WITH NO DEMAND
CAPACITOR
OVERHEAT NOT RUNNING
PUMP
OVERHEAT
PUMP WIRING
OVERHEAT
PCB
DROPPING OUT ON MINIMUM
GAS VALVE
BURNER DOES NOT IGNITE PRESSURE DROPS MAXIMUM
HEAT EXCHANGER PRIMARY FLUE WAYS
FUSE MAINS
Z BLANKS
OVERHEAT NO FAULT FOUND
NORMAL OPERATION
BAFFLING
GAS VALVE BASE SETTINGS
FAN RUNS1 FAULT CODE
FAN PCB
FAN DOES NOT RUNFAULT CODE
HARNESS - MAINS
VOLATILE LOCKOUT BELOW 124 VAC
FAN PCB
NO PRESSURE BAFFLING
FAN MEMBRANE
BURNER DOES NOT IGNITE
FAN MEMBRANE
BURNER DOES NOT EST
HEAT EXCHANGER PRIMARY FLUE WAYS
SLOW THEN TO HIGH SPEED
FAN PCB
BELOW 124 VAC
FAN PCB
SAFETY CIRCUIT
HARNESS - MAINS
SAFETY CIRCUIT - HIGH RESIST
HARNESS - MAINS
FAN RUNS BURNER DOES NOT IGNITE
FAN MEMBRANE
FAN RUNS BURNER DOES NOT IGNITE
HEAT EXCHANGER PRIMARY FLUE WAYS
NOT IGNITING WITH DROP
FAN MEMBRANE
BURNER DOES NOT IGNITE
GAS VALVE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT NO DROP
FAN MEMBRANE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
HEAT EXCHANGER PRIMARY FLUE WAYS
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
NO FAULT INTERMITTENT IGNITION
INTERMITTENT IGNITION UNABLE TO SET
GAS VALVE
FAN RUNS BURNER DOES NOT IGNITE - NO PRESSURE DROP
LIMITER - TEMPERATURE (CORROSION)
FAN RUNS BURNER DOES NOT IGNITE - NO SPARKING
LIMITER - TEMPERATURE (CORROSION)
OVERHEAT INVESTIGATION
LIMITER - TEMPERATURE (CORROSION)
FAULT CODE OVERHEAT
HARNESS - MAINS
DOES NOT RUN1 FAULT CODE
FAN PCB
PRESSURE FAN MAXIMUM
FAN MEMBRANE
WRONG MIX BAFFLING
GAS VALVE
OVERHEAT TRIPPING EARLY
SENSOR FLUE OVERHEAT
FAN RUNS - NEW STYLE FAN
HARNESS - MAINS
FAN RUNS
HARNESS - MAINS
CH NOISY
SYSTEM RESTRICTION OR BLOCKAGE
BAFFLES - LOW PRESSURE
FAN MEMBRANE
BURNER DOES NOT IGNITE PRESSURE DROPS BAFFLING
HEAT EXCHANGER PRIMARY FLUE WAYS
FURTHER INVESTGATION FUSE - SIT VALVE MAINS FUSE
PUMP WIRING
FURTHER INVESTIGATION FUSE F1 FURTHER INVESTIGATION MAINS FUSE
CABLE FAN CONNECTOR ASSEMBLY
FUSE FURTHER INVESTIGATION 2
MAINS FUSE BLOWN - FURTHER INVESTIGATION
GAS VALVE BURNER IGNITES 1FURTHER INVESTIGATION MAINS FUSE
HARNESS - MAINS
FURTHER INVESTGATION FUSE - SIT VALVE
PUMP WIRING
FURTHER INVESTIGATION FUSE F1 FURTHER INVESTIGATION
CABLE FAN CONNECTOR ASSEMBLY
FUSE INVESTIGATION SIT
FAN PCB
FURTHER INVESTIGATION FURTHER INVESTIGATION
PCB (FUSE INVESTIGATION)
GAS VALVE BURNER IGNITES 1FURTHER INVESTIGATION
HARNESS - MAINS
LED
PCB
FUSE F1 APPLIANCE
Z BLANKS
FUSE F2 APPLIANCE
Z BLANKS
STANDBY
PCB
COMBUSTION SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION SETTINGS HIGH AND LOW
BURNER DROPS OUT IN MINIMUM OUTPUT MODE
CHARACTERISTIC TEST FROM COMBUSTION SETTINGS HIGH AND LOW
BURNER DOES NOT IGNITE SMOOTHLY / INTERMITTENT IGNITION
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
FAN / PUMP DO NOT OVERRUN AS ABOVE
CHARACTERISTIC TEST FROM OVERRUNS
BOILER CONTINUES RUNNING, CHATTERS, OR FIRES WITH NO DEMAND INTEMITTENTLY
CHARACTERISTIC TEST FROM OVERRUNS
MAINS VOLTAGE PRESENT
CHARACTERISTIC TEST FROM VOLTAGE BOILER SWITCHED LIVE (NO DEMAND)
VOLTAGE PRESENT BUT LOW (APPROX 60-100V)
CHARACTERISTIC TEST FROM VOLTAGE BOILER SWITCHED LIVE (NO DEMAND)
TEMPERATURE ABOVE 90°C AND BOILER STILL FIRED
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
BOILER RETURNS TO FAULT CODE, TEMPERATURE 90°C OR BELOW
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
BOILER NOISY DURING OPERATION
CHARACTERISTIC TEST FROM CH OPERATION
BOILER REACHES TEMPERATURE, RADS DO NOT HEAT OR ONLY GET WARM
CHARACTERISTIC TEST FROM CH OPERATION
BOILER CONTINUES TO FIRE BUT RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM CH OPERATION
BOILER DOES NOT RESPOND TO DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
FAST FLASH (VOLATILE LOCKOUT) DISPLAYED WITHIN 10 SECONDS
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
