XSol Diagnostic System

Interactive Test Sequence Navigator

Welcome to the XSol Diagnostic System

This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.

Start Diagnostic Sequence

or choose a specific test below:

IDEAL CLASSIC RS

GLOBALLY REPLACED

Next: &1, *

INFORMATION CASE REMOVAL

Next: &4, !f19

TYPE OF DIAGNOSTIC PROCEDURE

PLEASE SELECT FROM O

Next: &529, !f5

OBSERVATION PILOT & BURNER IGNITES

REFIT CASE IF IT WAS REMOVED PREVIOUSLY

Next: &994, ?71, ?73, ?415

OPERATION CH

THERMOSTAT SET TO 6 (MAXIMUM)

Next: &288, ?226, ?228, ?230, ?245

OPERATION DHW

Next: &501, ?289, ?291

FUSE INVESTIGATION (MAINS)

INTENTIONALLY BLANK - HEADER FOR MAINS FUSE INVESTIGATION

Next: &nff, f296

FUSE INVESTIGATION (APPLIANCE)

INTENTIONALLY BLANK - HEADER FOR APPLIANCE FUSE INVESTIGATION

Next: &nff, f310

INFORMATION PROGRAMMER

Next: &nff, !f468

COMBUSTION TEST

Next: &739, f1012

OBSERVATION BOILER STANDBY

NO DEMANDS
THERMOSTAT SET TO 6 (MAXIMUM)

Next: &70, ?530, ?532

BOTH LEDS ILLUMINATED TREE

OUTSIDE MODEL

Next: &nff, f962

OBSERVATION RUN BOILER TO MAX TEMP

ATTACH A TEMPERATURE

Next: &nff, !f740

PRESSURE BURNER

ATTACH A PRESSURE GAUGE TO THE BURNER PRESSURE TEST POINT

Next: &224, f995

COMBUSTION TEST FROM DIAGNOSTIC PROCEDURE

INTENTIONALLY BLANK - HEADER FOR COMBUSTION TEST

Next: &nff, f1007

OPERATION CH - NOISY

SYSTEM PRESSURE / AIR IN SYSTEM

Next: End

OPERATION CH - NOISY

PUMP

Next: End

COMBUSTION TEST

INLET PRESSURE

Next: End

COMBUSTION TEST

KIT - COMBUSTION CHAMBER INSULATION

Next: End

COMBUSTION TEST

BURNER FITMENT

Next: End

COMBUSTION TEST

BURNER

Next: End

COMBUSTION TEST

HEAT EXCHANGER ASSEMBLY (FLUEWAYS)

Next: End

COMBUSTION TEST

FLUE

Next: End

INFORMATION CASE REMOVAL

Z REDIRECT

Next: End

OPERATION CH - UP TO TEMP RADS COOL

SYSTEM PRESSURE / AIR IN SYSTEM

Next: End

OPERATION CH - RUNS BUT RADS COOL

SYSTEM PRESSURE / AIR IN SYSTEM

Next: End

OPERATION CH - UP TO TEMP RADS COOL

PUMP - NOT RUNNING

Next: End

INFORMATION PROGRAMMER

Z REDIRECT

Next: End

TYPE OF DIAGNOSTIC PROCEDURE

Z REDIRECT

Next: End

FUSE INVESTIGATION (MAINS)

KIT - FIXINGS - GENERAL

Next: End

FUSE INVESTIGATION (APPLIANCE)

KIT - FIXINGS - GENERAL

Next: End

OBSERVATION PILOT & BURNER IGNITES - NO MAIN BURNER

KIT - IGNITION ELECTRODE

Next: End

OBSERVATION RUN BOILER TO MAX TEMP

KIT - THERMOSTAT - BOILER

Next: End

OBSERVATION FAN RUNS - OVERHEAT INVESTIGATION

PUMP - NOT RUNNING

Next: End

OBSERVATION FAN RUNS - OVERHEAT INVESTIGATION

SYSTEM PRESSURE / AIR IN SYSTEM

Next: End

OBSERVATION FAN RUNS - OPEN CIRCUIT

KIT - LIMIT THERMOSTAT

Next: End

OBSERVATION FAN RUNS

HARNESS - INCOMING MAINS

Next: End

OBSERVATION FAN RUNS - NO LED

PCB 25E - PACTROL

Next: End

OBSERVATION FAN RUNS

BOARD 7 - 1A FUSES

Next: End

OBSERVATION PILOT & BURNER IGNITES - NO PILOT

GAS VALVE - PILOT SOLENOID

Next: End

OBSERVATION PILOT & BURNER IGNITES - NO PILOT

KIT - IGNITION ELECTRODE

Next: End

OBSERVATION PILOT BURNER IGNITES - BAFFLES

KIT - COMBUSTION CHAMBER INSULATION

Next: End

OBSERVATION PILOT BURNER IGNITES - BAFFLES

HEAT EXCHANGER ASSEMBLY (FLUEWAYS)

