Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
GREENSTAR I SYSTEM (NO ON/OFF SWITCH, NO DHW KNOB, HAS TRANSFORMER)
GLOBALLY REPLACED
WORCESTER GREENSTAR I SYSTEM
CASE REMOVAL<
PUMP OVERRUN
CH TEMPERATURE CONTROL SET TO MAX
OBSERVATION BURNER IGNITION & ESTABLISH
ENSURE PRIMARY HEAT EXCHANGER IS COOL
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
MAXIMUM OUTPUT MODE
INSTRUCTIONS TO S
FURTHER INVESTIGATION OVERHEAT
NOT USED
FURTHER INVESTIGATION FUSE BLOWN
NOT USED
FAN PRESSURE TEST
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
OPERATIONAL SEQUENCE
NOT USED
INTERNAL FAULT
NOT USED
VOLATILE LOCK OUT
NOT USED
BURNER SEAL CHECK FOR OVERHEAT
OUTSIDE MODEL
OPERATION CH
CH TEMPERATURE CONTROL SET TO MAX
OPERATION DHW
CH TEMPERATURE CONTROL SET TO MAX
INFORMATION FAN DEMAND VOLTAGE
THE PWM OR (DEMAND/S
BURNER BAFFLES OUT
FLUE
BLOWN STAND BY MODE AT POWER UP
FUSE (FUSED SPUR)
LED AT POWER UP
PCB
FAN DOES NOT RUN
Z DIRECTION
BLOWN STANDBY MODE
FUSE - MAINS
BLOWN STANDBY MODE
FUSE
FURTHER IN VESTIGATION F2
Z DIRECTION
BURNER IGNITION
TRANSFORMER
OVERHEAT
DIRECTION CHOICE OR CONTINUE
OVERHEAT
SENSOR - CONTROL
PRIMARY TEST
INLET PRESSURE
PUMP OVERRUN
PCB
SYPHON
SIPHON ASSEMBLY
OVERHEAT
LIMITER 120°C - TEMPERATURE
ELECTRICAL SAFETY
ELECTRICAL SAFETY CHECKS
BAFFLES OUT
TUBE GAS SUPPLY
DHW COOL RADS COOLPUMP RUNNING PRE TEST OVERHEAT
CABLE - PUMP
OPERATIONAL SEQUENCE
DIRECTION CHOICE OR CONTINUE
INTERNAL FAULT
Z DIRECTION
COMBUSTION INCORRECT
TUBE GAS SUPPLY
DROPS OUT MIN MODE
TUBE GAS SUPPLY
BURNER SEAL FOR OVERHEAT
FLUE / BURNER SEALS
BURNER DOES NOT ESTABLISH
SIPHON ASSEMBLY
FAN DOES NOT RUNFAULT CODE
CODE PLUG
FAN DOES NOT RUN 1FAULT CODE
SENSOR - CONTROL
FAN DOES NOT RUN
CODE PLUG
OBSERVATION PUMP RUNS
CABLE - PUMP
FAN DOES NOT RUN
SENSOR - CONTROL
DHW COOL
SYSTEM PRESSURE
BOILER AND RADS ONLY GET WARM
SENSOR - CONTROL
EXPANSION VESSEL
EXPANSION VESSEL
RADS DO NOT HEAT
SYSTEM PRESSURE
RADS DO NOT HEAT
ISOLATION VALVES
RADS DO NOT HEAT
PUMP
RADS COLD
VALVE - BYPASS
CH NOISY
SYSTEM PRESSURE
CH NOISY
PUMP
CH NOISY
SENSOR - CONTROL
OVERHEAT INVESTIGATION
SYSTEM RESTRICTION OR BLOCKAGE
FURTHER INVESTIGATION
GAS VALVE
FURTHER INVESTIGATION FURTHER INVESTIGATION
TRANSFORMER
FAN RUNS OVERHEAT 1
LIMITER 120°C - TEMPERATURE
FLUE OVERHEAT
BURNER
FLUE OVERHEAT
PRIMARY HEAT EXCHANGER
DOES NOT ESTABLISH
TUBE GAS SUPPLY
DOES NOT ESTABLISH
BURNER
DOES NOT ESTABLISH - FLAME SENSE SHORTING TO EARTH
HARNESS - MAINS
FLAME SENSE BURNER IGNITES
HARNESS - MAINS
BURNER IGNITES
ELECTRODE
DOES NOT ESTABLISH 2
BURNER
BURNER BAFFLES OUT 1
FLUE
BAFFLES OUT 2
TUBE GAS SUPPLY
BURNER BAFFLES OUT
BURNER
FAN RUNS
LIMITER 120°C - TEMPERATURE
BURNER IGNITION
LIMITER - TEMPERATURE
BURNER IGNITES
SIPHON ASSEMBLY
BURNER IGNITES
INLET PRESSURE
BURNER DOES NOT IGNITE NO DROPFAN RUNS OVERHEAT 1
LIMITER 120°C - TEMPERATURE
BURNER DOES NOT IGNITE NO DROP
LIMITER - TEMPERATURE
NO VOLTAGE 1
PCB AND GAS VALVE
BURNER DOES NOT IGNITE
PCB-HARNESS (MAIN)
BURNER DOES IGNITE FAULTY SOLENOID
GAS VALVE
DOES NOT IGNITE 2
TUBE GAS SUPPLY
BURNER DOES NOT IGNITE
BURNER
DOES NOT IGNITE
TUBE GAS SUPPLY
BURNER IGNITES
LEAD - IGNITION
BURNER DOES NOT IGNITE
TUBE GAS SUPPLY
BURNER IGNITES
ELECTRODE
DOES NOT IGNITE
PRIMARY HEAT EXCHANGER
FAN PRESSURE TEST
SIPHON ASSEMBLY
FAN PRESSURE TEST
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT - LOW PRESSURE
SIPHON ASSEMBLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 3
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
INLET PRESSURE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT WRONG COMBUSTION
