Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
HALSTEAD GLEN DIMPLEX WICKES - BEST / BOSS / LW
GLOBALLY REPLACED
OBSERVATION PUMP RUNS
LOCATE SYSTEM PUMP
BOILER THERMOSTAT SET TO MAX
OBSERVATION FAN RUNS
ENSURE BOILER IS COOL
IGNITION LOCKOUT RESET INFORMATION
A COMMON ISSUE WITH
OVERHEAT INVESTIGATION
INTENTIONALLY BLANK - HEADER FOR OVERHEAT INVESTIGATION
FUSE INVESTIGATION (APPLIANCE)
INTENTIONALLY BLANK - HEADER FOR APPLIANCE FUSE INVESTIGATION
FUSE INVESTIGATION (MAINS)
INTENTIONALLY BLANK - HEADER FOR MAINS FUSE INVESTIGATION
OBSERVATION BOILER STANDBY
ENSURE NO DEMANDS
PUMP OVERRUN OPERATION
ATTACH A TEMPERATURE CLAMP ON THE CH FLOW PIPE AS NEAR AS POSSIBLE TO THE APPLIANCE
HEADER FOR FAULTING IGNITION CONTROL BOX AND GAS VALVE (UNPROVEN)
HEADER FOR IGNITION CONTROL BOX FAULT FINDING - NOT USED
LITE DIAGNOSTIC
DIAGNOSIS RELIES ON
QUICK ACCESS DATA AND INFORMATION
THE TABLE BELOW SHOW
FAULT CODE LED'S
PLEASE SELECT FROM O
HEADER FOR QADAI THERMISTOR RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI FAN RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI FAN VOLTAGE
OK TO BE BLANK
HEADER FOR QADAI GAS VALVE RESISTANCE
OK TO BE BLANK
HEADER FOR QADAI GAS VALVE VOLTAGE
OK TO BE BLANK
HEADER FOR QADAI POTENTIOMETER CONTROL SIDE RESISTANCE
OK TO BE BLANK
INSUFFICIENT
GAS INLET PRESSURE
INSUFFICIENT IGNITION PRESSURE
VALVE - GAS
HIGH RESISTANCE OR WRONG GAP
ELECTRODE - FLAME DETECTION
RESTRICTED OR BLOCKED
INJECTOR
RESTRICTED OR BLOCKED
HEAT EXCHANGER (FLUEWAYS)
INSUFFICIENT 2
GAS INLET PRESSURE
WRONG SPARK GAP
ELECTRODE - IGNITION
OUT OF CALIBRATION 2
THERMISTOR - HONEYWELL
OUT OF CALIBRATION
POTENTIOMETER C/W LEADS
RESTRICTED OR BLOCKED 3
INJECTOR
INSUFFICIENT 3
GAS INLET PRESSURE
EXCESSIVE BURNER PRESSURE
VALVE - GAS
OPEN CIRCUIT
THERMOSTAT - OVERHEAT
BLANK FOR IGNITION LOCKOUT RESET INFORMATION
Z REDIRECTION
NO APPARENT FAULT
FUSE FURTHER INVESTIGATION (MAINS)
BLOWING MAINS FUSE
VALVE - GAS
BLOWING MAINS FUSE
HARNESS
BLOWING FUSE (MAINS)
FAN ASSEMBLY
BLOWING FUSE (MAINS)
PUMP
BLOWING APPLIANCE FUSE
FAN ASSEMBLY
BLOWING APPLIANCE FUSE
VALVE - GAS
BLOWING APPLIANCE FUSE
HARNESS
PUMP SUPPLY SECTION (OVERHEAT)
HARNESS
OUT OF CALIBRATION (OVERHEAT)
THERMISTOR - HONEYWELL
OUT OF CALIBRATION (OVERHEAT)
POTENTIOMETER C/W LEADS
RUNNING WITH NO DEMAND (OVERHEAT)
CONTROL BOX - IGNITION - HONEYWELL
RUNNING BEYOND TEMPERATURE
HARNESS
OPEN CIRCUIT (OVERHEAT)
