Welcome to the XSol Diagnostic System
This system provides interactive diagnostic tests with proper sequence navigation based on the decoded .seq file logic.
GREENSTAR I SYSTEM (NO ON/OFF SWITCH, NO DHW KNOB, NO TRANSFORMER)
GLOBALLY REPLACED
PUMP OVERRUN
CH TEMPERATURE CONTROL SET TO MAX
OBSERVATION BURNER IGNITION & ESTABLISH
ENSURE PRIMARY HEAT EXCHANGER IS COOL
MAXIMUM OUTPUT MODE
INSTRUCTIONS TO S
FURTHER INVESTIGATION OVERHEAT
NOT USED
FURTHER INVESTIGATION FUSE BLOWN
NOT USED
FAN PRESSURE TEST
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
WORCESTER GREENSTAR I SYSTEM
CASE REMOVAL<
POWER UP SELF TEST
NO DEMANDS
TYPE OF DIAGNOSTIC PROCEDURE
PLEASE SELECT FROM O
OPERATIONAL SEQUENCE
NOT USED
VOLATILE LOCK OUT
NOT USED
INTERNAL FAULT
NOT USED
BURNER SEAL CHECK FOR OVERHEAT
OUTSIDE MODEL
OPERATION CH
CH TEMPERATURE CONTROL SET TO MAX
OPERATION DHW
CH TEMPERATURE CONTROL SET TO MAX
INFORMATION FAN DEMAND VOLTAGE
THE PWM OR (DEMAND/S
BURNER BAFFLES OUT
FLUE
PRIMARY TEST
GAS INLET PRESSURE
PUMP OVERRUN
PCB
SYPHON
SYPHON
CASE REMOVAL
DIRECTION CHOICE OR CONTINUE
FOR TYPE DIAG PROCEDURE
DIRECTION CHOICE OR CONTINUE
OPERATIONAL SEQUENCE
DIRECTION CHOICE OR CONTINUE
BLOWN STAND BY MODE AT POWER UP
FUSE (FUSED SPUR)
LED AT POWER UP
PCB CONTROL
FAULT CODES
Z REDIRECTION
NO BLUE LED
FUSE F1 (APPLIANCE PCB)
BURNER BAFFLES OUT 1
FLUE
DHW COOL RADS COOLPUMP RUNNING PRE TEST 2
HARNESS - PUMP
FURTHER INVESTIGATION
HARNESS (MAIN)
BAFFLES OUT
TUBE GAS SUPPLY
BURNER BAFFLES OUT 2
BURNER
INTERNAL FAULT
Z REDIRECTION
NO BLUE LED 2
Z REDIRECTION
FAN DOES NOT RUN
KEYED PLUG
BAFFLES OUT 2
TUBE GAS SUPPLY
COMBUSTION INCORRECT
TUBE GAS SUPPLY
DROP OUT MIN MODE
TUBE GAS SUPPLY
BURNER DOES NOT ESTABLISH
SYPHON
BURNER SEAL FOR OVERHEAT
FLUE / BURNER SEALS
FAN DOES NOT RUNFAULT CODE
KEYED PLUG
FAN DOES NOT RUN 1FAULT CODE
SENSOR PRIMARY
OBSERVATION PUMP RUNS
HARNESS - PUMP
DHW COOL
SYSTEM PRESSURE
BOILER AND RADS ONLY GET WARM
SENSOR PRIMARY
EXPANSION VESSEL
EXPANSION VESSEL
RADS DO NOT HEAT
SYSTEM PRESSURE
RADS DO NOT HEAT
ISOLATION VALVES
RADS DO NOT HEAT
PUMP
RADS COLD
INTERNAL BYPASS-CH
CH NOISY
SYSTEM PRESSURE
CH NOISY
PUMP
CH NOISY
SENSOR PRIMARY
OVERHEAT INVESTIGATION
SYSTEM RESTRICTION OR BLOCKAGE
OVERHEAT
SENSOR OVER HEAT
OVERHEAT
DIRECTION CHOICE OR CONTINUE
OVERHEAT
SENSOR PRIMARY
FAN DOES NOT RUN
SENSOR PRIMARY
FAN RUNS OVERHEAT 1
SENSOR OVER HEAT
BURNER IGNITION OVERHEAT 1
SENSOR FLUE
DOES NOT ESTABLISH
TUBE GAS SUPPLY
DOES NOT ESTABLISH
BURNER
DOES NOT ESTABLISH - FLAME SENSE SHORTING TO EARTH
HARNESS (MAIN)
FLAME SENSE BURNER IGNITES
HARNESS (MAIN)
BURNER IGNITES
ELECTRODE SENSE
DOES NOT ESTABLISH 2
BURNER