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
SIPHON ASSEMBLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT- HIGH RESIST
LIMITER - TEMPERATURE (CORROSION)
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
HARNESS - MAINS
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
LEAD - IGNITION
FAN DOES NOT RUN - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS
CABLE FAN CONNECTOR ASSEMBLY
DOES NOT RUN
FAN
FAN VOLTAGE PCB
PCB
FAN DOES NOT RUN
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS
FAN
BETWEEN 125 VAC AND 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
ABOVE 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
STSLOW THEN TO TO HIGH SPEED - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
BETWEEN 125 VAC AND 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
ABOVE 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
STSLOW THEN TO TO HIGH SPEED
CABLE FAN CONNECTOR ASSEMBLY
BELOW 124 VAC
FAN
INFORMATION FAN PCB REMOVAL
Z DIRECTION
VOLATILE LOCKOUT BETWEEN 125 VAC AND 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT ABOVE 135 VAC - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT STSLOW THEN TO TO HIGH SPEED - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT BETWEEN 125 VAC AND 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT ABOVE 135 VAC
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT STSLOW THEN TO TO HIGH SPEED
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT FAN RUNS 1 - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
VOLATILE LOCKOUT FAN RUNS - NEW STYLE
CABLE FAN CONNECTOR ASSEMBLY
FAN RUNS1 FAULT CODE
CABLE FAN CONNECTOR ASSEMBLY
FAN DOES NOT RUN1 FAULT CODE
CABLE FAN CONNECTOR ASSEMBLY
BLANK FOR FAN DEMAND VOLTAGE INFORMATION
Z DIRECTION
DOES NOT ESTABLISH
INLET PRESSURE
FAULT CODES
ENHANCED FAULT CODES
FOR TYPE DIAG PROCEDURE
DIRECTION CHOICE OR CONTINUE
MAXIMUM OUTPUT INSTRUCTIONS
MAXIMUM OUTPUT INSTRUCTIONS
OVERHEAT
SYSTEM PRESSURE
OVERHEAT
PUMP
BURNER BAFFLES OUT
SIPHON ASSEMBLY
BURNER BAFFLES OUT
INLET PRESSURE
BURNER BAFFLES OUT
GAS VALVE
FURTHER INVESTIGATION FUSED SPUR
Z DIRECTION
FURTHER INVESTIGATION F1
Z DIRECTION
FURTHER INVESTIGATION F3
Z DIRECTION
TRANSFORMER
PCB
OVERHEAT
PCB
OVERHEAT 2
LIMITER - TEMPERATURE
INTERNAL FAULT
DIRECTION CHOICE OR CONTINUE
CO2 SETTINGS INCORRECT
GAS VALVE SETTING RETEST
DROPS OUT ON MINIMUM
GAS VALVE SETTING
OVERHEAT OCCURED
NORMAL OPERATION
FAN DOES NOT RUNFAULT CODE
HARNESS - MAINS
FLOW SENSOR FAN RUNS 2
HARNESS - MAINS
EXCESSIVE SYSTEM PRESSURE
HOSE - FLEXIBLE
CH NOISY
PCB
CH NOISY
HEAT EXCHANGER ASSEMBLY
GAS VALVE BURNER IGNITES 1FURTHER INVESTIGATION
HARNESS - MAINS
FURTHER INVESTIGATION FUSE F1 FURTHER INVESTIGATION
CABLE - PUMP
FURTHER INVESTIGATION FUSE F1 FURTHER INVESTIGATION
CABLE FAN CONNECTOR ASSEMBLY
DOES NOT IGNITE2
LIMITER - TEMPERATURE (CORROSION)
APS/FLUE/OH OVERHEAT 1
HARNESS - MAINS
BURNER IGNITION OVERHEAT 1
LIMITER - TEMPERATURE
BURNER DOES NOT IGNITE
MEMBRANE
BURNER DOES NOT EST
PRIMARY HEAT EXCHANGER
FLAME SENSE
PCB
SHORTING TO EARTH
ELECTRODE
BURNER DOES NOT ESTABLISH
GAS VALVE
BAFFLES OUT
MEMBRANE
BAFFLES OUT
FAN
BURNER BAFFLES OUT
PRIMARY HEAT EXCHANGER
DOES NOT IGNITE - OPEN CIRCUIT
LIMITER - TEMPERATURE (CORROSION)
APS/FLUE/OH
HARNESS - MAINS
DOES NOT IGNITE - HIGH RESIST
LIMITER - TEMPERATURE (CORROSION)
BURNER DOES NOT IGNITE NO DROP OVERHEAT
HARNESS - MAINS
BURNER DOES NOT IGNITE
HARNESS - MAINS
NOT IGNITING NO DROP
MEMBRANE
BURNER DOES NOT IGNITE2
PRIMARY HEAT EXCHANGER
BURNER DOES NOT IGNITE 2
GAS VALVE
NOT IGNITING WITH DROP
MEMBRANE