THERMOSTAT - OVERHEAT
RUNNING WITH NO DEMAND
CONTROL BOX - IGNITION - HONEYWELL
NOT MAKING AT RIGHT PRESSURE
PRESSURE SWITCH
RESTRICTED OR BLOCKED 2
HEAT EXCHANGER (FLUEWAYS)
BLOCKED / RESTRICTED 2
AIR PRESSURE SWITCH TUBES AND PIPES
NO SPARK
CONTROL BOX - IGNITION - HONEYWELL
BLANK FOR PUMP OVERRUN OPERATION 2
Z REDIRECTION
PUMP OVERRUN NOT WORKING
PCB (AQUASTAT)
BLANK FOR PUMP OVERRUN INFORMATION
Z REDIRECTION
BLOWN
FUSE (MAINS)
OUT OF CALIBRATION
THERMISTOR - HONEYWELL
OUT OF CALIBRATION 3
THERMISTOR - HONEYWELL
BLANK FOR CASE OFF
Z REDIRECTION
PCB (IGNITION CONTROL BOX) AND GAS VALVE - PROVEN
CONTROL BOX - IGNITION AND GAS VALVE
GAS VALVE BLOWN IGNITION CONTROL BOX
PCB (IGNITION CONTROL BOX) AND GAS VALVE RESISTANCE NOT OK
BLOWN
FUSE (APPLIANCE)
PUMP SUPPLY SECTION
HARNESS
OPEN OR SHORT CIRCUIT
THERMISTOR - HONEYWELL
SWITCH SIDE FAULTY
POTENTIOMETER C/W LEADS
MAINS SUPPLY SECTION
HARNESS
LITE DIAGNOSTIC
Z REDIRECTION
QADAI TABLE
Z REDIRECTION
FAULT LED'S
Z REDIRECTION
QADAI
THERMISTOR - HONEYWELL
QADAI FAN VOLTAGE
CONTROL BOX - IGNITION - HONEYWELL
QADAI GAS VALVE RESISTANCE
VALVE - GAS
QADAI GAS VALVE VOLTAGE
CONTROL BOX - IGNITION - HONEYWELL
QADAI POTENTIOMETER RESISTANCE
POTENTIOMETER C/W LEADS
QADAI FAN RESISTANCE
FAN ASSEMBLY
BLANK FOR INFORATION / SETUP OF GRAVITY LINK
Z REDIRECTION
BLANK FOR TYPE OF DIAGNOSTIC PROCEDURE
Z REDIRECTION
CONTROL SIDE FAULTY
POTENTIOMETER C/W LEADS
FAN SECTION
HARNESS
BLOCKED / RESTRICTED
AIR PRESSURE SWITCH TUBES AND PIPES
NOT RECTIFYING
CONTROL BOX - IGNITION - HONEYWELL
RESTRICTED OR BLOCKED 2
INJECTOR
NOT OPENING
VALVE - GAS
NO POWER TO GAS VALVE
CONTROL BOX - IGNITION - HONEYWELL
SHUTTING OFF TOO EARLY
PCB (AQUASTAT)
INSUFFICIENT BURNER PRESSURE
VALVE - GAS
KETTLING
HEAT EXCHANGER (WATERWAYS)
OVERHEAT STAT SECTION
HARNESS
SHOWING OVERHEAT WHEN SHOULDNT
PCB (AQUASTAT)
BLOWING FUSE (FAN SECTION) MAINS
HARNESS
NO APPARENT FAULT
FUSE FURTHER INVESTIGATION (APPLIANCE)
NO POWER SUPPLY TO PUMP OVERHEAT
PCB (AQUASTAT)
TRIPPING EARLY
THERMOSTAT - OVERHEAT
NOT CONTROLLING HEAT
PCB (AQUASTAT)
NO OBVIOUS FAULT
OVERHEAT INFORMATION
SHOWING OVERHEAT WHEN SHOULDNT (OVERHEAT)
PCB (AQUASTAT)
OVERHEAT STAT SECTION (OVERHEAT)
HARNESS
RUNNING WITH NO DEMAND
PCB (AQUASTAT)
APS SECTION 2
HARNESS
DIRTY OR RUNNING SLOW
FAN ASSEMBLY
SHORTED OR SPARKING IN WRONG PLACE
ELECTRODE - IGNITION
NOT RUNNING
PUMP - NOT RUNNING