BURNER BAFFLES OUT
BURNER
FAN RUNS
SENSOR OVER HEAT
BURNER IGNITION
SENSOR FLUE
BURNER IGNITES
SYPHON
BURNER IGNITES
GAS INLET PRESSURE
BURNER DOES NOT IGNITEFAN RUNS OVERHEAT 1
SENSOR OVER HEAT
BURNER DOES NOT IGNITEBURNER IGNITION OVERHEAT 1
SENSOR FLUE
NO VOLTAGE
PCB-GAS VALVE
BURNER DOES NOT IGNITE
PCB-HARNESS (MAIN)
BURNER DOES NOT IGNITE 2
GAS VALVE
DOES NOT IGNITE 2
TUBE GAS SUPPLY
BURNER DOES NOT IGNITE
BURNER
DOES NOT IGNITE
TUBE GAS SUPPLY
BURNER IGNITES
HARNESS ELECTRODE SPARK
BURNER DOES NOT IGNITE
TUBE GAS SUPPLY
BURNER IGNITES
ELECTRODE
DOES NOT IGNITE
PRIMARY HEAT EXCHANGER
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 3
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS INLET PRESSURE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT WRONG COMBUSTION
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT- HIGH RESIST
SENSOR FLUE (CORROSION)
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
TUBE GAS SUPPLY
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
HARNESS (MAIN)
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
HARNESS ELECTRODE SPARK
FAN PRESSURE TEST
SYPHON
FAN PRESSURE TEST
TUBE GAS SUPPLY
FAN DOES NOT RUN - NEW STYLE
HARNESS FAN
FAN RUNS - NEW STYLE
HARNESS FAN
FAN RUNS
HARNESS FAN
DOES NOT RUN
FAN
FAN VOLTAGE PCB
PCB
FAN DOES NOT RUN
HARNESS FAN
FAN RUNS
FAN
BETWEEN 125 VAC AND 135 VAC - NEW STYLE
HARNESS FAN
ABOVE 135 VAC - NEW STYLE
HARNESS FAN
STSLOW THEN TO TO HIGH SPEED - NEW STYLE
HARNESS FAN
BETWEEN 125 VAC AND 135 VAC
HARNESS FAN
ABOVE 135 VAC
HARNESS FAN
STSLOW THEN TO TO HIGH SPEED
HARNESS FAN
BELOW 124 VAC
FAN
INFORMATION FAN PCB REMOVAL
Z REDIRECTION
VOLATILE LOCKOUT ABOVE 135 VAC - NEW STYLE
HARNESS FAN
VOLATILE LOCKOUT BETWEEN 125 VAC AND 135 VAC
HARNESS FAN
VOLATILE LOCKOUT ABOVE 135 VAC
HARNESS FAN
VOLATILE LOCKOUT STSLOW THEN TO TO HIGH SPEED
HARNESS FAN
VOLATILE LOCKOUT FAN RUNS 1 - NEW STYLE
HARNESS FAN
VOLATILE LOCKOUT FAN RUNS - NEW STYLE
HARNESS FAN
FAN RUNS1 FAULT CODE
HARNESS FAN
FAN DOES NOT RUN1 FAULT CODE
HARNESS FAN
BLANK FOR FAN DEMAND VOLTAGE INFORMATION
Z REDIRECTION
DOES NOT ESTABLISH
GAS INLET PRESSURE
MAXIMUM OUTPUT INSTRUCTIONS
MAXIMUM OUTPUT INSTRUCTIONS
OVERHEAT
SYSTEM PRESSURE
OVERHEAT
PUMP
BURNER BAFFLES OUT
SYPHON
BURNER BAFFLES OUT
GAS INLET PRESSURE
FURTHER INVESTIGATION FUSE F1
HARNESS PUMP
FURTHER INVESTIGATION FUSE F1
HARNESS FAN
FURTHER INVESTIGATION FUSED SPUR
Z REDIRECTION
FAULT CODES
DIRECTION CHOICE OR CONTINUE
NO BLUE LED
Z REDIRECTION
FURTHER INVESTIGATION
PCB-FUSE BLOWN
FURTHER INVESTIGATION
GAS VALVE
BURNER BAFFLES OUT
GAS VALVE
INTERNAL FAULT
DIRECTION CHOICE OR CONTINUE
CO2 SETTINGS INCORRECT