BURNER DOES NOT IGNITE
GAS VALVE
FAN PRESSURE TEST
MEMBRANE
PRIMARY PRE TEST FAN PRESSURE
PRIMARY HEAT EXCHANGER
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
PRIMARY HEAT EXCHANGER
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE SETTING RETEST
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE SETTING
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
NO FAULT INTERMITTENT IGNITION
FAN DOES NOT RUN
PCB
DOES NOT RUN
FAN PCB
FAN RUNS
FAN PCB
SLOW THEN TO HIGH SPEED
FAN PCB
BELOW 124 VAC
FAN PCB
FUSE INVESTIGATION
FAN PCB
VOLATILE LOCKOUT BELOW 124 VAC
FAN PCB
FAN RUNS1 FAULT CODE
FAN PCB
DOES NOT RUN1 FAULT CODE
FAN PCB
FAN RUNS BUT BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
VOLATILE LOCKOUT DISPLAYED WITHIN 10 SECONDS, FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
VOLATILE LOCKOUT DISPLAYED AFTER MORE THAN 20 SECONDS, FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REACHES TEMPERATURE, RADS DO NOT HEAT OR ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER AND RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
TEMPERATURE DIFFERENTIAL INCORRECT LOCAL NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
BOILER DOES NOT RESPOND TO DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
FLUE STAT CORRODED, DAMAGED AND/OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
VOLTAGE PRESENT ON TEST 1 BUT DOES NOT DROP OR FLUCTUATES
CHARACTERISTIC TEST FROM RECTIFICATION VOLTAGE
VOLTAGE ABSENT ON TEST 1
CHARACTERISTIC TEST FROM RECTIFICATION VOLTAGE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
BURNER DOES NOT IGNITE SMOOTHLY / INTERMITTENT IGNITION
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 124 VAC AND 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 124 VAC AND 135 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
BURNER IGNITES SMOOTHLY, BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
BURNER IGNITES BUT BAFFLES
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
10/03/2022 13:59:47 2203_1_50_1 01/06/2022 12:27:13
16/05/2022 13:00:33
VOLTAGE MAINS POWER INPUT TO APPLIANCE
{GAINPCBACS}
RESISTANCE FUSE (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
FUSE F1
REMOVE CONTROL BOX COVER IF NECESSARY
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
PUMP VOLTAGE
{GAINPCBACS}
OBSERVATION BLUE LED - FAULT CODE
PREHEAT SWITCHED OFF (ECO BUTTON ILLUMINATED)
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
OBSERVATION PUMP RUNS LOCKOUT
{GAINPCBACS}
DISCONNECT CONNECTOR ST9 FROM THE PCB AND MAKE SAFE
VOLTAGE PUMP AT PCB (LOCKOUT)
{GAINPCBACS}
DISCONNECT CONNECTOR ST9 FROM THE PCB AND MAKE SAFE
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
RESISTANCE SIT GAS VALVE AND HARNESS - FURTHER INVESTIGATION
REMOVE ST9 CONNECTOR
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
RESISTANCE PUMP
DISCONNECT THE PUMP CONNECTOR
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION HARNESS ELECTRODE SENSE
DISCONNECT THE CONNECTOR FROM THE FLAME SENSE
ELECTRODE AT THE TOP OF THE APPLIANCE
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
RESISTANCE SAFETY CIRCUIT
DISCONNECT CONNECTOR
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
RESISTANCE - SIT GAS VALVE SOLENOIDS
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
VOLTAGE FAN (AT PCB) - NEW STYLE
MOVE CONNECTOR ST5 U
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
VOLTAGE FAN (AT PCB) - NEW STYLE
MOVE CONNECTOR ST5 U
BOILER RESET - OVERHEAT
ENSURE BOILER HAS COOLED
VOLTAGE AT PCB
{GAINPCBACS}
INSPECTION CODE PLUG
LOWER THE FACIA PANEL
FUSE F3
REMOVE CONTROL BOX C