NOT RUNNING (OVERHEAT)
PUMP - NOT RUNNING
BLANK FOR MAINS FUSE INVESTIGATION
Z REDIRECTION
THERMISTOR SECTION 2
HARNESS
BOTH REQUIRED
PCB (IGNITION CONTROL BOX) AND GAS VALVE - RESISTANCE OK
BLANK FOR APPLIANCE FUSE INVESTIGATION
Z REDIRECTION
THERMISTOR SECTION
HARNESS
NO POWER SUPPLY TO PUMP
PCB (AQUASTAT)
QADAI THERMISTOR
RESULT AS EXPECTED
QADAI GAS VALVE RESISTANCE
RESULT AS EXPECTED
QADAI POTENTIOMETER RESISTANCE
RESULT AS EXPECTED
QADAI FAN RESISTANCE
RESULT AS EXPECTED
QADAI FAN VOLTAGE
RESULT AS EXPECTED
QADAI GAS VALVE VOLTAGE
RESULT AS EXPECTED
NOT RUNNING
FAN ASSEMBLY
NO PERMANENT SUPPLY TO CONTROL BOX
PCB (AQUASTAT)
NO POWER TO FAN
CONTROL BOX - IGNITION - HONEYWELL
APS SECTION
HARNESS
STUCK MADE
PRESSURE SWITCH
NO DEMAND TO CONTROL BOX
PCB (AQUASTAT)
BOILER REACHES TEMPERATURE BUT RADIATORS REMAIN COOL
CHARACTERISTIC TEST FROM OPERATION CH
BOILER AND RADIATORS FAIL TO REACH TEMPERATURE
CHARACTERISTIC TEST FROM OPERATION CH
CH OPERATES SATISFACTORILY BUT BOILER IS NOISY
CHARACTERISTIC TEST FROM OPERATION CH
RED OVERHEAT LED ILLUMINATES BEFORE BURNER IGNITION
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BOILER OVERHEATS BEFORE 80 DEGREES
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP
BOILER SIGNIFICANTLY EXCEEDS 80 DEGREES AND BURNER REMAINS LIT
CHARACTERISTIC TEST FROM OBSERVATION RUN BOILER TO MAX TEMP
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
BOILER DOES NOT RUN WITH DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
BURNER IGNITES BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
BURNER IGNITES BUT BAFFLES OR LIFTS OFF
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
SPARKING DOES NOT OCCUR (OVERHEAT LED DOES NOT ILLUMINATE)
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
SPARKING OCCURS BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITES AND ESTABLISHES
01/06/2023 08:24:59 2303_1_50_1 21/06/2023 12:26:30
15/06/2023 11:17:49
VOLTAGE GAS VALVE AT CONTROL BOX
REMOVE THE IGNITION
RESISTANCE GAS VALVE
REMOVE THE IGNITION CONTROL BOX FROM THE GAS VALVE
PRESSURE GAS INLET
ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
RESISTANCE OVERHEAT STAT
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
RESISTANCE FAN AND HARNESS (FUSE INVESTIGATION)
REMOVE THE CONNECTOR FROM THE IGNITION CONTROL BOX
RESISTANCE FAN (FUSE INVESTIGATION)
REMOVE THE WIRES FROM THE FAN ASSEMBLY