Next: End

OBSERVATION PILOT & BURNER IGNITES - NO PILOT

KIT - THERMOSTAT - BOILER

Next: End

OPERATION CH - SHUTS DOWN TOO EARLY

KIT - THERMOSTAT - BOILER

Next: End

FUSE INVESTIGATION - MAINS

GAS VALVE

Next: End

FUSE INVESTIGATION - MAINS

GAS VALVE - PILOT SOLENOID

Next: End

NO APPARENT FAULT

FUSE FURTHER INVESTIGATION (MAINS)

Next: End

FUSE INVESTIGATION - APPLIANCE

GAS VALVE

Next: End

FUSE INVESTIGATION - APPLIANCE

GAS VALVE - PILOT SOLENOID

Next: End

BOTH LEDS ILLUMINATED - NO PILOT

INLET PRESSURE

Next: End

BOTH LEDS ILLUMINATED

GAS VALVE - PILOT SOLENOID

Next: End

BOTH LEDS ILLUMINATED OBSERVATION - NO PILOT

KIT - IGNITION ELECTRODE

Next: End

BOTH LEDS ILLUMINATED - NO PILOT

KIT - INJECTOR

Next: End

BOTH LEDS ILLUMINATED - NO SPARKING

PCB 25E - PACTROL

Next: End

PRESSURE BURNER

INLET PRESSURE

Next: End

OPERATION CH - NOISY

HEAT EXCHANGER ASSEMBLY (WATERWAYS)

Next: End

COMBUSTION TEST

GAS VALVE - ADJUSTMENT

Next: End

COMBUSTION TEST

NO FAULT - COMBUSTION TEST

Next: End

COMBUSTION TEST

KIT - GASKET GROMMET & BUSH

Next: End

COMBUSTION TEST

INJECTOR - MAIN

Next: End

OBSERVATION PILOT & BURNER IGNITES - NO MAIN BURNER

KIT - GAS VALVE PLUG C/W LEAD

Next: End

OBSERVATION PILOT & BURNER IGNITES - NO MAIN BURNER

GAS VALVE - ADJUSTMENT

Next: End

OBSERVATION BOILER STANDBY

GAS VALVE

Next: End

NO FAN - MAINS SUPPLY 2

Z REDIRECT

Next: End

FUSE FURTHER INVESTIGATION - MAINS

Z REDIRECT

Next: End

OBSERVATION FAN RUNS - WILL NOT RESET

KIT - LIMIT THERMOSTAT

Next: End

FAULTY LED

Z REDIRECT

Next: End

OBSERVATION PILOT & BURNER IGNITES - NO PILOT

KIT - GAS VALVE PLUG C/W LEAD

Next: End

OBSERVATION FAN RUNS - ONLY I3 LED

PCB 25E - PACTROL

Next: End

OBSERVATION FAN RUNS - OVERHEAT INVESTIGATION

NO FAULT - OVERHEAT INVESTIGATION

Next: End

OBSERVATION FAN RUNS - OVERHEAT INVESTIGATION

KIT - LIMIT THERMOSTAT

Next: End

OVERHEAT INVESTIGATION

KIT - THERMOSTAT - BOILER

Next: End

OPERATION CH - SHUTS OFF FAN CONITNUES

GAS VALVE - PILOT SOLENOID

Next: End

FUSE INVESTIGATION - MAINS - MAIN SOLENOID

KIT - GAS VALVE PLUG C/W LEAD

Next: End

FUSE INVESTIGATION - MAINS - PILOT SOLENOID

KIT - GAS VALVE PLUG C/W LEAD

Next: End

FUSE INVESTIGATION - APPLIANCE - MAIN SOLENOID

KIT - GAS VALVE PLUG C/W LEAD

Next: End

NO APPARENT FAULT

FUSE FURTHER INVESTIGATION (APPLIANCE)