FUSE F2
REMOVE CONTROL BOX C
TRANSFORMER RESISTANCE
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
RUN BOILER TO MAX TEMP-DOES OVERHEAT OCCUR
ATTACH TEMPERATURE CLAMP TO FLOW PIPE
SET BOILER TEMPERATURE CONTROL TO MAX
COOL APPLIANCE
ENSURE ALL RADS ARE TURNED ON
ATTACH TEMPERATURE CLAMP TO FLOW PIPE
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
PUMP HARNESS CONTINUITY
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
DIFFERENTIAL PRIMARY HEAT EXCHANGER
CH TEMPERATURE CONTR
INSPECTION CODE PLUG
LOWER THE FACIA PANEL
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
PUMP HARNESS CONTINUITY
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
INSPECTION VESSEL PRESSURE
CLOSE FLOW AND RETURN ISOLATION VALVES
DISCHARGE PRIMARY SYSTEM WATER
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
BYPASS (INTERNAL)
ENSURE RADS ARE OPEN AND WATER CAN CIRCULATE AROUND THE SYSTEM
USE AN FGA TEMPERATURE PROBE
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
DIFFERENTIAL FLOW RETURN
TEMPERATURE CONTROL SET TO MAX
ATTACH TEMPERATURE CLAMPS TO FLOW AND RETURN PIPES
RESISTANCE PUMP AND HARNESS
REMOVE THE PUMP CONNECTOR ST4 FROM THE PCB
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR ST5 FROM THE PCB
RESISTANCE TRANSFORMER
REMOVE THE BACK PLATE OF THE CONTROL BOX AND THE TRANSFORMER FROM THE PCB
EXTERNAL CONTROLS VOLTAGE (RETURN)
{GAINPCBACS}
EXTERNAL CONTROLS CALLING FOR HEAT
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
INSPECTION HEAT EXCHANGER
REMOVE FAN/MANIFOLD
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
RECTIFICATION VOLTAGE
{GAINPCBACS}
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SEN
RESISTANCE HARNESS ELECTRODE SENSE TO EARTH
DISCONNECT CONNECTER
ELECTRODE SENSE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
SPARKING PRESENT TEST
REMOVE SPARK LEADS F
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
PRESSURE GAS INLET DROP
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE
ELECTRODES TOP OF THE BURNER AND FROM THE PCB
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
REMOVE THE GAS VALVE CONNECTORS FROM THE GAS VALVE AND MAKE SAFE
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE - SIT GAS VALVE AND HARNESS
REMOVE ST9 CONNECTOR
RESISTANCE GAS VALVE HARNESS
REMOVE THE CONNECTOR
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
INSPECTION SPARK ELECTRODE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION HEAT EXCHANGER
REMOVE FAN/MANIFOLD
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
FAN PRESSURE TEST
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
SPARKING PRESENT TEST
REMOVE SPARK LEADS F
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SEN
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE
ELECTRODES TOP OF THE BURNER AND FROM THE PCB
INSPECTION ELECTRODES
REMOVE THE ELECTRODE ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
VOLTAGE FAN (AT PCB)
MOVE CONNECTOR ST5 U
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
VOLTAGE FAN (AT PCB)
MOVE CONNECTOR ST5 U
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR FROM THE FAN AND MAKE SAFE
ENSURE NO DEMANDS
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR FROM THE FAN AND MAKE SAFE
ENSURE NO DEMANDS
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR FROM THE FAN AND MAKE SAFE
ENSURE NO DEMANDS
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR FROM THE FAN AND MAKE SAFE
ENSURE NO DEMANDS
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
System Information
- Total Tests: 507
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control