GAS VALVE SETTING RETEST
DROPS OUT ON MINIMUM
GAS VALVE SETTING
OVERHEAT OCCURED
NORMAL OPERATION
FAN DOES NOT RUNFAULT CODE
HARNESS (MAIN)
EXCESSIVE SYSTEM PRESSURE
EXPANSION VESSEL PIPE
CH NOISY
PCB
CH NOISY
HEAT EXCHANGER PRIMARY
OVERHEAT 2
SENSOR FLUE
OVERHEAT
PCB
FLOW SENSOR FAN RUNS 2
HARNESS (MAIN)
FAULT CODE
LIMITER - TEMPERATURE (CORROSION
APS/FLUE/OH OVERHEAT 1
HARNESS (MAIN)
BURNER DOES NOT IGNITE
MEMBRANE
BURNER DOES NOT EST
PRIMARY HEAT EXCHANGER
FLAME SENSE
PCB
SHORTING TO EARTH
ELECTRODE SENSE
BURNER DOES NOT ESTABLISH
GAS VALVE
BAFFLES OUT
MEMBRANE
BAFFLES OUT
FAN
BURNER BAFFLES OUT
PRIMARY HEAT EXCHANGER
DOES NOT IGNITE - OPEN CIRCUIT
SENSOR FLUE (CORROSION)
FLUE/OH
HARNESS (MAIN)
DOES NOT IGNITE - HIGH RESIST
SENSOR FLUE (CORROSION)
BURNER DOES NOT IGNITEAPS/FLUE/OH OVERHEAT 1
HARNESS (MAIN)
BURNER IGNITES 2
HARNESS (MAIN)
NOT IGNITING NO DROP
MEMBRANE
BURNER DOES NOT IGNITE2
PRIMARY HEAT EXCHANGER
BURNER IGNITES
GAS VALVE
NOT IGNITING WITH DROP
MEMBRANE
BURNER DOES NOT IGNITE
GAS VALVE
DHW BURNER IGNITION ESTABLISH - INTERMITTENT 2
PRIMARY HEAT EXCHANGER
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE SETTING RETEST
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
GAS VALVE SETTING
DHW BURNER IGNITION ESTABLISH - INTERMITTENT
NO FAULT FOUND - INTERMITTENT IGNITION
FAN PRESSURE TEST
MEMBRANE
PRIMARY PRE TEST FAN PRESSURE
PRIMARY HEAT EXCHANGER
FAN DOES NOT RUN
PCB
DOES NOT RUN
FAN PCB
FAN RUNS
FAN PCB
SLOW THEN TO HIGH SPEED
FAN PCB
BELOW 124 VAC
FAN PCB
FUSE INVESTIGATION
FAN PCB
VOLATILE LOCKOUT BELOW 124 VAC
FAN PCB
FAN RUNS1 FAULT CODE
FAN PCB
DOES NOT RUN1 FAULT CODE
FAN PCB
BURNER DOES NOT IGNITE
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
BLUE LED NOT ILLUMINATED
CHARACTERISTIC TEST FROM POWER UP SELF TEST
BLUE LED FLASHING (FAULT CODE)
CHARACTERISTIC TEST FROM POWER UP SELF TEST
BURNER IGNITES SMOOTHLY, BUT DOES NOT ESTABLISH
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
VOLATILE LOCKOUT DISPLAYED WITHIN 10 SECONDS, FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
VOLATILE LOCKOUT DISPLAYED AFTER MORE THAN 20 SECONDS, FAN DOES NOT RUN
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
BOILER NOISY
CHARACTERISTIC TEST FROM OPERATION CH
BOILER REACHES TEMPERATURE, RADS DO NOT HEAT OR ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
EXCESSIVE SYSTEM PRESSURE RISE
CHARACTERISTIC TEST FROM OPERATION CH
BOILER AND RADIATORS ONLY GET WARM
CHARACTERISTIC TEST FROM OPERATION CH
TEMPERATURE DIFFERENTIAL INCORRECT LOCAL NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
DIFFERENTIAL OK SYSTEM NOISE
CHARACTERISTIC TEST FROM DIFFERENTIAL FLOW RETURN