Next: End

FUSE INVESTIGATION - APPLIANCE - PILOT SOLENOID

KIT - GAS VALVE PLUG C/W LEAD

Next: End

BOTH LEDS ILLUMINATED

KIT - GAS VALVE PLUG C/W LEAD

Next: End

BOTH LEDS ILLUMINATED

GAS VALVE

Next: End

PRESSURE BURNER

GAS VALVE - ADJUSTMENT

Next: End

OPERATION CH - RUNS BUT RADS COOL

INJECTOR - MAIN

Next: End

CORK GASKET DAMAGED

CHARACTERISTIC TEST FROM INSPECTION INJECTOR AND GASKET

Next: !p1026

INJECTOR UNSATISFACTORY

CHARACTERISTIC TEST FROM INSPECTION INJECTOR AND GASKET

Next: !p1028

NO BURNER PRESSURE MEASURED

CHARACTERISTIC TEST FROM OPERATION DHW

Next: p213

BURNER PRESSURE PRESENT BUT LOW

CHARACTERISTIC TEST FROM OPERATION DHW

Next: p212

BOILER REACHES TEMPERATURE BUT RADIATORS REMAIN COOL

CHARACTERISTIC TEST FROM OPERATION CH

Next: p227

BOILER SHUTS DOWN BEFORE REACHING TEMPERATURE

CHARACTERISTIC TEST FROM OPERATION CH

Next: p917

CH OPERATES SATISFACTORILY BUT BOILER IS NOISY

CHARACTERISTIC TEST FROM OPERATION CH

Next: p1001

BOILER CONTINUES TO FIRE BUT RADIATORS ONLY GET WARM

CHARACTERISTIC TEST FROM OPERATION CH

Next: p983

DHW OPERATION UNSATISFACTORY

CHARACTERISTIC TEST FROM OPERATION DHW

Next: !p290

BOILER DOES NOT RUN WITH DHW DEMAND

CHARACTERISTIC TEST FROM OPERATION DHW

Next: !p380

BURNER LIGHTS BUT BAFFLES OUT

CHARACTERISTIC TEST FROM OBSERVATION PILOT & BURNER IGNITES

Next: p482

BOILER FIRES WITH NO DEMAND

CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY

Next: !p531

PILOT STUCK ON

CHARACTERISTIC TEST FROM OBSERVATION BOILER STANDBY

Next: !p533

PILOT IGNITES BUT MAIN BURNER DOES NOT

CHARACTERISTIC TEST FROM OBSERVATION PILOT & BURNER IGNITES

Next: p72

PILOT DOES NOT IGNITE

CHARACTERISTIC TEST FROM OBSERVATION PILOT & BURNER IGNITES

Next: p748

OVERHEAT HAS TRIPPED BUT WILL NOT RESET

CHARACTERISTIC TEST FROM OBSERVATION HAS OVERHEAT TRIPPED

Next: !p760

OVERHEAT HAS TRIPPED BUT RESETS - INVESTIGATE CAUSE OF OVERHEAT

CHARACTERISTIC TEST FROM OBSERVATION HAS OVERHEAT TRIPPED

Next: p762

OVERHEAT TRIPS BEFORE 82 DEGREES

CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP (OVERHEAT)

Next: !p905

BOILER SIGNIFICANTLY EXCEEDS 82 DEGREES AND BURNER REMAINS LIT

CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP (OVERHEAT)

Next: !p907

PRESSURE BURNER (COMBUSTION)

ATTACH A PRESSURE GAUGE TO THE BURNER PRESSURE TEST POINT

Next: !p1011, f1008

PRESSURE GAS INLET (OPERATION)

ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT

Next: !p1009, !f1010

INSPECTION INSULATION PADS

Next: p1013, !f1014

SOCKET AND SEE POLARITY CHECK

{GAINPCBACS}

Next: p602, !f609

RESISTANCE GAS VALVE MAIN SOLENOID

DISCONNECT LEAD FROM

Next: !p219, !f220

INSPECTION PCB FITTED SECURELY

Next: p940, !f551

INSPECTION PCB FITTED SECURELY

Next: p953, !f565

VOLTAGE MAINS POWER IN

Next: p751, f752

INFORMATION NO VOLTAGE TO APPLIANCE

THIS APPLIANCE DOES

Next: !p753, f754

FUSE FURTHER INVESTIGATION (PCB)