FAST FLASH (VOLATILE LOCKOUT) DISPLAYED AFTER MORE THAN 20 SECONDS, FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 124 VAC AND 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 124 VAC AND 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
240 VOLTS ACROSS PURPLE BROWN OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
240 VOLTS ACROSS PURPLE/BROWN ABSENT
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
240 VOLTS ACROSS PURPLE BROWN OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
240 VOLTS ACROSS PURPLE/BROWN ABSENT
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES SMOOTHLY, BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT IS NOISY AND/OR BAFFLES OUT
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
09/12/2020 07:43:54 2011_1_50_1 04/01/2021 11:12:32
09/12/2020 16:02:36
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE PUMP
REMOVE COVER FROM PUMP ASSEMBLY
VOLTAGE PUMP AT PCB
{GAINPCBACS}
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR FROM ST9 ON THE PCB
RESISTANCE MAINS FUSE
REMOVE FUSE FROM FUSED SPUR
RESISTANCE GAS VALVE HARNESS
REMOVE THE CONNECTOR
OBSERVATION BOILER RESET OVERHEAT FAULT
ENSURE APPLIANCE IS COOL
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR FROM ST9 ON THE PCB
VOLTAGE PUMP
REMOVE COVER FROM PUMP ASSEMBLY
VOLTAGE PUMP AT PCB
{GAINPCBACS}
INSPECTION FAN MEMBRANE
REMOVE AIR/GAS FAN ASSEMBLY
RESISTANCE - SIT GAS VALVE AND HARNESS - FURTHER INVESTIGATION
REMOVE ST5 CONNECTOR FROM THE PCB
RESISTANCE - SIT GAS VALVE AND HARNESS - FURTHER INVESTIGATION
REMOVE ST5 CONNECTOR FROM THE PCB
OBSERVATION BLUE LED - FAULT CODE
ON / OFF SWITCH TURNED TO OFF
VOLTAGE FAN (AT PCB) - NEW STYLE
ENSURE NO DEMANDS
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR FROM ST9 ON THE PCB
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
VOLTAGE BOILER SWITCHED LIVE
{GAINPCBACS}
VOLTAGE FAN (AT PCB) - NEW STYLE
ENSURE NO DEMANDS
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
INSPECTION FAN MEMBRANE
REMOVE AIR/GAS FAN ASSEMBLY
RESISTANCE PUMP
REMOVE COVER FROM PUMP ASSEMBLY
DISCONNECT WIRES FROM PUMP
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
RESISTANCE PUMP
REMOVE COVER FROM PUMP ASSEMBLY
DISCONNECT WIRES FROM PUMP
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
MAINS POWER INPUT TO APPLIANCE
{GAINPCBACS}
VOLTAGE BOILER SWITCHED LIVE
{GAINPCBACS}
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM ELECTRODE
DISCONNECT CONNECTOR ST9 FROM THE PCB
ELECTRODE SENSE
REMOVE THE ELECTRODE ASSEMBLY
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
REMOVE FAN CONNECTOR IS BLUE LIGHT STILL OFF
REMOVE FAN CONNECTOR FROM PCB
SPARKING PRESENT TEST
{GAINPCBACS}
REMO
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
PRESSURE GAS INLET DROP
ATTACH U GAUGE TO INLET PRESSURE TEST POINT
ON/OFF SWITCH ON
FAN PRESSURE-BAFFLING
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
PRESSURE FAN - IGNITION
ATTACH A PRESSURE GAUGE TO THE FAN PRESSURE TEST POINT
ON/OFF SWITCH ON
VOLTAGE GAS VALVE
DISCONNECT CONNECTOR
VOLTAGE BOILER SWITCHED LIVE (NO DEMAND)
{GAINPCBACS}
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
MEASURE HEAT EXCHANGER TEMPERATURE DIFFERENCE
UNSCREW CONTROL BOX
OBSERVATION RUN BOILER TO MAX TEMP - DOES OVERHEAT OCCUR
ATTACH TEMPERATURE CLAMP TO FLOW PIPE
SET BOILER TEMPERATURE CONTROL TO MAX
BURNER
REMOVE FAN
REMOVE THE BURNER
RECTIFICATION VOLTAGE
DISCONNECT FLAME SENSE LEAD (GREEN LEAD) FROM SENSE ELECTRODE AND SECURE IT AS SHOWN
KEYED PLUG
LOWER THE FACIA PANEL
VOLTAGE FAN (AT PCB)
ENSURE NO DEMANDS
VOLTAGE DEMAND TO FAN FROM PCB
REMOVE THE FAN CONNE
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE DEMAND TO FAN FROM PCB
REMOVE THE FAN CONNE
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR FROM ST9 ON THE PCB
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
PRESSURE FAN - IGNITION