BOILER DOES NOT RESPOND TO DHW DEMAND
CHARACTERISTIC TEST FROM OPERATION DHW
DHW OPERATION UNSATISFACTORY
CHARACTERISTIC TEST FROM OPERATION DHW
FLUE STAT CORRODED, DAMAGED AND/OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM RESISTANCE SAFETY CIRCUIT
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
VOLTAGE PRESENT ON TEST 1 BUT DOES NOT DROP OR FLUCTUATES
CHARACTERISTIC TEST FROM RECTIFICATION VOLTAGE
VOLTAGE ABSENT ON TEST 1
CHARACTERISTIC TEST FROM RECTIFICATION VOLTAGE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
FLUE STAT CORRODED, DAMAGED, OR MOISTURE PRESENT
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
RESISTANCE NOT AS EXPECTED
CHARACTERISTIC TEST FROM OBSERVATION BLUE LED - FAULT CODE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
BURNER DOES NOT IGNITE SMOOTHLY / INTERMITTENT IGNITION
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
BURNER DROPS OUT IN MINIMUM MODE
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
CO2 SETTINGS INCORRECT
CHARACTERISTIC TEST FROM COMBUSTION ANALYSIS MAX AND MIN
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN MEMBRANE DAMAGED OR WORN
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
FAN STIFF TO TURN OR SEIZED
CHARACTERISTIC TEST FROM INSPECTION FAN MEMBRANE
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 140 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 129 VAC AND 140 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE ABOVE 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE BETWEEN 110 VAC AND 120 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB) - NEW STYLE
VOLTAGE ABOVE 140 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
VOLTAGE BETWEEN 129 VAC AND 140 VAC
CHARACTERISTIC TEST FROM FAN VOLTAGE CONTROL (PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS ABSENT BETWEEN PURPLE/BROWN
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
240 VOLTS PRESENT BETWEEN PURPLE/BROWN BUT OTHERS NOT AS ABOVE
CHARACTERISTIC TEST FROM VOLTAGE FAN (AT PCB)
BURNER IGNITES BUT BAFFLES
CHARACTERISTIC TEST FROM OBSERVATION BURNER IGNITION & ESTABLISH
02/03/2022 10:39:38 2203_1_50_1 01/06/2022 12:09:35
16/05/2022 13:36:20
RESISTANCE GAS VALVE MAIN AND HARNESS FURTHER INVESTIGATION
DISCONNECT ST9 CONNE
RESISTANCE GAS VALVE HARNESS
REMOVE THE CONNECTOR
RESISTANCE PUMP
DISCONNECT THE PUMP CONNECTOR
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE FAN
DISCONNECT FAN CONNECTOR AT FAN
RESISTANCE FUSE (FUSED SPUR)
REMOVE FUSE FROM FUSED SPUR
PUMP VOLTAGE
{GAINPCBACS}
INSPECTION CODE PLUG
LOWER THE FACIA PANEL
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
OBSERVATION PUMP RUNS LOCKOUT
{GAINPCBACS}