RESISTANCE FAN AND HARNESS (FUSE INVESTIGATION)
REMOVE THE CONNECTOR FROM THE IGNITION CONTROL BOX
RESISTANCE FAN (FUSE INVESTIGATION)
REMOVE THE WIRES FROM THE FAN ASSEMBLY
OBSERVATION BURNER IGNITES OR OVERHEAT LED
ENSURE APPLIANCE IS COOL
BOILER THERMOSTAT TO MAX
RESISTANCE HARNESS PUMP SUPPLY
REMOVE CONNECTOR X6 FROM THE PCB
RESISTANCE OVERHEAT STAT AND HARNESS
REMOVE CONNECTOR X4/X7 FROM THE PCB
RESISTANCE OVERHEAT STAT
REMOVE THE WIRES FROM THE OVERHEAT THERMOSTAT
VOLTAGE AC FROM EXTERNAL CONTROLS (NO DEMAND)
ENSURE NO DEMANDS
VOLTAGE DC DEMAND AT IGNITION CONTROL BOX (NO DEMAND)
ENSURE NO DEMANDS
RESISTANCE APS AND HARNESS WITH KIT
CONNECT THE APS TESTING KIT AND FGA TO THE APS
(POSITIVE CONNECTIONS)
RESISTANCE APS WITH KIT
REMOVE THE WIRES AND
RESISTANCE MAINS FUSE
REMOVE FUSE FROM FUSED SPUR
FUSE FURTHER INVESTIGATION (MAINS)
THE INFORMATION PROV
RESISTANCE THERMISTOR
REMOVE THE WIRES FROM THE THERMISTOR
RESISTANCE GAS VALVE
REMOVE THE IGNITION CONTROL BOX FROM THE GAS VALVE
FUSE FURTHER INVESTIGATION (APPLIANCE)
THE INFORMATION PROV
RESISTANCE THERMISTOR
REMOVE THE WIRES FROM THE THERMISTOR
RESISTANCE THERMISTOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE FAN (FUSE INVESTIGATION)
REMOVE THE WIRES FROM THE FAN ASSEMBLY
VOLTAGE AC FAN AT CONTROL BOX
RESET LOCKOUT AS NECESSARY
RESISTANCE GAS VALVE
REMOVE THE IGNITION CONTROL BOX FROM THE GAS VALVE
VOLTAGE GAS VALVE AT CONTROL BOX
REMOVE THE IGNITION
RESISTANCE POTENTIOMETER CONTROL SIDE
REMOVE CONNECTOR X1 FROM THE PCB
BOILER THERMOSTAT SET TO MAX
OBSERVATION REMOVE PINK DOES FAN NOW RUN
REMOVE THE CONNECTOR
VOLTAGE AC FAN AT CONTROL BOX
RESET LOCKOUT AS NECESSARY
RESISTANCE HARNESS AQUASTAT PCB TO CONTROL BOX
REMOVE CONNECTOR X5 FROM THE AQUASTAT PCB
RESISTANCE APS AT REST
REMOVE THE WIRES FROM THE AIR PRESSURE SWITCH
(NOTING THEIR LOCATIONS)
INSPECTION APS TUBES / PIPES
REMOVE THE FAN ASSEMBLY
PRESSURE GAS INLET (IGNITION)
ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
PRESSURE BURNER IGNITION
ATTACH A PRESSURE GAUGE TO THE BURNER PRESSURE TEST POINT
INSPECTION RECTIFICATION ELECTRODE AND LEAD
DISCONNECT RECTIFICATION LEAD FROM IGNITION CONTROL BOX (REAR LEAD)
INSPECTION INJECTOR
REMOVE THE BURNER ASSEMBLY
PRESSURE BURNER IGNITION
ATTACH A PRESSURE GAUGE TO THE BURNER PRESSURE TEST POINT
PRESSURE BURNER
ATTACH A PRESSURE GAUGE TO THE BURNER PRESSURE TEST POINT
PRESSURE BURNER