ATTACH A PRESSURE GAUGE TO THE FAN PRESSURE TEST POINT
ON/OFF SWITCH ON
INSPECTION FAN MEMBRANE
REMOVE AIR/GAS FAN ASSEMBLY
BURNER INSPECTION
REMOVE FAN
REMOVE THE BURNER
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE APS
DISCONNECT ONE OF THE ORANGE LEADS FROM THE AIR PRESSURE SWITCH
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OVERHEAT STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE FLUE OVERHEAT STAT
RESISTANCE APS
DISCONNECT ONE OF THE ORANGE LEADS FROM THE AIR PRESSURE SWITCH
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OVERHEAT STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE FLUE OVERHEAT STAT
INSPECTION FAN MEMBRANE
REMOVE AIR/GAS FAN ASSEMBLY
BURNER INSPECTION
REMOVE FAN
REMOVE THE BURNER
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE ELECTRODES TOP OF THE BURNER AND FROM THE PCB
INSPECTION FAN MEMBRANE
REMOVE AIR/GAS FAN ASSEMBLY
INSPECTION IGNITION ELECTRODE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN
REMOVE THE BURNER
PRESSURE FAN MAXIMUM
{GAINPCBACS}
CONNECT A PRESSURE GAUGE TO THE FAN PRESSURE TEST POINT
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
INSPECTION FAN MEMBRANE
REMOVE AIR/GAS FAN ASSEMBLY
BURNER INSPECTION
REMOVE FAN
REMOVE THE BURNER
SPARKING PRESENT TEST
{GAINPCBACS}
REMO
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SENSE LEAD FROM ELECTRODE
DISCONNECT CONNECTOR ST9 FROM THE PCB
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE ELECTRODES TOP OF THE BURNER AND FROM THE PCB
INSPECTION ELECTRODES
REMOVE THE ELECTRODE ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE AIR/GAS FAN ASSEMBLY
RESISTANCE APS
DISCONNECT ONE OF THE ORANGE LEADS FROM THE AIR PRESSURE SWITCH
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OVERHEAT STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE FLUE OVERHEAT STAT
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN MEMBRANE
REMOVE AIR/GAS FAN ASSEMBLY
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
VOLTAGE FAN (AT PCB)
ENSURE NO DEMANDS
KEYED PLUG
LOWER THE FACIA PANEL
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR FROM ST9 ON THE PCB
VOLTAGE DEMAND TO FAN FROM PCB
REMOVE THE FAN CONNE
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
KEYED PLUG
LOWER THE FACIA PANEL
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR FROM ST9 ON THE PCB
VOLTAGE DEMAND TO FAN FROM PCB
REMOVE THE FAN CONNE
RESISTANCE FAN HARNESS
DISCONNECT THE FAN CONNECTOR FROM THE PCB
DISCONNECT THE FAN CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
BURNER
REMOVE FAN
REMOVE THE BURNER
RESISTANCE PUMP AND HARNESS
{GAINPCBACS}
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR ST5 FROM THE PCB
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX, REMOVE THE PCB
AND THE TRANSFORMER FROM THE PCB
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
OBSERVATION REPLACE FUSE WITH FAN DISCONNECTED
REPLACE THE BLOWN FU
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE PUMP AND HARNESS
{GAINPCBACS}
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR ST5 FROM THE PCB
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX, REMOVE THE PCB
AND THE TRANSFORMER FROM THE PCB
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
OBSERVATION REPLACE FUSE WITH FAN DISCONNECTED
REPLACE THE BLOWN FU
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE FUSE F1
REMOVE FUSE FROM FUSE AND HOLDER FROM PCB
RESISTANCE FUSE F2
REMOVE BACK OF CONTROL BOX, REMOVE TRANSFORMER, PULL BACK PCB FROM CONTROL BOX.
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX, REMOVE THE PCB
AND THE TRANSFORMER FROM THE PCB
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
GAS INLET PRESSURE
ATTACH PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
System Information
- Total Tests: 547
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control