DISCONNECT CONNECTOR ST9 FROM THE PCB AND MAKE SAFE
VOLTAGE PUMP AT PCB (LOCKOUT)
{GAINPCBACS}
DISCONNECT CONNECTOR ST9 FROM THE PCB AND MAKE SAFE
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
INSPECTION HARNESS ELECTRODE SENSE
DISCONNECT THE CONNECTOR FROM THE FLAME SENSE
ELECTRODE AT THE TOP OF THE APPLIANCE
RESISTANCE SAFETY CIRCUIT
REMOVE ST9 CONNECTOR
RESISTANCE SAFETY CIRCUIT
REMOVE ST9 CONNECTOR
RESISTANCE GAS VALVE
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
RESISTANCE GAS VALVE
REMOVE THE TWO CONNECTORS FROM THE GAS VALVE
VOLTAGE FAN (AT PCB) - NEW STYLE
MOVE CONNECTOR ST5 U
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
FAN VOLTAGE CONTROL (PCB) - NEW STYLE
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
VOLTAGE FAN (AT PCB) - NEW STYLE
MOVE CONNECTOR ST5 U
BOILER RESET
ENSURE BOILER HAS COOLED
RESISTANCE SAFETY CIRCUIT
REMOVE ST9 CONNECTOR
RESISTANCE PUMP AND HARNESS
REMOVE THE PUMP CONNECTOR ST4 FROM THE PCB
ENSURE PUMP SPEED SELECTOR IS SET TO POSITION 3
RESISTANCE FAN AND HARNESS
DISCONNECT FAN CONNECTOR ST5 FROM THE PCB
VOLTAGE MAINS POWER INPUT TO APPLIANCE
{GAINPCBACS}
FUSE F1
REMOVE CONTROL BOX COVER IF NECESSARY
PUMP HARNESS CONTINUITY
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION CODE PLUG
LOWER THE FACIA PANEL
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
PUMP HARNESS CONTINUITY
REMOVE THE ELECTRICAL CONNECTOR FROM THE PUMP AND
THE PUMP CONNECTOR ST4 FROM THE PCB
INSPECTION VESSEL PRESSURE
CLOSE FLOW AND RETURN ISOLATION VALVES
DISCHARGE PRIMARY SYSTEM WATER
RESISTANCE SENSOR TEMP FLOW
DISCONNECT PLUG (RE
BYPASS (INTERNAL)
ENSURE RADS ARE OPEN AND WATER CAN CIRCULATE AROUND THE SYSTEM
USE AN FGA TEMPERATURE PROBE
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
DIFFERENTIAL FLOW RETURN
TEMPERATURE CONTROL SET TO MAXIMUM
ATTACH TEMPERATURE CLAMPS TO FLOW AND RETURN PIPES
DIFFERENTIAL PRIMARY HEAT EXCHANGER
CH TEMPERATURE CONTR
RUN BOILER TO MAX TEMP-DOES OVERHEAT OCCUR
ATTACH TEMPERATURE CLAMP TO FLOW PIPE
CH TEMPERATURE CONTROL TO MAX
COOL APPLIANCE
ENSURE ALL RADS ARE TURNED ON
ATTACH TEMPERATURE CLAMP TO FLOW PIPE
PRIMARY SENSOR (HIGH FLAME)
DISCONNECT PLUG (RE
RESISTANCE SENSOR TEMP FLOW AND HARNESS
DISCONNECT CONNECTOR
EXTERNAL CONTROLS VOLTAGE (RETURN)
{GAINPCBACS}
EXTERNAL CONTROLS CALLING FOR HEAT
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
RECTIFICATION VOLTAGE
{GAINPCBACS}
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SEN
RESISTANCE HARNESS ELECTRODE SENSE TO EARTH
DISCONNECT CONNECTER
ELECTRODE SENSE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
SPARKING PRESENT TEST
REMOVE SPARK LEADS F