THE INFORMATION PROV

Next: !p789, !f790

RESISTANCE GAS VALVE PILOT SOLENOID

DISCONNECT LEAD FROM

Next: !p825, !f826

INSPECTION PCB LINKS

Next: p859, !f858

RESISTANCE THERMOSTAT AND HARNESS

DISCONNECT THERMOSTAT PLUG FROM PCB (BOTTOM LEFT)
THERMOSTAT SET TO 6 (MAXIMUM)

Next: p932, !f930

RESISTANCE GAS VALVE MAIN SOLENOID (FUSE INVESTIGATION)

DISCONNECT LEAD FROM

Next: !p943, !f944

RESISTANCE GAS VALVE PILOT SOLENOID (FUSE INVESTIGATION)

DISCONNECT LEAD FROM

Next: !p947, !f948

RESISTANCE GAS VALVE MAIN SOLENOID (FUSE INVESTIGATION)

DISCONNECT LEAD FROM

Next: !p956, !f957

RESISTANCE GAS VALVE PILOT SOLENOID (FUSE INVESTIGATION)

DISCONNECT LEAD FROM

Next: !p960, !f961

OBSERVATION SPARKING AT PCB

{GAINPCBACS}
DISC

Next: p963, !f982

RESISTANCE GAS VALVE PILOT SOLENOID

DISCONNECT LEAD FROM

Next: !p975, !f976

PRESSURE GAS INLET (OPERATION)

ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT

Next: !p996, !f997

PUMP LIMPET TEST

Next: !p1004, !f1005

INSPECTION BURNER

REMOVE BURNER ASSEMBLY

Next: p1017, !f1018

INSPECTION HEAT EXCHANGER

REMOVE FAN & HOOD ASSEMBLY
REMOVE HEAT EXCHANGER BAFFLES

Next: p1019, !f1020

INSPECTION FLUE

Next: p1021, !f1022

INSPECTION INJECTOR AND GASKET

REMOVE BURNER ASSEMBLY

Next: !p1023, ?1025, ?1027

INSPECTION BURNER

REMOVE BURNER ASSEMBLY

Next: !p200, !f201

PRESSURE BURNER

ATTACH A PRESSURE GAUGE TO THE BURNER PRESSURE TEST POINT

Next: p173, ?209, ?211

INSPECTION PILOT INJECTOR

REMOVE BURNER
REMOVE MAIN & PILOT INJECTOR ASSEMBLY
REMOVE PILOT INJECTOR

Next: !p381, !f207

PRESSURE GAS INLET

ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT

Next: !p221, !f222

PRESSURE GAS INLET

ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT

Next: p214, !f215

VOLTAGE MAIN SOLENOID AT PCB

{GAINPCBACS}

Next: p216, !f217

RESISTANCE GAS VALVE MAIN SOLENOID AND HARNESS

DISCONNECT GAS VALVE PLUG FROM PCB (RIGHTMOST PLUG)

Next: !p223, f218

OBSERVATION PUMP RUNNING

LOCATE SYSTEM PUMP

Next: p263, !f397

PUMP LIMPET TEST

Next: p237, !f236

INSPECTION EXTERNAL BYPASS

Next: !p238, !f239

PRESSURE GAS INLET

ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT

Next: p886, !f494

INSPECTION ELECTRODE AND LEAD

DISCONNECT LEAD MARKED "HT" FROM THE PCB
REMOVE BURNER ASSEMBLY
REMOVE INJECTOR ASSEMBLY

Next: p204, !f608

OBSERVATION DOES SPARKING STOP

{GAINPCBACS}

Next: p184, f203

OBSERVATION WHAT LEDS ARE ILLUMINATED

{GAINPCBACS}

Next: p749, f750

RESISTANCE PCB FUSE

REMOVE PCB FUSE FROM HOLDER

Next: p817, f788

OBSERVATION HAS OVERHEAT TRIPPED

ENSURE BOILER IS COOL

Next: p757, ?759, ?761

RESISTANCE OVERHEAT THERMOSTAT

DISCONNECT LEADS FROM OVERHEAT THERMOSTAT

Next: p781, !f782

OBSERVATION PUMP RUNNING

LOCATE SYSTEM PUMP

Next: p763, !f764

PUMP LIMPET TEST

Next: p767, !f768

INSPECTION EXTERNAL BYPASS

Next: p902, !f770

RESISTANCE HARNESS MAINS

DISCONNECT MAINS IN LIVE PLUG (BOTTOM LEFT)
DISCONNECT MAINS IN NEUTRAL PLUG (TOP CENTRE)