ATTACH A PRESSURE GAUGE TO THE BURNER PRESSURE TEST POINT
RESISTANCE THERMISTOR
REMOVE THE WIRES FROM THE THERMISTOR
RESISTANCE POTENTIOMETER CONTROL SIDE
REMOVE CONNECTOR X1 FROM THE PCB
BOILER THERMOSTAT SET TO MAX
INSPECTION INJECTOR
REMOVE THE BURNER ASSEMBLY
RESISTANCE OVERHEAT STAT AND HARNESS
REMOVE CONNECTOR X4/X7 FROM THE PCB
RESISTANCE GAS VALVE
REMOVE THE IGNITION CONTROL BOX FROM THE GAS VALVE
RESISTANCE HARNESS INCOMING MAINS (FUSE INVESTIGATION)
REMOVE CONNECTOR X4
OBSERVATION REMOVE PERMANENT MAINS SUPPLY TO APPLIANCE
REMOVE THE INCOMING
RESISTANCE GAS VALVE
REMOVE THE IGNITION CONTROL BOX FROM THE GAS VALVE
RESISTANCE HARNESS INCOMING MAINS (FUSE INVESTIGATION)
REMOVE CONNECTOR X4
OBSERVATION PUMP RUNS
LOCATE SYSTEM PUMP
BOILER THERMOSTAT SET TO MAX
RESISTANCE THERMISTOR
REMOVE THE WIRES FROM THE THERMISTOR
RESISTANCE POTENTIOMETER CONTROL SIDE
REMOVE CONNECTOR X1 FROM THE PCB
BOILER THERMOSTAT SET TO MAX
OBSERVATION RUN BOILER TO MAX TEMP
ATTACH A TEMPERATURE CLAMP ON THE CH FLOW PIPE AS NEAR AS POSSIBLE TO THE APPLIANCE
RESISTANCE HARNESS AQUASTAT PCB TO CONTROL BOX
REMOVE CONNECTOR X5 FROM THE AQUASTAT PCB
RESISTANCE HARNESS AQUASTAT PCB TO CONTROL BOX
REMOVE CONNECTOR X5 FROM THE AQUASTAT PCB
OBSERVATION SPARKING AT IGNITION CONTROL BOX
UNCLIP AQUASTAT PCB
INSPECTION APS TUBES / PIPES
REMOVE THE FAN ASSEMBLY
OBSERVATION SPARKING AT IGNITION CONTROL BOX WITH APS MADE
ENSURE CONNECTOR IS
RESISTANCE THERMISTOR
REMOVE THE WIRES FROM THE THERMISTOR
RESISTANCE FUSE
REMOVE FUSE FROM INLINE FUSE HOLDER
(PUSH IN AND TWIST ANTICLOCKWISE TO UNDO)
RESISTANCE HARNESS PUMP SUPPLY
REMOVE CONNECTOR X6 FROM THE PCB
RESISTANCE HARNESS INCOMING MAINS
REMOVE CONNECTOR X4 / X7 FROM THE PCB
RESISTANCE THERMISTOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE POTENTIOMETER SWITCH
REMOVE CONNECTOR X3 FROM THE PCB
RESISTANCE THERMISTOR AND HARNESS
REMOVE CONNECTOR X2 FROM THE PCB
RESISTANCE POTENTIOMETER CONTROL SIDE
REMOVE CONNECTOR X1 FROM THE PCB
BOILER THERMOSTAT SET TO MAX
VOLTAGE AC FAN AT FAN
GAIN ACCESS TO THE FAN ASSEMBLY
RESISTANCE APS AND HARNESS AT REST
REMOVE CONNECTOR FROM IGNITION CONTROL BOX
RESISTANCE HARNESS AQUASTAT PCB TO CONTROL BOX
REMOVE CONNECTOR X5 FROM THE AQUASTAT PCB
PRESSURE GAS INLET (IGNITION)
ATTACH A PRESSURE GAUGE TO THE INLET PRESSURE TEST POINT
System Information
- Total Tests: 257
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control