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
PRESSURE GAS INLET DROP
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE
ELECTRODES TOP OF THE BURNER AND FROM THE PCB
VOLTAGE GAS VALVE AT PCB
{GAINPCBACS}
REMOVE THE GAS VALVE CONNECTORS FROM THE GAS VALVE AND MAKE SAFE
RESISTANCE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE FLUE OH STAT
DISCONNECT ONE OF THE ORANGE LEADS FROM THE OVERHEAT STAT
RESISTANCE GAS VALVE SOLENOID MAIN AND HARNESS
DISCONNECT ST9 CONNE
RESISTANCE GAS VALVE HARNESS
REMOVE THE CONNECTOR
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
INSPECTION SPARK ELECTRODE
REMOVE THE ELECTRODE ASSEMBLY
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
INSPECTION HEAT EXCHANGER
REMOVE FAN/MANIFOLD
FAN PRESSURE TEST
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
SPARKING PRESENT TEST
REMOVE SPARK LEADS F
ELECTRODE SENSE HARNESS
DISCONNECT FLAME SEN
ELECTRODE SPARK HARNESS
REMOVE THE IGNITION HARNESS CONNECTION FROM THE
ELECTRODES TOP OF THE BURNER AND FROM THE PCB
INSPECTION ELECTRODES
REMOVE THE ELECTRODE ASSEMBLY
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
INSPECTION FAN MEMBRANE
REMOVE FAN ASSEMBLY FROM APPLIANCE
BURNER INSPECTION
REMOVE FAN/MANIFOLD ASSEMBLY
REMOVE THE BURNER/BAFFLES ASSEMBLY
VOLTAGE FAN (AT PCB)
MOVE CONNECTOR ST5 U
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
FAN VOLTAGE CONTROL (PCB)
{GAINPCBACS}
MOVE CONNECTOR ST5 TO EXPOSE TERMINALS ON PCB
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
VOLTAGE FAN (AT PCB)
MOVE CONNECTOR ST5 U
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
VOLTAGE FAN (PCB DEMAND)
DISCONNECT ELECTRICA
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
RESISTANCE FAN HARNESS
DISCONNECT CONNECTOR ST5 FROM THE PCB
DISCONNECT CONNECTOR FROM THE FAN ASSEMBLY
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
INSPECTION FAN
REMOVE PCB FROM FAN ASSEMBLY (FOR INSTRUCTIONS CLICK HERE)
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR FROM THE FAN AND MAKE SAFE
ENSURE NO DEMAND
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR FROM THE FAN AND MAKE SAFE
ENSURE NO DEMAND
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR FROM THE FAN AND MAKE SAFE
ENSURE NO DEMAND
VOLTAGE MAINS GND PWM AND HALL
REMOVE THE CONNECTOR FROM THE FAN AND MAKE SAFE
ENSURE NO DEMAND
INLET PRESSURE
ATTACH PRESSURE GAUGE TO INLET PRESSURE TEST POINT ON GAS VALVE
FAN PRESSURE TEST (IGNITION)
ATTACH PRESSURE GAUGE TO FAN PRESSURE TEST POINT
System Information
- Total Tests: 494
- Sequence Logic: Decoded from encrypted .seq file
- Navigation: Dynamic based on pass/fail results
- Source: 4731307 GW SWIFTFLOW 100 SIT Control