Next: p783, !f784

INFORMATION FAULTY LED

Next: !p785, !f786

OBSERVATION SPARKING AT PCB

{GAINPCBACS}
DISC

Next: p818, f831

PRESSURE GAS INLET

ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT

Next: p819, !f820

VOLTAGE PILOT SOLENOID AT PCB

Next: p821, !f822

RESISTANCE GAS VALVE PILOT SOLENOID AND HARNESS

DISCONNECT GAS VALVE PLUG FROM PCB (RIGHTMOST PLUG)

Next: p823, f824

INSPECTION ELECTRODE AND LEAD

DISCONNECT LEAD MARKED "HT" FROM THE PCB
REMOVE BURNER ASSEMBLY
REMOVE INJECTOR ASSEMBLY

Next: p827, !f828

INSPECTION PILOT INJECTOR

REMOVE BURNER
REMOVE MAIN & PILOT INJECTOR ASSEMBLY
REMOVE PILOT INJECTOR

Next: !p829, !f830

RESISTANCE THERMOSTAT AND HARNESS

DISCONNECT THERMOSTAT PLUG FROM PCB (BOTTOM LEFT)
THERMOSTAT SET TO 6 (MAXIMUM)

Next: !p883, !f910

INSPECTION INSULATION PADS

Next: p887, !f888

INSPECTION BURNER

REMOVE BURNER ASSEMBLY

Next: p889, !f890

INSPECTION HEAT EXCHANGER

REMOVE FAN & HOOD ASSEMBLY
REMOVE HEAT EXCHANGER BAFFLES

Next: !p891, !f892

OBSERVATION RUN BOILER TO MAX TEMP (OVERHEAT)

ATTACH A TEMPERATURE

Next: !p903, ?904, ?906

OBSERVATION PILOT

Next: p918, f928

VOLTAGE MAIN SOLENOID AT PCB (DROPPING OUT)

{GAINPCBACS}

Next: !p926, !f927

VOLTAGE PILOT SOLENOID AT PCB (DROPPING OUT)

{GAINPCBACS}

Next: !p933, !f934

RESISTANCE GAS VALVE MAIN SOLENOID AND HARNESS (FUSE INVESTIGATION)

DISCONNECT GAS VALVE PLUG FROM PCB (RIGHTMOST PLUG)

Next: p941, f942

RESISTANCE GAS VALVE PILOT SOLENOID AND HARNESS (FUSE INVESTIGATION)

DISCONNECT GAS VALVE PLUG FROM PCB (RIGHTMOST PLUG)

Next: p945, f946

RESISTANCE PUMP

REMOVE PUMP COVER / PLUG

Next: p949, !f950

OBSERVATION REMOVE PERMANENT MAINS SUPPLY TO APPLIANCE

REMOVE THE MAINS SUP

Next: !p951, !f952

RESISTANCE GAS VALVE MAIN SOLENOID AND HARNESS (FUSE INVESTIGATION)

DISCONNECT GAS VALVE PLUG FROM PCB (RIGHTMOST PLUG)

Next: p954, f955

RESISTANCE GAS VALVE PILOT SOLENOID AND HARNESS (FUSE INVESTIGATION)

DISCONNECT GAS VALVE PLUG FROM PCB (RIGHTMOST PLUG)

Next: !p958, f959

PRESSURE GAS INLET

ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT

Next: p969, !f970

VOLTAGE PILOT SOLENOID AT PCB

Next: p971, !f972

RESISTANCE GAS VALVE PILOT SOLENOID AND HARNESS

DISCONNECT GAS VALVE PLUG FROM PCB (RIGHTMOST PLUG)

Next: p973, f974

INSPECTION ELECTRODE AND LEAD

DISCONNECT LEAD MARKED "HT" FROM THE PCB
REMOVE BURNER ASSEMBLY
REMOVE INJECTOR ASSEMBLY

Next: p977, !f978

INSPECTION PILOT INJECTOR

REMOVE BURNER
REMOVE MAIN & PILOT INJECTOR ASSEMBLY
REMOVE PILOT INJECTOR

Next: !p979, !f980

OBSERVATION PUMP RUNNING

LOCATE SYSTEM PUMP

Next: p270, !f993

INSPECTION BURNER

REMOVE BURNER ASSEMBLY

Next: !p999, !f1000

System Information

  • Total Tests: 221
  • Sequence Logic: Decoded from encrypted .seq file
  • Navigation: Dynamic based on pass/fail results
  • Source: 4731307 GW SWIFTFLOW 100 SIT Control